EP0455258B1 - Method for operating a pneumatic motor and device for working the method - Google Patents

Method for operating a pneumatic motor and device for working the method Download PDF

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Publication number
EP0455258B1
EP0455258B1 EP91107221A EP91107221A EP0455258B1 EP 0455258 B1 EP0455258 B1 EP 0455258B1 EP 91107221 A EP91107221 A EP 91107221A EP 91107221 A EP91107221 A EP 91107221A EP 0455258 B1 EP0455258 B1 EP 0455258B1
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EP
European Patent Office
Prior art keywords
pressure
working
cylinder
pass
chamber
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EP91107221A
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German (de)
French (fr)
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EP0455258A1 (en
Inventor
Wolfgang Barth
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Individual
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Individual
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Priority claimed from DE19904031324 external-priority patent/DE4031324A1/en
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Priority to AT91107221T priority Critical patent/ATE87351T1/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01BMACHINES OR ENGINES, IN GENERAL OR OF POSITIVE-DISPLACEMENT TYPE, e.g. STEAM ENGINES
    • F01B17/00Reciprocating-piston machines or engines characterised by use of uniflow principle
    • F01B17/02Engines
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01BMACHINES OR ENGINES, IN GENERAL OR OF POSITIVE-DISPLACEMENT TYPE, e.g. STEAM ENGINES
    • F01B9/00Reciprocating-piston machines or engines characterised by connections between pistons and main shafts and not specific to preceding groups
    • F01B9/04Reciprocating-piston machines or engines characterised by connections between pistons and main shafts and not specific to preceding groups with rotary main shaft other than crankshaft
    • F01B9/047Reciprocating-piston machines or engines characterised by connections between pistons and main shafts and not specific to preceding groups with rotary main shaft other than crankshaft with rack and pinion

Definitions

  • the invention relates to a novel method for driving a pneumatic motor and a device for performing the method.
  • the new method replaces conventional gasoline or diesel engines or all types of internal combustion engines.
  • the invention has for its object to provide a method and an apparatus for performing the method, which has a system with which a much larger power factor than that which was possible with previously known engines can be achieved and with which it is possible to drive energy to use in an economical and effective way.
  • the object is achieved by the characterizing features of method claim 1, further developments being achieved by method claims 2, 3 and 4; the object is also achieved by the characterizing features of claim 5, wherein further refinements are achieved by the features of claims 5 - 10.
  • a table (A) is attached, which gives the percentages of pressure recovery that can be achieved after the start-up procedure has ended during the normal working phase.
  • the method for driving the pneumatic motor and using an energy-saving drive system is that the drive system includes a plurality of, for example, eight working cylinders I-VIII connected in series, as shown in FIG.
  • Each of these series-connected working cylinders I to VI contains, as shown in Fig. 1, a closed pressure expansion space 15, which contains a constant amount of compressed air throughout the working time, the chip pressure applied before the working thrust acts on the sliding piston plate 2, which acts with the Piston rod 5 is detachably connected via a locking lock 6 containing a locking device 3 to the piston rod 5 of the working cylinder which transmits the working power to the connecting rod device.
  • This clamping pressure applied before the working push moves the sliding piston plate after the working push by 50% of its originally opened clamping pressure value 2 by the path length of the expansion with simultaneous work performance.
  • a pressure bypass chamber 16 is arranged in the area below the sliding piston plate 2, which is connected on the one hand to an injection pressure line 27 connected to a compressed air source 29, which is connected via controllable relay valves to the pressure bypassing chamber of all other working pressure cylinders and the on the other hand, is connected to a pressure bypass line 28 connecting the pressure bypass rooms of all working pressure cylinders I-VIII to one another via controllable relay valves, such that the working fluid expanding from the pressure bypass room 16 after the working stroke via the pressure bypass line 28 controllable by relay valves in the individual pressure bypass rooms 16 of the subsequent working pressure Cylinder can be stored (see Table A in this regard) and for re-opening the pneumatic clamping pressure in the pressure expansion chamber 15 partly from the pressure flue which is stored back into the pressure bypass chamber 16 of all subsequent working pressure cylinders dum can be retracted into the pressure bypass chamber 16 via the relay-controlled energy pressure bypass line 28 and the pressure fluid still required for the application of the required clamping pressure
  • the residual pressure of the pressure bypass chamber 16 which is still required is passed into the subsequent container by means of a pressure fluid fed in from the compressed air source 29.
  • the large number of working cylinders connected in series can be used several times in parallel to ensure a continuous crankshaft drive.
  • the table assumes that the storable opening values within the pressure bypass chambers 16 and the missing residual values required for the following working stroke as injection energy after completion of the thrust via a compressor 30 from the free air of the compressed air source 29 and from this via the injection Pressure line can be supplied to the pressure bypass chamber 16.
  • the pressure is diverted from the pressure bypass chamber 16 before the relief takes place at a pressure of 10 bar in the pressure bypass chamber 16 of the subsequent container, which is prepared for work with the full power of 10 bar, with one circulating compressor or several circulating compressors in the form of small compressors 32 for the system can be used.
  • This transfer corresponds to the power after the energy-free pressure circulation or equalization of a maximum of 20% of the energy to be delivered. Only about 1% wear energy is continuously supplied from the open air.
  • the pressure transfer takes place according to Table A from the pressure bypass chamber 16 of the working cylinder 1 in which the working thrust has just been completed, into the pressure bypass chamber 16, for example of the next cylinder III via the energy pressure bypass line 28, in which only the controllable control valves from Pressure bypass chamber 16 of this first working cylinder, in which the working thrust has just been completed, are open to the bypass chamber 16, for example of the next but one cylinder III.
  • the working cylinder has a sliding piston plate 2, which is in contact with the pressure expansion chamber 15, as the working piston, which can be locked by means of a locking means 3 of a locking lock 6 with the piston rod 5 running through a guide 4, with a certain distance below the sliding piston plate 2 a sliding piston plate 9 and one with an upward and in sliding seals and sliding openings 10 through the sliding piston plate 9 extending thrust supports 7 is provided sliding piston plate 11 which is provided with controllable valves c, the pressure evacuation space 16 being closed at the bottom by a lockable piston plate base plate 12, these thrust supports 7 being rigid with the sliding piston plate 11 are connected.
  • the with the sliding piston plate 2 integrally connected guide 4 can be locked by means of a lock 3 '.
  • the sliding piston plate 9 can be replaced by two sliding piston plates 9A and 9B, the upper sliding piston plate 9A being rigidly connected to the cylinder housing 50 of a control cylinder 8 according to FIG. 6, the lower sliding piston plate 9B being connected to the piston rod 52 of a reversible piston 51 of this control cylinder 8 is rigidly connected.
  • the thrust supports extend through all sliding piston plates 9A and 9B, but not through the sliding piston plate 2, but their downward branches 7 'also extend through the sliding piston plate base plate 12, which ensures that the rigid attachment of the sliding supports 7 on the sliding piston plate 11 Displacement of the sliding piston plate 11 no thrust or pressure build-up occurs. All valve, switching and locking systems are controlled electrically.
  • an opening in the sliding piston plate 9a is free, which creates a connection to the atmosphere.
  • FIG. 7 shows a further exemplary embodiment of a control cylinder 41 which can be controlled on one side and is required to carry out the pressure transfer.
  • the sliding piston plate 2 rests continuously on a release ram 38 and presses a pair of scissors 39 which act as an expansion clamp, because the release ram 38 is equipped with a spring 40 with a low spring tension.
  • the plungers 37 are retracted by the displacement of the sliding piston plates 9A and 9B and locked at the top dead center of the opened or contracted sliding piston plates 9A and 9B, the surface pressure of the sliding piston plate 2 on the release stamp 38 decreasing as soon as the sliding piston plate 11 together with its thrust supports 7 is moved vertically upwards after locking.
  • the spreading clamp-type scissors 39 then close and the piston of the pressure ram 37 is locked.
  • the pressure stamp 37 only extends when the pressure in the pressure bypass chamber 16 has dropped to a certain level.
  • the pressure rams 37 are retracted by sliding plate displacement and locked at the top dead center of the retracted sliding piston plates 9A and 9B.
  • the sliding piston plate 11 displaces the sliding piston plate 9B and, after it meets the sliding piston plate 9A, also vertically upwards; then the release die 38 is relieved of pressure, the scissors 39 and locks the stamp 37.
  • the pressure chamber 42 of the unilaterally controllable control cylinder 41 is connected by means of a pressure line to a pressure vessel 43, the volume of which is many times greater than the volume of the pressure chamber 42 in order to prevent a pressure drop in the pressure bypass chamber 16 during the pressure transfer.
  • a pressure feed pipe 13 Opening into the pressure expansion chamber 15, which is connected to the injection pressure line 27 coming from the compressed air source 29.
  • the energy pressure bypass line 28 is connected to the pressure bypass chamber 16 by means of a connecting line 19, a connection connecting piece 17 connecting the space lying between the sliding piston plate 2 and the upper sliding piston plate 9A and the atmosphere being arranged in the lower region of this space in the side wall of each cylinder 1 .
  • the mode of operation and operating mode of the pneumatic motor are as follows:
  • the pressure circulation volume from pressure bypass chamber 16 to pressure bypass chamber 16 is represented with a partly pneumatic internal pressure circulation and partly the pneumatic pressure circulation of the same pressure volume takes place by means of small compressors 32 with a slight pressure increase.
  • the value of the pressure of the pressure expansion volume and the volume itself in the pressure expansion space 15 and its expansion value depend on the power of the engine.
  • This type of pneumatic motor is operated, for example, with an initial load on the area of expansion on the area of the sliding piston plate 2 from 10 bar to 100 cm 2 area.
  • the pressure volume in the pressure expansion chamber 15 is a dm3 at 10 bar.
  • the original clamping force i.e. To maintain the original pressure value of the pressure volume for a new work, a pressure volume of 1 dm3 with a pressure of 12.5 bar, which loads the plate of the sliding piston plate 9 on an area of 80 cm2, is stored in the cylinder in the pressure bypass chamber 16, which has to be renewed Work performance that is prepared in the system connected in series.
  • a pneumatic or hydropneumatic pressure in the control cylinder 8 can be used to control the circumferential torques of the pressure volume and for transferring residual volume pressure within the pressure bypass chambers of the individual cylinders.
  • This pressure can be applied via a hydraulic pump, since it is a residual pressure, or if higher pressures are used to achieve a high work rate, the control system of the control cylinder 8 is operated via a compressor.
  • the pressure present in the control line system according to FIG. 6, which is responsible for the control cylinder 8, is generally always approximately constant, because when the slide piston plate in the control cylinder 8 is shifted, the pressure volume, the volume of which is constant, is bypassed with a small circumferential deviation.
  • the pistons of the control cylinder 8 have an area of 15 cm2.
  • the load on the sliding piston surface 9B is 375 kg per 80 cm2 area.
  • a control pressure of 12.5 bar is applied to the piston of the control cylinder 8 with its 30 cm2 total area, which within the bypassing process of transferring residual pressure in the pressure bypass rooms by means of the intermediate small compressor 32 up to a maximum of 15 bar is increased.
  • the thrust supports 7 have a cross-sectional area of 10 cm2 and in their vertical course in the pressure bypass chamber 16 which has a height of 10 cm, they consequently occupy 200 cm3 of the volume of the pressure chamber.
  • the pressure volume of the pressure bypass chamber is 16 1000 cm3 at a pressure of 12.5 bar.
  • a certain pressure filling quantity is injected in the pressure expansion spaces 15 from the compressor 30 via the pressure injection line 27. It is the same in all pressure bypass rooms 15.
  • the expansion size of the expansion spaces 15 has a different volume within each cylinder before the engine is started up. Therefore, the pressure is lowered at different heights according to the size of the room.
  • 1 dm3 is also filled to 10 bar.
  • filling is carried out to 5 bar in accordance with the control stand filling with a room volume of 2 dm3.
  • the pressure expansion chamber 15 of the cylinder IV has a room size of 3 dm3 which is filled with 3.75 bar of pneumatic volume.
  • the pressure expansion space of cylinder V is brought to 6.25 bar with 2 dm3 at 5 bar and the pressure expansion space 15 of cylinder VI with 1.75 dm3.
  • the pressure expansion chamber 15 of cylinder VII holds 1.20 dm3 at 8 bar and the pressure expansion chamber of cylinder VIII at 1 dm3 again has a pressure volume of 10 bar.
  • the pressure bypass chambers 16 of cylinders I and II are each filled with 1.6 dm3 and 12.5 bar. The same is in the pressure bypass chamber 16 of the cylinder III; the pressure bypass area of cylinder IV is in the retracted position and has no pressure or pressure volume.
  • the pressure bypass area of cylinder V is filled with 0.8 dm3 and 6.25 bar.
  • the pressure bypass chamber 16 of cylinder VI has a pressure of 7.8 bar with a room volume of 1.1 dm3.
  • the pressure bypass chamber 16 has a volume of 1.44 dm3 at 10 bar and cylinder VIII in the pressure bypass chamber 16 has a pressure chamber size of 1.6 dm3 at 12.5 bar.
  • control line there is an opened control pressure for controlling the control cylinder 8 of 12.5 bar.
  • the control line which was not drawn in for reasons of space, is operated in the control system approximately as the pressure bypass line shown in the system.
  • FIG. 2 shows this cylinder I with the pneumatic clamping pressure in the pressure expansion chamber 15 before the working thrust.
  • the sliding piston plate 2 is locked by means of the lock 3 'on the wall of the pressure cylinder.
  • Fig. 2 of the drawing shows the cylinder II with opened pneumatic clamping pressure with the sliding piston plate 11 retracted downwards together with the thrust supports 7 rigidly connected to them, so that these thrust supports 7 within the subsequent relief process in the pressure expansion chamber 15 the pneumatic pressure relief process by being placed on the Can not affect sliding piston plate 2 (before the working push).
  • the space between the sliding piston plate 2 and the sliding piston plate 9A is connected to the atmosphere via the connector 17.
  • the relay-controlled valves c embedded in the sliding piston plate 11 are open. The sliding piston plate 11 is moved within the pressure bypass chamber 16 without energy by the value of the spatial tension of the pressure expansion chamber 15 in relation to the relaxation path length.
  • Fig. 2 of the drawing shows the cylinder III in the position of the sliding piston plate 2 at the end of the working thrust, the locking 3 'released and the working sliding piston plate 2 down into the space cleared by the thrust supports 7 first by the path length down is moved until it rests on the thrust supports 7. It now inserts the pressure transfer from the pressure bypass chamber 16 into the subsequent containers or into the following cylinders. This is done via the constant energy pressure bypass line 28 (see the table).
  • Fig. 2 of the drawing shows the cylinder IV, in the position of the sliding piston at the end of the relief process.
  • the valves C are open during the lowering process of the sliding piston plate 11.
  • the pressure from the pressure bypass chamber 16 is passed into the following containers or into the following cylinders.
  • the remaining pneumatic pressure in the pressure bypass chamber 16 between the sliding piston plate 9 and the sliding piston plate 11 either remains in this space during the entire working process of the entire system connected in series during the bypassing process and is transferred into this space or, due to its small pressure size, it is by means of run over by a compressor 30 'drivable control cylinder 8 in the subsequent container or cylinder.
  • Cylinder V shows the position of the sliding piston plate in which the pressure fluid is completely transferred to the successive container or cylinder and a renewed loading of the pressure bypass chamber with pressure fluid can begin.
  • Cylinder V of FIG. 2 of the drawing shows the thrust piston rod 5, which is idle again via the crankshaft and connecting rods, the pressure-relieved pressure bypass chamber 16, the adjoining sliding piston plates 9 and 11 in the pressure bypass chamber 16, and the expanded pressure expansion chamber 15.
  • the thrust supports 7 of the sliding piston plate 11 lie on the underside of the sliding piston plate 2 and it can after the pressure expansion of the subsequent container, ie after its work and its beginning relief in this container or cylinder via the constant pressure bypass line 28 in the pressure bypass chamber 16 again injected pneumatic pressure (see table of the constant pressure circulation).
  • Fig. 2 of the drawing shows the cylinder VI shortly before the renewed work thrust.
  • the sliding piston plate 2 acting as a working piston is pressed up to the upper locking device 3 'by means of running over pressure fluid to the locking device 3' and the sliding piston plate 2 is locked at the top dead center.
  • the locking also takes place on the piston rod 5 by means of the locking 3 on the sliding piston plate 2.
  • cylinders VII and VIII are not shown in Fig. 2 of the drawing in order not to unnecessarily complicate the drawing. All subsequent containers have the same volume and are exposed to the same pressure. This ensures uniform pneumatic pressure transfer and pressure build-up in each working pressure vessel or cylinder with regard to pressure force and pressure volume.
  • the pneumatic pressure relief process with pressure transfer by means of the constant energy pressure bypass line 28 into the following cylinders takes place by the relaxation of the pneumatic pressure in the pressure expansion space 15 and the associated steady relaxation of the pneumatic pressure in the pressure bypass space 16, with simultaneous pneumatic pressure transfer and the energy saving of 80%.
  • the residual pneumatic volume, which is transferred by means of compression, is very small in relation to its volume and pressure. The transfer uses very little energy. In terms of design, care should be taken that the pneumatic pressure in the pressure expansion chamber 15 before the average 50% relaxation for the purpose of relieving work is equal to the pneumatic pressure in the pressure bypass chamber 16.
  • the cylinder system can be connected in parallel several times in order to achieve better rotational movements of the crankshaft.
  • Fig. 3 of the drawing shows a complete working phase of the cylinder III, with pressure transfer after the working stroke.
  • the last three representations of the cylinder concern the cylinder III a in its first position, then the cylinder III b in its subsequent position and the cylinder III c in its final position, in which the residual pressure from the pressure bypass chamber 16 by means of the lowerable sliding piston plate 9B from the Pressure bypass chamber 16 of the same has been transferred via the energy pressure bypass line 28 into the other storing pressure bypass rooms.
  • the sliding piston plate 9 can remain locked until the pressure volume from the pressure bypass chamber 16 of the cylinder III, which is first transferred into the cylinder VII, then into the cylinders VI-V and into the cylinder IV, has a pressure, which is less than the expanding pressure in the expansion space 15.
  • the locking of the sliding piston plate 9 is released, so that the thrust of the expansion pressure still present in the pressure expansion chamber 15 can transfer the pressure in the pressure bypass chamber 16 within the transfer to equalize a residual volume of 400 dm3.
  • the remaining transfer takes place by extending the pistons 51 of the control cylinder 8 according to FIG. 3 of the drawing in the cylinder position according to cylinder III c.
  • the control pressure in the control cylinder 8 is 12.5 bar by means of a small compressor or hydraulic pump, depending on the type of application of the corresponding pressure medium, up to a pressure of max. 15 bar brought, the pressure bypass chamber 16 is emptied.
  • the cylinder II due to its pressure volume in connection with the mechanical position of its parts, can do work by the expansion pressure in the pressure expansion space 15 expanding from 10 bar to 5 bar over a path length of 10 cm. At this moment, work on the piston rod is released in the form of an average force that is 750 kp over a path length of 10 cm.
  • the cylinder III according to FIG. 2 relieves the drawing, which its pressure bypass chamber 16 in which the cylinders VII-VI-V and IV within the pressure bypass chambers 16 are raised in the pressure volume, corresponding to the pressure volume in the pressure bypass chamber 16 of the cylinder III percentage decreases.
  • the constantly constant driving values which are approximately constant, can be seen from FIG. 2 of the drawing.
  • the cylinder I has meanwhile completed the process just described, and can now do work by means of pressure expansion in the pressure expansion chamber 15, the cylinder II initiating the relief process of the pressure bypass chamber 16, starting with the transfer of pressure into the cylinder VI and this to 90% of the required pressure volume brings in the pressure bypass chamber 16, so that in turn a residual pressure of 10% of the 10% pressure volume of cylinder II and cylinder VI must be returned in the reversing process.
  • the pressure volume required for a working stroke is 1000 cm3 at a pressure of 12.5 bar in the pressure bypass chamber 16, taking into account the one-off, initial filling torque of the pneumatic motor, 80-90% of which are generated by self-circulation and approx. 20-10% by small compressor 32 must be returned.
  • This corresponds to a rise in pressure of 3.75 bar and approximately 980 cm3 volume to 12.5 bar at 320 cm3 volume, based on the expansion phase of the work performed within a working stroke approx. 40% energy expenditure for this process.
  • the active and operating variant of the pneumatic motor is shown without pneumatic internal pressure circulation within the pressure bypass chambers 16.
  • the sliding piston plate 9 can be divided horizontally into a sliding piston plate 9A and a sliding piston plate 9B.
  • a ratchet lock 18 (FIG. 6) is arranged on the sliding piston plate 9A, in which the cylinder housing 5o of the controllable control cylinder 8 is fastened in a vertically movable manner, the piston 51 of which is fixedly attached to the sliding piston plate 9B with its piston rod 52.
  • the thrust supports 7 are slidable and run through all sliding piston plates and through the piston plate base plate 12.
  • the stroke length of the commute is 4o cm. Due to this stroke length, the expansion space volume in the expansion pressure space 15 has a pressure volume of 14 dm3 at 8o bar.
  • the plate of the sliding piston plate 9 is loaded with 122 bar on an area of 80 cm 2. This corresponds to the initial loading of the sliding piston plate 2 on the part of the expansion pressure space 15. However, this also guarantees that the sliding piston plate 2 is returned to the original tension value in order to obtain a new work performance.
  • a pneumatic or hydropneumatic pressure of 225-235 bar is used to prevent pressure relief within the pressure circulating spaces 16 during the pressure circulating process.
  • the control cylinders 8 have a cross-sectional size of 20 cm2 per stamp on their printing plate surfaces.
  • control cylinders 8 Two of these control cylinders 8 are stored in each working cylinder, so that a control pressure of approx. 9 t is applied to the pressure volume within the pressure bypassing spaces 16 during the pressure bypassing process at a 4o cm 2 high-pressure surface load.
  • the high-pressure control line is also switched via a flow compressor and pressure vessel. With the piston 51 of the control cylinder 8, it guarantees the presence of a constant high pressure during a change of control of the control cylinder, this pressure being increased by a few bar in order to be able to bypass the pressure volume in the working cylinder within the pressure bypass chamber 16.
  • control line which is connected to the control cylinder 8 is not shown for reasons of clarity.
  • the work involved over a 40 cm path length is 9 t. 4 of the drawing, 2 dm3 pressure volume at a pressure of 122 bar is injected into cylinders I and II and IV, III.
  • the stamps of the control cylinder 8 are due to the control position in the cylinder I and II in the retracted position, in the cylinder III and IV in the extended position.
  • the sliding piston plate 9 is slidably movable up to its uppermost locking position when the pressure and its volume are bypassed from the pressure bypass chamber 16 to the pressure bypass chamber 16.
  • the result of this is that the stamps of the control cylinders 8 move freely in the vertical direction when the pressure position is extended in the opening moment of the pressure opening spaces 16, as can be seen in the cylinder IV.
  • the control high pressure is switched to the control cylinder 8
  • the sliding piston plate 9A remains freely movable, the sliding piston plate 9B is locked and the sliding piston plate 9A moves vertically downwards to the sliding piston plate 9B, with the sliding piston plate 11 simultaneously the thrust supports 7 moves vertically downwards.
  • the vertical downward movement of these parts is 40 cm path length to ensure a working stroke.
  • the high-pressure stamp 8 moves by this difference, so that the expanding pressure means once on the cylinder housing 50 of the control cylinder 8 the surface of the sliding piston plate 2 generates a pressure effect from the pressure expansion space 15 and, on the other hand, the extending piston rods 52 of the control cylinder 8 are exposed to an equivalent counter-pressure effect by means of the surface of the sliding piston plate 9B if the pressure volume from the pressure bypass chamber 16 of the cylinder II is now in the by means of the small compressor 32 Pressure evacuation space 16 of the cylinder III is transferred.
  • the pressure expansion chamber 15 of the cylinder III compresses its expansion pressure volume from 14 dm 3 and 80 bar to 10 dm3 and 100 bar in this time sequence when the tension value is restored to achieve renewed work, the mechanical locks locking the sliding point when these sizes are reached.
  • the line 20 from the compressor 30 'to the room b of the control cylinder 8 was switched over in the cylinder IV and the control cylinder 8 retracted, the sliding piston plate 9A, as already explained, moving vertically downwards and laying on the locked sliding piston plate 9B .
  • the cylinder housing 50 of the control cylinder 8 are thus also moved vertically downwards.
  • the thrust supports 7 are also retracted mechanically when the valve "c" of the sliding piston plate 11 is open.
  • the expansion stroke of the cylinder IV begins, that is to say that work is carried out in the cylinder IV in that the sliding piston plate 2 is released from its locking.
  • the workflow just described completely within all cylinders is now shifted to the left by one cylinder in the following work phase according to FIG. 4 of the drawing.
  • the current pressure expansion phase within one cylinder is faster within the phase than the pressure circulation within the other cylinders. This is due to the corresponding cross-sectional sizes of the pressure bypass line 28 and the correspondingly lower printing speeds in relation to the expansion force.
  • the cross-section of all line systems should therefore be kept as large as possible and the row of cylinders of an engine block according to FIG. 4 of the drawing should be connected in parallel several times, it being possible to offset the individual pressure expansion stages in order to ensure a continuous crankshaft drive.
  • the pressure volume required for a working stroke is dm3 or 4000 cm3, taking into account the one-off filling torque within the pneumatic motor, at a pressure of 122 bar and with an energy expenditure of approx. 10 bar max. be bypassed once.
  • the energy expenditure for this working stroke within the control cylinder 8 is approximately equivalent to that just described.
  • the efficiency factor of the pneumatic motor increases by at least 700 to 800% in contrast to the conventional type of compression energy systems for operating pneumatic motors.
  • a pneumatic motor of this type needs around 20% of the work it produces to compare the operation of the system without taking wear and friction losses into account, in order to maintain the operator process and can continuously state 80% of the work as power for operating system systems.
  • the pneumatic pressure energy of 33 to approximately 60 or 70% stored in the pressure bypass chamber 16 of the pressure cylinder 1 before the working stroke of the sliding piston plate 2 is to be introduced into the pressure circulation line 28 without any expenditure of energy with gradual pneumatic pressure compensation.
  • the remaining percentages of pneumatic energy remaining in the pressure flow process must also be transferred by volume flow compressors in the same way.
  • the process just described can also take place via two separate pressure circulation lines 28, a pressure circulation line transferring potential energy in volume flow from cylinder to cylinder in the flow process and the transfer being carried out in series parallel to this process by means of a flow compressor.
  • a pressure circulation line transferring potential energy in volume flow from cylinder to cylinder in the flow process and the transfer being carried out in series parallel to this process by means of a flow compressor.
  • Another possibility of pneumatic pressure transfer for the entire potential energy to be transferred by means of a pressure circulation line 28 is possible with a flow compressor 32 within the pneumatic system in that the individual compression chambers of the overflow compressor, regardless of whether they are piston compressors or wheel compressors, have connecting pieces in which non-return valves are installed.
  • the constantly changing suction pressure from the pressure bypass chamber 16, from which the compressible medium is extended is to act on the reverse side on the surfaces of the parts in the bypass compressor which contribute to the compression. This saves enormous compressor performance and the potential energy of the free circulation transfer via the compressor or through the compressor does not impair the necessary transfer performance of the flow compressor or the flow compressors.
  • the flow compressor is intended to transfer some of the stored potential energy, for example from cylinder I to cylinders III-VIII, for further use.
  • Active power of a compressor with buffer volume within a pneumatic motor The compressed air has to suck out from the pressure bypass chamber 16 of the cylinder 1 in a very short time, for example similar to the expansion time of the air.
  • the potential energy has to be conveyed into the cylinders III-VIII via the pressure circulation line 28 in which a bypass is arranged in relation to the stroke volume of the compressor and a buffer volume container which is at least 10 times the stroke volume.
  • the pumping out of the air volume from cylinder I and the inflow of compressed air of, for example, up to 11 bar while observing the constructively promoted parameters for flow compressors into cylinders III-VIII are timed by control elements.
  • With a 10-fold cylinder stroke volume of the buffer the pressure only fluctuates by approx. 1 bar during the work cycles. Pressure can flow from the buffer into the cylinder volume of the leading piston in cylinder 3 even before it is fed from cylinder 1.
  • the isothermal coupling efficiency which is 0.534 kT from 1 bar to the respective nominal output, also improves by 60 when an overflow compressor works within a pneumatic motor due to the shortened operating time of the compressor, the pressure medium that is used, which loads the compressor with a medium pressure %. It increases from 0.534 kT to 0.854 kT.
  • the pneumatic motor in which work is carried out in the pressure evacuation chamber 15 of the individual cylinders by means of the sliding piston plate 2 in the relief process, should, in terms of effectiveness, perform the work which was carried out in the pressure circumvention rooms 16 of the individual cylinders.
  • the sliding piston plates 9a and 9b divide with the help of the extending control cylinders 8 and the residual pressure volume is transferred to the subsequent cylinder responsible for this at a constant pressure.
  • the parameters of increased pressure transfer do not have a disadvantageous effect in relation to the parameters of the always increasing mean pressure transfer in connection with the free pressure circulation, which are responsible for the performance of the flow compressor.
  • the circulation compressor now works with a work saving of 60% due to the existing pressure medium, i.e. to get 1100 Nm work per stroke of the system the circulation compressor requires an energy expenditure of 430 Nm at one changed clutch factor of 0.854. Because the overflow compressor only has to transfer a maximum of 50% of the pressure fluid, which overflows the other pressure fluid in its own pressure circulation, until the respective pressure equalization within the transfer cylinder, this output is divided again by two; taking into account friction and wear losses, it is possible to obtain a workload of up to 200% within the operating process of the system for a 100% energy expenditure.
  • an internal combustion engine which serves as the drive unit of the engine, is connected upstream of the pneumatic one, the effective factor performance of this engine can improve up to 100%.
  • a generator which is driven by means of the pneumatic motor can be connected to an electric motor with a downstream pneumatic motor for obtaining work. This guarantees that the electrical system operates within the operator process without energy expenditure and that up to 60% of the operator's own power required can be obtained either in the form of electrical energy from the generator or in the form of kinetic energy via the pneumatic motor.
  • each pressure bypass chamber 16 of a cylinder within the pneumatic motor is followed by a hydraulic tank in which the expanding pressure fluid can expand from the pressure bypass chamber 16 and thus shift the respective nominal pressure to the hydraulic oil.
  • the hydraulic oil circulated by means of the hydraulic pump and entering the tank again compresses the respective pressure fluid around the corresponding pressure bypass chambers. It should be noted that this variant never runs down to 1 bar in the pressure lowering and transfer process in the pressure lowering pressure bypass chamber 16.
  • a pressure fluid of medium pressure level must be run over by means of the control cylinders 8 and division of the sliding piston plates 9a and 9b from pressure bypass chamber 16 to pressure bypass chamber 16.
  • the performance of the hydraulic pump also relates to the average load in the bypass process.
  • a cooling system provided, which can be controlled by a temperature sensor, is switched on.

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  • Engineering & Computer Science (AREA)
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Description

Die Erfindung betrifft ein neuartiges Verfahren zum Antrieb eines pneumatischen Motors und eine Vorrichtung zur Durchführung des Verfahrens.The invention relates to a novel method for driving a pneumatic motor and a device for performing the method.

Das neuartige Verfahren ersetzt herkömmliche Otto- oder Dieselmotoren bzw. Verbrennungsmotoren aller Art.The new method replaces conventional gasoline or diesel engines or all types of internal combustion engines.

Alle bisher bekannten Verfahren und Vorrichtungen für den Antrieb von Motoren weisen den Nachteil auf, daß sie einen verhältnismäßig geringen Wirkungsgrad haben.All previously known methods and devices for driving motors have the disadvantage that they have a relatively low efficiency.

Der Erfindung liegt die Aufgabe zugrunde, ein Verfahren und eine Vorrichtung zur Durchführung des Verfahrens zu schaffen, das ein System aufweist, mit dem ein wesentlich größerer Leistungsfaktor, als das bei bisher bekannten Motoren möglich war, erzielbar ist und mit dem es ermöglicht wird, Antriebsenergie auf wirtschaftliche und wirkungsvolle Art zu nutzen.The invention has for its object to provide a method and an apparatus for performing the method, which has a system with which a much larger power factor than that which was possible with previously known engines can be achieved and with which it is possible to drive energy to use in an economical and effective way.

Erfindungsgemäß wird die Aufgabe durch die kennzeichnenden Merkmale des Verfahrensanspruches 1 gelöst, wobei weitere Ausgestaltungen durch den Verfahrensanspruch 2, 3 und 4 gelöst werden; die Aufgabe wird auch durch die kennzeichnenden Merkmale des Sachanspruches 5 gelöst, wobei weitere Ausgestaltungen durch die Merkmale der Ansprüche 5 - 10 gelöst werden.According to the invention, the object is achieved by the characterizing features of method claim 1, further developments being achieved by method claims 2, 3 and 4; the object is also achieved by the characterizing features of claim 5, wherein further refinements are achieved by the features of claims 5 - 10.

Erfindungsgemäß ergibt sich der Vorteil, daß während des Arbeitsvorganges Energie gespeichert und im anschließenden Arbeitsvorgang genutzt werden kann, so daß nach Beendigung der Anlaufphase eine Energiespeicherung bis zu 80 % erzielbar ist.According to the invention, there is the advantage that energy can be stored during the work process and used in the subsequent work process, so that energy storage of up to 80% can be achieved after the start-up phase has ended.

In der Zeichnung sind zwei Ausführungsbeispiele des Gegenstandes der Erfindung dargestellt.The drawing shows two exemplary embodiments of the subject matter of the invention.

Es wird eine Tabelle (A) beigefügt, welche die erzielbaren prozentualen Druck-Rückspeicherungs-Prozentsätze, nach Beendigung des Anlaufverfahrens während der normalen Arbeitsphase angibt.A table (A) is attached, which gives the percentages of pressure recovery that can be achieved after the start-up procedure has ended during the normal working phase.

In der Zeichnug zeigt:

Fig. 1
einen der in Reihe geschalteten Zylinder entsprechend der Stellung des Zylinders II gemäß Fig. 3 in vergrößertem Maßstab;
Fig. 1a
den Gleitkolbenteller 11 mit den mit diesem einstückig verbundenen sich nach aufwärts erstreckenden Schubstützen und den sich nach abwärts erstreckenden Zweigen;
Fig. 2
sechs der in Reihe geschalteten Arbeitszylinder von insgesamt acht Arbeitszylindern, wobei die letzten beiden zur besseren Übersichtlichkeit fortgelassen worden sind im Längsschnitt;
Fig. 3
die ersten drei der in Reihe geschalteten Arbeitszylinder gemäß einem anderen Ausführungsbeispiel, wobei der Zylinder III in den drei Stellungen III a, III b, IIIc eine komplette Arbeitsphase des Zylinders III nach der Durchführung des Arbeitshubes darstellt;
ig. 4
vier der in Reihe geschalteten Arbeitszylinder gemäß einem anderen Ausführungsbeispiel der Durchführung des Verfahrens;
Fig. 5
eine Anordnung von acht zu einem Arbeitssystem zusammengefaßten Arbeitsdruckzylindern mit Verwendung zusätzlicher Kleinkompressoren zur Umströmkompression (wobei auch ein Umströmkompressor das gesamte System innerhalb des Umströmprozesses versorgen kann).
Fig. 6
zeigt die vertikal geringfügig bewegliche Befestigung des Zylindergehäuses der Steuerzylinder am Gleitkolbenteller 9A.
Fig. 7
ein zweites Ausführungsbeispiel eines zur Durchführung der Drucküberführung erforderlichen besonders gestalteten einseitigen Steuerzylinders;
In the drawing shows:
Fig. 1
one of the cylinders connected in series according to the position of the cylinder II of Figure 3 on an enlarged scale.
Fig. 1a
the sliding piston plate 11 with the upwardly extending thrust supports integrally connected thereto and the downwardly extending branches;
Fig. 2
six of the working cylinders connected in series of a total of eight working cylinders, the last two being omitted for the sake of clarity in longitudinal section;
Fig. 3
the first three of the working cylinders connected in series according to another exemplary embodiment, the cylinder III in the three positions III a, III b, IIIc representing a complete working phase of the cylinder III after the working stroke has been carried out;
ig. 4th
four of the working cylinders connected in series according to another embodiment of the implementation of the method;
Fig. 5
an arrangement of eight working pressure cylinders combined into a working system with the use of additional small compressors for flow compression (whereby a flow compressor can also supply the entire system within the flow process).
Fig. 6
shows the vertically slightly movable fastening of the cylinder housing of the control cylinder on the sliding piston plate 9A.
Fig. 7
a second embodiment of a specially designed one-sided control cylinder required for performing the pressure transfer;

Das Verfahren zum Antrieb des pneumatischen Motors und der Verwendung eines ernergiesparenden Antriebssystemes besteht darin, daß das Antriebssystem eine Vielzahl von beispielsweise acht in Reihe geschalteten Arbeitszylindern I-VIII enthält, wie das in Fig. 5 dargestellt ist.The method for driving the pneumatic motor and using an energy-saving drive system is that the drive system includes a plurality of, for example, eight working cylinders I-VIII connected in series, as shown in FIG.

Jeder dieser in Reihe geschalteten Arbeitszylinder I bis VI enthält, wie das in Fig. 1 dargestellt ist, einen geschlossenen Druckexpansionsraum 15, der während der gesamten Arbeitszeit eine gleichbleibende Druckluftmenge enthält, deren vor dem Arbeitsschub aufgebrachter Spandruck auf den Gleitkolbenteller 2 einwirkt, welcher mit der Kolbenstange 5 über einen, eine Arretierung 3 enthaltenden Arretierungsverschluß 6 mit der die Arbeitsleistung auf die Pleuelvorrichtung übertragenden Kolbenstange 5 des Arbeitszylinders lösbar verbunden ist. Dieser vor dem Arbeitssschub aufgebrachte Spanndruck verfährt nach dem Arbeitsschub um 50 % seines ursprünglich aufgefahrenen Spanndruckwertes expandierend,den Gleitkolbenteller 2 um die Weglänge der Expansion bei gleichzeitiger Arbeitsleistung. In jedem der Arbeitszylinder I-VIII ist im unterhalb des Gleitkolbentellers 2 befindlichen Bereich ein Druckumfahrraum 16 angeordnet, der einerseits mit einer an eine Druckluftquelle 29 angeschlossenen Injektions-Druckleitung 27 verbunden ist, die über steuerbare Relaisventile mit dem Druckumfahrraum aller übrigen Arbeitsdruckzylinder verbunden ist und der andererseits mit einer die Druckumfahrräume aller Arbeitsdruckzylinder I-VIII miteinander über steuerbare Relaisventile verbindenden Druckumfahrleitung 28 verbunden ist, derart, daß das nach dem Arbeitshub aus dem Druckumfahrraum 16 expandierende Arbeitsfluidum über die, durch Relaisventile steuerbare Druckumfahrleitung 28 in den einzelnen Druckumfahrräumen 16 der nachfolgenden Arbeitsdruck-Zylinder speicherbar ist (s. Tabelle A hierzu) und zum erneuten Auffahren des pneumatischen Spanndruckes im Druckexpansionsraum 15 teils aus den in den Druckumfahrraum 16 aller nachfolgenden Arbeitsdruck-Zylinder rückgespeicherte Druckfluidum über die relaisgesteuerte Energie-Druckumfahrleitung 28 in den Druckumfahrraum 16 einfahrbar ist und das für das Aufbringen des erforderlichen Spanndruckes noch benötigte Druckfluidum über die Injektions-Druckleitung 27 aus der Druckluftquelle 29 zuführbar ist, so daß der als Arbeitskolben wirkende Gleitkolbenteller 2 wieder aufwärts verfahren und der für den nächsten Arbeitshub erforderliche Spanndruck im Druckexpansionsraum 15 aufgefahren wird.Each of these series-connected working cylinders I to VI contains, as shown in Fig. 1, a closed pressure expansion space 15, which contains a constant amount of compressed air throughout the working time, the chip pressure applied before the working thrust acts on the sliding piston plate 2, which acts with the Piston rod 5 is detachably connected via a locking lock 6 containing a locking device 3 to the piston rod 5 of the working cylinder which transmits the working power to the connecting rod device. This clamping pressure applied before the working push moves the sliding piston plate after the working push by 50% of its originally opened clamping pressure value 2 by the path length of the expansion with simultaneous work performance. In each of the working cylinders I-VIII, a pressure bypass chamber 16 is arranged in the area below the sliding piston plate 2, which is connected on the one hand to an injection pressure line 27 connected to a compressed air source 29, which is connected via controllable relay valves to the pressure bypassing chamber of all other working pressure cylinders and the on the other hand, is connected to a pressure bypass line 28 connecting the pressure bypass rooms of all working pressure cylinders I-VIII to one another via controllable relay valves, such that the working fluid expanding from the pressure bypass room 16 after the working stroke via the pressure bypass line 28 controllable by relay valves in the individual pressure bypass rooms 16 of the subsequent working pressure Cylinder can be stored (see Table A in this regard) and for re-opening the pneumatic clamping pressure in the pressure expansion chamber 15 partly from the pressure flue which is stored back into the pressure bypass chamber 16 of all subsequent working pressure cylinders dum can be retracted into the pressure bypass chamber 16 via the relay-controlled energy pressure bypass line 28 and the pressure fluid still required for the application of the required clamping pressure can be supplied via the injection pressure line 27 from the compressed air source 29, so that the slide piston plate 2 acting as the working piston moves upward again and the clamping pressure required for the next working stroke is raised in the pressure expansion space 15.

Bei Verwendung von beispielsweise acht Arbeitszylindern I-VIII wird in die Druckumfahrräume 16 der jeweils ersten drei Arbeitszylinder aus der Druckluftquelle 29 100 % des erforderlichen Spanndruckes zugeführt, wobei der jeweils dritte Arbeitszylinder III den Arbeitsschub durchführt, wobei der Druckumfahrraum 16 des folgenden Arbeitszylinders über die Druckumfahrleitung zuerst relaisgesteuert mit dem Druckumfahrraum 16 des nächsten Arbeitsdruckzylinders verbunden wird, wobei nach Druckausgleich 50 % des Spanndruckes in diesem gespeichert werden, worauf die Druckumfahrleitung mit dem nachfolgenden Arbeitsdruckzylinder verbunden wird, wo wiederum an Druckausgleich 50 % dieses Spanndruckes dort gespeichert werden und sofort, bis während des Betriebes jeweils annähernd 80 % des Druckfluidums speicherbar wieder verwendet sind.When using, for example, eight working cylinders I-VIII, 100% of the required clamping pressure is fed into the pressure bypass chambers 16 of the first three working cylinders from the compressed air source 29, the third working cylinder III carrying out the working thrust, with the pressure bypassing chamber 16 of the following working cylinder via the pressure bypass line is first connected in a relay-controlled manner to the pressure bypass chamber 16 of the next working pressure cylinder, 50% of the clamping pressure being stored therein after pressure equalization, whereupon the pressure bypass line is connected to the subsequent working pressure cylinder, where in turn at pressure equalization 50% of this clamping pressure are stored there and immediately until approximately 80% of the pressure fluid can be stored again during operation.

Der noch erforderliche Restdruck des Druckumfahrraumes 16 wird mittels eines aus der Druckluftquelle 29 eingespeisten Druckfluidums in die Nachfolgebehälter überfahren.The residual pressure of the pressure bypass chamber 16 which is still required is passed into the subsequent container by means of a pressure fluid fed in from the compressed air source 29.

Die Vielzahl von in Reihe geschalteten Arbeitszylindern kann parallel verlaufend mehrfach verwendet werden, um einen kontinuierlichen Kurbelwellenantrieb zu gewährleisten.The large number of working cylinders connected in series can be used several times in parallel to ensure a continuous crankshaft drive.

In der Tabelle wird zur besseren Darstellung davon ausgegangen, daß die speicherbaren Auffahrwerte innerhalb der Druckumfahrräume 16 und die für den folgenden Arbeitshub erforderlichen fehlenden Restwerte als Injektionsenergie nach Vollendung des Schubes über einen Kompressor 30 aus der freien Luft der Druckluftquelle 29 und von dieser über die Injektions-Druckleitung dem Druckumfahrraum 16 zugeführt werden. Die Druckumführung aus dem Druckumfahrraum 16 vor der Entlastung erfolgt bei einem Druck von 10 bar in dem Druckumfahrraum 16 des Folgebehälters, der zur Arbeit mit der vollen Leistung von 10 bar vorbereitet wird, wobei für das System ein Umströmkompressor oder mehrere Umströmkompressoren in Form von Kleinkompressoren 32 verwendet werden können.For a better representation, the table assumes that the storable opening values within the pressure bypass chambers 16 and the missing residual values required for the following working stroke as injection energy after completion of the thrust via a compressor 30 from the free air of the compressed air source 29 and from this via the injection Pressure line can be supplied to the pressure bypass chamber 16. The pressure is diverted from the pressure bypass chamber 16 before the relief takes place at a pressure of 10 bar in the pressure bypass chamber 16 of the subsequent container, which is prepared for work with the full power of 10 bar, with one circulating compressor or several circulating compressors in the form of small compressors 32 for the system can be used.

Diese Überführung entspricht der Leistung nach dem energielosen Druckumflauf bzw. -ausgleich von maximal 20 % der abzugebenden Energie. Aus der freien Luft wird stetig nur noch ca. 1 % Verschleißenergie zugeführt.This transfer corresponds to the power after the energy-free pressure circulation or equalization of a maximum of 20% of the energy to be delivered. Only about 1% wear energy is continuously supplied from the open air.

Die Drucküberführung erfolgt gemäß der Tabelle A aus dem Druckumfahrraum 16 desjenigen Arbeitszylinders 1, in welchem der Arbeits-Schub gerade vollendet worden ist, in den Druckumfahrraum 16, beispielsweise des nächsten Zylinders III über die Energie-Druckumfahrleitung 28, in welcher nur die steuerbaren Regelventile vom Druckumfahrraum 16 dieses ersten Arbeitszylinders, in welchem der Arbeits-Schub gerade vollendet worden ist, zum Umfahrraum 16 beispielsweise des übernächsten Zylinders III geöffnet sind.The pressure transfer takes place according to Table A from the pressure bypass chamber 16 of the working cylinder 1 in which the working thrust has just been completed, into the pressure bypass chamber 16, for example of the next cylinder III via the energy pressure bypass line 28, in which only the controllable control valves from Pressure bypass chamber 16 of this first working cylinder, in which the working thrust has just been completed, are open to the bypass chamber 16, for example of the next but one cylinder III.

Es folgt ein Druckausgleich nach der Formel: D = a + b 3 = 100 + 0 3 = 33 Vol %

Figure imgb0001

wobei

D =
der ausgleichende Druck in Volumen % ist.
a =
der Anfangsdruck im Arbeitszylinder ist, in welchem der Arbeitsschub gerade vollendet ist und
b =
der Druck im Arbeitszylinder III ist, der vor dem Anfahrstadium = Null ist.
Pressure equalization follows according to the formula: D = a + b 3rd = 100 + 0 3rd = 33 vol%
Figure imgb0001

in which
D =
the equalizing pressure is in volume%.
a =
is the initial pressure in the working cylinder in which the working thrust has just been completed and
b =
is the pressure in the working cylinder III, which is = zero before the start-up stage.

Für das zu überführende Druckfluidum ist der Kompressionsaufwand gleich dem Arbeitsaufwand des Umströmkompressors: D = a + b 2 = 50 Vol. %

Figure imgb0002
For the pressure fluid to be transferred, the compression effort is equal to the work effort of the flow compressor: D = a + b 2nd = 50 vol.%
Figure imgb0002

Der Druckumfahrraum 16 desjenigen Arbeitszylinders, der den dann anschließend folgenden Arbeit-Schub gerade vollendet hat, wird dann in einem anschließenden Verfahrensschritt über die Druckumfahrleitung 28 bei entsprechender Einstellung der steuerbaren Regelventile mit dem Druckumfahrraum 16 des nächstfolgenden Zylinders IV verbunden, wobei nach entsprechendem Druckausgleich D = 50 + 0 2 = 25 Vol. %

Figure imgb0003

im Druckfahrraum dieses Zylinders gespeichert werden können, und sofort nach der Tabelle A.The pressure bypass chamber 16 of the working cylinder that has just completed the subsequent work boost is then connected in a subsequent process step via the pressure bypass line 28 with the corresponding setting of the controllable control valves to the pressure bypass chamber 16 of the next cylinder IV, after corresponding pressure equalization D = 50 + 0 2nd = 25 vol.%
Figure imgb0003

can be stored in the pressure range of this cylinder, and immediately according to table A.

Wie aus Fig. 1 ersichtlich ist, weist der Arbeitszylinder einen am Druckexpansionsraum 15 anliegenden Gleitkolbenteller 2 als Arbeitskolben auf, der mittels einer Arretierung 3 eines Arretierungsverschlusses 6 mit der durch eine Führung 4 verlaufenden Kolbenstange 5 arretierbar ist, wobei sich in bestimmtem Abstand unterhalb des Gleitkolbentellers 2 ein Gleitkolbenteller 9 und ein mit nach aufwärts verlaufenden und sich in Gleitdichtungen und Gleitöffnungen 10 durch den Gleitkolbenteller 9 hindurcherstreckenden Schubstützen 7 versehener Gleitkolbenteller 11 befindet, der mit steuerbaren Ventilen c versehen ist, wobei der Druckumfahrraum 16 nach unten zu durch eine arretierbare Kolbenteller-Bodenplatte 12 verschlossen ist, wobei diese Schubstützen 7 starr mit dem Gleitkolbenteller 11 verbunden sind.As can be seen from FIG. 1, the working cylinder has a sliding piston plate 2, which is in contact with the pressure expansion chamber 15, as the working piston, which can be locked by means of a locking means 3 of a locking lock 6 with the piston rod 5 running through a guide 4, with a certain distance below the sliding piston plate 2 a sliding piston plate 9 and one with an upward and in sliding seals and sliding openings 10 through the sliding piston plate 9 extending thrust supports 7 is provided sliding piston plate 11 which is provided with controllable valves c, the pressure evacuation space 16 being closed at the bottom by a lockable piston plate base plate 12, these thrust supports 7 being rigid with the sliding piston plate 11 are connected.

Die mit dem Gleitkolbenteller 2 einstückig verbundene Führung 4 ist mittels einer Arretierung 3′ feststellbar. Der Gleitkolbenteller 9 kann durch zwei Gleitkolbenteller 9A und 9B ersetzt werden, wobei der obere Gleitkolbenteller 9A mit dem Zylindergehäuse 50 eines Steuerzylinders 8 gemäß Fig. 6 starr verbunden ist,wobei der untere Gleitkolbenteller 9B mit der Kolbenstange 52 eines zweiseitig umsteuerbaren Kolbens 51 dieses Steuerzylinders 8 starr verbunden ist.The with the sliding piston plate 2 integrally connected guide 4 can be locked by means of a lock 3 '. The sliding piston plate 9 can be replaced by two sliding piston plates 9A and 9B, the upper sliding piston plate 9A being rigidly connected to the cylinder housing 50 of a control cylinder 8 according to FIG. 6, the lower sliding piston plate 9B being connected to the piston rod 52 of a reversible piston 51 of this control cylinder 8 is rigidly connected.

Bei der Umsteuerung des Steuerzylinders 8 wird derselbe einmal vom Umströmkompressor 30′ eingefahrene Druck ständig in den Gegendruckraum umgesteuert.When reversing the control cylinder 8, the same pressure from the flow compressor 30 'retracted pressure is constantly reversed into the back pressure chamber.

Die Schubstützen verlaufen durch alle Gleitkolbenteller 9A und 9B, jedoch nicht durch den Gleitkolbenteller 2, aber ihre abwärts verlaufenden Zweige 7′ erstrecken sich auch durch die Gleitkolbenteller-Bodenplatte 12, wodurch gewährleistet wird,daß durch die starre Befestigung der Schubstützen 7 am Gleitkolbenteller 11 bei Verschiebung des Gleitkolbentellers 11 kein Schub- oder Druckstau entsteht. Alle Ventil-, Schalt- und Arretierungssysteme werden elektrisch gesteuert.The thrust supports extend through all sliding piston plates 9A and 9B, but not through the sliding piston plate 2, but their downward branches 7 'also extend through the sliding piston plate base plate 12, which ensures that the rigid attachment of the sliding supports 7 on the sliding piston plate 11 Displacement of the sliding piston plate 11 no thrust or pressure build-up occurs. All valve, switching and locking systems are controlled electrically.

Um eine Vakuumbildung beim auseinander bewegen der Gleitkolbenteller 9A und 9B zu verhindern, wird eine Öffnung im Gleitkolbenteller 9a frei, die eine Verbindung zur Atmosphäre schafft.In order to prevent vacuum formation when moving the sliding piston plates 9A and 9B apart, an opening in the sliding piston plate 9a is free, which creates a connection to the atmosphere.

In Fig. 7 ist ein weiteres Ausführungsbeispiel eines zur Durchführung der Drucküberführung erforderlichen, einseitig steuerbaren Steuerzylinders 41 dargestellt.7 shows a further exemplary embodiment of a control cylinder 41 which can be controlled on one side and is required to carry out the pressure transfer.

Während der Druckentlastung, jedoch noch vor der Restdrucküberführung im Druckumfahrraum 16 liegt der Gleitkolbenteller 2 stetig auf einem Lösestempel 38 auf und drückt eine als Spreizklammer wirkende Schere 39 auseinander, weil der Lösestempel 38 mit einer Feder 40 mit geringer Federspannkraft ausgestattet ist.During the pressure relief, but still before the transfer of residual pressure in the pressure bypass chamber 16, the sliding piston plate 2 rests continuously on a release ram 38 and presses a pair of scissors 39 which act as an expansion clamp, because the release ram 38 is equipped with a spring 40 with a low spring tension.

Bei einsetzender Drucküberführung werden die Druckstempel 37 durch die erfolgende Verschiebung der Gleitkolbenteller 9A und 9B eingefahren und im oberen Totpunkt der aufgefahrenen bzw. zusammengefahrenen Gleitkolbenteller 9A und 9B arretiert, wobei der Flächendruck des Gleitkolbentellers 2 auf dem Lösestempel 38 nachläßt, sobald der Gleitkolbenteller 11 zusammen mit seinen Schubstützen 7 nach der Arretierung vertikal aufwärts verfahren wird.When the pressure transfer begins, the plungers 37 are retracted by the displacement of the sliding piston plates 9A and 9B and locked at the top dead center of the opened or contracted sliding piston plates 9A and 9B, the surface pressure of the sliding piston plate 2 on the release stamp 38 decreasing as soon as the sliding piston plate 11 together with its thrust supports 7 is moved vertically upwards after locking.

Die spreizklammerartige Schere 39 schließt sich dann und der Kolben des Druckstempel 37 ist arretiert.The spreading clamp-type scissors 39 then close and the piston of the pressure ram 37 is locked.

Der Druckstempel 37 fährt erst aus, wenn der Druck im Druckumfahrraum 16 auf ein bestimmtes Niveau gesunken ist. Bei wieder steigendem Druck im Druckumfahrraum 16 werden die Druckstempel 37 durch Gleittellerverschiebung eingefahren und im oberen Totpunkt der zusammengefahrenen Gleitkolbenteller 9A und 9B arretiert. Der Gleitkolbenteller 11 verschiebt den Gleitkolbenteller 9B und nach dessen Zusammentreffen mit dem Gleitkolbenteller 9A auch diesen vertikal aufwärts; ist dann der Lösestempel 38 druckentlastet, so schließt die Schere 39 und arretiert so den Druckstempel 37.The pressure stamp 37 only extends when the pressure in the pressure bypass chamber 16 has dropped to a certain level. When the pressure in the pressure bypass chamber 16 rises again, the pressure rams 37 are retracted by sliding plate displacement and locked at the top dead center of the retracted sliding piston plates 9A and 9B. The sliding piston plate 11 displaces the sliding piston plate 9B and, after it meets the sliding piston plate 9A, also vertically upwards; then the release die 38 is relieved of pressure, the scissors 39 and locks the stamp 37.

Der Druckkammerraum 42 des einseitig steuerbaren Steuerzylinders 41 ist mittels einer Druckleitung mit einem Druckkessel 43 verbunden, dessen Raumvolumen um ein vielfachen größer ist als das Raumvolumen der Druckkammer 42 um ein en Druckabfall im Druckumfahrraum 16 bei der Drucküberführung zu verhindern.The pressure chamber 42 of the unilaterally controllable control cylinder 41 is connected by means of a pressure line to a pressure vessel 43, the volume of which is many times greater than the volume of the pressure chamber 42 in order to prevent a pressure drop in the pressure bypass chamber 16 during the pressure transfer.

In der Gehäusewandung des Zylinders ist ein in den Druckexpansionsraum 15 mündender Druckzuleitungsstutzen 1 3 angeordnet, der mit der von der Druckluftquelle 29 kommenden Injektions-Druckleitung 27 verbunden ist. Die Energie-Druckumfahrleitung 28 ist mittels einer Verbindungsleitung 19 mit dem Druckumfahrraum 16 verbunden, wobei in der Seitenwandung jedes Zylinders 1 ein, den zwischen dem Gleitkolbenteller 2 und dem oberen Gleitkolbenteller 9A liegendem Raum mit der Atmosphäre verbindender Verbindungsstutzen 17 im unteren Bereich dieses Raumes angeordnet ist.Arranged in the housing wall of the cylinder is a pressure feed pipe 13 opening into the pressure expansion chamber 15, which is connected to the injection pressure line 27 coming from the compressed air source 29. The energy pressure bypass line 28 is connected to the pressure bypass chamber 16 by means of a connecting line 19, a connection connecting piece 17 connecting the space lying between the sliding piston plate 2 and the upper sliding piston plate 9A and the atmosphere being arranged in the lower region of this space in the side wall of each cylinder 1 .

Anschließend wird die Wirkungsweise des pneumatischen Motors gemäß Fig. 2 erläutert.The mode of operation of the pneumatic motor according to FIG. 2 is then explained.

Wie aus Fig. 2 ersichtlich ist, sind acht in Reihe geschaltete Arbeitszylinder I-VIII vorgesehen, wobei in Fig. 2 von den acht in Reihe geschalteten Zylindern der besseren Übersichtlichkeit wegen nur die ersten sechs dargestellt und die letzten zwei fortgelassen worden sind. Die Wirkungsweise und Betriebsart des pneumatischen Motors ist gemäß einem ersten Ausführungsbeispiel folgende:
   Es wird mit einem teils pneumatischen Eigendruckumlauf das Druckumlaufvolumen von Druckumfahrraum 16 zu Druckumfahrrraum 16 dargestellt und teilweise erfolgt der pneumatische Druckumlauf selbigen Druckvolumens mittels Kleinkompressoren 32 bei geringfügiger Druckerhöhung.
As can be seen from FIG. 2, eight working cylinders I-VIII connected in series are provided, with only the first six of the eight cylinders connected in series being shown in FIG. 2 for the sake of clarity, and the last two being omitted. According to a first exemplary embodiment, the mode of operation and operating mode of the pneumatic motor are as follows:
The pressure circulation volume from pressure bypass chamber 16 to pressure bypass chamber 16 is represented with a partly pneumatic internal pressure circulation and partly the pneumatic pressure circulation of the same pressure volume takes place by means of small compressors 32 with a slight pressure increase.

In dieser Darstellungsart ist der Wert des Druckes des Druckexpansionsvolumens sowie das Volumen selbst im Druckexpansionsraum 15 sowie dessen Expansionswert von der Leistung des Motors abhängig.In this type of representation, the value of the pressure of the pressure expansion volume and the volume itself in the pressure expansion space 15 and its expansion value depend on the power of the engine.

Diese Art des pneumatischen Motors wird beispielsweise bei einer anfänglichen Belastung der Fläche der Expansion auf der Fläche des Gleitkolbentellers 2 von 10 bar auf 100 cm² Fläche betrieben.
Das Druckvolumen im Druckexpansionsraum 15 beträgt bei 10 bar ein dm³.
This type of pneumatic motor is operated, for example, with an initial load on the area of expansion on the area of the sliding piston plate 2 from 10 bar to 100 cm 2 area.
The pressure volume in the pressure expansion chamber 15 is a dm³ at 10 bar.

Um nach der Arbeit und der Expansion des Druckvolumens im Druckexpansionsraum 15 die ursprüngliche Spannkraft, d.h. den ursprünglichen Druckwert des Druckvolumens für eine erneute Arbeitsleistung zu erhalten, ist im Druckumfahrraum 16 ein Druckvolumen von 1 dm³ mit einem Druck von 12,5 bar, welcher die Platte des Gleitkolbentellers 9 auf 80 cm² Fläche belastet, in dem Zylinder eingelagert, welcher zu erneuter Arbeitsleistung der der in Reihe geschalteten Anlage vorbereitet wird.After the work and the expansion of the pressure volume in the pressure expansion space 15, the original clamping force, i.e. To maintain the original pressure value of the pressure volume for a new work, a pressure volume of 1 dm³ with a pressure of 12.5 bar, which loads the plate of the sliding piston plate 9 on an area of 80 cm², is stored in the cylinder in the pressure bypass chamber 16, which has to be renewed Work performance that is prepared in the system connected in series.

In diesem Moment wird mittels Gegendruck aus dem Umfahrraum 16 der ursprüngliche Spannwert des Druckexpansionsraumes 15 zu erneuter Arbeitsleistung erreicht. Zur Steuerung der Umfahrmomente des Druckvolumens sowie zur Restvolumen-Drucküberführung innerhalb der Druckumfahrräume der einzelnen Zylinder kann ein pneumatischer oder hydropneumatischer Druck im Steuerzylinder 8 angewendet werden. Dieser Druck kann über eine Hydraulikpumpe, da es sich um einen Restdruck handelt, aufgebracht werden, oder bei Verwendung höherer Drucke zur Erzielung einer hohen Arbeitsleistung wird das Steuerleitsystem des Steuerzylinders 8 über einen Kompressor betrieben.At this moment, the original tension value of the pressure expansion space 15 becomes from the bypass space 16 by means of counter pressure Work done again. A pneumatic or hydropneumatic pressure in the control cylinder 8 can be used to control the circumferential torques of the pressure volume and for transferring residual volume pressure within the pressure bypass chambers of the individual cylinders. This pressure can be applied via a hydraulic pump, since it is a residual pressure, or if higher pressures are used to achieve a high work rate, the control system of the control cylinder 8 is operated via a compressor.

Der anliegende Druck im Steuerleitungssystem gemäß Fig. 6, welcher für die Steuerzylinder 8 zuständig ist, ist in der Regel stets annähernd konstant, weil bei einer Verschiebung der Gleitkolbenteller im Steuerzylinder 8 das Druckvolumen, gleichbleibend in seiner Volumenmenge, bei geringer Umfahrabweichung umfahren wird.The pressure present in the control line system according to FIG. 6, which is responsible for the control cylinder 8, is generally always approximately constant, because when the slide piston plate in the control cylinder 8 is shifted, the pressure volume, the volume of which is constant, is bypassed with a small circumferential deviation.

Die Kolben des Steuerzylinders 8 haben eine Fläche von 15 cm².The pistons of the control cylinder 8 have an area of 15 cm².

In jedem Arbeitszylinder sind zwei Steuerzylinder 8 eingearbeitet.
Bei der Restdrucküberführung im Druckumfahrraum 16 fahren die Druckstempel des Steuerzylinders 8 deren Gesamtfläche 30 cm² beträgt, die Gleitkolbenteller 9B mit ihrer großen Druckfläche auf einer Weglänge von 10 cm aus, um den Restdruck aus diesem Druckumfahrraum 16 zu umfahren.
Two control cylinders 8 are incorporated in each working cylinder.
When transferring the residual pressure in the pressure bypass chamber 16, the pressure rams of the control cylinder 8 whose total area is 30 cm 2, the sliding piston plates 9B extend with their large pressure surface over a path length of 10 cm in order to bypass the residual pressure from this pressure bypass chamber 16.

Die Belastung auf der Gleitkolbenfläche 9B beträgt hierbei 375 kp auf 80 cm² Fläche.The load on the sliding piston surface 9B is 375 kg per 80 cm² area.

Um diesen anstehenden Druck umfahren zu können, steht auf den Kolben der Steuerzylinder 8, mit ihren 30 cm² Gesamtfläche, ein Steuerdruck von 12,5 bar an, welcher innerhalb des Umfahrprozesses der Restdrucküberführung in den Druckumfahrräumen mittels des zwischengeschalteten Kleinkompressors 32 bis auf maximal 15 bar erhöht wird.In order to be able to bypass this pressure, a control pressure of 12.5 bar is applied to the piston of the control cylinder 8 with its 30 cm² total area, which within the bypassing process of transferring residual pressure in the pressure bypass rooms by means of the intermediate small compressor 32 up to a maximum of 15 bar is increased.

Die Schubstützen 7 besitzen einen Flächenquerschnitt von 10 cm² und in ihrem vertikalen Verlauf im Druckumfahrraum 16 dem eine Höhe von 10 cm eigen ist, nehmen sie demzufolge 200 cm³ Raumvolumen vom Druckraumvolumen ein.The thrust supports 7 have a cross-sectional area of 10 cm² and in their vertical course in the pressure bypass chamber 16 which has a height of 10 cm, they consequently occupy 200 cm³ of the volume of the pressure chamber.

Somit beträgt das Druckvolumen des Druckumfahrraumes 16 1000 cm³ bei einem Druck von 12,5 bar.Thus the pressure volume of the pressure bypass chamber is 16 1000 cm³ at a pressure of 12.5 bar.

Anschließend wird die Vorbereitungsphase zur Betreibung des pneumatischen Motors nach Fig. 2 beschrieben.The preparation phase for operating the pneumatic motor according to FIG. 2 is then described.

Beispiel: For example :

In den Zylindern I-VIII wird in den Druckexpansionsräumen 15 vom Kompressor 30 über die Druckinjektionsleitung 27 eine bestimmte Druckfüllmenge injiziert. Sie ist in allen Druckumfahrräumen 15 gleich.
Die Expansionsgröße der Expansionsräume 15 hat vor der in Betriebnahme des Motors innerhalb jedes Zylinders ein anderes Raumvolumen.
Deshalb wird entsprechend der vorhandenen Größe des Raumvolumens der Druck in verschiedener Höhe eingefahren.
Im Druckexpansionsraum 15 des Zylinders I ist 1 dm³ bei 10 bar, im Druckexpansionsraum des Zylinders II wird ebenfalls 1 dm³ auf 10 bar verfüllt.
Im Druckexpansionsraum 15 des Zylinders III wird entsprechend der Steuerstandfüllung bei 2 dm³ Raumvolumen auf 5 bar verfüllt.
Der Druckexpansionsraum 15 des Zylinders IV hat eine Raumgröße von 3 dm³ der mit 3,75 bar pneumatischen Volumens aufgefüllt wird.
Der Druckexpansionsraum des Zylinders V wird mit 2 dm³ bei 5 bar und der Druckexpansionsraum 15 des Zylinders VI bei 1,75 dm³ auf 6,25 bar Druck gebracht.
Der Druckexpansionsraum 15 des Zylinders VII faßt in dieser Stellung 1,20 dm³ bei 8 bar und der Druckexpansionsraum des Zylinders VIII bei 1 dm³ wiederum 10 bar Druckvolumen.
Die Druckumfahrräume 16 der Zylinder I und II sind jeweils mit 1,6 dm³ und 12,5 bar gefüllt.
Dasselbe befindet sich im Druckumfahrraum 16 des Zylinders III; der Druckumfahrraum des Zylinders IV befindet sich in eingefahrener Stellung und ist druck- und druckvolumenlos.
Der Druckumfahrraum des Zylinders V ist mit 0,8 dm³ und 6,25 bar verfüllt.
Der Druckumfahrraum 16 des Zylinders VI hat bei einem Raumvolumen von 1,1 dm³ einen Druck von 7,8 bar. Im Zylinder VII hat der Druckumfahrraum 16 ein Raumvolumen von 1,44 dm³ bei 10 bar und der Zylinder VIII hat im Druckumfahrraum 16 eine Druckraumgröße von 1,6 dm³ bei 12,5 bar.
In the cylinders I-VIII, a certain pressure filling quantity is injected in the pressure expansion spaces 15 from the compressor 30 via the pressure injection line 27. It is the same in all pressure bypass rooms 15.
The expansion size of the expansion spaces 15 has a different volume within each cylinder before the engine is started up.
Therefore, the pressure is lowered at different heights according to the size of the room.
In the pressure expansion chamber 15 of cylinder I, 1 dm³ at 10 bar, in the pressure expansion chamber of cylinder II, 1 dm³ is also filled to 10 bar.
In the pressure expansion chamber 15 of cylinder III, filling is carried out to 5 bar in accordance with the control stand filling with a room volume of 2 dm³.
The pressure expansion chamber 15 of the cylinder IV has a room size of 3 dm³ which is filled with 3.75 bar of pneumatic volume.
The pressure expansion space of cylinder V is brought to 6.25 bar with 2 dm³ at 5 bar and the pressure expansion space 15 of cylinder VI with 1.75 dm³.
In this position, the pressure expansion chamber 15 of cylinder VII holds 1.20 dm³ at 8 bar and the pressure expansion chamber of cylinder VIII at 1 dm³ again has a pressure volume of 10 bar.
The pressure bypass chambers 16 of cylinders I and II are each filled with 1.6 dm³ and 12.5 bar.
The same is in the pressure bypass chamber 16 of the cylinder III; the pressure bypass area of cylinder IV is in the retracted position and has no pressure or pressure volume.
The pressure bypass area of cylinder V is filled with 0.8 dm³ and 6.25 bar.
The pressure bypass chamber 16 of cylinder VI has a pressure of 7.8 bar with a room volume of 1.1 dm³. In cylinder VII the pressure bypass chamber 16 has a volume of 1.44 dm³ at 10 bar and cylinder VIII in the pressure bypass chamber 16 has a pressure chamber size of 1.6 dm³ at 12.5 bar.

In der Steuerleitung befindet sich ein aufgefahrener Steuerdruck zur Steuerung des Steuerzylinders 8 von 12,5 bar. Die Steuerleitung, die aus Platzgründen nicht eingezeichnet wurde, wird im Steuersystem annähernd so betrieben, wie die im System dargestellte Druckumfahrleitung.In the control line there is an opened control pressure for controlling the control cylinder 8 of 12.5 bar. The control line, which was not drawn in for reasons of space, is operated in the control system approximately as the pressure bypass line shown in the system.

Gemäß den obigen Ausführungen ist die Stellung der Arbeitszylinder I-VIII gemäß der Fig. 2 der Zeichnung dargestellt:
Fig. 2 zeigt diesen Zylinder I mit aufgefahrenem pneumatischen Spanndruck im Druckexpansionsraum 15 vor dem Arbeits-Schub.
According to the above, the position of the working cylinders I-VIII is shown in FIG. 2 of the drawing:
FIG. 2 shows this cylinder I with the pneumatic clamping pressure in the pressure expansion chamber 15 before the working thrust.

Der Gleitkolbenteller 2 ist mittels der Arretierung 3′ an der Wandung des Arbeitsdruckzylinders arretiert.The sliding piston plate 2 is locked by means of the lock 3 'on the wall of the pressure cylinder.

Fig. 2 der Zeichnung zeigt den Zylinder II mit aufgefahrenem pneumatischen Spanndruck mit nach abwärts zurückgefahrenem Gleitkolbenteller 11 zusammen mit dem mit diesen starr verbundenen Schubstützen 7, so daß diese Schubstützen 7 innerhalb des anschließenden Entlastungsvorganges im Druckexpansionsraum 15 den pneumatischen Druck-Entlastungsvorgang durch Auflage auf den Gleitkolbenteller 2 nicht beeinträchtigen können (vor den Arbeits-Schub). Der Raum zwischen dem Gleitkolbenteller 2 und dem Gleitkolbenteller 9A ist über den Stutzen 17 mit der Atmosphäre verbunden.
Die im Gleitkolbenteller 11 eingelagerten relaisgesteuerten Ventile c sind hierbei geöffnet.
Der Gleitkolbenteller 11 wird innerhalb des Druckumfahrraumes 16 energielos um den Wert der Raumspannung des Druckexpansionsraumes 15 in Bezug auf die Entspannungsweglänge nach unten verfahren.
Fig. 2 of the drawing shows the cylinder II with opened pneumatic clamping pressure with the sliding piston plate 11 retracted downwards together with the thrust supports 7 rigidly connected to them, so that these thrust supports 7 within the subsequent relief process in the pressure expansion chamber 15 the pneumatic pressure relief process by being placed on the Can not affect sliding piston plate 2 (before the working push). The space between the sliding piston plate 2 and the sliding piston plate 9A is connected to the atmosphere via the connector 17.
The relay-controlled valves c embedded in the sliding piston plate 11 are open.
The sliding piston plate 11 is moved within the pressure bypass chamber 16 without energy by the value of the spatial tension of the pressure expansion chamber 15 in relation to the relaxation path length.

Fig. 2 der Zeichnung zeigt den Zylinder III in der Stellung des Gleitkolbentellers 2 bei Beendigung des Arbeits-Schubes, wobei die Arretierung 3′ gelöst und der arbeitende Gleitkolbenteller 2 nach unten in den von den Schubstützen 7 frei gemachten Raum zunächst um die Weglänge nach unten verfahren wird, bis er auf den Schubstützen 7 aufliegt.
Es setzt nun die Drucküberführung aus dem Druckumfahrraum 16 in die Folgebehälter bzw. in die folgenden Zylinder ein.
Dies geschieht über die stete Energie-Druckumfahrleitung 28 (s. hierzu die Tabelle).
Fig. 2 of the drawing shows the cylinder III in the position of the sliding piston plate 2 at the end of the working thrust, the locking 3 'released and the working sliding piston plate 2 down into the space cleared by the thrust supports 7 first by the path length down is moved until it rests on the thrust supports 7.
It now inserts the pressure transfer from the pressure bypass chamber 16 into the subsequent containers or into the following cylinders.
This is done via the constant energy pressure bypass line 28 (see the table).

Fig. 2 der Zeichnung zeigt den Zylinder IV, in Stellung der Gleitkolben bei Beendigung des Entlastungvorganges. Während des Abfahrvorganges des Gleitkolbentellers 11 sind die Ventile C geöffnet.
Hierbei wird der Druck vom Druckumfahrraum 16 in die Folgebehälter bzw. in die folgenden Zylinder überfahren. Der nunmehr noch anstehende pneumatische Restdruck im Druckumfahrraum 16 zwischen dem Gleitkolbenteller 9 und dem Gleitkolbenteller 11 verbleibt entweder während des gesamten Arbeitsprozesses der gesamten in Reihe geschalteten Anlage stetig während des Umfahrvorgangens in diesem Raum und wird in diesen überführt oder, er wird aufgrund seiner geringen Druckgröße mittels durch einen Kompressor 30′ antreibbarer Steuerzylinder 8 in die Folgebehälter bzw. -zylinder überfahren.
Fig. 2 of the drawing shows the cylinder IV, in the position of the sliding piston at the end of the relief process. The valves C are open during the lowering process of the sliding piston plate 11.
In this case, the pressure from the pressure bypass chamber 16 is passed into the following containers or into the following cylinders. The remaining pneumatic pressure in the pressure bypass chamber 16 between the sliding piston plate 9 and the sliding piston plate 11 either remains in this space during the entire working process of the entire system connected in series during the bypassing process and is transferred into this space or, due to its small pressure size, it is by means of run over by a compressor 30 'drivable control cylinder 8 in the subsequent container or cylinder.

Zylinder V zeigt die Stellung der Gleitkolbenteller bei der das Druckfluidum vollständig in die Nachfolgebehälter bzw. -zylinder überführt ist und ein erneutes Beschicken des Druckumfahrraumes mit Druckfluidum beginnen kann.Cylinder V shows the position of the sliding piston plate in which the pressure fluid is completely transferred to the successive container or cylinder and a renewed loading of the pressure bypass chamber with pressure fluid can begin.

Zylinder V der Fig. 2 der Zeichnung zeigt die im Leerlauf über die Kurbelwelle und Pleuel wieder nach oben geführte Schub-Kolbenstange 5, den druckgeleerten Druckumfahrraum 16, die aneinanderliegenden Gleitkolbenteller 9 und 11 im Druckumfahrraum 16, sowie den expandierten Druckexpansionsraum 15. Die Schubstützen 7 des Gleitkolbentellers 11 liegen unterseitig am Gleitkolbenteller 2 an und es kann nach der Druckexexpansion des Folgebehälters, d.h. nach dessen Arbeit und seiner beginnenden Entlastung in diesen Behälter bzw. -zylinder über die stete Druckumfahrleitung 28 im Druckumfahrraum 16 erneut pneumatischer Druck injiziert werden (s.Tabelle des steten Druckumlaufes). Die Gleitkolbenteller 9A, 9B und der Gleitkolbenteller 11 bleiben im Auffahrprozeß zusammen, die relaisgesteuerten Ventile C des Gleitkolbentellers 11 sind geschlossen, der nunmehr einfahrende pneumatische Druck über die stete Energie-Druckumfahrleitung 28 komprimiert mittels Verschiebung des Gleitkolbentellers 2 in Richtung nach oben, den pneumatischen Druck im Druckexpansionsraum 15 auf seinen ursprünglichen Wert.Cylinder V of FIG. 2 of the drawing shows the thrust piston rod 5, which is idle again via the crankshaft and connecting rods, the pressure-relieved pressure bypass chamber 16, the adjoining sliding piston plates 9 and 11 in the pressure bypass chamber 16, and the expanded pressure expansion chamber 15. The thrust supports 7 of the sliding piston plate 11 lie on the underside of the sliding piston plate 2 and it can after the pressure expansion of the subsequent container, ie after its work and its beginning relief in this container or cylinder via the constant pressure bypass line 28 in the pressure bypass chamber 16 again injected pneumatic pressure (see table of the constant pressure circulation). The sliding piston plate 9A, 9B and the sliding piston plate 11 remain together in the opening process, the relay-controlled valves C of the sliding piston plate 11 are closed, the pneumatic pressure now entering via the constant energy pressure bypass line 28 is compressed by moving the sliding piston plate 2 in the upward direction, the pneumatic pressure in the pressure expansion space 15 to its original value.

Fig. 2 der Zeichnung zeigt den Zylinder VI kurz vor dem erneuten Arbeits-Schub. Der als Arbeitskolben wirkende Gleitkolbenteller 2 wird bis zur oberen Arretierung 3′ mittels überfahrenden Druckfluidums zur Arretierung 3′ gedrückt und der Gleitkolbenteller 2 wird am oberen Totpunkt arretiert. Die Arretierung erfolgt auch an der Kolbenstange 5 mittels der Arretierung 3 am Gleitkolbenteller 2.Fig. 2 of the drawing shows the cylinder VI shortly before the renewed work thrust. The sliding piston plate 2 acting as a working piston is pressed up to the upper locking device 3 'by means of running over pressure fluid to the locking device 3' and the sliding piston plate 2 is locked at the top dead center. The locking also takes place on the piston rod 5 by means of the locking 3 on the sliding piston plate 2.

Die Zylinder VII und VIII sind in Fig. 2 der Zeichnung nicht dargestellt, um die Zeichnung nicht unnötig zu komplizieren. Alle Folgebehälter haben ein gleiches Raumvolumen und sind dem gleichen Druck ausgesetzt. Dadurch ist ein gleichmäßiges pneumatisches Drucküberführen sowie Druckauffahren in jedem Arbeitsdruckbehälter bzw. -zylinder in bezug auf Druckkraft und Druckvolumen gewährleistet.The cylinders VII and VIII are not shown in Fig. 2 of the drawing in order not to unnecessarily complicate the drawing. All subsequent containers have the same volume and are exposed to the same pressure. This ensures uniform pneumatic pressure transfer and pressure build-up in each working pressure vessel or cylinder with regard to pressure force and pressure volume.

Es ist zwar möglich nach der Druckexpansion im Druckexpansionsraum 15 diesen Raum direkt wieder zu komprimieren, indem der Gleitkolbenteller 11 bei geschlossenen Relaisventilen an den Gleitkolbenteller 9 gefahren wird, doch damit ist ein sehr hoher Energieaufwand notwendig, weil die Kompressionsenergie im Druckumfahrraum 16 überall mit gleicher Größe anliegt und eine Überführung von Druckfluidum zwischen den Gleitkolbentellern 9 und 11 zu dem Raum zwischen den Gleitkolbentellern 11 und der arretierten Kolbenteller-Bodenplatte 12 absolut notwendig ist.Although it is possible to compress this space again directly after the pressure expansion in the pressure expansion space 15 by moving the sliding piston plate 11 to the sliding piston plate 9 with the relay valves closed, this requires a very high amount of energy because the compression energy in the pressure bypass chamber 16 is of the same size everywhere is present and a transfer of pressure fluid between the sliding piston plates 9 and 11 to the space between the sliding piston plates 11 and the locked piston plate base plate 12 is absolutely necessary.

Bei der dargestellten Betriebsart erfolgt der pneumatische Druckentspannungsprozeß mit Drucküberführung mittels der steten Energie-Druckumfahrleitung 28 in die folgenden Zylinder durch die Entspannung des pneumatischen Druckes im Druckexpansionsraum 15 und die damit verbundene stetige Entspannung des pneumatischen Druckes im Druckumfahrraum 16, bei gleichzeitiger pneumatischer Drucküberführung und der Energieeinsparung von 80 %.
Das pneumatische Restvolumen, welches mittels Kompression überführt wird, ist in Bezug zu seinem Volumen und Druck sehr gering. Die Überführung beansprucht sehr wenig Energie. Konstruktiv ist darauf zu achten, daß der pneumatische Druck im Druckexpansionsraum 15 vor der durchschnittlichen 50 %igen Entspannung zum Zwecke der Arbeitsentlastung gleich dem pneumatischen Druck im Druckumfahrraum 16 ist.
In the operating mode shown, the pneumatic pressure relief process with pressure transfer by means of the constant energy pressure bypass line 28 into the following cylinders takes place by the relaxation of the pneumatic pressure in the pressure expansion space 15 and the associated steady relaxation of the pneumatic pressure in the pressure bypass space 16, with simultaneous pneumatic pressure transfer and the energy saving of 80%.
The residual pneumatic volume, which is transferred by means of compression, is very small in relation to its volume and pressure. The transfer uses very little energy. In terms of design, care should be taken that the pneumatic pressure in the pressure expansion chamber 15 before the average 50% relaxation for the purpose of relieving work is equal to the pneumatic pressure in the pressure bypass chamber 16.

Das System der Zylinder kann mehrmals in Reihe parallel geschaltet werden um bessere Rotationsbewegungen der Kurbelwelle zu erreichen.The cylinder system can be connected in parallel several times in order to achieve better rotational movements of the crankshaft.

Fig. 3 der Zeichnung stellt eine komplette Arbeitsphase des Zylinders III dar, mit Drucküberführung nach dem Arbeitshub. Fig. 3 of the drawing shows a complete working phase of the cylinder III, with pressure transfer after the working stroke.

Die drei letzten Darstellungen des Zylinders betreffen den Zylinder III a in seiner ersten Stellung, dann den Zylinder III b in seiner anschließenden Stellung und den Zylinder III c in seiner abschließenden Stellung, in welcher der Restdruck aus dem Druckumfahrraum 16 mittels des absenkbaren Gleitkolbentellers 9B aus dem Druckumfahrraum 16 desselben über die Energie-Druckumfahrleitung 28 in die anderen speichernden Druckumfahrräume überführt worden ist. Das Druckumfahrvolumen, welches nach dem Arbeitshub dieses Zylinders III = 100 % beträgt, wird in den drei dargestellten Phasen hintereinander überführt. Nach dem Arbeitshub des Zylinders III kann der Gleitkolbenteller 9 arretiert bleiben, bis das Druckvolumen aus dem Druckumfahrraum 16 des Zylinders III, welches zuerst in den Zylinder VII, dann in die Zylinder VI - V und in den Zylinder IV überführt wird, einen Druck aufweist, welcher kleiner als der expandierende Druck im Expansionsraum 15 ist.The last three representations of the cylinder concern the cylinder III a in its first position, then the cylinder III b in its subsequent position and the cylinder III c in its final position, in which the residual pressure from the pressure bypass chamber 16 by means of the lowerable sliding piston plate 9B from the Pressure bypass chamber 16 of the same has been transferred via the energy pressure bypass line 28 into the other storing pressure bypass rooms. The pressure bypass volume, which after the working stroke of this cylinder III = 100%, is transferred in succession in the three phases shown. After the working stroke of the cylinder III, the sliding piston plate 9 can remain locked until the pressure volume from the pressure bypass chamber 16 of the cylinder III, which is first transferred into the cylinder VII, then into the cylinders VI-V and into the cylinder IV, has a pressure, which is less than the expanding pressure in the expansion space 15.

Dann erst löst sich die Arretierung des Gleitkolbentellers 9, so daß der Schub des im Druckexpansionsraum 15 noch anliegenden Expansionsdruckes den im Druckumfahrraum 16 noch innerhalb der Überführung entstehenden Druckes im Druckausgleich bis auf ein Restvolumen von 400 dm³ überführen kann. die Restüberführung erfolgt mittels Ausfahrens der Kolben 51 des Steuerzylinders 8 gemäß Fig. 3 der Zeichnung in der Zylinderstellung gemäß Zylinder III c.
Der Steuerdruck im Steuerzylinder 8 wird von 12,5 bar mittels Kleinkompressor oder Hydraulikpumpe je nach Anwendungsart des entsprechenden Druckmediums bis auf einen Druck von max. 15 bar gebracht, wobei der Druckumfahrraum 16 entleert wird.
Then the locking of the sliding piston plate 9 is released, so that the thrust of the expansion pressure still present in the pressure expansion chamber 15 can transfer the pressure in the pressure bypass chamber 16 within the transfer to equalize a residual volume of 400 dm³. the remaining transfer takes place by extending the pistons 51 of the control cylinder 8 according to FIG. 3 of the drawing in the cylinder position according to cylinder III c.
The control pressure in the control cylinder 8 is 12.5 bar by means of a small compressor or hydraulic pump, depending on the type of application of the corresponding pressure medium, up to a pressure of max. 15 bar brought, the pressure bypass chamber 16 is emptied.

Motorlauf bzw. BetriebszeitEngine run or operating time

Gemäß einem weiteren Ausführungsbeispiel kann der Zylinder II, aufgrund seines gefaßten Druckvolumens in Verbindung der mechanischen Stellung seiner Teile, Arbeit leisten, indem der Expansionsdruck im Druckexpansionsraum 15 von 10 bar auf 5 bar expandiert auf einer Weglänge von 10 cm. Es wird in diesem Moment an der Kolbenstange eine Arbeit in Form von einer mittleren Kraft, die 750 kp auf einer Weglänge von 10 cm beträgt frei.
Innerhalb dieser Zeitfolge entlastet der Zylinder III gemäß Fig. 2 der Zeichnung, welcher seinen Druckumfahrraum 16 in dem der Zylinder VII-VI-V und IV innerhalb der Druckumfahrräume 16, im Druckvolumen aufgefahren wird, entsprechend so wie das Druckvolumen im Druckumfahrraum 16 des Zylinders III prozentual abnimmt. Die stetig gleichbleibenden Fahrwerte, die annähernd konstant sind, sind aus Fig. 2 der Zeichnung ersichtlich.
According to a further embodiment, the cylinder II, due to its pressure volume in connection with the mechanical position of its parts, can do work by the expansion pressure in the pressure expansion space 15 expanding from 10 bar to 5 bar over a path length of 10 cm. At this moment, work on the piston rod is released in the form of an average force that is 750 kp over a path length of 10 cm.
Within this time sequence, the cylinder III according to FIG. 2 relieves the drawing, which its pressure bypass chamber 16 in which the cylinders VII-VI-V and IV within the pressure bypass chambers 16 are raised in the pressure volume, corresponding to the pressure volume in the pressure bypass chamber 16 of the cylinder III percentage decreases. The constantly constant driving values, which are approximately constant, can be seen from FIG. 2 of the drawing.

Die Steuerfolgen im Entlastungsmoment des Druckumfahrraumes 16 des Zylinders 1 sind in der Fig. 3 der Zeichnung ersichtlich und bereits in der Vorbereitungsphase beschrieben.
Addieren wir den in der Vorbereitungsphase vorhandenen Druckvolumenstand des Zylinders III und des Zylinders VII, so haben wir im Zylinder III 100 %, im Zylinder VII 80 %, das entspricht 180 % dividiert durch zwei Volumenräume = 90 % im Druckumfahrraum 16 des Zylinders VII, d.h. es müssen 160 cm³ des verbleibenden Restdruckes im Zylinder III mittels der Druckumfahrleitung und der Kleinkompressoren 32 nach dem Umfahren des Druckes im Druckumfahrraum 16 des Zylinders VIII, bei einem Druck von 12,5 bar rückgeführt werden.
Somit ist praktisch der Zylinder VII, wenn er nunmehr seine Schubstützen 7 bei geöffneten Ventilen C des Gleitkolbentellers 11 mechanisch zurückfährt, zur Arbeit vorbereitet. Der Zylinder I hat zwischenzeitlich den soeben geschilderten Arbeitsgang erledigt, und kann nun mittels Druckexpansion im Druckexpansionsraum 15 Arbeit leisten, wobei der Zylinder II den Entlastungsvorgang des Druckumfahrraumes 16 einleitet, hierbei mit der Drucküberführung in den Zylinder VI beginnt und diesen auf 90 % des erforderlichen Druckvolumens im Druckumfahrraum 16 bringt, so daß wiederum ein Restdruck von 10 % des 10 %igen Druckvolumens vom Zylinder II und Zylinder VI im Rückfahrprozeß rückgeführt werden muß.
The control sequences in the moment of relief of the pressure bypass chamber 16 of the cylinder 1 can be seen in FIG. 3 of the drawing and have already been described in the preparation phase.
If we add up the pressure volume level of cylinder III and cylinder VII in the preparation phase, we have 100% in cylinder III and 80% in cylinder VII corresponds to 180% divided by two volume spaces = 90% in the pressure bypass chamber 16 of cylinder VII, i.e. 160 cm³ of the remaining pressure in cylinder III by means of the pressure bypass line and the small compressors 32 after bypassing the pressure in the pressure bypass chamber 16 of cylinder VIII, at one pressure of 12.5 bar can be recycled.
Thus, practically the cylinder VII, when it now mechanically retracts its thrust supports 7 with the valves C of the sliding piston plate 11 open, is prepared for work. The cylinder I has meanwhile completed the process just described, and can now do work by means of pressure expansion in the pressure expansion chamber 15, the cylinder II initiating the relief process of the pressure bypass chamber 16, starting with the transfer of pressure into the cylinder VI and this to 90% of the required pressure volume brings in the pressure bypass chamber 16, so that in turn a residual pressure of 10% of the 10% pressure volume of cylinder II and cylinder VI must be returned in the reversing process.

Infolge der weiteren kontinuierlichen Arbeitsleistung des pneumatischen Motors verschiebt sich der stetige Funktionsprozeß in der Veränderungsphase jeweils um einen Zylinder nach links. Es entsteht ein Rotationsumlauf geschilderter Einzelvorgänge.As a result of the continuous work performed by the pneumatic motor, the continuous functional process in the change phase is shifted one cylinder to the left. There is a rotation of the described individual processes.

Das für einen Arbeitshub notwendige Druckvolumen beträgt ohne Berücksichtigung des einmaligen, anfänglichen Füllmomentes des pneumatischen Motors 1000 cm³ bei einem Druck von 12,5 bar im Druckumfahrraum 16, wovon 80-90 % mittels Eigenenergieumlauf ernbracht werden und ca. 20-10 % mittels Kleinkompressor 32 rückgeführt werden müssen.
Bei 20 % Volumendruck-Rückführung innerhalb der Druckumfahrräume 16, entspricht dies einem Auffahren des Druckes von 3,75 bar und ca. 980 cm³ Volumen auf 12,5 bar bei 320 cm³ Volumen, bezogen auf die Expansionsphase der geleisteten Arbeit innerhalb eines Arbeitshubes, bei ca. 40 % Energieaufwand für diesen Prozeß.
The pressure volume required for a working stroke is 1000 cm³ at a pressure of 12.5 bar in the pressure bypass chamber 16, taking into account the one-off, initial filling torque of the pneumatic motor, 80-90% of which are generated by self-circulation and approx. 20-10% by small compressor 32 must be returned.
At 20% volume pressure return within the pressure bypass chambers 16, this corresponds to a rise in pressure of 3.75 bar and approximately 980 cm³ volume to 12.5 bar at 320 cm³ volume, based on the expansion phase of the work performed within a working stroke approx. 40% energy expenditure for this process.

Zur Restdrucküberführung durch Auffahren des Steuerdruckes in den Druckstempel 8 wird ein Energieaufwand von 5-7 % der erzielten Arbeit benötigt, so daß ohne Berücksichtigung der Reibungsverluste der pneumatische Motor in dieser Art noch ca. 5o % Arbeit innerhalb der Betriebszeit ohne Energieaufnahme abgeben kann.For transferring the residual pressure by raising the control pressure into the plunger 8, an energy expenditure of 5-7% of the work achieved is required, so that, without taking into account the frictional losses, the pneumatic motor can in this way still give approximately 50% work within the operating time without energy consumption.

Die Wirkungsweise des pneumatischen Motors nach einem weiteren Ausführungsbeispiel gemäß Fig. 4 der Zeichnung.The operation of the pneumatic motor according to a further embodiment shown in FIG. 4 of the drawing.

Die Wirk- und Betriebsvariante des pneumatischen Motors wird ohne pneumatischen Eigendruckumlauf innerhalb der Druckumfahrräume 16 dargestellt.The active and operating variant of the pneumatic motor is shown without pneumatic internal pressure circulation within the pressure bypass chambers 16.

In dieser Darstellung ist die Größe des Druckexpansionsraumes 15 und die Menge des Druckvolumens des Druckexpansionsraumes 15 sowie der Expansionswert des Druckvolumens von der zu erwartenden Leistung des Motors abhängig.
Der Gleitkolbenteller 9 ist horizontal in einen Gleitkolbenteller 9A und in einem Gleitkolbenteller 9B unterteilbar.
Auf dem Gleitkolbenteller 9A ist eine Rasterarretierung 18(Fig.6) angeordnet, in welcher das Zylindergehäuse 5o des steuerbaren Steuerzylinders 8 vertikal leicht beweglich befestigt ist, dessen Kolben 51 mit seiner Kolbenstange 52 am Gleitkolbenteller 9B fest angebracht ist.
Die Schubstützen 7 sind gleitbar und verlaufen durch alle Gleitkolbenteller sowie durch die Kolbenteller-Bodenplatte 12. Dies garantiert im Rückfahrmoment der Schubstützen 7 mit dem steuerbaren Gleitkolbenteller 11, an welchen die Schubstützen 7 fest arretiert sind, daß innerhalb des Druckumfahrraumes 16 im Zeitpunkt des Rückfahrens des genannten Gleitkolbentellers 11 kein Schub- oder Druckstau entsteht. Alle Ventil-, Schalt- und Arretierungssysteme werden elektronisch gesteuert.
Der pneumatische Motor wird von seiner Expansionsflächenbelastung auf seiten der Fläche de Gleitkolbentellers 2 von anfänglich 1oo bar auf 1oo cm² betrieben. Das entspricht einem anfänglichen Expansionsraumvolumen von 1o dm³ und 1oo bar.
In this illustration, the size of the pressure expansion space 15 and the amount of the pressure volume of the pressure expansion space 15 as well as the expansion value of the pressure volume are dependent on the expected power of the engine.
The sliding piston plate 9 can be divided horizontally into a sliding piston plate 9A and a sliding piston plate 9B.
A ratchet lock 18 (FIG. 6) is arranged on the sliding piston plate 9A, in which the cylinder housing 5o of the controllable control cylinder 8 is fastened in a vertically movable manner, the piston 51 of which is fixedly attached to the sliding piston plate 9B with its piston rod 52.
The thrust supports 7 are slidable and run through all sliding piston plates and through the piston plate base plate 12. This guarantees in the retraction moment of the thrust supports 7 with the controllable sliding piston plate 11, on which the thrust supports 7 are firmly locked, that within the pressure circulation space 16 at the time of retraction of the mentioned sliding piston plate 11 no thrust or pressure build-up occurs. All valve, switching and locking systems are controlled electronically.
The pneumatic motor is operated by its expansion surface loading on the surface of the sliding piston plate 2 from initially 100 bar to 100 cm². This corresponds to an initial expansion space volume of 1o dm³ and 1oo bar.

Die Hublänge des Arbeitsweges beträgt 4o cm. Aufgrund dieser Hubweglänge ist dem Expansionsraumvolumen im Expansionsdruckraum 15 ein Druckvolumen von 14 dm³ bei 8o bar eigen.The stroke length of the commute is 4o cm. Due to this stroke length, the expansion space volume in the expansion pressure space 15 has a pressure volume of 14 dm³ at 8o bar.

Auf dem Wege von 4o cm geleisteter Arbeit werden 9 t benötigt. Vom Druckumfahrraum 16 her, ist die Platte des Gleitkolbentellers 9 mit 122 bar auf 8o cm² Fläche belastet. Dies entspricht der anfänglichen Belastung der Gleitkolbentellerplatte 2 von seiten des Expansionsdruckraumes 15. Das garantiert aber somit auch, die Rückführung der Gleitkolbentellerplatte 2 auf den ursprünglichen Spannwert zum Erhalten einer neuen Arbeitsleistung.On the way of 40 cm of work done 9 t are needed. From the pressure bypass chamber 16, the plate of the sliding piston plate 9 is loaded with 122 bar on an area of 80 cm 2. This corresponds to the initial loading of the sliding piston plate 2 on the part of the expansion pressure space 15. However, this also guarantees that the sliding piston plate 2 is returned to the original tension value in order to obtain a new work performance.

Zur Steuerung der Umfahrmomente des Umfahrdruckes in den Druckräumen der einzelnen Zylinder wird ein pneumatischer oder hydropneumatischer Druck von 225-235 bar verwendet, um eine Druckentlastung innerhalb der Druckumfahrräume 16 während des Druckumfahrvorganges zu verhindern.To control the circumferential torques of the circulating pressure in the pressure chambers of the individual cylinders, a pneumatic or hydropneumatic pressure of 225-235 bar is used to prevent pressure relief within the pressure circulating spaces 16 during the pressure circulating process.

Die Steuerzylinder 8 haben auf ihren Drucktellerflächen eine Querschnittsgröße von 2o cm² je Stempel.The control cylinders 8 have a cross-sectional size of 20 cm² per stamp on their printing plate surfaces.

In jedem Arbeitszylinder sind zwei dieser Steuerzylinder 8 eingelagert, so daß bei 4o cm² Hochdruckflächenbelastung ein Steuerdruck von ca. 9 t auf das Druckvolumen innerhalb der Druckumfahrräume 16 während des Druckumfahrvorganges lastet. Die Hochdruck-Steuerleitung wird ebenfalls über einen Umström-Kompressor und Druckbehälter geschaltet.
Sie garantiert mit dem Kolben 51 des Steuerzylinders 8, bei einem Steuerwechsel des Steuerzylinders das Anliegen eines konstant steten Hochdruckes, wobei dieser Druck, um das Druckvolumen im Arbeitszylinder innerhalb des Druckumfahrraumes 16 umfahren zu können um einige bar erhöht wird.
Two of these control cylinders 8 are stored in each working cylinder, so that a control pressure of approx. 9 t is applied to the pressure volume within the pressure bypassing spaces 16 during the pressure bypassing process at a 4o cm 2 high-pressure surface load. The high-pressure control line is also switched via a flow compressor and pressure vessel.
With the piston 51 of the control cylinder 8, it guarantees the presence of a constant high pressure during a change of control of the control cylinder, this pressure being increased by a few bar in order to be able to bypass the pressure volume in the working cylinder within the pressure bypass chamber 16.

Die Steuerleitung, welche an den Steuerzylinder 8 angeschlossen ist, ist aus Übersichtsgründen nicht dargestellt.The control line, which is connected to the control cylinder 8, is not shown for reasons of clarity.

Die Vorbereitungsphase zur Betreibung des pneumatischen Motors gemäß Fig. 4 der Zeichnung.The preparation phase for operating the pneumatic motor according to FIG. 4 of the drawing.

In den Zylindern wird entsprechend des Steuerungsstandes gemäß Fig. 4 der Zeichnung im Druckexpansionsraum 15 der Zylinder I u.IV ein Druckvolumen von 10 dm³ bei 100 bar injiziert.
In den Druckumfahrraum 15 der Zylinder II und III werden 14 dm³ mit 80 bar injiziert.
In den letztgenannten Druckexpansionsräumen 15 stehen die Zylinder mit ihrer Mechanik in expandiertem Zustand.
Das Druckvolumen in allen Expansionsräumen ist gleich groß. Die vertikale Gleitkolbentellerbelastung des Gleitkolbentellers 2 beträgt in gespanntem Zustand vom Druckexpansionsraum 15 her, im Zylinder I und IV 100 bar = 10 t.
Im entspannten Zustand der Druckexpansionsräume 15 liegen, entsprechend den Zylindern II und III 80 bar = 8 t auf 100 cm² Fläche an.
Der Expansionsdruckweg beträgt 40 cm, der Entspannungswert des Expansionsdruckvolumens im Expansionsdruckraum 15 beträgt 20 %.
Somit beträgt die anfallende Arbeit auf 40 cm Weglänge 9 t. In den Druckumfahrräumen 16 nach Fig. 4 der Zeichnung werden in die Zylinder I und II sowie IV, III, 2 dm³ Druckvolumen bei einem Druck von 122 bar injiziert.
Die Stössel der Schubstützen 7, deren Querschnitt 10 cm², bei einer Lauflänge von 40 cm innerhalb der Druckumfahrräume 16 beträgt, machen es notwendig, das im Druckumfahrraum 16 anstehende Druckvolumen auf 122 bar zu erhöhen, um einen äquivalenten Druckkraftausgleich zwischen dem Druckumfahrraum 16 und dem Druckexpansionsraum 15 herzustellen, so daß der 100 %ige im Druckexpansionsraum 15 beim Umfahren des Druckvolumens vom Druckumfahrraum 16 eines Zylinders zum Druckumfahrraum 16 eines anderen Zylinders anstehende Druckausgleich bei Erhalt des 100 %igen Spannwertes im Druckexpansionsraum 15 zum Erhalt erneuter Arbeit gewährleistet ist.
4 of the drawing in the pressure expansion chamber 15 of the cylinders I and IV a pressure volume of 10 dm³ injected at 100 bar.
14 dm³ at 80 bar are injected into the pressure bypass chamber 15 of cylinders II and III.
In the latter pressure expansion spaces 15, the cylinders with their mechanics are in an expanded state.
The pressure volume in all expansion rooms is the same. The vertical sliding piston plate load of the sliding piston plate 2 is in the tensioned state from the pressure expansion space 15, in cylinder I and IV 100 bar = 10 t.
In the relaxed state of the pressure expansion spaces 15, corresponding to cylinders II and III, 80 bar = 8 t are applied to an area of 100 cm².
The expansion pressure path is 40 cm, the relaxation value of the expansion pressure volume in the expansion pressure space 15 is 20%.
The work involved over a 40 cm path length is 9 t. 4 of the drawing, 2 dm³ pressure volume at a pressure of 122 bar is injected into cylinders I and II and IV, III.
The tappets of the thrust supports 7, the cross section of which is 10 cm², with a barrel length of 40 cm within the pressure bypass chambers 16, make it necessary to increase the pressure volume present in the pressure bypass chamber 16 to 122 bar in order to achieve an equivalent pressure force compensation between the pressure bypass chamber 16 and the pressure expansion chamber 15 so that the 100% pressure compensation in the pressure expansion chamber 15 when driving around the pressure volume from the pressure bypass chamber 16 of one cylinder to the pressure bypass chamber 16 of another cylinder is guaranteed upon receipt of the 100% tension value in the pressure expansion chamber 15 to obtain renewed work.

Die Stempel der Steuerzylinder 8 befinden sich aufgrund der Steuerstellung im Zylinder I und II in eingefahrener Stellung, im Zylinder III und IV in ausgefahrener Stellung.The stamps of the control cylinder 8 are due to the control position in the cylinder I and II in the retracted position, in the cylinder III and IV in the extended position.

Zu bemerken ist, daß der Gleitkolbenteller 9 bis hin zu seiner obersten Arretierungsstellung bei dem Umfahren des Druckes und seines Volumens vom Druckumfahrraum 16 zum Druckumfahrraum 16 gleitend beweglich ist.
Daraus resultiert, daß die Stempel der Steuerzylinder 8 bei ausgefahrener Druckstellung im Auffahrmoment der Druckauffahrräume 16 wie im Zylinder IV ersichtlich ist, frei beweglich in vertikaler Richtung mitlaufen.
Nach Erreichen der Spannstellung der Kolbentellerfläche 2 im Moment seiner Arretierung, wird der Steuerhochdruck in den Steuerzylinder 8 umgeschaltet, der Gleitkolbenteller 9A bleibt frei beweglich, der Gleitkolbenteller 9B arretiert und es verfährt der Gleitkolbenteller 9A zum Gleitkolbenteller 9B vertikal abwärts, wobei gleichzeitig der Gleitkolbenteller 11 mit den Schubstützen 7 vertikal abwärts fährt. Die vertikale Abwärtsbewegung dieser Teile beträgt 40 cm Weglänge um einen Arbeitshub zu gewährleisten.
It should be noted that the sliding piston plate 9 is slidably movable up to its uppermost locking position when the pressure and its volume are bypassed from the pressure bypass chamber 16 to the pressure bypass chamber 16.
The result of this is that the stamps of the control cylinders 8 move freely in the vertical direction when the pressure position is extended in the opening moment of the pressure opening spaces 16, as can be seen in the cylinder IV.
After reaching the clamping position of the piston plate surface 2 at the moment of its locking, the control high pressure is switched to the control cylinder 8, the sliding piston plate 9A remains freely movable, the sliding piston plate 9B is locked and the sliding piston plate 9A moves vertically downwards to the sliding piston plate 9B, with the sliding piston plate 11 simultaneously the thrust supports 7 moves vertically downwards. The vertical downward movement of these parts is 40 cm path length to ensure a working stroke.

Vor dem Einsetzen eines Arbeitshubes innerhalb eines Zylinders, der durch Abwärtsbewegung des Gleitkolbentellers 2 erfolgt, müssen die sich nach aufwärts erstreckenden Schubstützen 7 zusammen mit dem mit ihnen starr verbundenen Gleitkolbenteller 11 bei geöffneten Ventilen c, im Druckumfahrraum 16 mit geringem mechanischen Energieaufwand nach unten um die Weglänge des Arbeitshubes abgesenkt werden. Das kann dadurch geschehen, daß am unteren Ende eines der sich nach unten erstreckenden Zweige 7′ der Schubstützen in Höhe unterhalb der Gleitkolben-Bodenplatte 12 ein Zahnstangenabschnitt eines mechanischen Zahnstangen-Zahnrad-Steuersystemes 33 befestigt ist, und das mit diesem kämmenden Zahnrad an der äußeren Zylinderwandung befestigt ist und über die Pleuelstange oder Kurbelwelle antreibbar sein kann.
Im Zahnstangen-Zahnrad-Steuersystem 33 kann der Eingriff zwischen dem Zahnrad und der Zahnstange durch ein beliebiges Steuersystem gelöst werden, so daß der Gleitkolbenteller 11 sowohl mit seinen nach aufwärts gerichteten Schubstützen 7 und auch mit sich nach abwärts erstreckenden Zweigen 7′ frei verschiebbar ist.
Before the onset of a working stroke within a cylinder, which is caused by the downward movement of the sliding piston plate 2, the upwardly extending thrust supports 7, together with the sliding piston plate 11 rigidly connected to them, with the valves c open, have to be moved downward in the pressure bypass chamber 16 with little mechanical energy expenditure Path length of the working stroke can be reduced. This can be done in that a rack section of a mechanical rack and pinion control system 33 is attached to the lower end of one of the downwardly extending branches 7 'of the thrust supports at a height below the sliding piston base plate 12, and this meshing with the gear on the outer Cylinder wall is attached and can be driven via the connecting rod or crankshaft.
In the rack-and-pinion control system 33, the engagement between the gear and the rack can be released by any control system, so that the sliding piston plate 11 with its upward thrust supports 7 and also with downwardly extending branches 7 'is freely displaceable.

Motorlauf und Betriebszeit. Die Anlaufphase wurde entsprechend der Fig. 4 der Zeichnung beschrieben. Entsprechend dieser Figur 4 beginnt nunmehr die Betriebszeit.
Im Zylinder I löst die Arretierung 3′ des Gleitkolbentellers 2 mit einem Druck von 9 t auf 40 cm Weglänge. Es verfährt der Gleitkolbenteller 2 bei Mitnahme der Kolbenstange 5 zur Betätigung der Kurbelwelle vertikal abwärts, bis zu seiner Auflage auf die Steuerzylinder 8.
In dieser Zeitphase fahren nun im Zylinder II die Steuerzylinder 8 ihre Kolbenstangen 52 aus, indem ein Kleinkompressor 30′ mittels einer umsteuerbaren Leitung 20 den, jetzt obenseitig auf dem Kolben des Steuerzylinders 8 liegenden Raum "a" beaufschlagt und den Druck während des Arbeitsvorganges um einige bar drucksteigernd erhöht.
Innerhalb der auf dem Gleitkolbenteller 9A befindlichen vertikalen Gleitfläche mit Rasterarretierung 18, in welcher die Steuerzylinder 8 Führung finden und vertikal um einige Millimeter beweglich sind, verfährt der Hochdruckstempel 8 um diese Differenz, so daß einmal auf das Zylindergehäuse 50 des Steuerzylinders 8 der expandierende Druck mittels der Fläche des Gleitkolbentellers 2 vom Druckexpansionsraum 15 her Druckwirkung erzeugt und zum anderen die ausfahrenden Kolbenstangen 52 des Steuerzylinders 8 mittels der Fläche des Gleitkolbentellers 9B einer gleichwertigen Gegendruckwirkung ausgesetzt ist, wenn nunmehr das Druckvolumen aus dem Druckumfahrraum 16 des Zylinders II mittels des Kleinkompressors 32 in den Druckumfahrraum 16 des Zylinders III überführt wird. Der Druckexpansionsraum 15 des Zylinders III verdichtet in dieser Zeitfolge bei Wiederherstellung des Spannwertes zur Erzielung erneuter Arbeit sein Expansionsdruckvolumen von 14 dm ³ und 80 bar auf 10 dm³ und 100 bar, wobei bei Erreichung dieser Größen die mechanischen Arretierungen die Gleitstelle arretieren.
Während des geschilderten Vorganges wurde im Zylinder IV die Leitung 20 vom Kompressor 30′ zum Raum b der Steuerzylinder 8 umgeschaltet und dabei die Steuerzylinder 8 eingefahren, wobei der Gleitkolbenteller 9A, wie bereits dargelegt, vertikal nach unten fährt und sich auf dem arretierten Gleitkolbenteller 9B auflegt.
Engine run and operating time. The start-up phase was described in accordance with FIG. 4 of the drawing. According to this figure 4, the operating time now begins.
In cylinder I releases the lock 3 'of the sliding piston plate 2 with a pressure of 9 t on a 40 cm path length. The sliding piston plate 2 moves vertically downward when the piston rod 5 is driven to actuate the crankshaft until it rests on the control cylinder 8.
In this time phase, the control cylinders 8 in cylinder II now extend their piston rods 52 by a small compressor 30 'by means of a reversible line 20, which now acts on the top of the piston of the control cylinder 8, space "a" and the pressure during the work process by a few bar increased to increase pressure.
Within the vertical sliding surface on the sliding piston plate 9A with raster locking 18, in which the control cylinders 8 find guidance and are vertically movable by a few millimeters, the high-pressure stamp 8 moves by this difference, so that the expanding pressure means once on the cylinder housing 50 of the control cylinder 8 the surface of the sliding piston plate 2 generates a pressure effect from the pressure expansion space 15 and, on the other hand, the extending piston rods 52 of the control cylinder 8 are exposed to an equivalent counter-pressure effect by means of the surface of the sliding piston plate 9B if the pressure volume from the pressure bypass chamber 16 of the cylinder II is now in the by means of the small compressor 32 Pressure evacuation space 16 of the cylinder III is transferred. The pressure expansion chamber 15 of the cylinder III compresses its expansion pressure volume from 14 dm ³ and 80 bar to 10 dm³ and 100 bar in this time sequence when the tension value is restored to achieve renewed work, the mechanical locks locking the sliding point when these sizes are reached.
During the described process, the line 20 from the compressor 30 'to the room b of the control cylinder 8 was switched over in the cylinder IV and the control cylinder 8 retracted, the sliding piston plate 9A, as already explained, moving vertically downwards and laying on the locked sliding piston plate 9B .

Die Zylindergehäuse 50 der Steuerzylinder 8 werden somit vertikal ebenfalls nach abwärts verfahren.
Die Schubstützen 7 werden ebenfalls mechanisch bei geöffneten Ventilen "c" des Gleitkolbentellers 11 zurückgefahren.
Es setzt der Expansionshub des Zylinders IV ein, d.h. daß im Zylinder IV Arbeit geleistet wird, indem der Gleitkolbenteller 2 von seiner Arretierung befreit wird. Der soeben komplett geschilderte Arbeitsablauf innerhalb aller Zylinder verschiebt sich jetzt in der folgenden Arbeitsphase gemäß Fig. 4 der Zeichnung um jeweils einen Zylinder nach links.
The cylinder housing 50 of the control cylinder 8 are thus also moved vertically downwards.
The thrust supports 7 are also retracted mechanically when the valve "c" of the sliding piston plate 11 is open.
The expansion stroke of the cylinder IV begins, that is to say that work is carried out in the cylinder IV in that the sliding piston plate 2 is released from its locking. The workflow just described completely within all cylinders is now shifted to the left by one cylinder in the following work phase according to FIG. 4 of the drawing.

Die arbeitleistende Druckexpansionsphase innerhalb eines Zylinders verläuft zeitgemäß innerhalb der Phase schneller als der Druckumlauf innerhalb der anderen Zylinder.
Zurückzuführen ist dies auf die entsprechenden Querschnittsgrößen der Druckumfahrleitung 28, sowie der entsprechend geringeren Druckgeschwindigkeiten im Verhältnis zur Expansionskraft.
Es sollte deshalb der Querschnitt aller Leitungssysteme so groß wie möglich gehalten werden und die Zylinderreihe eines Motorblocks nach Fig. 4 der Zeichnung mehrmals parallel geschaltet werden, wobei eine Versetzung der einzelnen Druckexpansionsstufen möglich ist, um einen kontinuierlichen Kurbelwellentrieb zu gewährleisten.
The current pressure expansion phase within one cylinder is faster within the phase than the pressure circulation within the other cylinders.
This is due to the corresponding cross-sectional sizes of the pressure bypass line 28 and the correspondingly lower printing speeds in relation to the expansion force.
The cross-section of all line systems should therefore be kept as large as possible and the row of cylinders of an engine block according to FIG. 4 of the drawing should be connected in parallel several times, it being possible to offset the individual pressure expansion stages in order to ensure a continuous crankshaft drive.

Das für einen Arbeitshub notwendige Druckvolumen beträgt ohne Berücksichtigung des einmalig anfälligen Füllmomentes innerhalb des pneumatischen Motors dm³ oder 4000 cm³, bei einem Druck von 122 bar und muß mit einem Energieaufwand von ca. 10 bar max. einmal umfahren werden. Der Energieaufwand für diesen Arbeitshub innerhalb der Steuerzylinder 8 ist annähernd dem soeben Geschilderten gleichwertig.The pressure volume required for a working stroke is dm³ or 4000 cm³, taking into account the one-off filling torque within the pneumatic motor, at a pressure of 122 bar and with an energy expenditure of approx. 10 bar max. be bypassed once. The energy expenditure for this working stroke within the control cylinder 8 is approximately equivalent to that just described.

Entsprechend herkömmlicher Art zur Erzeugung eines gleichwertigen Druckvolumens wird für eine gleichwertige Leistung für jeden Arbeitshub wohl das gleiche Druckvolumen benötigt, bei einem Druck der von 0 auf 100 bar gebracht werden muß.According to the conventional way of generating an equivalent pressure volume, the same pressure volume is probably required for an equivalent performance for each working stroke, at a pressure which must be brought from 0 to 100 bar.

Der Wirkungsfaktor des pneumatischen Motors steigt entgegen herkömmlicher Art von Kompressionsenergie-Anlagen zur Betreibung von pneumatischen Motoren um wenigstens 700 bis 800 %.
D.h. ein pneumatischer Motor dieser Art braucht im Vergleich seiner Betreibung ohne Berücksichtigung von Verschleiß und Reibungsverlusten ca. 20 % seiner erzeugten Arbeit, um den Betreiberprozeß aufrecht zu erhalten und kann 80 % anfallende Arbeit als Leistung zur Betreibung von Anlagesystemen stetig angeben.
The efficiency factor of the pneumatic motor increases by at least 700 to 800% in contrast to the conventional type of compression energy systems for operating pneumatic motors.
In other words, a pneumatic motor of this type needs around 20% of the work it produces to compare the operation of the system without taking wear and friction losses into account, in order to maintain the operator process and can continuously state 80% of the work as power for operating system systems.

Es soll die vor dem Arbeitshub des Gleitkolbentellers 2 in den Druckumfahrraum 16 des Druckzylinders 1 gespeicherte pneumatische Druckenergie von 33 bis ca. 60 oder 70 % bei stufenweisem pneumatischen Druckausgleich ohne Energieaufwand in die Druckumlaufleitung 28 eingebracht werden.
Die restlichen Prozente verbleibender pneumatischer Energie im Druckumströmungsprozeß müssen mittels Umströmkompressoren ebenfalls volumenprozentual auf selbigen Weg überführt werden.
The pneumatic pressure energy of 33 to approximately 60 or 70% stored in the pressure bypass chamber 16 of the pressure cylinder 1 before the working stroke of the sliding piston plate 2 is to be introduced into the pressure circulation line 28 without any expenditure of energy with gradual pneumatic pressure compensation.
The remaining percentages of pneumatic energy remaining in the pressure flow process must also be transferred by volume flow compressors in the same way.

Der soeben geschilderte Prozeß kann des weiteren über zwei getrennte Druckumlaufleitungen 28 ablaufen, wobei eine Druckumlaufleitung volumenprozentual von Zylinder zu Zylinder potentielle Energie im Umströmprozeß überführt und in Reihe parallel zu diesem Prozeß die Überführung mittels Umströmkompressor vorgenommen wird. Eine andere Möglichkeit der pneumatischen Drucküberführung für die gesamte zu überführende potenielle Energie mittels einer Druckumlaufleitung 28 ist mit einem Umströmkompressor 32 innerhalb des pneumatischen Systems möglich, indem die einzelnen Verdichtungskammern des Überstromkompressors, gleich ob es sich um Kolbenverdichter oder Radverdichter handelt, Anschlußstutzen, in welchem Rückschlagventile eingebaut sind, haben.
Diese Anschlußstutzen innerhalb der einzelnen Verdichtungsstufen werden mit der Druckumlaufleitung 28 geschlossen, so daß der jeweils erforderliche Nenndruck am Druckstutzen der sich im Umfahrprozeß der potentiellen Energie durch das Druckauffahren der Druckumfahrräume 16 stetig ändert, entsprechend des Druckbedarfs, in die Druckumlaufleitung 28 energieeinsparend einfahren kann und von den jeweiligen Druckumfahrräumen 16 abgenommen wird.
The process just described can also take place via two separate pressure circulation lines 28, a pressure circulation line transferring potential energy in volume flow from cylinder to cylinder in the flow process and the transfer being carried out in series parallel to this process by means of a flow compressor. Another possibility of pneumatic pressure transfer for the entire potential energy to be transferred by means of a pressure circulation line 28 is possible with a flow compressor 32 within the pneumatic system in that the individual compression chambers of the overflow compressor, regardless of whether they are piston compressors or wheel compressors, have connecting pieces in which non-return valves are installed.
These connecting pieces within the individual compression stages are closed with the pressure circulation line 28, so that the respectively required nominal pressure at the pressure connection which changes continuously in the bypassing process of the potential energy due to the pressure build-up of the pressure bypass chambers 16 can enter the pressure circulation line 28 in an energy-saving manner and from the respective pressure bypass rooms 16 is removed.

Des weiteren soll im Überströmungs- bzw. Umfahrprozeß der sich stets verändernde anliegende Saugdruck vom Druckumfahrraum 16, aus welchem das kompressible Medium ausgefahren wird, kehrseitig auf die Flächen der Teile im Umströmkompressor wirken, welche zur Verdichtung beitragen.
Hierdurch wird enorme Kompressorleistung eingespart und die potentielle Energie der freien Umlaufüberführung über den Kompressor bzw. durch den Kompressor beeinträchtigt nicht die notwendige Überführungsleistung des Umströmkompressors oder der Umströmkompressoren.
Furthermore, in the overflow or bypass process, the constantly changing suction pressure from the pressure bypass chamber 16, from which the compressible medium is extended, is to act on the reverse side on the surfaces of the parts in the bypass compressor which contribute to the compression.
This saves enormous compressor performance and the potential energy of the free circulation transfer via the compressor or through the compressor does not impair the necessary transfer performance of the flow compressor or the flow compressors.

Der Umströmkompressor soll einen Teil gespeicherte potentielle Energie beispielsweise vom Zylinder I in die Zylinder III-VIII zur weiteren Nutzung überführen.The flow compressor is intended to transfer some of the stored potential energy, for example from cylinder I to cylinders III-VIII, for further use.

Wirkleistung eines Kompressors mit Puffervolumen innerhalb eines pneumatischen Motors.
Selbiger muß die Druckluft in sehr kurzer Zeit z.B. ähnlich der Expansionszeit der Luft ins Freie aus dem Druckumfahrraum 16 des Zylinders 1 absaugen.
Über die Druckumlaufleitung 28 in welcher im Bypaß ein im Verhältnis zum Hubvolumen des Kompressors ein um mindestens das 10-fache des Hubvolumens größerer Puffervolumenbehälter beigeordnet ist, muß die potentielle Energie in den Zylinder III-VIII befördert werden. Das Abpumpen des Luftvolumens aus dem Zylinder I und das Zuströmen von Druckluft von beispielsweise bis zu 11 bar bei Einhaltung genannt konstruktiv geförderter Parameter für Umströmkompressoren in die Zylinder III-VIII wird durch Steuerorgane zeitlich gesteuert.
Bei einem 10-fachen Zylinderhubvolumen des Puffers schwankt der Druck während der Arbeitsspiele nur um ca. 1 bar. Aus dem Puffer kann bereits vor der Zuförderung aus Zylinder 1 Druck in das Zylindervolumen des voreilenden Kolbens im Zylinder 3 einströmen.
Active power of a compressor with buffer volume within a pneumatic motor.
The compressed air has to suck out from the pressure bypass chamber 16 of the cylinder 1 in a very short time, for example similar to the expansion time of the air.
The potential energy has to be conveyed into the cylinders III-VIII via the pressure circulation line 28 in which a bypass is arranged in relation to the stroke volume of the compressor and a buffer volume container which is at least 10 times the stroke volume. The pumping out of the air volume from cylinder I and the inflow of compressed air of, for example, up to 11 bar while observing the constructively promoted parameters for flow compressors into cylinders III-VIII are timed by control elements.
With a 10-fold cylinder stroke volume of the buffer, the pressure only fluctuates by approx. 1 bar during the work cycles. Pressure can flow from the buffer into the cylinder volume of the leading piston in cylinder 3 even before it is fed from cylinder 1.

Dieser stammt aus der Reserve des vorletzten Arbeitshubes des Zylinders 1.This comes from the reserve of the penultimate working stroke of cylinder 1.

Die am Ende des Drucküberführungsprozesses in den Zylindern III-VIII gespeicherte Arbeit beträgt W = P x V = 1100 N/m² x 1 dm³

Figure imgb0004

W = 1100 Nm (bei gewählten
   V₂ = 1 dm³
   p = 11 barThe work stored in cylinders III-VIII at the end of the pressure transfer process is W = P x V = 1100 N / m² x 1 dm³
Figure imgb0004

W = 1100 Nm (with selected
V₂ = 1 dm³
p = 11 bar

Die erforderliche Kupplungsarbeit des Kompressors liegt noch um das Produkt mit dem reziproken Kupplungswirkungsgrad 1 hk

Figure imgb0005
höher, also beträgt W k = W x 1 hk
Figure imgb0006
The required coupling work of the compressor still lies around the product with the reciprocal coupling efficiency 1 hk
Figure imgb0005
higher, so is W k = W x 1 hk
Figure imgb0006

Die erforderliche Arbeit beim Überströmen aus dem Druckumfahrraum 16 des Zylinders I zu den Druckumfahrräumen 16 der Zylinder III-VIII mittels eines Kompressors unter Einbeziehung eines Puffervolumens, ergibt sich aus der Funktion w K = f p m x V₂

Figure imgb0007
The function required for the overflow from the pressure bypass chamber 16 of cylinder I to the pressure bypass chambers 16 of cylinders III-VIII by means of a compressor, including a buffer volume, results from the function w K = fp m x V₂
Figure imgb0007

Aus dem Ausdruck P₂ P₁ x n . 1 n = 1

Figure imgb0008

der thermodynamischenFrom the expression P₂ P₁ x n. 1 n = 1
Figure imgb0008

the thermodynamic

Gasgesetze ergibt sich für die Druckverhältnisse zwischen 1 und 11 bar (II = P₂ P₁ zwischen 1 bis 11)

Figure imgb0009
Gas laws result for the pressure ratios between 1 and 11 bar (II = P₂ P₁ between 1 to 11)
Figure imgb0009

Bei isotroper Zustandsänderung n = 1,4 ein mittleres Druckverhältnis für die Berechnung des Arbeitsbedarfs während des Absaugvorganges von 11 auf 1 bar von
   II m = 4,4   (Dubbel I/1955, s. 749)
In the case of an isotropic change in state n = 1.4, an average pressure ratio for the calculation of the work required during the suction process from 11 to 1 bar from
II m = 4.4 (Dubbel I / 1955, p. 749)

Die erforderliche Überströmarbeit von Zylinder I zu den Zylindern III-VIII wird

w
= Pm x V₂
= 430 N/m² x 1 dm³
w
= 430 N/m
The required overflow work from cylinder I to cylinders III-VIII will be
w
= P m x V₂
= 430 N / m² x 1 dm³
w
= 430 N / m

Die eingesparte Arbeit beträgt

Figure imgb0010
The work saved is
Figure imgb0010

Die erforderliche Kupplungsarbeit ist, wie bei der normalen Füllung des Zylinders I von 1 auf 11 bar, das Produkt mit dem reziproken Kupplungswirkungsgrad.As with the normal filling of cylinder I from 1 to 11 bar, the coupling work required is the product with the reciprocal coupling efficiency.

Der isotherme Kupplungswirkungsgrad jedoch, welcher von 1 bar auf jeweilige Nennleistung 0,534 k-T beträgt, verbessert sich bei der Arbeit eines Überströmkompressors innerhalb eines pneumatischen Motors aufgrund der verkürzten Laufleistung des Kompressors, des vorhandenen Druckmittels, welches mit einem mittleren Druck den Kompressor belastet, ebenfalls um 60 %.
Er steigt von 0,534 k-T auf 0,854 k-T.
Somit benötigt der Überströmkompressor nur noch eine Kupplungsleistung von PK = 40 %.
However, the isothermal coupling efficiency, which is 0.534 kT from 1 bar to the respective nominal output, also improves by 60 when an overflow compressor works within a pneumatic motor due to the shortened operating time of the compressor, the pressure medium that is used, which loads the compressor with a medium pressure %.
It increases from 0.534 kT to 0.854 kT.
The overflow compressor therefore only needs a clutch output of P K = 40%.

Der pneumatische Motor, in welchem im Druckumfahrraum 15 der einzelnen Zylinder mittels des Gleitkolbentellers 2 im Entlastungsprozeß Arbeit geleistet wird, sollte von der Effektivität her die Arbeit leisten, welche in den Druckumfahrräumen 16 der einzelnen Zylinder eingefahren wurde.The pneumatic motor, in which work is carried out in the pressure evacuation chamber 15 of the individual cylinders by means of the sliding piston plate 2 in the relief process, should, in terms of effectiveness, perform the work which was carried out in the pressure circumvention rooms 16 of the individual cylinders.

Im Expansionsprozeß nimmt auf die Länge des Expansionsweges die Arbeit, welche abgegeben wird, kontinuierlich ab.
Es macht sich deshalb unumgänglich, daß ein Umströmkompressor diese Arbeit in den jeweiligen Druckumfahrraum 16 der Zylinder mit jeweils veränderlicher Nennleistung stufenweise einfährt.
In the expansion process, the amount of work that is given decreases continuously along the length of the expansion path.
It is therefore imperative that a flow compressor gradually feeds this work into the respective pressure bypass chamber 16 of the cylinders, each with a variable nominal output.

Dies garantiert, daß im prozentualen Verhältnis, die mit geringfügigem Energieaufwand eingefahrene Arbeit in den Druckumfahrräumen im weitaus größeren Prozentualverhältnis von den Zylindern als Arbeitsleistung abgenommen werden kann, vorausgesetzt die Konstruktionsparameter eines Umströmkompressors, d.h, die Anschlußstutzen der Kammern innerhalb der einzelnen Verdichterstufen werden mit eingebauten Rückschlagventilen mit Druckrichtung zur Druckumlaufleistung 28 öffnend verbunden und innerhalb des Überströmungs- bzw. Umfahrprozesses liegt der sich jeweils verändernde Saugdruck vom Druckumfahrraum 16, aus welchem das kompressive Medium ausgefahren wird, innerhalb des Umströmkompressors kehrseitig auf die Fläche der Teile, welche zur Verdichtung beitragen, an.This guarantees that as a percentage, the work in the pressure bypass rooms with a small amount of energy can be taken off as a work rate in a much larger percentage ratio, provided that the design parameters of a flow compressor, that is, the connecting pieces of the chambers within the individual compressor stages are built with check valves opening with pressure direction to the pressure circulation capacity 28 and within the overflow or bypass process the respectively changing suction pressure from the pressure bypass chamber 16, from which the compressive medium is extended, is on the reverse side within the bypass compressor on the surface of the parts which contribute to the compression.

Wird das Druckfluidum aus einem zu überführenden Druckumfahrraum 16 eines Zylinders innerhalb des Überführungsprozesses in die Folgezylinder nicht auf 1 bar leergefahren, d.h., es steht ein um mehrere bar Restdruckfluidum an, teilt sich der Gleitkolbenteller 9a und 9b mit Hilfe der ausfahrenden Steuerzylinder 8 und das Restdruckvolumen wird bei einem konstanten Druck in den dafür zuständigen Folgezylinder überführt.If the pressure fluid from a pressure bypass chamber 16 of a cylinder to be transferred is not run down to 1 bar during the transfer process to the subsequent cylinders, i.e. if there is a residual pressure fluid of several bar, the sliding piston plates 9a and 9b divide with the help of the extending control cylinders 8 and the residual pressure volume is transferred to the subsequent cylinder responsible for this at a constant pressure.

Die Parameter erhöhter Drucküberführung wirken sich nicht nachteilig in Bezug zu den Parametern der stets angehenden mittleren Drucküberführung in Verbindung des freien Druckumlaufs, welche für die Leistung des Umströmkompressors verantwortlich sind, aus.The parameters of increased pressure transfer do not have a disadvantageous effect in relation to the parameters of the always increasing mean pressure transfer in connection with the free pressure circulation, which are responsible for the performance of the flow compressor.

Die Leistung eines pneumatischen Motors innerhalb der Betreiberzeit.The performance of a pneumatic motor within the operating time.

Zum Erhalt einer Expansionsarbeit im Expansionsdruckraum 15 wird mittels Kompressor eingefahrenes Druckfluidum im Druckumfahrraum 16 im Anfahrprozeß und somit bei einem Kupplungswirkfaktor von 0,534 ein Druck von 1 bar auf die jeweilige Nennleistung gebracht.In order to obtain expansion work in the expansion pressure chamber 15, compressed fluid is drawn in by means of a compressor in the pressure bypass chamber 16 in the start-up process and thus with a coupling active factor of 0.534, a pressure of 1 bar is brought to the respective nominal output.

Benötigter Arbeitsaufwand 2050 Nm.
Für eine tatsächliche Leistung 1100 Nm.
Required workload 2050 Nm.
For an actual output of 1100 Nm.

Um diese 1100 Nm im Betreiberprozeß des Anlagensystems stetig zu erhalten, arbeitet nunmehr der Umströmkompressor aufgrund des vorhandenen Druckmediums mit einer Arbeitseinsparung von 60 %, d.h., für den Erhalt von 1100 Nm Arbeit pro Hub der Anlage benötigt der Umströmkompressor einen Energieaufwand von 430 Nm bei einem veränderten Kupplungsfaktor von 0,854. Weil der Überströmkompressor maximal nur 50 % des Druckfluidums überführen muß,das andere Druckfluidum im Eigendruckumlauf überströmt, bis zum jeweiligen Druckausgleich innerhalb der Überführungszylinder,wird diese Leistung nochmals durch zwei dividiert; unter Berücksichtigung von Reibungs- und Verschleißverlusten ist es möglich, innerhalb des Betreiberprozesses des Anlagesystems für einen 100 %igen Energieaufwand eine anfallende Arbeitsleistung bis zu 200 % zu erhalten.
Wird dem pneumatischen ein Verbrennungsmotor, welcher als Antriebsaggregat des Motors dient, vorgeschaltet, kann sich die Wirkfaktorleistung dieses Motors bis zu 100 % verbessern.
Einem Elektromotor mit nachgeschaltetem pneumatischen Motor zum Erhalt einer Arbeit kann ein Generator, welcher mittels des pneumatischen Motors angetrieben wird, beigeschalten werden.
Hierbei wird garantiert, daß sich das elektrische Anlagensystem innerhalb des Betreiberprozesses ohne Energieaufwand betreibt und bis zu 60 % benötigter Eigenbetreiberleistung entweder in Form von Elektroenergie vom Generator oder in Form kinetischer Energie über den pneumatischen Motor abgenommen werden kann.
In order to keep this 1100 Nm constant in the operator process of the system, the circulation compressor now works with a work saving of 60% due to the existing pressure medium, i.e. to get 1100 Nm work per stroke of the system the circulation compressor requires an energy expenditure of 430 Nm at one changed clutch factor of 0.854. Because the overflow compressor only has to transfer a maximum of 50% of the pressure fluid, which overflows the other pressure fluid in its own pressure circulation, until the respective pressure equalization within the transfer cylinder, this output is divided again by two; taking into account friction and wear losses, it is possible to obtain a workload of up to 200% within the operating process of the system for a 100% energy expenditure.
If an internal combustion engine, which serves as the drive unit of the engine, is connected upstream of the pneumatic one, the effective factor performance of this engine can improve up to 100%.
A generator which is driven by means of the pneumatic motor can be connected to an electric motor with a downstream pneumatic motor for obtaining work.
This guarantees that the electrical system operates within the operator process without energy expenditure and that up to 60% of the operator's own power required can be obtained either in the form of electrical energy from the generator or in the form of kinetic energy via the pneumatic motor.

An Stelle des Umströmkompressors ist es möglich, eine Hydraulikpumpe zu setzen, vorausgesetzt jedem Druckumfahrraum 16 eines Zylinders innerhalb des pneumatischen Motors wird ein Hydrauliktank nachgeschaltet, in welchem das ausfahrende Druckfluidum aus dem Druckumfahrraum 16 expandieren kann und somit den jeweiligen Nenndruck auf das Hydrauliköl verlagert.
Das mittels der Hydraulikpumpe umgefahrene und in den Tank wieder einfahrende Hydrauliköl komprimiert somit erneut das jeweilige Druckfluidum der entsprechenden Druckumfahrräume.
Anzumerken ist, daß mit dieser Variante niemals im Druckabfahr- und Überführungsprozeß im druckabfahrenden Druckumfahrraum 16 bis auf 1 bar abgefahren wird.
Instead of the flow compressor, it is possible to set a hydraulic pump, provided that each pressure bypass chamber 16 of a cylinder within the pneumatic motor is followed by a hydraulic tank in which the expanding pressure fluid can expand from the pressure bypass chamber 16 and thus shift the respective nominal pressure to the hydraulic oil.
The hydraulic oil circulated by means of the hydraulic pump and entering the tank again compresses the respective pressure fluid around the corresponding pressure bypass chambers.
It should be noted that this variant never runs down to 1 bar in the pressure lowering and transfer process in the pressure lowering pressure bypass chamber 16.

Es muß ein Druckfluidum mittlerer Druckhöhe mittels der Steuerzylinder 8 und Teilung der Gleitkolbenteller 9a und 9b von Druckumfahrraum 16 zu Druckumfahrraum 16 überfahren werden. Die Arbeitsleistung der Hydraulikpumpe bezieht sich ebenfalls auf die mittlere Belastung im Umfahrprozeß.A pressure fluid of medium pressure level must be run over by means of the control cylinders 8 and division of the sliding piston plates 9a and 9b from pressure bypass chamber 16 to pressure bypass chamber 16. The performance of the hydraulic pump also relates to the average load in the bypass process.

Günstige Arbeitsbedingungen der Arbeitszylinder sind erzielbar, wenn das Volumen der jeweiligen Druckexpansionsräume 15 in jedem Einzelfall etwa dem Volumen der jeweiligen Druckumfahrräume 16 entspricht.Favorable working conditions of the working cylinders can be achieved if the volume of the respective pressure expansion spaces 15 corresponds approximately to the volume of the respective pressure bypass spaces 16 in each individual case.

Sollte während des Betriebes die Temperatur der Arbeitszylinder die zulässige Betriebstemepratur übersteigen, so wird ein vorgesehenes durch einen Temepraturfühler steuerbares Kühlsystem eingeschaltet.

Figure imgb0011
Should the temperature of the working cylinder exceed the permissible operating temperature during operation, a cooling system provided, which can be controlled by a temperature sensor, is switched on.
Figure imgb0011

Claims (10)

  1. Method for the drive of pneumatic motor with the use of a drive system which contains a plurality of working cylinders which are connected in series and each comprise a closed pressure expansion chamber (15), which during the entire working time contains a constant quantity of compressed air, the pressurising pressure of which - exerted before the working stroke and expanding after the working stroke in accordance with its originally attained pressurising value - moves the sliding piston plate (2) by the travel of necessary expansion during work performance, and a pressure bypass chamber (16) is arranged in each working cylinder, which chamber is connected on the one hand with an injection pressure duct (27), which is connected to a compressed air source (29) and by way of controllable relay valves with the pressure by-pass chamber (16) of all remaining working pressure cylinders, and on the other hand with a pressure by-pass duct (28) connecting the pressure by-pass chambers (16) of all working pressure cylinders one with the other by way of controllable relay valves in such a manner that the working fluid expanding out of the pressure by-pass chamber (16) is stored, by way of the pressure by-pass duct (28) controllable by relay valves, in the individual pressure by-pass chambers (16) of the following working pressure cylinders and - for the renewed attainment of the pneumatic pressurising pressure in the pressure expansion chamber (15) - partially the pressure fluid stored back in the pressure by-pass chambers (16) of all following working pressure cylinders is moved by way of the relay-controlled energy pressure by-pass duct (28) into the pressure by-pass chamber (16) partially in energy-free pressure by-pass and partially by by-pass flow compressor (32), wherein the pressure fluid still needed for the exertion of the required pressurising pressure is fed in the steady operating process from working cylinder to working cylinders by way of the injection pressure duct (27) from a compressed air source (29) pressure-loaded by means of a compressor (30) so that the sliding piston plate (2) acting as working piston is moved upwardly and the pressurising pressure, which is required for the next working stroke, is attained in the pressure expansion chamber (15).
  2. Method according to claim 1, characterised in that in the case of the use of for example eight working cylinders (I to VIII), 100% of the required pressurising pressure is exerted in the pressure by-pass chambers (16) of the respective first three working cylinders (I to III) from the compressed air source (29), wherein the respective third working cylinder (III) performs the working thrust, wherein the pressure by-pass chamber (16) of the fourth working cylinder (IV) is connected by way of the pressure by-pass duct (28) initially relay-controlled with the pressure by-pass chamber (16) of the next working pressure cylinder (V), wherein 50% of the pressurising pressure is stored in this after pressure equalisation, whereupon the pressure by-pass duct (28) is connected with the following working cylinder, where 50% of this pressurising pressure is again stored there after pressure equalisation and so on until nearly 80% of the pressure fluid is stored and re-usable each time during the operation.
  3. Method according to claim 1 or 2, characterised in that the pressure volume, which has remained behind in the pressure by-pass chamber (16) after pressure equalisation is moved over into the following containers by means of a by-pass flow compressor (30′) acting on a control cylinder (8).
  4. Method according to claim 1 or 2, characterised in that the plurality of working cylinders connected in series is used seveial times running in parallel in order to assure a continuous crankshaft drive.
  5. Device for the performance of the method according claims 1 - 4, for the drive of a pneumatic motor with the use of a drive system which contains a plurality of working cylinders which are connected in series and each comprise a closed pressure expansion chamber (15), which during the entire working time contains a constant quantity of compressed air, the pressurising pressure of whichexerted before the working stroke and expanding after the working stroke in accordance with its originally attained pressurising value - moves the sliding piston plate (2) by the travel of necessary expansion during work performance, and a pressure by-pass chamber (16) is arranged in each working cylinder, which chamber is connected on the one hand with an injection pressure duct (27), which is connected to a compressed air source (29) and by way of controllable relay valves with the pressure by-pass chamber (16) of all remaining working pressure cylinders, and on the other hand with a pressure by-pass duct (28) connecting the pressure by-pass chambers (16) of all working pressure cylinders one with the other by way of controllable relay valves, wherein
    by-pass flow compressors (32) are arranged in the pressure by-pass duct (28),
    a compressed air source (29) connected with the injection pressure duct (27) is connected with a compressor (30) to be loadable by pressure and
    small compressors (30′), which act on control cylinders (8) and serve for the complete emptying of the pressure by-pass chamber (16), are arranged in each cylinder
    and each working cylinder (1) displays a sliding piston plate (2), which lies against the pressure expansion chamber (15), as working piston which is lockable to a piston rod (5), which extends through a guide (4), by means of a catch (3) of a catch fastener (6) and a sliding piston plate (9) bounding the pressure by-pass chamber (16) is arranged at a certain spacing under the sliding piston plate (2) and thereunder a sliding piston plate (11), which is provided with controllable valves (c), wherein the pressure by-pass chamber (16) is closed off downwardly by an arrestable piston plate base plate (12).
  6. Device according to claim 5, characterised in that the guide 4, which is rigidly connected with the sliding piston plate (2), of the piston rod (5) is lockable to and again detachable from the housing of the cylinder (1) by means of a catch (3′).
  7. Device according to one of the claims 5 and 6, characterised in that in the cylinder wall of each cylinder (1), there is provided a pressure feed nipple (13) opening into the pressure expansion chamber (15) thereof as well as a pressure feed nipple (14) opening into the pressure by-pass chamber (16) thereof, both of which nipples are connected with an injection pressure duct (27) standing in communication with the compressed air duct (29), and a connecting nipple (17), which connects the space lying between the sliding piston plate (2) and the upper sliding piston plate (9A) with the atmosphere, is arranged in the lower region of this space in the side wall of each cylinder (1).
  8. Device according to one of the claims 5 to 7, characterised in that a pressure by-pass duct (28) is provided, which connects the pressure by-pass chambers (16) of all working cylinders one with the other and is provided with controllable relay valves and by way of which the working fluid expanding out of the pressure by-pass chamber (16) is stored into the individual pressure by-pass chambers (16) of the following working cylinders and also - during the renewed attainment of the pneumatic pressurising pressure - the stored pressure fluid is moved into the pressure by-pass chamber (16) partially in energy-free pressure by-pass and partially by by-pass flow compressors (32).
  9. Device according to one of the claims 5 to 8, characterised in that the sliding piston plate (2) is divided into two sliding piston plates (9A and 9B) and the sliding piston plate (9A) is connected with the cylinder housing (50) of the control cylinder (8), which is loadable by a pressure fluid from a pressure store, while the lower sliding piston plate (9B) is connected with the piston rod (52) of a piston (51), which is reversible bilaterally and displaceable upwardly and downwardly, of this control cylinder (8).
  10. Device according to one of the preceding claims 5 to 9, characterised in that the sliding piston plate (11) is rigidly connected with upwardly and downwardly extending thrust supports (7), the parts of which extending in upward direction extend slidingly and sealingly through the sliding piston plates (9A and 9B) and the parts of which extending in downward direction extend slidingly and sealingly through the piston plate base plate (12).
EP91107221A 1990-05-04 1991-05-03 Method for operating a pneumatic motor and device for working the method Expired - Lifetime EP0455258B1 (en)

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DE19904031324 DE4031324A1 (en) 1990-10-04 1990-10-04 Drive system for pneumatic motor

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WO1991017344A1 (en) 1991-11-14
CA2075630A1 (en) 1991-11-05
ES2040606T3 (en) 1993-10-16
DE59100064D1 (en) 1993-04-29
EP0455258A1 (en) 1991-11-06
JPH05506903A (en) 1993-10-07
US5375417A (en) 1994-12-27
BR9106416A (en) 1993-05-04
AU7774891A (en) 1991-11-27

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