EP0443871A2 - Continuous process for producing adducted EPM or EPDM oil solution - Google Patents
Continuous process for producing adducted EPM or EPDM oil solution Download PDFInfo
- Publication number
- EP0443871A2 EP0443871A2 EP91301437A EP91301437A EP0443871A2 EP 0443871 A2 EP0443871 A2 EP 0443871A2 EP 91301437 A EP91301437 A EP 91301437A EP 91301437 A EP91301437 A EP 91301437A EP 0443871 A2 EP0443871 A2 EP 0443871A2
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- EP
- European Patent Office
- Prior art keywords
- process according
- oil solution
- adducted
- epm
- polyamine
- Prior art date
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- Granted
Links
- 229920002943 EPDM rubber Polymers 0.000 title claims abstract description 15
- 238000010924 continuous production Methods 0.000 title claims abstract description 12
- 230000015572 biosynthetic process Effects 0.000 claims abstract description 11
- 230000003078 antioxidant effect Effects 0.000 claims abstract description 9
- 239000003963 antioxidant agent Substances 0.000 claims abstract description 7
- 239000003921 oil Substances 0.000 claims description 30
- 238000000034 method Methods 0.000 claims description 29
- 239000000203 mixture Substances 0.000 claims description 20
- 239000000178 monomer Substances 0.000 claims description 18
- 239000000047 product Substances 0.000 claims description 16
- 229920000768 polyamine Polymers 0.000 claims description 12
- 239000007795 chemical reaction product Substances 0.000 claims description 11
- 125000004432 carbon atom Chemical group C* 0.000 claims description 9
- 239000003054 catalyst Substances 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 claims description 7
- 150000004291 polyenes Chemical class 0.000 claims description 7
- 229920000642 polymer Polymers 0.000 claims description 7
- 125000001931 aliphatic group Chemical group 0.000 claims description 6
- 150000008064 anhydrides Chemical class 0.000 claims description 6
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical group O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 claims description 6
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 5
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 claims description 5
- -1 alkyl phenols Chemical class 0.000 claims description 5
- 229920000578 graft copolymer Polymers 0.000 claims description 5
- 150000003949 imides Chemical class 0.000 claims description 5
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims description 5
- 239000002904 solvent Substances 0.000 claims description 5
- 125000003277 amino group Chemical group 0.000 claims description 4
- 125000004356 hydroxy functional group Chemical group O* 0.000 claims description 4
- 150000002978 peroxides Chemical class 0.000 claims description 4
- DMWVYCCGCQPJEA-UHFFFAOYSA-N 2,5-bis(tert-butylperoxy)-2,5-dimethylhexane Chemical compound CC(C)(C)OOC(C)(C)CCC(C)(C)OOC(C)(C)C DMWVYCCGCQPJEA-UHFFFAOYSA-N 0.000 claims description 3
- 239000004215 Carbon black (E152) Substances 0.000 claims description 3
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 claims description 3
- 239000005977 Ethylene Substances 0.000 claims description 3
- 125000000217 alkyl group Chemical group 0.000 claims description 3
- 229930195733 hydrocarbon Natural products 0.000 claims description 3
- 150000002430 hydrocarbons Chemical class 0.000 claims description 3
- 150000007524 organic acids Chemical class 0.000 claims description 3
- XMNIXWIUMCBBBL-UHFFFAOYSA-N 2-(2-phenylpropan-2-ylperoxy)propan-2-ylbenzene Chemical group C=1C=CC=CC=1C(C)(C)OOC(C)(C)C1=CC=CC=C1 XMNIXWIUMCBBBL-UHFFFAOYSA-N 0.000 claims description 2
- CNPURSDMOWDNOQ-UHFFFAOYSA-N 4-methoxy-7h-pyrrolo[2,3-d]pyrimidin-2-amine Chemical compound COC1=NC(N)=NC2=C1C=CN2 CNPURSDMOWDNOQ-UHFFFAOYSA-N 0.000 claims description 2
- 125000003545 alkoxy group Chemical group 0.000 claims description 2
- 125000002947 alkylene group Chemical group 0.000 claims description 2
- 125000004104 aryloxy group Chemical group 0.000 claims description 2
- 229910052739 hydrogen Inorganic materials 0.000 claims description 2
- 239000001257 hydrogen Substances 0.000 claims description 2
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 2
- 125000000962 organic group Chemical group 0.000 claims description 2
- 239000010690 paraffinic oil Substances 0.000 claims description 2
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 claims description 2
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 claims description 2
- OJOWICOBYCXEKR-APPZFPTMSA-N (1S,4R)-5-ethylidenebicyclo[2.2.1]hept-2-ene Chemical group CC=C1C[C@@H]2C[C@@H]1C=C2 OJOWICOBYCXEKR-APPZFPTMSA-N 0.000 claims 1
- 125000005233 alkylalcohol group Chemical group 0.000 claims 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims 1
- 229910052736 halogen Inorganic materials 0.000 claims 1
- 150000002367 halogens Chemical class 0.000 claims 1
- 235000005985 organic acids Nutrition 0.000 claims 1
- 229910052760 oxygen Inorganic materials 0.000 claims 1
- 239000001301 oxygen Substances 0.000 claims 1
- 150000004985 diamines Chemical class 0.000 abstract 1
- 229920000573 polyethylene Polymers 0.000 abstract 1
- 229920000181 Ethylene propylene rubber Polymers 0.000 description 17
- 238000006243 chemical reaction Methods 0.000 description 15
- 239000004568 cement Substances 0.000 description 6
- 150000001412 amines Chemical class 0.000 description 5
- 239000002270 dispersing agent Substances 0.000 description 5
- 229920001038 ethylene copolymer Polymers 0.000 description 4
- 239000000314 lubricant Substances 0.000 description 4
- 239000012299 nitrogen atmosphere Substances 0.000 description 4
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- 239000003960 organic solvent Substances 0.000 description 3
- 229920001897 terpolymer Polymers 0.000 description 3
- 229920000089 Cyclic olefin copolymer Polymers 0.000 description 2
- 238000010923 batch production Methods 0.000 description 2
- 229920001577 copolymer Polymers 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- XFNJVJPLKCPIBV-UHFFFAOYSA-N trimethylenediamine Chemical compound NCCCN XFNJVJPLKCPIBV-UHFFFAOYSA-N 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- CBCKQZAAMUWICA-UHFFFAOYSA-N 1,4-phenylenediamine Chemical compound NC1=CC=C(N)C=C1 CBCKQZAAMUWICA-UHFFFAOYSA-N 0.000 description 1
- OJOWICOBYCXEKR-UHFFFAOYSA-N 5-ethylidenebicyclo[2.2.1]hept-2-ene Chemical compound C1C2C(=CC)CC1C=C2 OJOWICOBYCXEKR-UHFFFAOYSA-N 0.000 description 1
- 238000006596 Alder-ene reaction Methods 0.000 description 1
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 1
- 0 C*([N+](*)[O-])=*(N)N*(*)=O Chemical compound C*([N+](*)[O-])=*(N)N*(*)=O 0.000 description 1
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- IGFHQQFPSIBGKE-UHFFFAOYSA-N Nonylphenol Natural products CCCCCCCCCC1=CC=C(O)C=C1 IGFHQQFPSIBGKE-UHFFFAOYSA-N 0.000 description 1
- 125000005234 alkyl aluminium group Chemical group 0.000 description 1
- VSCWAEJMTAWNJL-UHFFFAOYSA-K aluminum chloride Substances Cl[Al](Cl)Cl VSCWAEJMTAWNJL-UHFFFAOYSA-K 0.000 description 1
- 150000001408 amides Chemical class 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 description 1
- 229910052794 bromium Inorganic materials 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 239000011203 carbon fibre reinforced carbon Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 230000002939 deleterious effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 125000005843 halogen group Chemical group 0.000 description 1
- 125000000623 heterocyclic group Chemical group 0.000 description 1
- PNDPGZBMCMUPRI-UHFFFAOYSA-N iodine Chemical compound II PNDPGZBMCMUPRI-UHFFFAOYSA-N 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 150000005673 monoalkenes Chemical class 0.000 description 1
- SNQQPOLDUKLAAF-UHFFFAOYSA-N nonylphenol Chemical compound CCCCCCCCCC1=CC=CC=C1O SNQQPOLDUKLAAF-UHFFFAOYSA-N 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- 239000011541 reaction mixture Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 125000000467 secondary amino group Chemical group [H]N([*:1])[*:2] 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 229920003051 synthetic elastomer Polymers 0.000 description 1
- 125000001302 tertiary amino group Chemical group 0.000 description 1
- 150000003682 vanadium compounds Chemical class 0.000 description 1
- 239000004034 viscosity adjusting agent Substances 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F210/00—Copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F8/00—Chemical modification by after-treatment
- C08F8/30—Introducing nitrogen atoms or nitrogen-containing groups
- C08F8/32—Introducing nitrogen atoms or nitrogen-containing groups by reaction with amines
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2217/00—Organic macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2217/04—Macromolecular compounds from nitrogen-containing monomers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2217/046—Polyamines, i.e. macromoleculars obtained by condensation of more than eleven amine monomers
Definitions
- the present invention relates to a continuous process for the production of adducted, or capped, derivatized ethylene-propylene copolymer or terpolymer (EPM or EPDM) oil solution.
- Engine motor lubricant formulations are conventionally based upon dilute solutions of synthetic elastomers in oil.
- the addition of low molecular weight polymer constituents to the oil provides an improvement in the viscosity index (VI) over the oil itself, such that the desired lubricant viscosity is achieved and maintained over the operating temperature range of the motor.
- VI viscosity index
- Polymeric viscosity index improvers for lubricants are known in the art.
- United States Patent No. 4,161,452 describes the grafting in solution of diacid or anhydride functional monomers to ethylene copolymers with recovery of the grafted product in solid form, to provide a viscosity index improver.
- the grafted batch product may then be incorporated into an oil system to provide the desired VI improvement.
- United States Patent No. 4,357,250 discloses the use in lubricants, as a dispersant and viscosity modifier, of derivatized ethylene copolymers prepared by Ene reactions.
- reaction product of maleic anhydride with a saturated ethylene-propylene rubber of low molecular weight has been employed to produce a low molecular weight oil viscosity index improver, according to United States Patent No. 4,670,515.
- an adducted product is particularly desirable for providing long term stabilization of the oil solution, in that oxidation of the oil solution is reduced or eliminated by the presence of an adducted species having antioxidant properties.
- the present invention provides a continuous process having the foregoing advantageous characteristics.
- a continuous process for producing an adducted derivatized EPM or EPDM oil solution comprising the continuous sequence of interpolymerizing in solution monomers of ethylene and an olefinic hydrocarbon having from 3 to 16 carbon atoms, and in some cases a polyene monomer, to produce a polymer product, concentrating the polymer product in the solution, grafting the polymer with a grafting monomer selected from the group consisting of an organic acid or anhydride, preparing an oil solution of the grafted reaction products, mixing the oil solution with an antioxidant polyamine composition in the presence of an aliphatic or phenolic alcohol ethoxylate solvent, and holding the mixture for a sufficient time and at a temperature sufficient to permit the formation of an imide adduct between the grafted polymer and the polyamine.
- the invention is further directed to the adducted product formed by this process.
- Another object of the invention is to provide such a process wherein no waste streams are generated by the process, thereby producing no deleterious environmental effects.
- Still another object of the invention is to provide such a process whereby lower energy costs associated with the process are produced.
- Yet another object of the invention is to produce such a product wherein the formation of the adduct produces an oxidation resistant oil solution stable over reasonably long durations.
- a further object of the invention is to provide such a product wherein the adduct formation results in both dispersant and antioxidant properties.
- FIG. 1 is a process flow diagram illustrating graphically the steps of the process of the present invention.
- FIG. 2 is a graph showing the variation in weight percent of stored polyamine over time during holding of the adducted EPM or EPDM oil solution made according to the present invention.
- the continuous process of the present invention incorporates a number of steps including the formation of the derivatized EPM or EPDM along with the steps producing the adducted EPM or EPDM oil solution, as shown in FIG. 1.
- the continuous grafting of ethylene copolymers in solution with monomers to produce an oil solution including a dispersant olefin copolymer that also functions as a viscosity index improver is produced by interpolymerization in solution of monomers of ethylene and one or more higher mono-olefins having from 3 to 16 carbon atoms, preferably propylene.
- the reaction is carried out in solution in the presence of a Ziegler catalyst, e.g. , a vanadium compound activated by an alkyl aluminum chloride.
- Suitable polyene monomers may be selected from branched chain monomers, straight or branched chain polyene or cyclic polyenes containing 4 to 20 carbon atoms and preferably 5 to 10 carbon atoms and two carbon-carbon double bonds.
- Useful polyenes include the alkylidene norbornenes, and specifically 2-ethylidene-5-norbornene.
- the EPM or EPDM polymerization is carried out on a continuous basis in an agitated first reaction vessel 100 into which monomer, catalyst and polymerization accelerators have been continuously supplied, and from which reaction products are continuously withdrawn.
- a cement of the polymerized reaction products is then prepared by concentrating the reaction products in a second vessel 110. Such concentration is desirable for increasing efficiency of a subsequent grafting reaction, and for reducing the likelihood of producing unwanted byproducts during the grafting reaction.
- the cement thus produced is advanced to a mixer or mixers 120, 130 where it is mixed with a grafting monomer and a peroxide catalyst to achieve a desired grafting reaction.
- the peroxide catalyst is one having a half life (T 1 ⁇ 2 ) of 10-20 minutes at the reaction vessel temperature of 250-350°F, and is preferably one having T 1 ⁇ 2 of 12-17 minutes at 300-325°F.
- Examples of such catalysts include DICUP® (Hercules, Inc.), which is dicumyl peroxide, and VAROX® (R.T. Vanderbilt Co.), which is 2,5-dimethyl-2,5-di(tertbutyl peroxy) hexane.
- the resulting mixture is then passed from the first reaction vessel to a third reaction vessel 140, which may preferably be a plurality of reactors connected in series for continuous operation as shown in FIG. 1.
- a third reaction vessel 140 which may preferably be a plurality of reactors connected in series for continuous operation as shown in FIG. 1.
- solvent is removed according to steps set forth in the '689 patent, and the oil solution is made.
- the process of the '689 patent is used to graft an organic acid or anhydride to the EPM copolymer having the generalized structure in which R is an alkylene group having 0-4 carbon atoms; Y is hydrogen or a branched or straight chain alkyl group, a halogen group such as chlorine, bromine or iodine, or a heterocyclic or other organic group having 1-12 carbon atoms; and X is a hydroxy, alkoxy or aryloxy group, but at least one X group is hydroxy.
- the structure is such as to permit formation of an imide upon reaction with the amine composition described below.
- the grafted group is preferably maleic anhydride.
- the amount of graft will vary depending upon the particular characteristics desired in the final product. In the preferred embodiment, an amount of 0.5-1.5 weight percent maleic anhydride in the grafted EPM is employed.
- the oil solution production process described above and disclosed in the '689 patent is adjusted to produce an effluent end stream composed of between 10 and 20 percent by weight grafted EPM and about 80-90 weight percent paraffinic oil.
- a second stream is added to this end stream, consisting of an antioxidant polyamine composition, R-(NH2) n , in which n is at least two, in organic solution.
- Effective compositions for the amine are such that a first, or primary, amine group is separated from a secondary amine group (or tertiary amine group, if more than two amine groups are provided) by at least three or more carbon atoms.
- Two effective antioxidant polyamine groups are N,N-dimethyl, 1,3-diaminopropane and N-phenyl, 1,4-phenylene diamine (NPPDA), the latter of which is preferred.
- the amine composition is provided in stoichiometric quantities based upon the amount of grafted monomer present in the EPM or EPDM oil solution, so that the grafted functionality is completely adducted by the amine and the organic solvent. In the preferred embodiment, this ratio will be 0.6-1.2 amine-containing molecules per grafted anhydride group.
- the organic solvent employed is selected to be compatible with the compositions in the first stream and consists of the family of aliphatic or phenolic alcohol ethoxylates as shown by the structure below: wherein x is a number from 1-10, and R is either an aliphatic group having from 7 to 20 carbons or an aryl group such as phenyl and substituted derivatives thereof, the substitution being an alkyl group having from three to 20 carbons.
- Useful examples include SURFONIC® N-40 or N-60 (Texaco, Inc.), which are the reaction products of nonyl phenol with ethylene oxide, and SURFONIC® L46-7, which is the reaction product of C12-C18 aliphatic alcohols with ethylene oxide.
- Other organic solvents useful in the practice of this invention include the reaction products of other alkyl phenols and or C7-C20 aliphatic alcohols with ethylene oxide.
- the first and second streams are fed together into a mixer 150, e.g. , a static mixer, of sufficient size and mixing capacity to permit complete mixing of the two streams. Thorough mixing permits formation of an adduct between the amine functional group and the anhydride.
- a mixer 150 e.g. , a static mixer
- Thorough mixing permits formation of an adduct between the amine functional group and the anhydride.
- the adduct formed is an imide: or an acid amide: in which the reactant R-NH2 as shown is the antioxidant polyamine composition described above.
- the resultant adducted mixture is advanced to a holding tank 160, where it is preferably held at adduct forming temperatures to drive reaction (I) and maintain the presence of adduct imide in the solution.
- adduct forming temperatures are in the range of 120-350°F, with the range of 300-350°F being preferred.
- the mixed product is preferably held under a nitrogen atmosphere to provide increased capping efficiency.
- FIG. 2 is a theoretical graph showing the variation in weight percent of stored polyamine (NPPDA) over time during holding of the adducted EPM or EPDM oil solution made according to the present invention.
- Table II shows similar data for several different samples of adducted derivatized EPM or EPDM.
- Table III illustrates the superiority of products produced according to the present invention, in which the cement is produced continuously and capped continuously, as compared to products wherein either the cement production or the capping process is a batch process, or both.
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Health & Medical Sciences (AREA)
- General Chemical & Material Sciences (AREA)
- Lubricants (AREA)
- Graft Or Block Polymers (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
- Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Heterocyclic Carbon Compounds Containing A Hetero Ring Having Oxygen Or Sulfur (AREA)
- Epoxy Compounds (AREA)
- Fats And Perfumes (AREA)
Abstract
Description
- The present invention relates to a continuous process for the production of adducted, or capped, derivatized ethylene-propylene copolymer or terpolymer (EPM or EPDM) oil solution.
- Engine motor lubricant formulations are conventionally based upon dilute solutions of synthetic elastomers in oil. The addition of low molecular weight polymer constituents to the oil provides an improvement in the viscosity index (VI) over the oil itself, such that the desired lubricant viscosity is achieved and maintained over the operating temperature range of the motor.
- Polymeric viscosity index improvers for lubricants are known in the art. For instance, United States Patent No. 4,161,452 describes the grafting in solution of diacid or anhydride functional monomers to ethylene copolymers with recovery of the grafted product in solid form, to provide a viscosity index improver. According to that patent, the grafted batch product may then be incorporated into an oil system to provide the desired VI improvement.
- United States Patent No. 4,357,250 discloses the use in lubricants, as a dispersant and viscosity modifier, of derivatized ethylene copolymers prepared by Ene reactions.
- The reaction product of maleic anhydride with a saturated ethylene-propylene rubber of low molecular weight has been employed to produce a low molecular weight oil viscosity index improver, according to United States Patent No. 4,670,515.
- The continuous grafting of ethylene copolymers and terpolymers in solution with monomers to produce an oil solution including a dispersant olefin copolymer that also functions as a viscosity index improver is taught in United States Patent No. 4,340,689.
- None of the foregoing patents, however, describes a continuous process for producing an adducted derivatized ethylene-propylene copolymer or terpolymer oil solution. A continuous process results in lower production costs over batch processes for producing similar products, and further provides a more consistent product over time. In addition, a continuous process is more energy efficient than alternative processes. It also has the environmental advantage of generating no waste streams, since raw materials and intermediate species are either recovered or incorporated into the end product.
- Moreover, an adducted product is particularly desirable for providing long term stabilization of the oil solution, in that oxidation of the oil solution is reduced or eliminated by the presence of an adducted species having antioxidant properties.
- The present invention provides a continuous process having the foregoing advantageous characteristics. According to the present invention, a continuous process for producing an adducted derivatized EPM or EPDM oil solution is provided, comprising the continuous sequence of interpolymerizing in solution monomers of ethylene and an olefinic hydrocarbon having from 3 to 16 carbon atoms, and in some cases a polyene monomer, to produce a polymer product, concentrating the polymer product in the solution, grafting the polymer with a grafting monomer selected from the group consisting of an organic acid or anhydride, preparing an oil solution of the grafted reaction products, mixing the oil solution with an antioxidant polyamine composition in the presence of an aliphatic or phenolic alcohol ethoxylate solvent, and holding the mixture for a sufficient time and at a temperature sufficient to permit the formation of an imide adduct between the grafted polymer and the polyamine.
- The invention is further directed to the adducted product formed by this process.
- Thus it is an object of the present invention to provide a continuous process for producing a stable EPM or EPDM oil solution having the advantage of lower production costs associated with the continuous process.
- Another object of the invention is to provide such a process wherein no waste streams are generated by the process, thereby producing no deleterious environmental effects.
- Still another object of the invention is to provide such a process whereby lower energy costs associated with the process are produced.
- Yet another object of the invention is to produce such a product wherein the formation of the adduct produces an oxidation resistant oil solution stable over reasonably long durations.
- A further object of the invention is to provide such a product wherein the adduct formation results in both dispersant and antioxidant properties.
- These and other objects and advantages of the present invention will become apparent from the detailed description of the invention provided below.
- FIG. 1 is a process flow diagram illustrating graphically the steps of the process of the present invention.
- FIG. 2 is a graph showing the variation in weight percent of stored polyamine over time during holding of the adducted EPM or EPDM oil solution made according to the present invention.
- The continuous process of the present invention incorporates a number of steps including the formation of the derivatized EPM or EPDM along with the steps producing the adducted EPM or EPDM oil solution, as shown in FIG. 1. As disclosed in United States Patent No. 4,340,689 ("the '689 patent"), incorporated by reference herein, the continuous grafting of ethylene copolymers in solution with monomers to produce an oil solution including a dispersant olefin copolymer that also functions as a viscosity index improver. The preferred EPM copolymer is produced by interpolymerization in solution of monomers of ethylene and one or more higher mono-olefins having from 3 to 16 carbon atoms, preferably propylene. The reaction is carried out in solution in the presence of a Ziegler catalyst, e.g., a vanadium compound activated by an alkyl aluminum chloride.
- If EPDM is to be produced, one or more polyenes are also added to the interpolymerization reaction mixture described above. Suitable polyene monomers may be selected from branched chain monomers, straight or branched chain polyene or cyclic polyenes containing 4 to 20 carbon atoms and preferably 5 to 10 carbon atoms and two carbon-carbon double bonds. Useful polyenes include the alkylidene norbornenes, and specifically 2-ethylidene-5-norbornene.
- The EPM or EPDM polymerization is carried out on a continuous basis in an agitated
first reaction vessel 100 into which monomer, catalyst and polymerization accelerators have been continuously supplied, and from which reaction products are continuously withdrawn. A cement of the polymerized reaction products is then prepared by concentrating the reaction products in asecond vessel 110. Such concentration is desirable for increasing efficiency of a subsequent grafting reaction, and for reducing the likelihood of producing unwanted byproducts during the grafting reaction. - The cement thus produced is advanced to a mixer or
mixers 120, 130 where it is mixed with a grafting monomer and a peroxide catalyst to achieve a desired grafting reaction. The peroxide catalyst is one having a half life (T½) of 10-20 minutes at the reaction vessel temperature of 250-350°F, and is preferably one having T½ of 12-17 minutes at 300-325°F. Examples of such catalysts include DICUP® (Hercules, Inc.), which is dicumyl peroxide, and VAROX® (R.T. Vanderbilt Co.), which is 2,5-dimethyl-2,5-di(tertbutyl peroxy) hexane. - The resulting mixture is then passed from the first reaction vessel to a
third reaction vessel 140, which may preferably be a plurality of reactors connected in series for continuous operation as shown in FIG. 1. After reaction, solvent is removed according to steps set forth in the '689 patent, and the oil solution is made. - With respect to the present invention, the process of the '689 patent is used to graft an organic acid or anhydride to the EPM copolymer having the generalized structure
- The amount of graft will vary depending upon the particular characteristics desired in the final product. In the preferred embodiment, an amount of 0.5-1.5 weight percent maleic anhydride in the grafted EPM is employed. The oil solution production process described above and disclosed in the '689 patent is adjusted to produce an effluent end stream composed of between 10 and 20 percent by weight grafted EPM and about 80-90 weight percent paraffinic oil.
- In the present invention, a second stream is added to this end stream, consisting of an antioxidant polyamine composition, R-(NH₂)n, in which n is at least two, in organic solution. Effective compositions for the amine are such that a first, or primary, amine group is separated from a secondary amine group (or tertiary amine group, if more than two amine groups are provided) by at least three or more carbon atoms. Two effective antioxidant polyamine groups are N,N-dimethyl, 1,3-diaminopropane and N-phenyl, 1,4-phenylene diamine (NPPDA), the latter of which is preferred. The amine composition is provided in stoichiometric quantities based upon the amount of grafted monomer present in the EPM or EPDM oil solution, so that the grafted functionality is completely adducted by the amine and the organic solvent. In the preferred embodiment, this ratio will be 0.6-1.2 amine-containing molecules per grafted anhydride group.
- The organic solvent employed is selected to be compatible with the compositions in the first stream and consists of the family of aliphatic or phenolic alcohol ethoxylates as shown by the structure below:
wherein x is a number from 1-10, and R is either an aliphatic group having from 7 to 20 carbons or an aryl group such as phenyl and substituted derivatives thereof, the substitution being an alkyl group having from three to 20 carbons. Useful examples include SURFONIC® N-40 or N-60 (Texaco, Inc.), which are the reaction products of nonyl phenol with ethylene oxide, and SURFONIC® L46-7, which is the reaction product of C₁₂-C₁₈ aliphatic alcohols with ethylene oxide. Other organic solvents useful in the practice of this invention include the reaction products of other alkyl phenols and or C₇-C₂₀ aliphatic alcohols with ethylene oxide. - The first and second streams are fed together into a
mixer 150, e.g., a static mixer, of sufficient size and mixing capacity to permit complete mixing of the two streams. Thorough mixing permits formation of an adduct between the amine functional group and the anhydride. Thus, the adduct formed is an imide:
or an acid amide:
in which the reactant R-NH₂ as shown is the antioxidant polyamine composition described above. - It is also hypothesized that, in the first stream, there will be present small quantities of maleic anhydride oligomer formed from excess maleic anhydride monomer during the grafting reaction. This species is also adducted according to reaction (III), with the resulting product believed to contribute to the
-
- The resultant adducted mixture is advanced to a
holding tank 160, where it is preferably held at adduct forming temperatures to drive reaction (I) and maintain the presence of adduct imide in the solution. Such temperatures are in the range of 120-350°F, with the range of 300-350°F being preferred. - It has also been determined that a greater capping efficiency results when the capping reaction occurs under a nitrogen atmosphere, rather than a vacuum. Thus, the mixed product is preferably held under a nitrogen atmosphere to provide increased capping efficiency.
- It has been observed that holding the adducted mixture at the adduct forming reaction temperature results in an increasing amount of adducted EPM or EPDM. This is shown by the data set forth in Table I. FIG. 2 is a theoretical graph showing the variation in weight percent of stored polyamine (NPPDA) over time during holding of the adducted EPM or EPDM oil solution made according to the present invention. Table II shows similar data for several different samples of adducted derivatized EPM or EPDM.
- The advantages of the continuous capping process of the present invention as applied in a continuous graft cement production system, as compared to a batch capping process, are shown in Table III, which includes comparative data for batch capped oil solution and continuously capped oil solution. In the batch capping process, the cement, oil and amine solution are combined in a sealed vessel, and the hexane stripped off with stirring by raising the temperature of the mixture to about 370°F under a vacuum.
-
- The effects of holding under a nitrogen atmosphere as compared to holding under a vacuum are illustrated by the data shown in Table IV. There, it is shown that substantially higher efficiencies of capping are produced as a result of adduct formation in holding under a nitrogen atmosphere as compared to holding and adduct formation under a vacuum, where the composition is formed according to the present invention.
Claims (17)
- A continuous process for the production of adducted EPM or EPDM oil solution comprising the sequential steps of:
interpolymerizing in solution ethylene and an olefinic hydrocarbon having from 3 to 16 carbon atoms to produce a polymer product;
concentrating the polymer product in the solution;
grafting the polymer with a grafting monomer selected from organic acids and anhydrides to produce a grafted polymer;
preparing an oil solution of the grafted polymer;
mixing the oil solution with an antioxidant polyamine composition in the presence of an aliphatic or phenolic alcohol ethoxylate solvent; and
maintaining the resulting mixture at an elevated temperature to permit the formation of an imide adduct between the grafted polymer and the polyamine. - The process according to claim 1, wherein the olefinic hydrocarbon is propylene.
- The process according to claim 1 or claim 2, wherein the interpolymerization mixture comprises also at least one polyene.
- The process according to claim 3, wherein the polyene is 5-ethylidene-2-norbornene.
- The process according to any preceding claim wherein the grafting monomer has the structure
- The process according to claim 5, wherein the grafting monomer is maleic anhydride.
- The process according to any preceding claim, wherein the grafted polymer contains between 0.5 and 1.5 weight percent of grafting monomer.
- The process according to any preceding claim, wherein the polyamine includes at least two amine groups separated by three or more carbon atoms.
- The process according to claim 8, wherein the antioxidant polyamine composition is NPPDA.
- The process according to any preceding claim, wherein the amount of polyamine is between 0.6 and 1.2 amine-containing molecules per grafted monomer.
- The process according to any preceding claim, wherein the aliphatic or phenolic alcohol ethoxylate solvent is a reaction product of one or more alkyl phenols or C₁₂-C₁₉ alkyl alcohols with ethylene oxide.
- The process according to any one of claims 1 to 10, wherein the aliphatic or phenolic alcohol ethoxylate solvent is the reaction product of one or more C₇-C₂₀ aliphatic alcohols with ethylene oxide.
- The process according to any preceding claim, wherein the mixture is maintained at a temperature between 50°C and 180°C to permit adduct formation.
- The process according to claim 13, wherein the mixture is maintained at a temperature between 150°C and 180°C.
- The process according to any preceding claim, wherein the grafting step comprises also a peroxide catalyst.
- The process according to claim 15, wherein the peroxide catalyst is dicumyl peroxide or 2,5-dimethyl-2,5-di(tertbutyl peroxy) hexane.
- The process according to any preceding claim, wherein the oil solution is based upon a paraffinic oil.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US48437890A | 1990-02-23 | 1990-02-23 | |
US484378 | 1990-02-23 |
Publications (3)
Publication Number | Publication Date |
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EP0443871A2 true EP0443871A2 (en) | 1991-08-28 |
EP0443871A3 EP0443871A3 (en) | 1992-07-01 |
EP0443871B1 EP0443871B1 (en) | 1998-07-08 |
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ID=23923916
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EP91301437A Expired - Lifetime EP0443871B1 (en) | 1990-02-23 | 1991-02-22 | Continuous process for producing adducted EPM or EPDM oil solution |
Country Status (9)
Country | Link |
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US (3) | US5384371A (en) |
EP (1) | EP0443871B1 (en) |
JP (1) | JPH0551591A (en) |
KR (1) | KR0179034B1 (en) |
AT (1) | ATE168118T1 (en) |
BR (1) | BR9100723A (en) |
CA (1) | CA2036862A1 (en) |
DE (1) | DE69129708T2 (en) |
MY (1) | MY107436A (en) |
Families Citing this family (24)
Publication number | Priority date | Publication date | Assignee | Title |
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CA2036862A1 (en) * | 1990-02-23 | 1991-08-24 | Tony L. Caines | Continuous process for producing adducted epm or epdm oil solution |
DE69829197T2 (en) | 1997-10-28 | 2006-02-16 | Castrol Ltd., Swindon | PROCESS FOR PREPARING PFROPOPOPOLYMERS |
US6107257A (en) * | 1997-12-09 | 2000-08-22 | Ethyl Corporation | Highly grafted, multi-functional olefin copolymer VI modifiers |
US6111007A (en) * | 1998-05-13 | 2000-08-29 | Omnova Solutions Inc. | Process for forming functionalized EPM or EPDM latex composition |
CA2394823A1 (en) * | 1999-12-30 | 2001-07-12 | Uniroyal Chemical Company, Inc. | Antioxidant amines based on n-(4-anilinophenyl)amides |
WO2003020853A1 (en) * | 2001-08-30 | 2003-03-13 | Texaco Development Corporation | Gasoline fuel additized with friction modifier and non-metallic and non-overbased detergent for enhanced engine performance |
US20040259742A1 (en) * | 2003-06-18 | 2004-12-23 | Mishra Munmaya K. | Use of dispersant viscosity index improvers in exhaust gas recirculation engines |
US20050153849A1 (en) * | 2004-01-09 | 2005-07-14 | Mishra Munmaya K. | Graft copolymers, method of making and compositions containing the same |
US7207308B2 (en) | 2004-05-21 | 2007-04-24 | Afton Chemical Corporation | Filterless crankcase lubrication system for a vehicle |
US7375061B2 (en) * | 2004-09-08 | 2008-05-20 | Crompton Corporation | Antioxidant hydrazides and derivatives thereof having multifunctional activity |
US20060069209A1 (en) * | 2004-09-29 | 2006-03-30 | Klosiewicz Daniel W | Heat stable functionalized polyolefin emulsions |
US7700684B2 (en) | 2004-12-09 | 2010-04-20 | Afton Chemical Corporation | Graft functionalized olefin polymer dispersant and uses thereof |
US7253231B2 (en) | 2005-01-31 | 2007-08-07 | Afton Chemical Corporation | Grafted multi-functional olefin copolymer VI modifiers and uses thereof |
US20080182768A1 (en) | 2007-01-31 | 2008-07-31 | Devlin Cathy C | Lubricant composition for bio-diesel fuel engine applications |
US8420583B2 (en) | 2008-01-24 | 2013-04-16 | Afton Chemical Corporation | Olefin copolymer dispersant VI improver and lubricant compositions and uses thereof |
US20090325831A1 (en) * | 2008-06-30 | 2009-12-31 | Mathur Naresh C | Functionalized olefin copolymer additive composition |
WO2011107336A1 (en) | 2010-03-01 | 2011-09-09 | Dsm Ip Assets B.V. | Functionalized olefin copolymer |
WO2014143721A1 (en) | 2013-03-15 | 2014-09-18 | Castrol Limited | Multiple function dispersant viscosity index improver |
EP2990469B1 (en) | 2014-08-27 | 2019-06-12 | Afton Chemical Corporation | Use in gasoline direct injection engines |
BR112017013864B1 (en) | 2014-12-29 | 2022-08-02 | Dow Global Technologies Llc | PROCESS FOR FORMING A COMPOSITION COMPRISING AT LEAST ONE ETHYLENE-BASED POLYMER AND AT LEAST ONE OIL |
US20180171258A1 (en) | 2016-12-16 | 2018-06-21 | Afton Chemical Corporation | Multi-Functional Olefin Copolymers and Lubricating Compositions Containing Same |
US10513668B2 (en) | 2017-10-25 | 2019-12-24 | Afton Chemical Corporation | Dispersant viscosity index improvers to enhance wear protection in engine oils |
US11098262B2 (en) | 2018-04-25 | 2021-08-24 | Afton Chemical Corporation | Multifunctional branched polymers with improved low-temperature performance |
CN110452335A (en) * | 2018-05-08 | 2019-11-15 | 中国石油天然气股份有限公司 | Viscosity index improver and preparation method thereof |
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DE2845288A1 (en) * | 1977-10-20 | 1979-04-26 | Texaco Development Corp | AMBER ACID IMID DERIVATIVES OF AETHYLENE ALPHA OLEFINE TERPOLYMERS, METHOD FOR THE PRODUCTION THEREOF AND THEIR USE AS A LUBRICANT OIL ADDITIVE |
EP0050994A1 (en) * | 1980-10-27 | 1982-05-05 | Edwin Cooper Inc. | A viscosity index improver, a process for making a viscosity index improver, and a lubricating oil composition containing the same |
EP0253668A1 (en) * | 1986-07-17 | 1988-01-20 | Pennzoil Products Company | Succinic acid esters and hydraulic fluids therefrom |
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US4749505A (en) * | 1985-07-08 | 1988-06-07 | Exxon Chemical Patents Inc. | Olefin polymer viscosity index improver additive useful in oil compositions |
US4801647A (en) * | 1988-03-10 | 1989-01-31 | E. I. Du Pont De Nemours And Company | Thermoplastic elastomeric compositions |
US4863623A (en) * | 1988-03-24 | 1989-09-05 | Texaco Inc. | Novel VI improver, dispersant, and anti-oxidant additive and lubricating oil composition containing same |
CA2036862A1 (en) * | 1990-02-23 | 1991-08-24 | Tony L. Caines | Continuous process for producing adducted epm or epdm oil solution |
US5021177A (en) * | 1990-04-23 | 1991-06-04 | Texaco Inc. | Dispersant-antioxidant multifunctional viscosity index improver |
US5094766A (en) * | 1990-07-02 | 1992-03-10 | Texaco Inc. | Dispersant-antioxidant viscosity index improver |
-
1991
- 1991-02-21 CA CA002036862A patent/CA2036862A1/en not_active Abandoned
- 1991-02-22 DE DE69129708T patent/DE69129708T2/en not_active Expired - Lifetime
- 1991-02-22 AT AT91301437T patent/ATE168118T1/en not_active IP Right Cessation
- 1991-02-22 MY MYPI91000282A patent/MY107436A/en unknown
- 1991-02-22 BR BR919100723A patent/BR9100723A/en not_active IP Right Cessation
- 1991-02-22 EP EP91301437A patent/EP0443871B1/en not_active Expired - Lifetime
- 1991-02-23 KR KR1019910002954A patent/KR0179034B1/en not_active IP Right Cessation
- 1991-02-25 JP JP3030266A patent/JPH0551591A/en active Pending
-
1993
- 1993-04-05 US US08/042,866 patent/US5384371A/en not_active Expired - Lifetime
-
1994
- 1994-10-06 US US08/319,310 patent/US5516849A/en not_active Expired - Lifetime
-
1995
- 1995-08-22 US US08/518,075 patent/US5556923A/en not_active Expired - Lifetime
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Publication number | Priority date | Publication date | Assignee | Title |
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DE2845288A1 (en) * | 1977-10-20 | 1979-04-26 | Texaco Development Corp | AMBER ACID IMID DERIVATIVES OF AETHYLENE ALPHA OLEFINE TERPOLYMERS, METHOD FOR THE PRODUCTION THEREOF AND THEIR USE AS A LUBRICANT OIL ADDITIVE |
EP0050994A1 (en) * | 1980-10-27 | 1982-05-05 | Edwin Cooper Inc. | A viscosity index improver, a process for making a viscosity index improver, and a lubricating oil composition containing the same |
EP0253668A1 (en) * | 1986-07-17 | 1988-01-20 | Pennzoil Products Company | Succinic acid esters and hydraulic fluids therefrom |
Also Published As
Publication number | Publication date |
---|---|
DE69129708D1 (en) | 1998-08-13 |
KR0179034B1 (en) | 1999-05-15 |
ATE168118T1 (en) | 1998-07-15 |
US5556923A (en) | 1996-09-17 |
US5516849A (en) | 1996-05-14 |
CA2036862A1 (en) | 1991-08-24 |
JPH0551591A (en) | 1993-03-02 |
EP0443871A3 (en) | 1992-07-01 |
US5384371A (en) | 1995-01-24 |
KR910021419A (en) | 1991-12-20 |
BR9100723A (en) | 1991-10-29 |
MY107436A (en) | 1995-12-31 |
EP0443871B1 (en) | 1998-07-08 |
DE69129708T2 (en) | 1999-03-11 |
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