EP0424892A1 - Abgedichteter elektrischer Steckverbinder - Google Patents

Abgedichteter elektrischer Steckverbinder Download PDF

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Publication number
EP0424892A1
EP0424892A1 EP90120342A EP90120342A EP0424892A1 EP 0424892 A1 EP0424892 A1 EP 0424892A1 EP 90120342 A EP90120342 A EP 90120342A EP 90120342 A EP90120342 A EP 90120342A EP 0424892 A1 EP0424892 A1 EP 0424892A1
Authority
EP
European Patent Office
Prior art keywords
housing
passageway
grommet
shell
face
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP90120342A
Other languages
English (en)
French (fr)
Other versions
EP0424892B1 (de
Inventor
Jürgen Hass
Gheorghe Hotea
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Whitaker LLC
Original Assignee
AMP Inc
Whitaker LLC
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from GB898923859A external-priority patent/GB8923859D0/en
Priority claimed from GB898923856A external-priority patent/GB8923856D0/en
Application filed by AMP Inc, Whitaker LLC filed Critical AMP Inc
Publication of EP0424892A1 publication Critical patent/EP0424892A1/de
Application granted granted Critical
Publication of EP0424892B1 publication Critical patent/EP0424892B1/de
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46—Bases; Cases
    • H01R13/52—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
    • H01R13/5205—Sealing means between cable and housing, e.g. grommet

Definitions

  • the subject invention relates to an improved electrical connector housing and more particularly to an improved sealing feature for the sealing of electrical terminals within their housing.
  • the electrical connectors contain sealing grommets which are slid over the ends of insulated conductors, and are then slid forwardly into an aperture at the rear of the connector housing.
  • the seals contain peripheral ribs around the sealing grommet, which when inserted into the apertures, are compressed which seals the aperture.
  • the object of the invention then is to provide for an electrical connector having an improved sealing to prevent such ingress of moisture.
  • the housing includes at least one terminal receiving passageway, where the passageway includes a bore at the end thereof, profiled to receive a wire sealing grommet, the grommet profiled to be compressibly placed into the bore.
  • the grommet has a plurality of peripheral spaced apart ribs and a through hole which allows the grommet to be slideably placed over a wire to be sealed.
  • the grommet contains at its outward end, an elongate collar, which is adjacent to the rear face of the connector housing.
  • the connector is shown as including a shell member 400 where a pin insert 450 is latchably retained therein.
  • the shell member With reference now to Figures 8 through 10, the shell member will be described in greater detail.
  • the shell 400 generally includes an inner bore surface 402 and a front mating end 403 including T-slots 404.
  • the shell member also includes keying via alignment wedges 418 and 422 which extend forwardly from the rear of the shell member 400.
  • a portion of keying wedge 420 extends from the portion 418 and has a narrower structure to allow for keying of the pin insert. It should be noted that with these keying wedges, several keyed arrangements are possible.
  • a pillar portion 430 extends upwardly from the rear face 431 of the shell member 400 and includes a lower bore 432 and two upper bores 434 and 436.
  • the pillar portion 430 extends upwardly from the rear face 431 of the shell member to an end surface 416 as shown in Figure 8.
  • From the end surface 416 of the pillar portion 430 three alignment members 406, 426 and 428 extend forwardly towards the front end of the shell member 400.
  • Each of the alignment members 406, 426 and 428 have surfaces 414, 427 and 429 respectively, which are continuous with the inner surface of the bores 432, 436 and 434 respectively.
  • the alignment member 406 is more complex than the other two alignment members 426 and 428, as the alignment member 406 also includes a latching feature comprising a ramped surface 410 as shown in Figure 8 and a rearwardly facing shoulder 412.
  • a bar 408 extends forwardly from the rear section of the alignment member and is positioned proximate to the front end 403 of the shell member for positioning of the pin insert during installation.
  • Figure 10 shows an alternate embodiment of the shell 400′ for a two position connector which would use two side by side bores similar to 434 and 436 ( Figure 9) where a third lower bore such as 432′ is simply not molded into place.
  • the pin insert 450 generally comprises a body portion 452 and a flexible secondary lock portion 490.
  • the housing portion 452 comprises a front mating face 454 and a rear face 456, with a plurality of terminal receiving passageways 458, 460 and 462 ( Figure 7) extending therebetween.
  • the terminal passageway 458 will be described in detail.
  • the internal passageway 458 comprises a square aperture portion 458b which is in communication with a cylindrical bore portion 458a through a frusto-conical surface 458d.
  • the aperture portion 458c is in communication with the inner terminal passageway 458b.
  • alignment members 468 and 470 extend from the rear face 456 of the housing portion 452.
  • the alignment members 468 includes an upper semi-cylindrical portion 468a, a lower semi-­cylindrical portion 468b, a lower vertical planar surface 468c, and an upper horizontal planar surface 468d.
  • the alignment member 470 is a virtue mirror image of the alignment member 468 and therefore will not be described in detail. It should be noted here that the profiles of the semi-cylindrical surfaces 468a, 468b; 470a, 470b are profiled to overlap the pillar portion 430 ( Figure 9) of the shell member 400. It should also be noticed that the outer surfaces 470e and 470f are profiled to be received over the alignment wedge 422 whereas the outer surfaces 468e and 468f are profiled to be received over the alignment lugs 418 and 420.
  • the pin housing 450 includes in the upper surface 474, a cross-shaped slot comprising an axial slot 476 and a transverse slot 480, as shown in Figure 4.
  • a vertical passageway 478 is continuous with the vertical slot 476 and also communicates with the lower passageway 458b.
  • the transverse slot 480 communicates with the upper passageways 460 and 462.
  • the front face 454 of the housing portion 452 further includes two apertures 490 and 491 which provide for latching purposes and will be described in greater detail herein.
  • the pin housing member 450 also includes a hinged rotatable secondary lock portion 490 which is integrally molded to the housing portion 452 via a web 492 of plastic material.
  • the secondary lock portion 490 comprises a plate member 494 having an axial bar 500 extending upwardly with a vertical peg portion 502 and a transverse bar portion 504, all integral with the plate portion 494.
  • a vertical upstanding latching leg 506 is also included having a latching peg 508. As shown in Figures 4 and 7 two alignment pegs 510 and 512 also upstand from the upper surface of the plate portion 494.
  • the socket housing 520 generally includes a mating end 522 and a cable receiving end 524.
  • the socket housing 520 includes a plurality of socket receiving passageways 526, 528 and 530 which extend from a rear face 525 forwardly to an inner surface 534.
  • Each of the terminal receiving passageways such as 526 generally includes a pin receiving aperture 526b, a square shaped aperture 526a and a sealing bore surface 526c.
  • the mating end 522 includes an aperture 532 defined by the semi-circular inner surface 532a, the horizontal surfaces 532b, 532c and 532f; and vertical surfaces 532d and 532e. Each of these surfaces extends from the front end 522 to a rear face 534. It should be noted that these inner surfaces 532a-532f, are cooperatively profiled to receive the mating end of the pin socket 450 as shown in Figure 6.
  • a T-shaped slot 536 is in laterally centered relative to the lower terminal receiving passageway 526 and generally includes an axial slot 538 and a transverse slot 542.
  • a vertical slot 544 extends downwardly from the axial slot 538 and communicates with the forward bore 526 of the terminal passageway.
  • the transverse slot 542 communicates with the passageways 528 and 530.
  • a hinged secondary lock 590 is integrally molded to the socket housing via a integral web 592.
  • the secondary lock 590 includes a circular plate portion 594 which is profiled to overlay the semi-circular opening 539 at the top of the socket housing.
  • the secondary lock 590 also includes an axial bar 600 from which extends a vertical peg section 602.
  • a transverse bar 604 also extends from the circular plate portion 594.
  • the axial plate portion 600 When in the locked position, the axial plate portion 600 is positioned in the axial slot 538, the transverse bar 604 is positioned in the transverse slot 542 with a section of the vertical peg extending into the terminal receiving cavities and the vertical peg 602 is positioned in the vertical slot 544 with a portion of the vertical peg extending into the terminal passageway 526.
  • the terminal receiving passageway 528 is shown in phantom with the transverse bar section 604 extending into the terminal passageway 528.
  • three latch arms 531 extend from the rear of the socket housing 520 and as shown in Figure 11 include ramped surfaces 531a and a latching arm 531b.
  • the pin terminal used in the pin housing is shown as a completed cable assembly 620 comprising a pin terminal 622, a grommet seal section 624 and a cable 626.
  • the pin terminal generally comprises a forward pin section 622a, a lance section 622b which is stamped from and extends above a generally box shaped section 622f.
  • a vertical plate portion 622e upstands above the top surface of the box shaped section 622f as shown in Figure 16.
  • the pin terminal 622 also comprises a crimp section 622c which terminates the individual conductor 626a of the electrical cable 626 thereto.
  • the pin terminal 622 also includes a strain relief section 622d which is crimped around a reduced diameter section 624c of the grommet 624 and behind a forward portion 624d of the grommet 624.
  • the socket cable assemblies 640 are shown as generally including a socket terminal 642, a wire sealing grommet 624 and an electrical conductor 626. It should be noted that the grommets and the socket assembly 640 are identical to the grommets in the pin terminal assemblies 620.
  • the socket terminals 642 generally comprise opposed contacts 642a, a retention lance 642b, and a crimp section 642c which is electrically connected to the conductor 626a of the cable 626.
  • the strain relief section 642d of the terminal 642 is wrapped around the reduced diameter section 624c of the grommet 624 directly behind the forward rib 624d of the grommet 624.
  • the socket terminal 642 also comprises a vertical plate section 642e which upstands vertically higher than the box shaped section 642f.
  • the pin housing 450 is assembled by starting with the housing 450 as shown in Figure 4 with the secondary lock member 490 in an unlatched position.
  • the lock member 490 is now rotated such that the vertical plate 500 is inserted into the axial slot 476 and the latch arm 506 is brought into registry with the first aperture 490 such that the locking peg 508 on the latch are 506 is situated in the first or upper aperture 490.
  • Figure 1 shows the pin housing 450 in this position and, when in this position, the vertical peg 502 and the transverse bar section 504 do not extend into the terminal receiving passageways, but rather are slightly above the passageway.
  • the pin housing 450 may now be placed in the front of the shell member 400 such that the space between the walls 470d and 472a ( Figure 7) are aligned with the alignment member 428, and that the space between the two surfaces 472b and 468d are aligned with the horizontal alignment member 426. This will also align the alignment member 406 with the space between the two surfaces 468c and 470c. It should be noted that when in place, the surfaces 427, 429 and 414 ( Figure 9) actually complete the pin terminal passageways 460, 462 and 458, ( Figure 7) respectively. Said differently, the terminal receiving passageways, for example, terminal passageway 458, is partially cylindrical from the position 458h to the rear wall 456 ( Figure 4).
  • the surfaces 468c and 470c ( Figure 7) form an open seam along the entire length of the cylindrical passageway 458a.
  • the surface 414 ( Figure 8) is received between the two surfaces 468c and 470 thereby completing the terminal passageway 458.
  • the alignment member 406 ( Figure 8) also includes the latching shoulder 412 which will latch behind the surface 466 ( Figure 4) to lock the pin housing in place as shown in Figure 1.
  • the latching shoulder 412 is an extension of the bore 432, the outer periphery of the shell member 400 is uninhibited with further apertures defined by with drawing mold dies to provide latching surfaces.
  • a latching surface has to be formed on an interior of a housing, and when the latching surface is rearwardly facing, a mold die must be pulled from the rear to form that rearwardly facing latch surface.
  • the bore has to be formed anyway, so that the latching structure which retains the shell and the pin housing together is simply an extension of the bore which is already to be molded. This is quite advantageous when the connector assembly is to be sealed, because no other apertures need to be filled or sealed in any other manner.
  • the pin terminal assemblies 620 can be inserted into the three rear apertures 432, 434 and 436.
  • the pin section 622a will position the retention lance 622b ( Figure 16) against the latching shoulder 458f ( Figure 4) to form the primary retention feature for the pin terminals.
  • a narrow tool such as a thin bladed tool can be inserted into the bore 402 of the shell member to move the secondary lock into its locked position, that position being shown in Figure 5 where the locking peg 508 now resides in the second or lower aperture for 491.
  • the socket terminals 642 are inserted into their respective passageways 526, 528 and 530 in the socket housing 520 to a position where the end retention lances 642b is located within the aperture 540 ( Figure 12).
  • the secondary retention member 590 can now be brought into latched position where the axial bar 600 will reside in the axial slot 638 such that the vertical peg 602 and the transverse bar extend into the respective passageways 544 and 542 respectively when in this position the vertical peg 602 will reside in the terminal receiving passageway 526a and the transverse bar 604 will extend into the terminal receiving passageways 528 and 530 and in abutting relation with the sheared edge 642g ( Figure 19) of the socket terminal 642.
  • the socket housing assembly is insertable into the shell so that the pins and socket members are matable.
  • the latching members 531b ( Figure II) will reside in the T-­slots 404 ( Figure 8) of the shell member.
  • the internal electrical components are entirely sealed from exterior moisture or contaminants.
  • This seal is provided by the discrete seals 624 residing in compression in the respective bores 432, 434 and 436 of the shell housing and in bores 526, 528 and 530 in the socket housing. It is also sealed by the fact that an O-ring 612 is included in an O-ring groove 610 ( Figure 12) such that when the socket housing is inserted into the shell member the O-ring is in compression against the inner surface 402 of the shell housing.
  • the grommet 624 is also an improved design.
  • the grommet includes a forward rib 624d, a reduced diameter portion 624c, sealing ribs 624a, and an extended collar portion 624b.
  • the extended collar portion 624b of the grommet is adjacent to the rear face 429 or 525, respectively.
  • Figure 20 which is only a diagrammatical view, if the wire is pulled at an angle relative to the axial length, the collar only is compressed which prevents the ingress of water into the cavity. In other words, the collar is compressed which prevents the ribs from pulling away from the cavity bore. If the ribs are pulled away from the cavity bore, water will enter into the cavity and be pumped into the interior of the cavity.

Landscapes

  • Connector Housings Or Holding Contact Members (AREA)
EP90120342A 1989-10-24 1990-10-23 Abgedichteter elektrischer Steckverbinder Expired - Lifetime EP0424892B1 (de)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
GB898923859A GB8923859D0 (en) 1989-10-24 1989-10-24 Sealed electrical connector
GB8923856 1989-10-24
GB898923856A GB8923856D0 (en) 1989-10-24 1989-10-24 Improved housing for sealed electrical connector
GB8923859 1989-10-24

Publications (2)

Publication Number Publication Date
EP0424892A1 true EP0424892A1 (de) 1991-05-02
EP0424892B1 EP0424892B1 (de) 1995-06-14

Family

ID=26296097

Family Applications (1)

Application Number Title Priority Date Filing Date
EP90120342A Expired - Lifetime EP0424892B1 (de) 1989-10-24 1990-10-23 Abgedichteter elektrischer Steckverbinder

Country Status (2)

Country Link
EP (1) EP0424892B1 (de)
DE (1) DE69020097T2 (de)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0553872A1 (de) * 1992-01-31 1993-08-04 Sumitomo Wiring Systems, Ltd. Gummidichtung für wasserdichten Steckverbinder
EP0574862A2 (de) * 1992-06-16 1993-12-22 The Whitaker Corporation Versiegelter elektrischer Stecker und Verfahren zu seiner Herstellung
US5386356A (en) * 1993-04-12 1995-01-31 Davis, Jr.; Zell Weatherproof electric lighting fixture
EP0701300A3 (de) * 1994-09-08 1996-05-15 Sumitomo Wiring Systems Dichtgummiring-Befestigungsanordnung und Verfahren zum Festklemmen an einem Draht

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2207817A (en) * 1987-06-22 1989-02-08 Yazaki Corp Ventilated waterproof connector
US4810205A (en) * 1987-10-13 1989-03-07 United Technologies Automotive, Inc. Electrical connector with secondary wedge lock

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4810208A (en) * 1987-05-22 1989-03-07 Amp Incorporated Probeable sealed connector

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2207817A (en) * 1987-06-22 1989-02-08 Yazaki Corp Ventilated waterproof connector
US4810205A (en) * 1987-10-13 1989-03-07 United Technologies Automotive, Inc. Electrical connector with secondary wedge lock

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0553872A1 (de) * 1992-01-31 1993-08-04 Sumitomo Wiring Systems, Ltd. Gummidichtung für wasserdichten Steckverbinder
US5351973A (en) * 1992-01-31 1994-10-04 Sumitomo Wiring Systems, Ltd. Rubber seal for waterproof connector
EP0574862A2 (de) * 1992-06-16 1993-12-22 The Whitaker Corporation Versiegelter elektrischer Stecker und Verfahren zu seiner Herstellung
EP0574862A3 (de) * 1992-06-16 1995-03-15 Whitaker Corp Versiegelter elektrischer Stecker und Verfahren zu seiner Herstellung.
US5386356A (en) * 1993-04-12 1995-01-31 Davis, Jr.; Zell Weatherproof electric lighting fixture
EP0701300A3 (de) * 1994-09-08 1996-05-15 Sumitomo Wiring Systems Dichtgummiring-Befestigungsanordnung und Verfahren zum Festklemmen an einem Draht
US5824962A (en) * 1994-09-08 1998-10-20 Sumitomo Wiring Systems, Ltd. Sealing rubber plug with interposing band under the insulation barrel of a wire terminal

Also Published As

Publication number Publication date
DE69020097T2 (de) 1995-09-28
DE69020097D1 (de) 1995-07-20
EP0424892B1 (de) 1995-06-14

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