EP0396693A4 - 1-hydroxymethyl polyolefin via hydroformylation - Google Patents
1-hydroxymethyl polyolefin via hydroformylationInfo
- Publication number
- EP0396693A4 EP0396693A4 EP19890912168 EP89912168A EP0396693A4 EP 0396693 A4 EP0396693 A4 EP 0396693A4 EP 19890912168 EP19890912168 EP 19890912168 EP 89912168 A EP89912168 A EP 89912168A EP 0396693 A4 EP0396693 A4 EP 0396693A4
- Authority
- EP
- European Patent Office
- Prior art keywords
- polyolefin
- hydroxymethyl
- hydrogen
- polybutene
- carbon monoxide
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C29/00—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring
- C07C29/16—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by oxo-reaction combined with reduction
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F8/00—Chemical modification by after-treatment
Definitions
- the present invention relates generally to hydrofor ⁇ mylation in which carbon monoxide and hydrogen are reacted with an olefin, the reaction also frequently being referred to as the "oxo" process. More particularly, the invention relates to a hydroformylation process for manu ⁇ facturing 1-hydroxymethyl polyolefin which comprises reacting carbon monoxide and hydrogen with a polyolefin in the presence of a cobalt containing catalyst, the polyole ⁇ fin reactant being obtained by cationic polymerization of a 1-olefin containing feed, and having a degree of polym ⁇ erization of greater than 6.
- the present invention is directed to 1-hydroxymethyl polyolefin, the hydroformylation reaction product obtained by reacting a polyolefin having a degree of polymerization greater than 6 with carbon monoxide and hydrogen in the presence of a cobalt containing catalyst.
- Hydroformylation is a common industrial reaction used to selectively transform an olefin to either an aldehyde or an alcohol. See R. A. Sheldon, Chemicals From Synthe ⁇ sis Gas, D. Reidel Publishing Co., Boston (1983). Hydro- formylation is used to form a large variety of chemical intermediates from butyraldehyde to detergent alcohols.
- Polyolefins such as polybutene and polypropene having degree of polymerization greater than 6 are com ⁇ monly employed as building blocks in the manufacture of a wide variety of chemical intermediates. Their preparation • by polymerization of 1-olefin containing feedstocks using catalysts such as aluminum chloride and boron triflouride is disclosed extensively in the patent and technical lit ⁇ erature. It is well known that the termination step in the polymerization of isobutylene to polybutene results in a "terminal" double bond which imparts desired reactivity to the polymer for subsequent reactions, such as epoxida- tion or reaction with maleic anhydride.
- the termination step can place the terminal double bond in a highly reactive 1,1 disubstituted posi ⁇ tion (i.e., vinylidene) or in a much less reactive inter ⁇ nal trisubstituted or tetrasubstituted position.
- hydroboration will transform only an external olefin group into a primary alcohol. If hydrobo ⁇ ration is applied to polybutene, the presence of internal trisubstituted olefin sites in the polybutene will result in secondary alcohol groups. The same problem results if one uses a two-step epoxidation-hydrolysis scheme. Given the problem noted above, a principle objective underlying our work was to discover a method for adding an OH group to the reactive end of a polyolefin molecule in such a manner that the resulting alcohol is all primary, regardless of whether the double bound of the polyolefin is external (1,1 disubstituted) or internal (trisubsti ⁇ tuted). Other objects will be apparent hereinafter to those skilled in the art.
- our invention is a hydroformylation process for manufacturing 1-hydroxymethyl polyolefin which comprises reacting carbon monoxide and hydrogen with a polyolefin in the presence of a cobalt containing catalyst, said poly ⁇ olefin being obtained by cationic polymerization of a 1-olefin containing feedstock and having a degree of polymerization of greater than 6.
- the invention is also directed to a composition of matter, namely the hydrofor ⁇ mylation reaction product obtained by reacting carbon monoxide and hydrogen with a polyolefin having degree of polymerization greater than 6, in the presence of a cobalt containing catalyst, said reaction product comprising pre ⁇ dominantly 1-hydroxymethyl polyolefin.
- 1-hydroxymethyl polyo ⁇ lefin is essentially a polyolefin chain end-capped with a hydroxymethyl group, unlike other alcohols derived from polyolefins, the alcohol products obtained in the present inventionsre essentially entirely primary.
- Primary alco ⁇ hols are much more reactive than more hindered secondary or tertiary alcohols.
- polystyrene such as polybutene
- polybutene of molecular weight 950 generally contains one double bound for about every 18-20 monomer groups, i.e., a maximum olefin concen ⁇ tration of about 5 percent.
- a maximum olefin concen ⁇ tration of about 5 percent As much as 70 percent of the double bonds can be the less reactive internal trisubstituted bonds.
- Hydroformylation reactions are known to proceed fastest with unsubstituted terminal olefins such as 1-hexene, the rate being proportional to the total olefin concentration.
- theore ⁇ tically the trisubstituted internal double bond found in polyolefins such as polybutene should be 30 times less reactive than terminal olefins such as 1-hexene typically used in hydroformylation or so called "oxo" chemistry.
- terminal olefins such as 1-hexene typically used in hydroformylation or so called "oxo" chemistry.
- polyolefins such as the normal commercial grades of polybutene ranging in molecular weight from about 250 to about 10,000, could be hydrofor ylated to achieve quantitative double bond con- version with high selectivity (about 72 percent) to 1-hy- droxymethylated products.
- the 1-hydroxymethylated product is a mixture of methyl substituted primary alcohols, NMR indicating that in the case of polybutene r 3-methyl-l-hydroxymethyl poly- butene is the major iso er. No secondary, tertiary, or neopentyl alcohol groups were found in the product. Molecular weight determinations indicate that there is no significant degradation of polyolefin during the hydrofor ⁇ mylation process. Infrared and NMR analysis further indicate that at least 90 percent of the 1-hydroxymethyl polyolefin pro ⁇ quizd according to the present invention is linear to C_. and about 70 percent is linear to C.. This is important because the reactivity of an alcohol group is effected significantly by substitution at the first and second carbon adjacent to the hydroxyl group.
- the majority of the 1-hydroxymethyl polyolefin of the present invention is not substituted until C_ and thus exhibits the reactivity of primary alcohols.
- hindered olefins in polyolefin molecules such as polybutene can effectively be converted into reactive primary alcohols.
- 1-Hydroxymethyl polyolefin is useful in a number of applications where oxo alcohols are presently used. These include areas such as vinyl plasticizers, detergents, sur- factants, adhesives, coatings and lubricating oil addi ⁇ tives. A specific use would be that of improving the water repellency of polyurethane and polyester coatings.
- the polyolefin used in the hydroformylation process of the present invention can be obtained in a well known manner via cationic polymerization of a 1-olefin contain ⁇ ing feedstock wherein the olefin is preferably a 3-16 carbon monomer.
- the polyolefin may be prepared from a feed which may be pure 1-olefin or from a feed comprising a mixture of olefins.
- a preferred polyolefin for use in the present invention due to cost and availability is polybutene.
- Polybutene can be prepared in a well known manner using a feed of pure isobutylene or a mixed C .
- hydrocarbon feedstock such as that resulting from the thermal or catalytic cracking operation and conventionally known as a butadiene or C . raffinate.
- Polybutene suitable for use in the present invention can be obtained from Amoco Chemical Company, Chicago, 111. under the tradename "Indopol" polybutenes. The reader is referred to Schmidt et al. U.S. Pat. No. 4,620,049 for a discussion of poly ⁇ butene manufacture.
- Another suitable olefin for use in the hydroformyla ⁇ tion process of the present invention is viscous polypro- pene as described in Schmidt U.S. Patent 4,777,317.
- polyolefins such as polybutene or polypropene can be successfully hydroformylated in a manner similar to non-polymeric olefins where olefin con ⁇ centration is much higher, and the double bond much more successible for reaction, than in polyolefins.
- the present inventions pertains to polyolefins having degree of polymerization greater than 6.
- polyolefins having a substantial amount of internal olefinicity could be con- verted to all primary 1-hydroxymethyl polyolefin
- the invention need not be limited to polyolefins having a sub ⁇ stantial amount of hindered olefin bonds.
- Polybutene having a high vinylidene content as for example disclosed in U.S. Patent 4,152,499 can also be used in the present invention.
- the polyolefin is reacted with carbon monoxide and hydrogen in the presence of a cobalt catalyst, preferably cobalt carbonyl and cobalt carbonyl chloride.
- a cobalt catalyst preferably cobalt carbonyl and cobalt carbonyl chloride.
- Cobalt carbonyl forms when soluble cobalt salts such as cobalt carboxylates, cobalt nitrates, etc. are placed under an atmosphere of CO and H-.
- Catalyst concen ⁇ tration in the reaction medium can range from about 0.01 to 5% by weight and preferably between about 0.05 and 4%.
- the ratio of H ⁇ to CO influences the ratio of alcohol to aldehyde in the reaction products.
- a hydrogen-rich blend of H- and CO is preferred.
- a H- ⁇ CO ratio of 2:1 is preferred although ratios between 1 and 3 can be used.
- the process of the invention can be carried out at temperatures ranging from about 100°C to about 250°C and at pressures of about 500 to about 10,000 psi.
- Preferred operating conditions are about 125°C to about 225°C and 1000 to about 5000 psi.
- the most preferred operating con- ditions for preparation of 1-hydroxymethylpolybutene are 150°C-200°C and 1250 to 4000 psi.
- Solvents in which the catalyst and polybutenes are soluble may be used.
- Preferred sol ⁇ vents are aromatic and saturated hydrocarbons such as toluene and hexane.
- polybutene is a preferred olefin for use in the present invention
- polypropenes having degree of polymeri ⁇ zation greater than 6 synthesized by the aluminum chloride catalyzed polymerization of a C- stream are a suitable starting material. Hydroformylation of this material under the aforementioned conditions yields 1-hydroxymeth- yl-polypropene.
- Polypropenes can be readily manufactured or obtained commercially from Amoco Petroleum Additives Company, Clayton, MO.
- EXAMPLE A solution was prepared containing 42.80 g toluene, 45.01 g polybutene having Mn of about 950 and .88 g cobalt carbonyl catalyst. Following dissolution of the above reactants the reaction solution was sparged with nitrogen for 5 minutes and then charged to a 300 cc autoclave, fol- lowed by additional nitrogen sparging at 45 psi. To the autoclave was then added a mixture consisting of 2 (molar) parts H- and 1 part CO in an amount sufficient to increase the pressure in the autoclave to 2000 psi. A 1-liter bal ⁇ last tank was pressured to 3000 psi with the H-/CO gas mixture.
- the autoclave was then heated to 185°C and then pressured to 3000 psi using the ballast tank. The mixture was reacted for 2.5-3 hours. The autoclave was then allowed to cool overnight. The following day the system was vented slowly and the reaction mixture was transferred to a suction flask and purged with nitrogen. The product was then stripped to remove toluene and eluted through a column of alumina. The product was then finally stripped and dried in a vacuum system equipped with a diffusion pump for approximately 7 hours. The product, a light brown viscous liquid was then analyzed using proton NMR
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US27036088A | 1988-11-14 | 1988-11-14 | |
US270360 | 1988-11-14 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0396693A1 EP0396693A1 (en) | 1990-11-14 |
EP0396693A4 true EP0396693A4 (en) | 1991-05-22 |
Family
ID=23031024
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP19890912168 Withdrawn EP0396693A4 (en) | 1988-11-14 | 1989-10-25 | 1-hydroxymethyl polyolefin via hydroformylation |
Country Status (6)
Country | Link |
---|---|
EP (1) | EP0396693A4 (en) |
JP (1) | JPH03502944A (en) |
KR (1) | KR900701708A (en) |
AU (1) | AU4502989A (en) |
CA (1) | CA2002877A1 (en) |
WO (1) | WO1990005711A1 (en) |
Families Citing this family (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5688887A (en) * | 1992-05-26 | 1997-11-18 | Amoco Corporation | Reactive, low molecular weight, viscous poly(1-olefins) and copoly(1-olefins) and their method of manufacture |
JPH07507352A (en) * | 1992-05-26 | 1995-08-10 | ビーピー・コーポレーション・ノース・アメリカ・インコーポレーテッド | Reactive, low molecular weight, viscous poly(1-olefins) and copoly(1-olefins) and methods for their production. |
US6043401A (en) * | 1992-05-26 | 2000-03-28 | Bp Amoco Corporation | Reactive, low molecular weight, viscous poly(1-olefins) and copoly(1-olefins) and their method of manufacture |
US5674950A (en) * | 1994-03-07 | 1997-10-07 | Exxon Chemical Patents Inc. | Polymers having terminal hydroxyl aldehyde, or alkylamino substitutents and derivatives thereof |
US5691422A (en) * | 1994-03-07 | 1997-11-25 | Exxon Chemical Patents Inc. | Saturated polyolefins having terminal aldehyde or hydroxy substituents and derivatives thereof |
JP3836155B2 (en) * | 1996-09-20 | 2006-10-18 | ビーエーエスエフ アクチェンゲゼルシャフト | Hydroformylation method |
ATE266679T1 (en) | 1998-07-30 | 2004-05-15 | Sasol Wax South Africa Pty Ltd | GROW |
JP4596583B2 (en) * | 1999-11-08 | 2010-12-08 | Jx日鉱日石エネルギー株式会社 | Novel butene oligomer derivative having terminal 1,4-butanediol functional group capable of polycondensation and polyaddition reaction |
DE10045056A1 (en) | 2000-09-12 | 2002-03-21 | Basf Ag | Process for the continuous hydroformylation of polyalkenes with 30 to 700 carbon atoms |
US8133954B2 (en) | 2008-10-22 | 2012-03-13 | Chevron Oronite Company Llc | Production of vinylidene-terminated and sulfide-terminated telechelic polyolefins via quenching with disulfides |
US8344073B2 (en) | 2009-01-16 | 2013-01-01 | The University Of Southern Mississippi | Functionalization of polyolefins with phenoxy derivatives |
US8492491B2 (en) | 2010-06-10 | 2013-07-23 | Chevron Oronite Company Llc | Methods for producing telechelic polyolefins from terpene initiators |
US8592527B2 (en) | 2010-06-14 | 2013-11-26 | University Of Southern Mississippi | Vinyl ether end-functionalized polyolefins |
US8969484B2 (en) | 2011-07-08 | 2015-03-03 | Chevron Oronite Company Llc | Methods of producing mono- and multi-functional polymers from terpene-based initiators |
WO2015179280A1 (en) * | 2014-05-19 | 2015-11-26 | The Lubrizol Corporation | Hydroxy functionalized ashless additive |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0277345A1 (en) * | 1987-01-08 | 1988-08-10 | BASF Aktiengesellschaft | Fuel or lubricant composition containing polybutyl or polyisobutyl derivatives |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2978513A (en) * | 1957-04-15 | 1961-04-04 | Gulf Research Development Co | Oxo process |
US4487972A (en) * | 1967-10-02 | 1984-12-11 | Mobil Oil Corporation | Production of oxygenated compounds |
US3976703A (en) * | 1970-04-27 | 1976-08-24 | Chevron Research Company | Hydroformylation using aryl sulfonate stabilizer for cobalt catalyst |
US4469895A (en) * | 1982-10-21 | 1984-09-04 | Texaco Inc. | Process for preparing alcohols from olefins and synthesis gas |
US4584411A (en) * | 1985-02-25 | 1986-04-22 | Shell Oil Company | Hydroformylation process |
-
1989
- 1989-10-25 EP EP19890912168 patent/EP0396693A4/en not_active Withdrawn
- 1989-10-25 AU AU45029/89A patent/AU4502989A/en not_active Abandoned
- 1989-10-25 JP JP1511316A patent/JPH03502944A/en active Pending
- 1989-10-25 WO PCT/US1989/004754 patent/WO1990005711A1/en not_active Application Discontinuation
- 1989-11-14 CA CA002002877A patent/CA2002877A1/en not_active Abandoned
-
1990
- 1990-07-12 KR KR1019900701493A patent/KR900701708A/en not_active Application Discontinuation
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0277345A1 (en) * | 1987-01-08 | 1988-08-10 | BASF Aktiengesellschaft | Fuel or lubricant composition containing polybutyl or polyisobutyl derivatives |
Non-Patent Citations (1)
Title |
---|
See also references of WO9005711A1 * |
Also Published As
Publication number | Publication date |
---|---|
KR900701708A (en) | 1990-12-04 |
WO1990005711A1 (en) | 1990-05-31 |
EP0396693A1 (en) | 1990-11-14 |
CA2002877A1 (en) | 1990-05-14 |
JPH03502944A (en) | 1991-07-04 |
AU4502989A (en) | 1990-06-12 |
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Inventor name: PRETZER, WAYNE ROBERT Inventor name: EATON, BRUCE EDWARD Inventor name: NEMO, THOMAS EDWARD Inventor name: KULZICK, MATTHEW ALBERT |
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A4 | Supplementary search report drawn up and despatched |
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18W | Application withdrawn |
Withdrawal date: 19910513 |
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R18W | Application withdrawn (corrected) |
Effective date: 19910513 |