EP0393469A1 - Manufacturing process of a nozzle for air looms - Google Patents
Manufacturing process of a nozzle for air looms Download PDFInfo
- Publication number
- EP0393469A1 EP0393469A1 EP90106798A EP90106798A EP0393469A1 EP 0393469 A1 EP0393469 A1 EP 0393469A1 EP 90106798 A EP90106798 A EP 90106798A EP 90106798 A EP90106798 A EP 90106798A EP 0393469 A1 EP0393469 A1 EP 0393469A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- steel rod
- hole
- gauged
- manufacturing
- cutting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 9
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 21
- 239000010959 steel Substances 0.000 claims abstract description 21
- 238000005520 cutting process Methods 0.000 claims abstract description 8
- 238000005553 drilling Methods 0.000 claims abstract description 6
- 238000007493 shaping process Methods 0.000 claims abstract description 5
- 238000003754 machining Methods 0.000 claims description 3
- 238000005498 polishing Methods 0.000 claims description 2
- 238000009966 trimming Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 4
- 238000009740 moulding (composite fabrication) Methods 0.000 description 3
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D47/00—Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms
- D03D47/28—Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms wherein the weft itself is projected into the shed
- D03D47/30—Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms wherein the weft itself is projected into the shed by gas jet
- D03D47/3006—Construction of the nozzles
- D03D47/302—Auxiliary nozzles
Definitions
- the technique of shuttleless looms is known to include the so-called air looms, wherein the weft yarn is drawn into the warp shed by a controlled air stream.
- Said air stream is produced by a main blow nozzle - positioned at the yarn inlet end of the loom, and through which the weft yarn is fed - and is maintained and controlled by a plurality of secondary nozzles, each of which produces a so-called secondary jet.
- a regular air stream is thus maintained in order to draw the weft yarn along the shed, starting from the yarn inlet end where the main blow nozzle is positioned, to the opposite end.
- the object of the present invention is to propose a method allowing to produce secondary nozzles for air looms of extremely uniform characteristics, that is, with centesimal tolerances not only on the nominal diameter, but also on all the other dimensions of the finished piece.
- the manufacturing method according to the present invention which is essentially characterized in that it com strictlyprises the following steps: - cutting to size a steel rod and finishing its outer surface with centesimal tolerance; - drilling said steel rod with an axial dead hole of gauged dimensions with centesimal tolerance; and - permanently deforming on a die said drilled steel rod, with flattening of at least one part thereof near its closed end and shaping of this end according to an inclined plane, and subsequently forming a gauged hole on said inclined end surface.
- the method according to the invention hence comprises, in fur strictlyther detail, the following steps: - cutting a steel rod section and machining the same in a lathe to the required diameter D; - rounding off one of the section ends into a semispherical shape (fig. 1) by means of a tool and subsequently a grinding wheel; - precision cutting the other end of said section to a set size (fig. 2); - forming a small tube closed at one end, by drilling (fig. 3) a hole along the axis of said rod section with a tool of diameter d- ⁇ and up to a depth p- ⁇ 1, and subsequently boring said axial hole (fig.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Looms (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
- cutting to size a steel rod and finishing its outer surface with centesimal tolerance;
- drilling said steel rod with an axial dead hole of gauged dimensions with centesimal tolerance; and
- permanently deforming on a die said drilled steel rod, with flattening of at least one part thereof near its closed end and shaping of this end according to an inclined plane, and subsequently forming a gauged hole on said inclined end surface.
Description
- The technique of shuttleless looms is known to include the so-called air looms, wherein the weft yarn is drawn into the warp shed by a controlled air stream. Said air stream is produced by a main blow nozzle - positioned at the yarn inlet end of the loom, and through which the weft yarn is fed - and is maintained and controlled by a plurality of secondary nozzles, each of which produces a so-called secondary jet. A regular air stream is thus maintained in order to draw the weft yarn along the shed, starting from the yarn inlet end where the main blow nozzle is positioned, to the opposite end.
- The production of secondary nozzles of the aforementioned type is started at present from small steel tubes which are cut to size and welded at one end. A hole of gauged diameter is then formed in correspondence of the welded end, and through said hole is blown the secondary jet apt to maintain the air stream drawing the weft yarn. Commercial tubes are normally used, with fairly wide tolerances, for instance of +/- 10% on the nominal diameter. Nevertheless, the end welding produces some variations in the outer and inner shape of the tubes. Hence, the nozzles thus obtained have - also on account of the subsequent machinings and strains - dimensional and thus operational features which are not sufficiently constant. This creates obvious difficulties in setting up the loom, whereby it is not possible to adopt standard principles, but it is rather necessary to resort to manual operations which are strongly tied to the skill of the testing expert.
- The object of the present invention is to propose a method allowing to produce secondary nozzles for air looms of extremely uniform characteristics, that is, with centesimal tolerances not only on the nominal diameter, but also on all the other dimensions of the finished piece. This result is obtained with the manufacturing method according to the present invention, which is essentially characterized in that it comprises the following steps:
- cutting to size a steel rod and finishing its outer surface with centesimal tolerance;
- drilling said steel rod with an axial dead hole of gauged dimensions with centesimal tolerance; and
- permanently deforming on a die said drilled steel rod, with flattening of at least one part thereof near its closed end and shaping of this end according to an inclined plane, and subsequently forming a gauged hole on said inclined end surface. - A preferred embodiment of the invention is now described in further detail, with reference to figs. 1 to 6 of the accompanying drawings, which illustrate as many steps of the nozzle manufacturing method according to the invention.
- The method according to the invention hence comprises, in further detail, the following steps:
- cutting a steel rod section and machining the same in a lathe to the required diameter D;
- rounding off one of the section ends into a semispherical shape (fig. 1) by means of a tool and subsequently a grinding wheel;
- precision cutting the other end of said section to a set size (fig. 2);
- forming a small tube closed at one end, by drilling (fig. 3) a hole along the axis of said rod section with a tool of diameter d-δ and up to a depth p-δ1, and subsequently boring said axial hole (fig. 4) to the diameter d and to the depth p;
- permanently deforming on a die (figs. 5a, 5b, 5c) said drilled steel rod, with flattening of at least one part A thereof near its closed end, and shaping said part A according to a plane inclined by a suitable angle in respect of the median axial plane of said flattened part;
- trimming the deformed steel rod;
- locking the steel rod by its open non-flattened end, and forming (fig. 6) a hole on said inclined end surface; and finally
- tumbling and subsequently cloth-polishing the finished piece.
Claims (4)
- characterized in that it comprises the following steps:
- cutting to size a steel rod and finishing its outer surface with centesimal tolerance;
- drilling said steel rod with an axial dead hole of gauged dimensions with centesimal tolerance; and
- permanently deforming on a die said drilled steel rod, with flattening of at least one part thereof near its closed end and shaping of this end according to an inclined plane, and subsequently forming a gauged hole on said inclined end surface.
- cutting a steel rod section and machining the same in a lathe to the required diameter D;
- rounding off one of the section ends into a semispherical shape by means of a tool and subsequently a grinding wheel; and
- precision cutting the other end of said section, to a set size, in respect of the rounded end.
- drilling said section along its axis, with a tool of diameter d-δ and up to a depth p-δ1;
- subsequently boring said axial hole to the diameter d and to the depth p.
- permanently deforming on a die said drilled steel rod, with flattening of at least one part thereof near its closed end;
- shaping said end part according to a plane inclined in respect of the median axial plane of said flattened part;
- trimming the deformed steel rod;
- forming a gauged hole on said inclined end surface, after having locked the steel rod by its open, non-flattened, end; and
- tumbling and subsequently cloth-polishing the finished piece.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT90106798T ATE94921T1 (en) | 1989-04-21 | 1990-04-09 | PROCESS FOR MANUFACTURING A NOZZLE FOR AIR-WEAVING MACHINES. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
IT8920236A IT1230003B (en) | 1989-04-21 | 1989-04-21 | NOZZLE MANUFACTURING PROCEDURE FOR AIR WEAVING FRAME. |
IT2023689 | 1989-04-21 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0393469A1 true EP0393469A1 (en) | 1990-10-24 |
EP0393469B1 EP0393469B1 (en) | 1993-09-22 |
Family
ID=11165017
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP90106798A Expired - Lifetime EP0393469B1 (en) | 1989-04-21 | 1990-04-09 | Manufacturing process of a nozzle for air looms |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP0393469B1 (en) |
AT (1) | ATE94921T1 (en) |
DE (1) | DE69003431T2 (en) |
IT (1) | IT1230003B (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19751354C1 (en) * | 1997-11-20 | 1999-06-17 | Dornier Gmbh Lindauer | Auxiliary blowing nozzle for an air jet loom |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2740108A1 (en) * | 1976-09-07 | 1978-03-09 | Rueti Ag Maschf | METHOD FOR PRODUCING A NOZZLE AND USE OF THE NOZZLE |
EP0066012A1 (en) * | 1981-06-01 | 1982-12-08 | N.V. Weefautomaten Picanol | Process for the manufacture of auxiliary nozzles for pneumatic looms and the thus obtained auxiliary nozzles |
-
1989
- 1989-04-21 IT IT8920236A patent/IT1230003B/en active
-
1990
- 1990-04-09 AT AT90106798T patent/ATE94921T1/en not_active IP Right Cessation
- 1990-04-09 DE DE90106798T patent/DE69003431T2/en not_active Expired - Fee Related
- 1990-04-09 EP EP90106798A patent/EP0393469B1/en not_active Expired - Lifetime
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2740108A1 (en) * | 1976-09-07 | 1978-03-09 | Rueti Ag Maschf | METHOD FOR PRODUCING A NOZZLE AND USE OF THE NOZZLE |
EP0066012A1 (en) * | 1981-06-01 | 1982-12-08 | N.V. Weefautomaten Picanol | Process for the manufacture of auxiliary nozzles for pneumatic looms and the thus obtained auxiliary nozzles |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19751354C1 (en) * | 1997-11-20 | 1999-06-17 | Dornier Gmbh Lindauer | Auxiliary blowing nozzle for an air jet loom |
Also Published As
Publication number | Publication date |
---|---|
ATE94921T1 (en) | 1993-10-15 |
IT8920236A0 (en) | 1989-04-21 |
DE69003431D1 (en) | 1993-10-28 |
EP0393469B1 (en) | 1993-09-22 |
IT1230003B (en) | 1991-09-20 |
DE69003431T2 (en) | 1994-01-20 |
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