EP0378040A1 - Casing hanger running and retrieval tools - Google Patents
Casing hanger running and retrieval tools Download PDFInfo
- Publication number
- EP0378040A1 EP0378040A1 EP89630226A EP89630226A EP0378040A1 EP 0378040 A1 EP0378040 A1 EP 0378040A1 EP 89630226 A EP89630226 A EP 89630226A EP 89630226 A EP89630226 A EP 89630226A EP 0378040 A1 EP0378040 A1 EP 0378040A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- mandrel
- piston
- sleeve
- tool
- packoff
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000012530 fluid Substances 0.000 claims abstract description 29
- 230000013011 mating Effects 0.000 claims description 11
- 238000004891 communication Methods 0.000 claims description 7
- 239000002184 metal Substances 0.000 description 16
- 239000004568 cement Substances 0.000 description 12
- 230000014759 maintenance of location Effects 0.000 description 5
- 239000007788 liquid Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 241001646071 Prioneris Species 0.000 description 2
- 230000000717 retained effect Effects 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000006866 deterioration Effects 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B33/00—Sealing or packing boreholes or wells
- E21B33/02—Surface sealing or packing
- E21B33/03—Well heads; Setting-up thereof
- E21B33/04—Casing heads; Suspending casings or tubings in well heads
- E21B33/043—Casing heads; Suspending casings or tubings in well heads specially adapted for underwater well heads
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B2200/00—Special features related to earth drilling for obtaining oil, gas or water
- E21B2200/01—Sealings characterised by their shape
Definitions
- This invention relates in general to tools for running and retrieving casing hangers in subsea wells, and in particular to a tool that utilizes pressure intensification through differential area pistons to set and retrieve the packoff for a casing hanger.
- the subsea well of the type concerned herein will have a wellhead supported on the subsea floor.
- One or more strings of casing will be lowered into the wellhead from the surface, each supported on a casing hanger.
- the casing hanger is a tubular member that is secured to the threaded upper end of the string of casing.
- the casing hanger lands on a landing shoulder in the wellhead, or on a previously installed casing hanger having larger diameter casing.
- Cement is pumped down the string of casing to flow back up the annulus around the string of casing. After the cement hardens, a packoff is positioned between the wellhead bore and an upper portion of the casing hanger. This seals the casing hanger annulus.
- One type of packoff proposed utilizes a metal seal so as to avoid deterioration with time that may occur with elastomeric seals.
- Metal seals require a much higher force to set than elastomeric seals.
- Prior art running tools have employed various means to apply the downward force needed to set the packoff. Some prior art tools use rotation of the drill string to apply setting torque. It is difficult to achieve sufficient torque to generate the necessary forces for a metal packoff, because the running tool may be located more than a thousand feet below the water surface in deep water.
- a packoff may need to be retrieved to the surface.
- a floating vessel located at the surface will connect to the wellhead by means of a riser.
- a retrieving tool is lowered on a drill string.
- the retrieving tool has a means for securing to the packoff. Then the drill string is pulled upward to release the packoff.
- the drill string axial movement is used to set and retrieve the packoff.
- the weight of the drill string is used.
- the drill string is pulled upward.
- the drill string weight itself, does not have sufficient force to set the packoff.
- the force due to the drill string weight is intensified by using differential pistons.
- the running tool has a mandrel that is connected to the drill string.
- the mandrel has a mandrel piston that moves with the mandrel.
- the mandrel carries a body that engages the casing hanger.
- the body has a setting sleeve piston that has a much larger pressure area than the mandrel piston. Sealed hydraulic passages connect the chamber of the mandrel piston with the chamber of the setting sleeve piston.
- the mandrel piston When setting the packoff, as the drill string is lowered relative to the body, the mandrel piston will apply hydraulic pressure to the liquid contained in the passages. This pressure acts on the setting sleeve piston, which in turn applies a downward force on the setting sleeve.
- the downward force of the setting sleeve will be much higher than the direct force from the weight of the drill string because of the intensification due to the differential area pistons.
- the body has two parts, an upper body and a lower body.
- the upper body is carried in an upper position while running the casing hanger and while cementing.
- the mandrel and the upper body are lowered relative to the lower body to position the packoff assembly in the annular space between the casing hanger and wellhead.
- the mandrel is lowered relative to both the upper body and lower body to apply hydraulic pressure to the setting sleeve piston.
- the drill pipe and mandrel are pulled upward to move the sleeve downward to set the packoff.
- the tool is used to retrieve the packoff.
- wellhead 11 is a tubular member extending upward from the subsea floor.
- An internal landing shoulder 13 is located in the bore 14 of the wellhead 11.
- Landing shoulder 13 is frustoconical.
- a set of wickers 15 is located a short distance above the landing shoulder 13. Wickers 15 are small, parallel, circumferential grooves.
- a casing hanger 17 lands on the landing shoulder 13.
- Casing hanger 17 is a tubular member that is secured to the upper end of a string of casing (not shown).
- An annular clearance 19 exists between an upper portion of the casing hanger 17 and the bore 14 of the wellhead 11.
- a set of wickers 21 is formed on the casing hanger 17. Wickers 21 are of the same configuration, but extend upward farther and do not extend as far down as the wellhead wickers 15.
- Two large circumferential grooves 23 are located on the inner diameter of the upper portion of the casing hanger 17.
- Casing hanger 17 is lowered into place and set by a running tool 25.
- Running tool 25 includes a mandrel 27 that has an upper end containing threads 26 (Fig. 3a) for connection to the lower end of the string of drill pipe (not shown).
- the drill pipe will be lowered through a riser (not shown) that extends from a floating vessel down to the wellhead 11.
- a collar 29 is secured to the lower end of the mandrel 27.
- Collar 29 has exterior threads 31a, 31b.
- the threads 31b are of larger diameter than the threads 31a.
- the threads 31a, 31b are adapted to screw into mating threads formed in a lower body 33.
- An engaging element preferably a split ring 35, is carried by the lower body 33.
- the ring 35 will extend from the exterior of the lower body 33.
- the ring 35 has a pair of annular bands separated by a groove on the outer side. The bands are adapted to mate with the grooves 23 in the casing hanger 17 to secure the lower body 33 to the casing hanger 17. Ring 35 will move between an extended position shown in Figure 1b to a retracted position shown in Figure 5b.
- a plurality of linking pins 37 extend through the lower body 33 radially inward from the ring 35.
- the linking pins 37 are moved inward and outward by a cam 39, which is a solid ring.
- Cam 39 is carried inside a cavity 40 in the lower body 33.
- Cam 39 has a pair of lobes 41a, 41b, which are annular bands separated by a central recess 43. The cam 39 will move axially relative to the lower body 33.
- Figure 1b shows the cam 39 in an upper position with the lower lobe 41b pressing the linking pins 37 and the ring 35 outward.
- Figure 2b shows the cam 39 in a lower position, with the upper lobe 41a pressing the linking pins 37 and the ring 35 outward.
- Figure 5b shows the cam 39 in an intermediate position, with the recess 43 engaging the linking pins 37, which allows the ring 35 to retract.
- the cam 39, linking pins 37 and ring 35 serve as connection means for releasably connecting the running tool 25 to the casing hanger 17.
- the cam 39 is moved downward by retention means comprising a split ring 45 secured in a recess 47 in the mandrel 27.
- Split ring 45 bears against the upper end of the cam 39 to cause the cam 39 to move downward with the mandrel 27.
- the flexibility of the split ring 45 allows it to retract into the recess 47 and slide past the cam 39 when the cam is located in the lower position bearing against the bottom of the cavity 40. In Figure 2b, the split ring 45 is located a considerable distance below the cam 39.
- the cam 39 moves back to the intermediate position by means of the collar 29, as shown in Figure 1b.
- the collar 29 has an upper edge that engages the lower end of the cam 39.
- the upper end of the collar supports the cam 39 in the upper position.
- the threads 31a and 31b have contacted the mating threads in the lower body 33, but have not yet been screwed into place.
- the upper end of the collar 29 supports the cam 39 in the intermediate position.
- the lower body 33 is preferably constructed in two parts, the upper portion 49 being secured by threads to the lower portion. Ring 35 locates in an annular space between the lower body 33 and its upper portion 49.
- the upper portion 49 of the lower body 33 extends upward concentric with the mandrel 27.
- Inner and outer seals 51, 53 are located on the inner and outer diameters of this lower body upper portion 49.
- the running tool 25 has an upper body 55.
- Upper body 55 has an upper position relative to the lower body 33 that is shown in Figures 1a and 1b and also in Figures 5a and 5b.
- the upper body 55 is located in a lower position relative to a lower body 33.
- the upper body 55 is maintained in the upper position during running in and cementing by a locking element comprising a split ring 57 which is shown in Figure 1b.
- split ring 57 When the upper body 55 is in the upper position, split ring 57 locates in a recess 59 formed on the outer diameter of the mandrel 27. In both the upper and lower positions of the upper body 55, split ring 57 remains located in a cavity 61 contained in the lower portion of the upper body 55. Cavity 61 has a radial width that is at least as wide as the radial thickness of the split ring 57 so as to allow the split ring 57 to expand outward into the cavity 61. This allows the split ring 57 to move out of the mandrel recess 59 as shown in Figure 2b, to enable the mandrel 27 to be lowered relative to the upper body 55.
- a plurality of pins 63 extend radially outward from split ring 57. Pins 63 engage a latch ring 65 that is also split.
- Latch ring 65 has outer threads 67 and inner grooves 69. The inner grooves 69 engage mating grooves in the upper body 55 to retain the latch ring 65 with the upper body 55.
- the latch ring threads 67 are configured to ratchet past and engage mating threads 71 formed in the upper portion of the casing hanger cavity 40.
- the threads 67, 71 are of a saw-tooth configuration.
- the latch ring 65 is positioned above the casing hanger threads 71.
- the latch ring 65 is engaging the threads 71.
- the latch ring 65 expands outward.
- the pins 63 move outward, allowing the split ring 57 to move outward. This withdraws the split ring 57 from the recess 59.
- the grooves 69 move outward to some extent from the mating grooves in the upper body 55, but still remain in engagement.
- the latch ring 65 and associated elements serve as means for latching the upper body 55 to the lower body 33 when the upper body 55 is in the lower position, to prevent any axial movement of the upper body 55 relative to the lower body 33.
- the upper body has an outer portion 73 that is substantially the diameter of the wellhead bore 14.
- the outer portion 73 depends from the upper body 55.
- a setting sleeve 75 is carried on the upper body outer portion 73.
- Setting sleeve 75 is secured by a ring 76 that is fixed to the outer portion 73 so that the sleeve 75 can move axially a limited extent relative to the upper body 55.
- a key (not shown) causes the setting sleeve 75 to rotate in unison with the upper body 55.
- the setting sleeve 75 is a tubular member that extends downward from the upper body 55.
- a threaded ring 77 is located on the lower end of the setting sleeve 75.
- Threaded ring 77 is a split, ratchet type ring that engages threads in a wedge ring 79.
- the wedge ring 79 is secured to a metal seal packoff 81 by means of a collar 82.
- the packoff 81 has a central annular cavity 83 that receives the wedge ring 79.
- the setting sleeve 75 will move the packoff 81 from an upper position shown in Figure 1b to a lower position shown in the other figures. In the lower position, the packoff 81 is located in the annular clearance 19 between the casing hanger 17 and the wellhead 11. Furthermore, the setting sleeve 75 will move the wedge ring 79 downward from the upper position shown in Figure 1b to a setting position shown in Figure 3b. In that position, the wedge ring 79 expands portions of the packoff 81 on both sides of the cavity 83 to form a metal seal.
- the lower body upper portion 49 sealingly locates between the upper body 55 and the setting sleeve 75. This is not a closed chamber, however, as fluid is free to flow out through the passage 87 shown in Figure 1a.
- the setting sleeve 75 is then moved downward relative to the upper body 55 to set the packoff 81.
- This is handled by a setting sleeve piston 89 shown in Figure 1a.
- the setting sleeve piston 89 is carried in a chamber 90 located between the upper body inner portion 91 and upper body outer portion 73.
- the setting sleeve piston 89 has seals 92 that will sealingly slide within chamber 90.
- the chamber 90 of the setting sleeve piston 89 is supplied with a substantially incompressible liquid, such as hydraulic fluid, through hydraulic passages 93.
- the hydraulic passages 93 communicate with a chamber 95 formed between the bore of the upper body 55 and the exterior of the mandrel 27, as shown in Figure 1b.
- a mandrel piston 97 is sealingly carried in the chamber 95.
- the mandrel piston 97 is integrally formed on the mandrel 27 and protrudes outward.
- Chamber 95 is sealed by seals 98 on the mandrel piston 97.
- the hydraulic passage 93 communicates the chamber 95 of the mandrel piston 97 with the chamber 90 of the setting sleeve piston 89.
- the hydraulic fluid contained in the chambers 90, 95 and passage 93 is sealed from any exterior fluids in the riser (not shown), wellhead bore 14 or within the drill pipe (not shown). Downward movement of the mandrel piston 97 increases the pressure of the hydraulic fluid in the passage 93 to move the setting sleeve piston 89 downward.
- the transverse cross-sectional area of the mandrel piston 97, or pressure area, is much less than the cross-sectional area or pressure area of the setting sleeve piston 89. Consequently, the downward force on the mandrel 27 due to the drill string weight is greatly intensified. That is, the downward force exerted by the piston 89 on the setting sleeve 75 will be much higher than the downward force on the mandrel 27, which is limited to the weight of the drill string.
- a series of teeth or castellations 99 are formed on the upper side of the mandrel piston 97.
- the castellations 99 have slots (not shown) between them that are adapted to engage a pin 101.
- Pin 101 is located at the upper end of the upper body 55.
- Pin 101 is secured in threads in the upper body 55.
- a collar 103 is located on the upper end of the upper body 55.
- a wiper seal 105 is positioned between the collar 103 and the outer diameter of the mandrel 27.
- the casing (not shown) will be lowered into the well.
- the upper end of the casing will be secured to the lower end of the casing hanger 17.
- the running tool 25 will be connected to the casing hanger 17 through the ring 35.
- the upper end of the mandrel 27 of the running tool 25 is connected to the lower end of a string of drill pipe (not shown).
- the entire assembly is then lowered into the well until the casing hanger 17 lands on the landing shoulder 13 in the wellhead 11, as shown in Figure 1b.
- cement is pumped down the drill pipe.
- the cement will flow through the bore of the mandrel 27 to the bottom of the casing string, then back up the annulus surrounding the casing string.
- the returns from the cement will flow through the passages (not shown) in the casing hanger 17, and up through the passages 85 (Fig. lb) and passages 86 (Fig. 1a) to the surface through the riser (not shown).
- the drill string is rotated to the right. This disengages the threads 31a, 31b from the lower body 33, as can be seen by comparing Figure 1b with Figure 2b. Once unscrewed, the drill string is lowered, allowing the mandrel 27 to move downward.
- the running tool 25 may be retrieved from the casing hanger 17.
- the drill string is picked up to pull the mandrel 27 upward.
- the castellations 99 (Fig. 2a) will engage the pin 101 as shown in Figure 4a.
- the drill string is rotated to the right again.
- the mandrel 27 will rotate.
- the castellations 99 and pin 101 will cause the upper body 55 to rotate with the mandrel 27.
- This will cause the threaded ring 77 to unscrew from the wedge ring 79.
- This rotation will also cause the latch ring 65 to unscrew from the threads 71.
- the mandrel 27 may then be picked up. This is the position shown in Figures 5a and 5b.
- the recess 59 will move up and engage the split ring 57. This will cause the upper body 55 to begin moving upward with the mandrel 27.
- the collar 29 will contact the lower side of the cam 39 and move it up to intermediate position shown in Figure 5b.
- the threads 31a and 31b will contact the mating threads in the lower body 33 to limit the upward movement of the collar 29 to the position shown in Figure 5b.
- the intermediate position of the cam 39 allows the ring 35 to retract. The entire running tool 25 may then be pulled to the surface.
- An annular stop 109 is formed on the upper end of the insert 107, extending into the cavity 40′ of the lower body 33′.
- the stop 109 serves as stop means for preventing a cam 111 from moving downward from its lower position shown in Figures 6, 7.
- Cam 111 is axially movable from the lower position shown in Figures 6, 7 to the upper position shown in Figure 8.
- Cam 111 has a central lobe 113 that pushes outward on link pins 37′ and split ring 35′ when cam 111 is in the lower position.
- the lobe 113 maintains the split ring 35′ in an engaged position with the casing hanger 17′.
- the lobe 113 passes above the link pins 37′, allowing the split ring 35′ to retract.
- Cam 111 has an inner diameter that slidingly receives the mandrel 27′.
- An annular slot 115 shown more clearly in Figure 9, is located in the inner diameter of cam 111. Slot 115 inclines downward and outward relative to the axis of mandrel 27′.
- a spring element such as a split ring 117 locates in the slot 115.
- Split ring 117 has a circular transverse cross-section and is considerably smaller in cross-sectional diameter than the height of the slot 115. Split ring 117 is biased inward into engagement with the mandrel 27′.
- a recess 119 is formed on the exterior of the mandrel 27′, at a point so that it is initially above the cam 111. As shown in Figure 9, the upper edge 119a and the lower edge 119b of the recess are bevelled. The upper edge 119a faces downward and outward, and the lower edge 119b faces downward and inward.
- the drill string and mandrel 27′ are rotated to the right to unscrew the mandrel 27′ from the lower body 33′.
- the insert 107 will not unscrew because of the left-hand threads.
- the cam 111 remains stationary.
- the recess 119 will slide past the split ring 117, as indicated in Figure 7.
- the upper edge 119a pushes the split ring 117 outward into the slot 115 as it moves past.
- the packoff 81′ is set in the same manner as described in the first embodiment.
- the drill string and the mandrel 27′ are picked up.
- the recess 119 will move up and engage the ring 117.
- the lower edge 119b will push the ring 117 against the inclined upper edge of slot 115.
- the inclination of the lower edge 119b and the upper edge of slot 115 are substantially the same. This traps the ring 117 between the lower edge 119b and the upper edge of slot 115. This locks the cam 111 to the mandrel 27 for upward movement.
- the upper body 55′ will remain in the lower position relative to lower body 33′ as the running tool 25′ is retrieved to the surface.
- the latch ring 65′ is not unscrewed from the threads 71′ until the running tool 25′ is at the surface. Consequently, there will be no structure such as the castellations 99 or pin 101 (Fig 2a) for locking the mandrel 27′ to the upper body 55′ for rotation.
- FIG. 10a through 13b A third embodiment is shown in Figures 10a through 13b.
- wellhead 2II is a tubular member extending upward from the subsea floor.
- An internal landing shoulder 213 is located in the bore 214 of the wellhead 211.
- Landing shoulder 213 is frusto-conical.
- a set of wickers 215 is located a short distance above the landing shoulder 213. Wickers 215 are small, parallel, circumferential grooves.
- a casing hanger 217 lands on the landing shoulder 213.
- Casing hanger 217 is a tubular member that is secured to the upper end of a string of casing (not shown).
- An annular clearance 219 exists between an upper portion of the casing hanger 217 and the bore 214 of the wellhead 211.
- Return flow passages 218 extend through the casing hanger 217 to return fluid from the annulus surrounding the casing with the annular clearance 219 during cementing before the casing hanger is fully set.
- a set of wickers 221 is formed on the casing hanger 217. Wickers 221 are of the same configuration, but extend upward farther and do not extend as far down as the wellhead wickers 215. Two large circumferential grooves 223 are located on the inner diameter of the upper portion of the casing hanger 217.
- Casing hanger 217 is lowered into place and set by a running tool 225.
- Running tool 225 includes a mandrel 227 that has an upper end containing threads 226 (Fig. 12a) for connection to the lower end of the string of drill pipe (not shown).
- the drill pipe will be lowered through a riser (not shown) that extends from a floating vessel down to the wellhead 211.
- a shoulder 229 is secured to the lower end of the mandrel 227.
- Mandrel 227 has exterior threads 231a, 231b.
- the threads 231b are of larger diameter than the threads 231a.
- the threads 231a, 231b are adapted to screw into mating threads formed in a lower body 233.
- An engaging element preferably a split ring 235, is carried by the lower body 233.
- the ring 235 will extend from the exterior of the lower body 233.
- the ring 235 has a pair of annular bands separated by a groove on the outer side. The bands are adapted to mate with the grooves 223 in the casing hanger 217 to secure the lower body 233 to the casing hanger 217. Ring 235 will move between an extended position shown in Figure 10b to a retracted position shown in Figure 14b.
- a plurality of linking pins 237 extend through the lower body 233 radially inward from the ring 235.
- the linking pins 237 are moved inward and outward by a cam 239, which is a solid ring.
- Cam 239 is carried inside a cavity 240 in the lower body 233.
- Cam 239 has a pair of lobes 241a, 241b, which are annular bands separated by a central recess 243. The cam 239 will move axially relative to the lower body 233.
- Figure 10b shows the cam 239 in an upper position with the lower lobe 241b pressing the linking pins 237 and the ring 235 outward.
- Figure 11b shows the cam 239 in a lower position, with the upper lobe 241a pressing the linking pins 237 and the ring 235 outward.
- Figure 13b shows the cam 239 in an intermediate position, with the recess 243 engaging the linking pins 237, which allows the ring 235 to retract.
- the cam 239, linking pins 237 and ring 235 serve as connection means for releasably connecting the running tool 225 to the casing hanger 217.
- the cam 239 is held in the upper and the intermediate positions by means of a shoulder 229 which engages the lower end of the cam 239.
- a shoulder 229 which engages the lower end of the cam 239.
- the upper end of the shoulder 229 supports the cam 239 in the upper position.
- Pins 245 are secured to the cam 239 and extend through holes in the bottom of cavity 240. The pins 245 provide an upper limit for the movement of the cam 239.
- the lower body 233 is preferably constructed in two parts, the upper portion 249 being secured by threads to the lower portion.
- Ring 235 locates in an annular space between the lower body 233 and its upper portion 249.
- the upper portion 249 of the lower body extends upward concentric with the mandrel 227.
- Inner and outer seals 251, 253 are located on the inner and outer diameters of this lower body upper portion 249.
- the running tool 225 has an upper body 255.
- Upper body 255 has an upper position relative to the lower body 233 that is shown in Figures 10a and 10b and also in Figures 13a and 13b.
- the upper body 255 is located in a lower position relative to a lower body 233.
- the upper body 255 moves to the lower position by its own weight and by the contact of a downward facing shoulder 257 on the exterior of mandrel 227, which is shown in Figure 11a.
- a split latch ring 265 is carried on the exterior of the lower end of the upper body 255.
- Latch ring 265 has outer threads 267.
- the latch ring threads 267 are configured to ratchet past and engage mating threads 271 formed in the upper portion of the casing hanger cavity 240.
- the threads 267, 271 are of a saw-tooth configuration.
- the latch ring 265 is positioned above the casing hanger threads 271. In Figures 11b and 12b, the latch ring 265 is engaging the threads 271.
- the latch ring 265 and threads 271 serve as means for latching the upper body 255 to the lower body 233 when the upper body 255 is in the lower position, to prevent any axial movement of the upper body 255 relative to the lower body 233.
- the upper body 255 has an outer portion 273 that is substantially the diameter of the wellhead bore 214.
- the outer portion 273 depends from the upper body 255.
- a setting sleeve 275 is carried on the upper body outer portion 273.
- Setting sleeve 275 is secured by a ring 276 that is fixed to the outer portion 273 so that the sleeve 275 can move axially a limited extent relative to the upper body 255.
- a key (not shown) causes the setting sleeve 275 to rotate in unison with the upper body 255.
- the setting sleeve 275 is a tubular member that extends downward from the upper body 255.
- a threaded ring 277 is located on the lower end of the setting sleeve 275.
- Threaded ring 277 is a split, ratchet type ring that engages threads in a wedge ring 279.
- the wedge ring 279 is secured to a metal seal packoff 281 by means of a collar 282.
- the packoff 281 has a central annular cavity 283 that receives the wedge ring 279.
- the setting sleeve 275 will move the packoff 281 from an upper position shown in Figure 10b to a lower position shown in the other figures. In the lower position, the packoff 281 is located in the annular clearance 219 between the casing hanger 217 and the wellhead 211. Furthermore, the setting sleeve 275 will move the wedge ring 279 downward from the upper position shown in Figure 10b to a setting position shown in Figure 12b. In that position, the wedge ring 279 expands portions of the packoff 281 on both sides of the cavity 283 to form a metal seal.
- the lower body upper portion 249 sealingly locates between the upper body 255 and the setting sleeve 275. This is not a closed chamber, however, as fluid is free to flow out through the passages (not shown) in the setting sleeve 275.
- the setting sleeve 275 is then moved downward relative to the upper body 255 to set the packoff 281.
- This is handled by a setting sleeve piston 289 shown in Figure 10a.
- the setting sleeve piston 289 is carried in a chamber 290 located between the upper body inner portion 291 and upper body outer portion 273.
- the setting sleeve piston 289 has seals 292 that will sealingly slide within chamber 290.
- the chamber 290 of the setting sleeve piston 289 will receive a substantially incompressible liquid, such as hydraulic fluid, through hydraulic passages 293.
- the hydraulic passages 293 communicate with a chamber 295 formed between the bore of the upper body 255 and the exterior of the mandrel 227, as shown in Figure 11a.
- a mandrel piston 297 is sealingly carried in the chamber 295.
- the mandrel piston 297 is secured to the mandrel 227 for movement therewith and protrudes outward.
- the chamber 295 extends upward from the mandrel piston 297 when the mandrel piston 297 is in the lower position shown in Figure 11b. Chamber 295 is sealed by seals 298 on the mandrel piston 297.
- the hydraulic passage 293 communicates the chamber 295 of the mandrel piston 297 with the chamber 290 of the setting sleeve piston 289.
- the hydraulic fluid contained in the chambers 290, 295 and passage 293 is sealed from any exterior fluids in the riser (not shown), wellhead bore 214 or within the drill pipe (not shown). Upward movement of the mandrel piston 297 increases the pressure of the hydraulic fluid in the passage 293 to move the setting sleeve piston 289 downward.
- the transverse cross-sectional area or pressure area of the mandrel piston 297 is much less than the cross-sectional area or pressure area of the setting sleeve piston 289. Consequently, the upward force on the mandrel 227 due to the drill string tension is greatly intensified. That is, the downward force exerted by the setting sleeve piston 289 on the setting sleeve 275 will be much higher than the upward force on the mandrel 227.
- the pressure area of the mandrel piston 297 is about one-tenth that of the pressure area of the setting sleeve piston 289, so that 60,000 pounds pull on the drill string will provide a setting force of 600,000 pounds.
- a lug 299 is formed on the upper side of the mandrel piston 297.
- the lug 299 is adapted to engage a slot 301 (Fig. 10a).
- Slot 301 is located at the upper interior of the upper body 255. When engaged, as shown in Figures 10a and 13a, the upper body 255 will rotate with the mandrel 227.
- the casing (not shown) will be lowered into the well.
- the upper end of the casing will be secured to the lower end of the casing hanger 217.
- the running tool 225 will be connected to the casing hanger 217 through the ring 235.
- the upper end of the mandrel 227 of the running tool 225 is connected to the lower end of a string of drill pipe (not shown). Hydraulic fluid will be located in the passages 93.
- the entire assembly is then lowered into the well until the casing hanger 217 lands on the landing shoulder 213 in the wellhead 211, as shown in Figure 10b.
- cement is pumped down the drill pipe.
- the cement will flow through the bore of the mandrel 227 to the bottom of the casing string, then back up the annulus surrounding the casing string.
- the returns from the cement will flow through the passages 218 in the casing hanger 217, and up through the passages 285 (Fig. 10b) and passages 286 (Fig. 10a) to the surface through the riser (not shown).
- the drill string is rotated to the right. This disengages the threads 231a, 231b from the lower body 233, as can be seen by comparing Figure 10b with Figure 11b. Once unscrewed, the drill string is lowered, allowing the mandrel 227 to move downward.
- the packoff 281 When the upper body 255 is in the lower position, the packoff 281 will be properly positioned in the annular clearance 219 between the casing hanger 217 and the wellhead 211. The upper body 255 will be latched to the lower body 233 so that it can not move upward because of the latch ring 265. The mandrel piston 297 will be located in a lower position at the bottom of the chamber 295.
- the drill string is then lifted upward.
- the upward movement of the mandrel 227 relative to the upper body 255 and lower body 233 causes the mandrel piston 297 to push hydraulic fluid through passage 293 into the setting sleeve chamber 290.
- Continued upward movement of the mandrel piston 297 causes a pressure increase in the chambers 290, 295 and hydraulic passage 293. The pressure increase acts on the setting sleeve piston 289.
- the setting sleeve piston 289 acts on the setting sleeve 275.
- the setting sleeve 275 applies downward force to the wedge ring 279.
- the wedge ring 279 moves downward into the cavity 283, which sets the packoff 281.
- the inner portion of the packoff 281 embeds into the casing hanger wickers 221.
- the outer portion of the packoff 281 embeds into the wellhead bore wickers 215.
- the setting position is illustrated in Figures 12a, 12b. When fully set, the upper end of the setting sleeve 275 will be substantially flush with the upper end of the lower body upper portion 249.
- the running tool 225 may be retrieved from the casing hanger 217.
- the drill string is picked up to pull the mandrel 227 upward.
- the lug 299 (Fig. 11a) will engage the slot 301 as shown in Figure 13a.
- the drill string is rotated to the right again.
- the mandrel 227 will rotate.
- the lug 299 and slot 301 will cause the upper body 255 to rotate with the mandrel 227. This will cause the threaded ring 277 to unscrew from the wedge ring 279. This rotation will also cause the latch ring 265 to unscrew from the threads 271.
- the mandrel 227 may then be picked up.
- the shoulder 229 will contact the lower side of the cam 239 and move it up to the intermediate position shown in Figure 13b.
- the threads 231a and 231b will contact the mating threads in the lower body 233 to limit the upward movement of the shoulder 229 to the position shown in Figure 13b.
- the intermediate position of the cam 239 allows the ring 235 to retract.
- the entire running tool 225 may then be pulled to the surface as shown in Figures 13a, 13b.
- wellhead 411 will be located on the subsea floor.
- a riser (not shown) will extend from a floating vessel down to the wellhead.
- a casing hanger 413 is landed in the wellhead 411.
- Casing hanger 413 will be connected to a string of casing (not shown) extending into the well.
- a packoff 415 locates in an annular space between the casing hanger 413 and the bore of the wellhead 411 to seal the annulus surrounding the casing.
- packoff 415 has a metal seal 417.
- a wedge ring 419 locates within an annular central cavity in the seal 417.
- a running tool (not shown) moves the wedge ring 419 downward to set the packoff 415, forcing the inner and outer walls of seal 417 farther apart to form a metal seal.
- the wedge ring 419 remains with the packoff 415 after the packoff 415 is set. It has threads or grooves 421 on its upper end on the inner wall to be used in retrieving the packoff 415 at a later date.
- a retrieving tool 423 is used to retrieve the packoff 415 after it has been set.
- Retrieving tool 423 has a central, axial mandrel 425.
- Mandrel 425 has threads 427 on its upper end, which serve as connection means for connecting the mandrel 425 to the lower end of the string of conduit, such as a string of drill pipe (not shown).
- Mandrel piston 429 is integrally formed on the mandrel 425.
- Mandrel piston 429 extends radially outward from the mandrel 425 and has seals 431 on its outer diameter.
- An exterior cylindrical wall 433 of smaller diameter than mandrel piston 429 is formed on the mandrel 425 above the mandrel piston 429.
- the mandrel piston 429 slidingly and sealingly engages a bore 435 of a body 437.
- a pressure chamber 439 is defined by the space between the bore 435 of body 437 and the exterior wall 433 of mandrel 425.
- the pressure area of mandrel piston 429 is the transverse cross-sectional area of the mandrel piston 429. This pressure area corresponds to the difference between the diameter of the bore 435 and the outer diameter of the exterior wall 433.
- Body 437 has a landing shoulder 441 on its lower end that serves as means for landing the retrieving tool 423 on the upper end of the casing hanger 413.
- Body 437 is tubular, having an exterior wall 443 that is cylindrical. Seals 445 are located on the exterior wall 443.
- a retrieving sleeve piston 447 is carried by mandrel 425.
- the retrieving sleeve piston 447 is an annular member for carrying packoff 415.
- Retrieving sleeve piston 447 has an inner diameter containing seals 449 which sealingly engage the exterior wall 433 of mandrel 425.
- a retrieving sleeve 451 is integrally formed with and depends downward from the retrieving sleeve piston 447.
- the retrieving sleeve 451 has an inner cylindrical wall 453. The inner wall 453 sealingly and slidingly engages the exterior wall 443 of the body 437.
- a latch means for latching into the packoff 415 is carried on the outer wall of the retrieving sleeve 451.
- This latch means comprises a split latch ring 455.
- the latch ring 455 is retained on its upper end by a collar 457 and is located in a recess 459 on the retrieving sleeve 451.
- the latch ring 455 has grooves on its exterior adapted to latch into and engage the grooves 421 on the packoff wedge ring 419. Once engaged, the retrieving sleeve 451 will be locked to the packoff wedge ring 419, so that upward movement of the retrieving sleeve 451 will cause upward movement of the wedge ring 419.
- the retrieving sleeve piston 447 serves as reacting means in fluid communication with the pressure chamber 439 for upward movement relative to the body 437 in response to a pressure increase in the pressure chamber 439.
- the retrieving sleeve piston 447 has a pressure area that is greater than the pressure area of the mandrel piston 429.
- the pressure area of the retrieving sleeve piston 447 is the transverse cross-sectional area that is bounded on the inner side by the mandrel exterior wall 433 and on the outer side by the body exterior wall 443.
- the chamber 439 is filled with a substantially incompressible hydraulic fluid and is sealed from the exterior of the retrieving tool 423 by means of the seals 431, 445, and 449.
- a pair of stop rings 461 located on the mandrel 425 serve as a stop to limit downward movement of the mandrel 425 relative to the retrieving sleeve piston 447 and body 437.
- the body 437 is retained with the retrieving tool 423 by means of a downward facing retention shoulder 463 formed on the exterior wall 443 of the body 437.
- the retention shoulder 463 is adapted to engage a plurality of pins 465 (only one shown) located on the lower end of the retrieving sleeve 451.
- the retrieving tool 423 is lowered on a string of conduit, such as drill pipe.
- the retrieving sleeve. piston 447 will be located in contact with the upper side of the mandrel piston 429.
- the body 437 will be located in a lower position (not shown) with the retention shoulder 463 in contact with the retention pins 465.
- the body 437 will first land on the upper end of the casing hanger 413.
- the weight of the drill string pushes down on the retrieving sleeve piston 447, causing the latch ring 455 to ratchet into engagement with the grooves 421 of the packoff 415.
- the mandrel piston 429 will cause a pressure increase in the hydraulic fluid.
- the pressure of the hydraulic fluid in the chamber 439 acts against the retrieving sleeve piston 447.
- the piston 447 will start to move upward, pulling the wedge ring 419 upward from the seal 417.
- the pressure in the pressure chamber 439 is equal to the upward force on the mandrel 425 divided by the pressure area of the mandrel piston 429.
- the force exerted on the packoff assembly 415 is equal to the pressure in the pressure chamber 439 times the pressure area of the retrieving sleeve piston 447. For example, if the pressure area of the retrieving sleeve 447 is ten times that of the pressure area of the mandrel piston 429, then the upward force exerted by the retrieving sleeve 451 will be ten times that of the upward force pulled on the drill string. The intensification of the force provides a sufficient force for retrieving a metal seal packoff 415.
- the retrieving tool 423 When in the uppermost position, the retrieving tool 423 appears as shown in Figure 2. Continued upward pulling will retrieve the entire packoff assembly 415. A new packoff can then be lowered in place and set using a running tool (not shown).
- the invention has significant advantages.
- a high force is achieved by using the differential pistons. This high force enables the setting of metal packoffs. Annulus fluid pressure is not needed. There is no need for dropping balls or darts, or to shift pins in J-slots in order to pump fluid down the drill pipe.
- the running tool can be released after setting by pulling upward and rotating in one embodiment, or by straight upward pull in the other embodiment. In another embodiment, the tool is able to retrieve a metal seal packoff by intensifying the actual force pulled on the drill string.
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Abstract
Description
- This invention relates in general to tools for running and retrieving casing hangers in subsea wells, and in particular to a tool that utilizes pressure intensification through differential area pistons to set and retrieve the packoff for a casing hanger.
- The subsea well of the type concerned herein will have a wellhead supported on the subsea floor. One or more strings of casing will be lowered into the wellhead from the surface, each supported on a casing hanger. The casing hanger is a tubular member that is secured to the threaded upper end of the string of casing. The casing hanger lands on a landing shoulder in the wellhead, or on a previously installed casing hanger having larger diameter casing. Cement is pumped down the string of casing to flow back up the annulus around the string of casing. After the cement hardens, a packoff is positioned between the wellhead bore and an upper portion of the casing hanger. This seals the casing hanger annulus.
- One type of packoff proposed utilizes a metal seal so as to avoid deterioration with time that may occur with elastomeric seals. Metal seals require a much higher force to set than elastomeric seals. Prior art running tools have employed various means to apply the downward force needed to set the packoff. Some prior art tools use rotation of the drill string to apply setting torque. It is difficult to achieve sufficient torque to generate the necessary forces for a metal packoff, because the running tool may be located more than a thousand feet below the water surface in deep water.
- Other running tools and techniques shown in the patented art apply pressure to the annulus surrounding the drill string on which the running tool is suspended. The amount of annulus pressure is limited, however, to the pressure rating of the riser through which the drill string extends, which is normally not enough to set a metal packoff.
- Higher pressures can be achieved by pumping through the drill string. However, this requires a running tool with some type of ports that are opened and closed from the surface. This is necessary because cement must first be pumped down the drill string. The ports may be opened and closed by dropping a ball or dart. This requires a considerable amount of time, however, for the ball to reach the seat. Rig time is quite expensive. Another method employs raising and lowering the drill pipe and rotating in various manners to engage and disengage J-slots to open and close ports. This has a disadvantage of the pins for the J-slots wearing and not engaging properly.
- Also, occasionally, a packoff may need to be retrieved to the surface. A floating vessel located at the surface will connect to the wellhead by means of a riser. A retrieving tool is lowered on a drill string.
- The retrieving tool has a means for securing to the packoff. Then the drill string is pulled upward to release the packoff.
- While this is satisfactory for elastomeric seal packoffs, it is more difficult to achieve with a metal packoff. Elastomeric packoffs are set at much lower forces than metal packoffs. It may be difficult to achieve sufficient pulling force with the drill string to pull a metal packoff loose.
- In this invention, the drill string axial movement is used to set and retrieve the packoff. In one embodiment, the weight of the drill string is used. In another embodiment, the drill string is pulled upward. The drill string weight, itself, does not have sufficient force to set the packoff. The force due to the drill string weight is intensified by using differential pistons. The running tool has a mandrel that is connected to the drill string. The mandrel has a mandrel piston that moves with the mandrel. The mandrel carries a body that engages the casing hanger. The body has a setting sleeve piston that has a much larger pressure area than the mandrel piston. Sealed hydraulic passages connect the chamber of the mandrel piston with the chamber of the setting sleeve piston.
- When setting the packoff, as the drill string is lowered relative to the body, the mandrel piston will apply hydraulic pressure to the liquid contained in the passages. This pressure acts on the setting sleeve piston, which in turn applies a downward force on the setting sleeve. The downward force of the setting sleeve will be much higher than the direct force from the weight of the drill string because of the intensification due to the differential area pistons.
- Preferably the body has two parts, an upper body and a lower body. The upper body is carried in an upper position while running the casing hanger and while cementing. Then, the mandrel and the upper body are lowered relative to the lower body to position the packoff assembly in the annular space between the casing hanger and wellhead. Then, the mandrel is lowered relative to both the upper body and lower body to apply hydraulic pressure to the setting sleeve piston.
- In another embodiment, the drill pipe and mandrel are pulled upward to move the sleeve downward to set the packoff. In still another embodiment, the tool is used to retrieve the packoff.
- The invention will now be described by way of example with reference to the accompanying drawings, wherein:
- Figures 1a and 1b are quarter sectional views of a running tool constructed in accordance with this invention, and shown in the running in and cementing position;
- Figures 2a and 2b are quarter sectional views of the running tool of Figure 1, showing the packoff being moved into position for setting after the casing hanger has been cemented;
- Figures 3a and 3b are quarter sectional views of the running tool of Figure 1, showing the packoff when fully set, with the mandrel in the lowermost position;
- Figures 4a and 4b are quarter sectional views of the running tool of Figure 1, showing the mandrel moved back to an upper position relative to the upper body to release the running tool from the casing hanger ;
- Figures 5a and 5b are quarter sectional views of the running tool of Figure 1, showing the running tool released from the casing hanger after the packoff has been set;
- Figure 6 is a partial vertical sectional view of a first alternate embodiment of a running tool constructed in accordance with this invention and shown in the running in position ;
- Figure 7 is a partial vertical sectional view of the running tool of Figure 6, and shown in a position of lowering the upper body relative to the lower body;
- Figure 8 is a partial vertical sectional view of the running tool of Figure 6, and shown in a retrieving position;
- Figure 9 is a partial vertical sectional view of a portion of the running tool of Figure 6, in the position shown in Figure 8;
- Figures 10a and 10b are quarter sectional views of a second alternate embodiment of a running tool constructed in accordance with this invention, and shown in the running in and cementing position;
- Figures 11a and 11b are quarter sectional views of the running tool of Figures 10a and 10b, showing the packoff being moved into position for setting after the casing hanger has been cemented;
- Figures 12a and 12b are quarter sectional views of the running tool of Figures 10a and 10b, showing the packoff when fully set, with the mandrel moved back to an upper position ;
- Figures 13a and 13b are quarter sectional views of the running tool of Figures 10a and 10b, showing the running tool released from the casing hanger;
- Figure 14 is a quarter cross-sectional view of a fourth embodiment illustrating a tool constructed in accordance with this invention, used for retrieving a packoff and shown with the mandrel in a lower position; and
- Figure 15 is a quarter cross-sectional view of the tool of Figure 14, and showing the mandrel lifted into an upper position for retrieving the packoff.
- Referring to Figures 1a and 1b, and more particularly to Figure 1b, wellhead 11 is a tubular member extending upward from the subsea floor. An
internal landing shoulder 13 is located in thebore 14 of the wellhead 11. Landingshoulder 13 is frustoconical. A set ofwickers 15 is located a short distance above thelanding shoulder 13.Wickers 15 are small, parallel, circumferential grooves. - A
casing hanger 17 lands on thelanding shoulder 13. Casinghanger 17 is a tubular member that is secured to the upper end of a string of casing (not shown). Anannular clearance 19 exists between an upper portion of thecasing hanger 17 and thebore 14 of the wellhead 11. A set ofwickers 21 is formed on thecasing hanger 17.Wickers 21 are of the same configuration, but extend upward farther and do not extend as far down as thewellhead wickers 15. Two largecircumferential grooves 23 are located on the inner diameter of the upper portion of thecasing hanger 17. - Casing
hanger 17 is lowered into place and set by a runningtool 25. Runningtool 25 includes amandrel 27 that has an upper end containing threads 26 (Fig. 3a) for connection to the lower end of the string of drill pipe (not shown). The drill pipe will be lowered through a riser (not shown) that extends from a floating vessel down to the wellhead 11. Acollar 29 is secured to the lower end of themandrel 27.Collar 29 has exterior threads 31a, 31b. The threads 31b are of larger diameter than the threads 31a. The threads 31a, 31b are adapted to screw into mating threads formed in alower body 33. - An engaging element, preferably a
split ring 35, is carried by thelower body 33. Thering 35 will extend from the exterior of thelower body 33. Thering 35 has a pair of annular bands separated by a groove on the outer side. The bands are adapted to mate with thegrooves 23 in thecasing hanger 17 to secure thelower body 33 to thecasing hanger 17.Ring 35 will move between an extended position shown in Figure 1b to a retracted position shown in Figure 5b. - A plurality of linking
pins 37 extend through thelower body 33 radially inward from thering 35. The linking pins 37 are moved inward and outward by acam 39, which is a solid ring.Cam 39 is carried inside acavity 40 in thelower body 33.Cam 39 has a pair of lobes 41a, 41b, which are annular bands separated by acentral recess 43. Thecam 39 will move axially relative to thelower body 33. - Figure 1b shows the
cam 39 in an upper position with the lower lobe 41b pressing the linking pins 37 and thering 35 outward. Figure 2b shows thecam 39 in a lower position, with the upper lobe 41a pressing the linking pins 37 and thering 35 outward. Figure 5b shows thecam 39 in an intermediate position, with therecess 43 engaging the linking pins 37, which allows thering 35 to retract. Thecam 39, linkingpins 37 andring 35 serve as connection means for releasably connecting the runningtool 25 to thecasing hanger 17. - The
cam 39 is moved downward by retention means comprising asplit ring 45 secured in arecess 47 in themandrel 27.Split ring 45 bears against the upper end of thecam 39 to cause thecam 39 to move downward with themandrel 27. The flexibility of thesplit ring 45 allows it to retract into therecess 47 and slide past thecam 39 when the cam is located in the lower position bearing against the bottom of thecavity 40. In Figure 2b, thesplit ring 45 is located a considerable distance below thecam 39. - The
cam 39 moves back to the intermediate position by means of thecollar 29, as shown in Figure 1b. Thecollar 29 has an upper edge that engages the lower end of thecam 39. When thecollar 29 is fully screwed into thelower body 33, the upper end of the collar supports thecam 39 in the upper position. In the position of Figure 5b, the threads 31a and 31b have contacted the mating threads in thelower body 33, but have not yet been screwed into place. In this position, the upper end of thecollar 29 supports thecam 39 in the intermediate position. - The
lower body 33 is preferably constructed in two parts, theupper portion 49 being secured by threads to the lower portion.Ring 35 locates in an annular space between thelower body 33 and itsupper portion 49. Theupper portion 49 of thelower body 33 extends upward concentric with themandrel 27. Inner andouter seals 51, 53 are located on the inner and outer diameters of this lower bodyupper portion 49. - Referring to Figure 1a, the running
tool 25 has anupper body 55.Upper body 55 has an upper position relative to thelower body 33 that is shown in Figures 1a and 1b and also in Figures 5a and 5b. In the other figures, theupper body 55 is located in a lower position relative to alower body 33. Theupper body 55 is maintained in the upper position during running in and cementing by a locking element comprising asplit ring 57 which is shown in Figure 1b. - When the
upper body 55 is in the upper position, splitring 57 locates in arecess 59 formed on the outer diameter of themandrel 27. In both the upper and lower positions of theupper body 55, splitring 57 remains located in acavity 61 contained in the lower portion of theupper body 55.Cavity 61 has a radial width that is at least as wide as the radial thickness of thesplit ring 57 so as to allow thesplit ring 57 to expand outward into thecavity 61. This allows thesplit ring 57 to move out of themandrel recess 59 as shown in Figure 2b, to enable themandrel 27 to be lowered relative to theupper body 55. - A plurality of
pins 63 extend radially outward fromsplit ring 57.Pins 63 engage alatch ring 65 that is also split.Latch ring 65 hasouter threads 67 andinner grooves 69. Theinner grooves 69 engage mating grooves in theupper body 55 to retain thelatch ring 65 with theupper body 55. Thelatch ring threads 67 are configured to ratchet past and engagemating threads 71 formed in the upper portion of thecasing hanger cavity 40. Thethreads - In Figure 1b, the
latch ring 65 is positioned above thecasing hanger threads 71. In Figures 2b and 3b, thelatch ring 65 is engaging thethreads 71. When engaging thethreads 71, thelatch ring 65 expands outward. Thepins 63 move outward, allowing thesplit ring 57 to move outward. This withdraws thesplit ring 57 from therecess 59. While engaging thethreads 71, thegrooves 69 move outward to some extent from the mating grooves in theupper body 55, but still remain in engagement. Thelatch ring 65 and associated elements serve as means for latching theupper body 55 to thelower body 33 when theupper body 55 is in the lower position, to prevent any axial movement of theupper body 55 relative to thelower body 33. - Referring to Figure 1a, the upper body has an
outer portion 73 that is substantially the diameter of the wellhead bore 14. Theouter portion 73 depends from theupper body 55. A settingsleeve 75 is carried on the upper bodyouter portion 73. Settingsleeve 75 is secured by aring 76 that is fixed to theouter portion 73 so that thesleeve 75 can move axially a limited extent relative to theupper body 55. A key (not shown) causes the settingsleeve 75 to rotate in unison with theupper body 55. - Referring to Figure 1b, the setting
sleeve 75 is a tubular member that extends downward from theupper body 55. A threadedring 77 is located on the lower end of the settingsleeve 75. Threadedring 77 is a split, ratchet type ring that engages threads in awedge ring 79. Thewedge ring 79 is secured to ametal seal packoff 81 by means of a collar 82. Thepackoff 81 has a centralannular cavity 83 that receives thewedge ring 79. - The setting
sleeve 75 will move thepackoff 81 from an upper position shown in Figure 1b to a lower position shown in the other figures. In the lower position, thepackoff 81 is located in theannular clearance 19 between thecasing hanger 17 and the wellhead 11. Furthermore, the settingsleeve 75 will move thewedge ring 79 downward from the upper position shown in Figure 1b to a setting position shown in Figure 3b. In that position, thewedge ring 79 expands portions of thepackoff 81 on both sides of thecavity 83 to form a metal seal. - While running the
casing hanger 17 in and while cementing, fluid in the riser and wellhead bore 14 is free to flow up through areturn flow passage 85 in the settingsleeve 79 and areturn flow passage 86 in the upper body 55 (Fig. 1a). There are also return flow passages through thecasing hanger 17, but these are not shown in the drawings. - The lower body
upper portion 49 sealingly locates between theupper body 55 and the settingsleeve 75. This is not a closed chamber, however, as fluid is free to flow out through thepassage 87 shown in Figure 1a. - After the
upper body 55 has been moved to its lower position shown in Figure 2b, the settingsleeve 75 is then moved downward relative to theupper body 55 to set thepackoff 81. This is handled by a settingsleeve piston 89 shown in Figure 1a. The settingsleeve piston 89 is carried in achamber 90 located between the upper bodyinner portion 91 and upper bodyouter portion 73. The settingsleeve piston 89 hasseals 92 that will sealingly slide withinchamber 90. Thechamber 90 of the settingsleeve piston 89 is supplied with a substantially incompressible liquid, such as hydraulic fluid, throughhydraulic passages 93. Thehydraulic passages 93 communicate with achamber 95 formed between the bore of theupper body 55 and the exterior of themandrel 27, as shown in Figure 1b. - A
mandrel piston 97 is sealingly carried in thechamber 95. Themandrel piston 97 is integrally formed on themandrel 27 and protrudes outward.Chamber 95 is sealed byseals 98 on themandrel piston 97. Thehydraulic passage 93 communicates thechamber 95 of themandrel piston 97 with thechamber 90 of the settingsleeve piston 89. The hydraulic fluid contained in thechambers passage 93 is sealed from any exterior fluids in the riser (not shown), wellhead bore 14 or within the drill pipe (not shown). Downward movement of themandrel piston 97 increases the pressure of the hydraulic fluid in thepassage 93 to move the settingsleeve piston 89 downward. - The transverse cross-sectional area of the
mandrel piston 97, or pressure area, is much less than the cross-sectional area or pressure area of the settingsleeve piston 89. Consequently, the downward force on themandrel 27 due to the drill string weight is greatly intensified. That is, the downward force exerted by thepiston 89 on the settingsleeve 75 will be much higher than the downward force on themandrel 27, which is limited to the weight of the drill string. - Preferably, a sufficient difference exists between the pressure areas to increase a drill string weight on
mandrel piston 97 of 20,000 pounds to provide a setting force on the settingsleeve piston 89 of about 500,000 pounds. - Referring to Figure 2a, a series of teeth or
castellations 99 are formed on the upper side of themandrel piston 97. Thecastellations 99 have slots (not shown) between them that are adapted to engage apin 101.Pin 101 is located at the upper end of theupper body 55.Pin 101 is secured in threads in theupper body 55. Acollar 103 is located on the upper end of theupper body 55. Awiper seal 105 is positioned between thecollar 103 and the outer diameter of themandrel 27. - In operation, the casing (not shown) will be lowered into the well. The upper end of the casing will be secured to the lower end of the
casing hanger 17. A shown in Figure 1b, the runningtool 25 will be connected to thecasing hanger 17 through thering 35. The upper end of themandrel 27 of the runningtool 25 is connected to the lower end of a string of drill pipe (not shown). The entire assembly is then lowered into the well until thecasing hanger 17 lands on thelanding shoulder 13 in the wellhead 11, as shown in Figure 1b. - Then, cement is pumped down the drill pipe. The cement will flow through the bore of the
mandrel 27 to the bottom of the casing string, then back up the annulus surrounding the casing string. The returns from the cement will flow through the passages (not shown) in thecasing hanger 17, and up through the passages 85 (Fig. lb) and passages 86 (Fig. 1a) to the surface through the riser (not shown). - After the cement has set sufficiently, the drill string is rotated to the right. This disengages the threads 31a, 31b from the
lower body 33, as can be seen by comparing Figure 1b with Figure 2b. Once unscrewed, the drill string is lowered, allowing themandrel 27 to move downward. - As
mandrel 27 moves downward, thelower body 33 will remain stationary because it is seated in thecasing hanger 17. Theupper body 55 will move downward with themandrel 27. This occurs because the split ring 57 (Fig. 1b) retains theupper body 55 with themandrel 27 for a certain distance. Thecam 39 will also move downward with themandrel 27 for a short distance until it reaches the bottom ofcavity 40. Thesplit ring 45 will bear against the top of thecam 39, causing this downward movement. When thecam 39 is in the lower position shown in Figure 2b, thering 35 will be maintained in the engaged position by means of the upper lobe 41a. Once thecam 39 reaches the lower position, thesplit ring 45 will contract into therecess 47 and slide on past thecam 39. - The downward movement of the
mandrel 27 continues until the latch ring 65 (Fig. 1b) engages thethreads 71 in thelower body 33. When this occurs, thelatch ring 65 snaps outward. This allows thesplit ring 57 to expand outward from therecess 59 in themandrel 27. Themandrel 27 is then free to move further downward relative to theupper body 55, as illustrated in Figure 2b. - When the
upper body 55 is in the lower position, thepackoff 81 will be properly positioned in theannular clearance 19 between thecasing hanger 17 and the wellhead 11. Theupper body 55 will be latched to thelower body 33 so that it can not move upward because of thelatch ring 65. This is the position shown in Figure 2b. - Continued downward movement of the
mandrel 27 relative to theupper body 55 andlower body 33 causes a pressure increase in thechambers hydraulic passage 93. The pressure increase acts on the settingsleeve piston 89. The settingsleeve piston 89 acts on the settingsleeve 75. The settingsleeve 75 applies downward force to thewedge ring 79. Thewedge ring 79 moves downward into thecavity 83, which sets thepackoff 81. The inner portion of thepackoff 81 embeds into thecasing hanger wickers 21. The outer portion of thepackoff 81 embeds into the wellhead borewickers 15. The setting position is illustrated in Figure 3b. When fully set, the upper end of the settingsleeve 75 will be substantially flush with the upper end of the lower bodyupper portion 49. - After testing, the running
tool 25 may be retrieved from thecasing hanger 17. First, the drill string is picked up to pull themandrel 27 upward. At a certain distance, the castellations 99 (Fig. 2a) will engage thepin 101 as shown in Figure 4a. Then, the drill string is rotated to the right again. Themandrel 27 will rotate. Thecastellations 99 andpin 101 will cause theupper body 55 to rotate with themandrel 27. This will cause the threadedring 77 to unscrew from thewedge ring 79. This rotation will also cause thelatch ring 65 to unscrew from thethreads 71. Themandrel 27 may then be picked up. This is the position shown in Figures 5a and 5b. - As the
mandrel 27 is picked up, therecess 59 will move up and engage thesplit ring 57. This will cause theupper body 55 to begin moving upward with themandrel 27. Thecollar 29 will contact the lower side of thecam 39 and move it up to intermediate position shown in Figure 5b. The threads 31a and 31b will contact the mating threads in thelower body 33 to limit the upward movement of thecollar 29 to the position shown in Figure 5b. The intermediate position of thecam 39 allows thering 35 to retract. Theentire running tool 25 may then be pulled to the surface. - In the embodiments of Figures 6-9, the elements which are similar to the first embodiment are either not discussed, or when discussed, are indicated with a prime symbol. The principal difference is in the manner of releasing the
lower body 33′ from thecasing hanger 17′. Themandrel 27′ is secured by threads to anannular insert 107, which may be considered a part of thelower body 33′. Theinsert 107 has left-hand threads 108 which secure theinsert 107 to thelower body 33′. While downhole, theinsert 107 does not unscrew from thelower body 33′, rather it is removed and installed only during disassembly and assembly at the surface. - An
annular stop 109 is formed on the upper end of theinsert 107, extending into thecavity 40′ of thelower body 33′. Thestop 109 serves as stop means for preventing a cam 111 from moving downward from its lower position shown in Figures 6, 7. Cam 111 is axially movable from the lower position shown in Figures 6, 7 to the upper position shown in Figure 8. Cam 111 has acentral lobe 113 that pushes outward on link pins 37′ and splitring 35′ when cam 111 is in the lower position. Thelobe 113 maintains thesplit ring 35′ in an engaged position with thecasing hanger 17′. When in the upper position of Figure 8, thelobe 113 passes above the link pins 37′, allowing thesplit ring 35′ to retract. - Cam 111 has an inner diameter that slidingly receives the
mandrel 27′. Anannular slot 115, shown more clearly in Figure 9, is located in the inner diameter of cam 111. Slot 115 inclines downward and outward relative to the axis ofmandrel 27′. - A spring element such as a
split ring 117 locates in theslot 115.Split ring 117 has a circular transverse cross-section and is considerably smaller in cross-sectional diameter than the height of theslot 115.Split ring 117 is biased inward into engagement with themandrel 27′. - A
recess 119 is formed on the exterior of themandrel 27′, at a point so that it is initially above the cam 111. As shown in Figure 9, theupper edge 119a and thelower edge 119b of the recess are bevelled. Theupper edge 119a faces downward and outward, and thelower edge 119b faces downward and inward. - In operation of the second embodiment, after the cement has set, the drill string and
mandrel 27′ are rotated to the right to unscrew themandrel 27′ from thelower body 33′. Theinsert 107 will not unscrew because of the left-hand threads. As the mandrel moves downward, the cam 111 remains stationary. Therecess 119 will slide past thesplit ring 117, as indicated in Figure 7. Theupper edge 119a pushes thesplit ring 117 outward into theslot 115 as it moves past. - The
packoff 81′ is set in the same manner as described in the first embodiment. To release the runningtool 25′, the drill string and themandrel 27′ are picked up. Therecess 119 will move up and engage thering 117. Thelower edge 119b will push thering 117 against the inclined upper edge ofslot 115. The inclination of thelower edge 119b and the upper edge ofslot 115 are substantially the same. This traps thering 117 between thelower edge 119b and the upper edge ofslot 115. This locks the cam 111 to themandrel 27 for upward movement. - As the cam 111 moves upward, the
lobe 113 passes above thelink pin 37′. This allows thering 35′ to retract, releasing thelower body 33′ from thecasing hanger 17′. The settingsleeve 75′ releases from thepackoff wedge ring 79′ by a straight upward pull. The grooves or threads on thering 77′ are configured to allow releasing with a moderate upward pull. No rotation is necessary. - The
upper body 55′ will remain in the lower position relative to lowerbody 33′ as the runningtool 25′ is retrieved to the surface. Thelatch ring 65′ is not unscrewed from thethreads 71′ until the runningtool 25′ is at the surface. Consequently, there will be no structure such as thecastellations 99 or pin 101 (Fig 2a) for locking themandrel 27′ to theupper body 55′ for rotation. - A third embodiment is shown in Figures 10a through 13b. Referring to Figures 10a and 10b, and more particularly to Figure 10b, wellhead 2II is a tubular member extending upward from the subsea floor. An
internal landing shoulder 213 is located in thebore 214 of thewellhead 211. Landingshoulder 213 is frusto-conical. A set ofwickers 215 is located a short distance above thelanding shoulder 213.Wickers 215 are small, parallel, circumferential grooves. - A
casing hanger 217 lands on thelanding shoulder 213.Casing hanger 217 is a tubular member that is secured to the upper end of a string of casing (not shown). An annular clearance 219 exists between an upper portion of thecasing hanger 217 and thebore 214 of thewellhead 211.Return flow passages 218 extend through thecasing hanger 217 to return fluid from the annulus surrounding the casing with the annular clearance 219 during cementing before the casing hanger is fully set. - A set of
wickers 221 is formed on thecasing hanger 217.Wickers 221 are of the same configuration, but extend upward farther and do not extend as far down as thewellhead wickers 215. Two largecircumferential grooves 223 are located on the inner diameter of the upper portion of thecasing hanger 217. -
Casing hanger 217 is lowered into place and set by a runningtool 225. Runningtool 225 includes amandrel 227 that has an upper end containing threads 226 (Fig. 12a) for connection to the lower end of the string of drill pipe (not shown). The drill pipe will be lowered through a riser (not shown) that extends from a floating vessel down to thewellhead 211. Ashoulder 229 is secured to the lower end of themandrel 227.Mandrel 227 hasexterior threads 231a, 231b. The threads 231b are of larger diameter than thethreads 231a. Thethreads 231a, 231b are adapted to screw into mating threads formed in alower body 233. - An engaging element, preferably a
split ring 235, is carried by thelower body 233. Thering 235 will extend from the exterior of thelower body 233. Thering 235 has a pair of annular bands separated by a groove on the outer side. The bands are adapted to mate with thegrooves 223 in thecasing hanger 217 to secure thelower body 233 to thecasing hanger 217.Ring 235 will move between an extended position shown in Figure 10b to a retracted position shown in Figure 14b. - A plurality of linking
pins 237 extend through thelower body 233 radially inward from thering 235. The linking pins 237 are moved inward and outward by acam 239, which is a solid ring.Cam 239 is carried inside acavity 240 in thelower body 233.Cam 239 has a pair of lobes 241a, 241b, which are annular bands separated by acentral recess 243. Thecam 239 will move axially relative to thelower body 233. - Figure 10b shows the
cam 239 in an upper position with thelower lobe 241b pressing the linking pins 237 and thering 235 outward. Figure 11b shows thecam 239 in a lower position, with theupper lobe 241a pressing the linking pins 237 and thering 235 outward. Figure 13b shows thecam 239 in an intermediate position, with therecess 243 engaging the linking pins 237, which allows thering 235 to retract. Thecam 239, linkingpins 237 andring 235 serve as connection means for releasably connecting the runningtool 225 to thecasing hanger 217. - The
cam 239 is held in the upper and the intermediate positions by means of ashoulder 229 which engages the lower end of thecam 239. When themandrel 227 is fully screwed into thelower body 233, the upper end of theshoulder 229 supports thecam 239 in the upper position.Pins 245 are secured to thecam 239 and extend through holes in the bottom ofcavity 240. Thepins 245 provide an upper limit for the movement of thecam 239. - In the position of Figure 13b, the
threads 231a and 231b have contacted the mating threads in thelower body 233, but have not yet been screwed into place. In this position, theshoulder 229 supports thecam 239 in the intermediate position. - The
lower body 233 is preferably constructed in two parts, theupper portion 249 being secured by threads to the lower portion.Ring 235 locates in an annular space between thelower body 233 and itsupper portion 249. Theupper portion 249 of the lower body extends upward concentric with themandrel 227. Inner andouter seals upper portion 249. - Referring to Figure 10a, the running
tool 225 has anupper body 255.Upper body 255 has an upper position relative to thelower body 233 that is shown in Figures 10a and 10b and also in Figures 13a and 13b. In the other figures, theupper body 255 is located in a lower position relative to alower body 233. Theupper body 255 moves to the lower position by its own weight and by the contact of a downward facingshoulder 257 on the exterior ofmandrel 227, which is shown in Figure 11a. - A
split latch ring 265 is carried on the exterior of the lower end of theupper body 255.Latch ring 265 hasouter threads 267. Thelatch ring threads 267 are configured to ratchet past and engagemating threads 271 formed in the upper portion of thecasing hanger cavity 240. Thethreads - In Figures 10a and 10b, the
latch ring 265 is positioned above thecasing hanger threads 271. In Figures 11b and 12b, thelatch ring 265 is engaging thethreads 271. Thelatch ring 265 andthreads 271 serve as means for latching theupper body 255 to thelower body 233 when theupper body 255 is in the lower position, to prevent any axial movement of theupper body 255 relative to thelower body 233. - Referring to Figure 10a, the
upper body 255 has anouter portion 273 that is substantially the diameter of the wellhead bore 214. Theouter portion 273 depends from theupper body 255. A settingsleeve 275 is carried on the upper bodyouter portion 273. Settingsleeve 275 is secured by aring 276 that is fixed to theouter portion 273 so that thesleeve 275 can move axially a limited extent relative to theupper body 255. A key (not shown) causes the settingsleeve 275 to rotate in unison with theupper body 255. - Referring to Figure 10b, the setting
sleeve 275 is a tubular member that extends downward from theupper body 255. A threadedring 277 is located on the lower end of the settingsleeve 275. Threadedring 277 is a split, ratchet type ring that engages threads in awedge ring 279. Thewedge ring 279 is secured to ametal seal packoff 281 by means of acollar 282. Thepackoff 281 has a centralannular cavity 283 that receives thewedge ring 279. - The setting
sleeve 275 will move thepackoff 281 from an upper position shown in Figure 10b to a lower position shown in the other figures. In the lower position, thepackoff 281 is located in the annular clearance 219 between thecasing hanger 217 and thewellhead 211. Furthermore, the settingsleeve 275 will move thewedge ring 279 downward from the upper position shown in Figure 10b to a setting position shown in Figure 12b. In that position, thewedge ring 279 expands portions of thepackoff 281 on both sides of thecavity 283 to form a metal seal. - While running the
casing hanger 217 in and while cementing, fluid in the riser and wellhead bore 214 is free to flow up through areturn flow passage 285 in the settingsleeve 279 and areturn flow passage 286 in the upper body 255 (Fig. 10a). - The lower body
upper portion 249 sealingly locates between theupper body 255 and the settingsleeve 275. This is not a closed chamber, however, as fluid is free to flow out through the passages (not shown) in the settingsleeve 275. - After the
upper body 255 has been moved to its lower position shown in Figure 11b, the settingsleeve 275 is then moved downward relative to theupper body 255 to set thepackoff 281. This is handled by a settingsleeve piston 289 shown in Figure 10a. The settingsleeve piston 289 is carried in achamber 290 located between the upper bodyinner portion 291 and upper bodyouter portion 273. The settingsleeve piston 289 hasseals 292 that will sealingly slide withinchamber 290. During the setting process, thechamber 290 of the settingsleeve piston 289 will receive a substantially incompressible liquid, such as hydraulic fluid, throughhydraulic passages 293. Thehydraulic passages 293 communicate with achamber 295 formed between the bore of theupper body 255 and the exterior of themandrel 227, as shown in Figure 11a. - A
mandrel piston 297 is sealingly carried in thechamber 295. Themandrel piston 297 is secured to themandrel 227 for movement therewith and protrudes outward. Thechamber 295 extends upward from themandrel piston 297 when themandrel piston 297 is in the lower position shown in Figure 11b.Chamber 295 is sealed byseals 298 on themandrel piston 297. Thehydraulic passage 293 communicates thechamber 295 of themandrel piston 297 with thechamber 290 of the settingsleeve piston 289. The hydraulic fluid contained in thechambers passage 293 is sealed from any exterior fluids in the riser (not shown), wellhead bore 214 or within the drill pipe (not shown). Upward movement of themandrel piston 297 increases the pressure of the hydraulic fluid in thepassage 293 to move the settingsleeve piston 289 downward. - The transverse cross-sectional area or pressure area of the
mandrel piston 297 is much less than the cross-sectional area or pressure area of the settingsleeve piston 289. Consequently, the upward force on themandrel 227 due to the drill string tension is greatly intensified. That is, the downward force exerted by the settingsleeve piston 289 on the settingsleeve 275 will be much higher than the upward force on themandrel 227. Preferably, the pressure area of themandrel piston 297 is about one-tenth that of the pressure area of the settingsleeve piston 289, so that 60,000 pounds pull on the drill string will provide a setting force of 600,000 pounds. - Referring to Figure 11b, a
lug 299 is formed on the upper side of themandrel piston 297. Thelug 299 is adapted to engage a slot 301 (Fig. 10a).Slot 301 is located at the upper interior of theupper body 255. When engaged, as shown in Figures 10a and 13a, theupper body 255 will rotate with themandrel 227. - In operation, the casing (not shown) will be lowered into the well. The upper end of the casing will be secured to the lower end of the
casing hanger 217. As shown in Figure 10b, the runningtool 225 will be connected to thecasing hanger 217 through thering 235. The upper end of themandrel 227 of the runningtool 225 is connected to the lower end of a string of drill pipe (not shown). Hydraulic fluid will be located in thepassages 93. The entire assembly is then lowered into the well until thecasing hanger 217 lands on thelanding shoulder 213 in thewellhead 211, as shown in Figure 10b. - Then, cement is pumped down the drill pipe. The cement will flow through the bore of the
mandrel 227 to the bottom of the casing string, then back up the annulus surrounding the casing string. The returns from the cement will flow through thepassages 218 in thecasing hanger 217, and up through the passages 285 (Fig. 10b) and passages 286 (Fig. 10a) to the surface through the riser (not shown). - After the cement has set sufficiently, the drill string is rotated to the right. This disengages the
threads 231a, 231b from thelower body 233, as can be seen by comparing Figure 10b with Figure 11b. Once unscrewed, the drill string is lowered, allowing themandrel 227 to move downward. - As
mandrel 227 moves downward, thelower body 233 will remain stationary because it is seated in thecasing hanger 217. Themandrel piston 297 moves downward inmandrel chamber 295, drawing hydraulic fluid from the settingsleeve chamber 290 andpassages 293 into themandrel chamber 295. Theupper body 255 under its own weight is free to move downward with themandrel 227. Thecam 239 is also free to move downward under its own weight asshoulder 229 moves down. Whencam 239 is at the bottom ofcavity 240,mandrel piston 297 will bear against the top ofcam 239, stopping further downward movement ofmandrel 227. When thecam 239 is in the lower position shown in Figure 11b, thering 235 will be maintained in the engaged position by means of theupper lobe 241a. - When mandrel 227 is in its lower position shown in Figures 11a, 11b, the latch ring 265 (Fig. lb) will be aligned with the
threads 271 in thelower body 233. When this occurs, thelatch ring 265 snaps outward into engagement with thethreads 271. Themandrel shoulder 257 will assure that theupper body 255 reaches the lower position shown in Figures 11a, 11b. - When the
upper body 255 is in the lower position, thepackoff 281 will be properly positioned in the annular clearance 219 between thecasing hanger 217 and thewellhead 211. Theupper body 255 will be latched to thelower body 233 so that it can not move upward because of thelatch ring 265. Themandrel piston 297 will be located in a lower position at the bottom of thechamber 295. - The drill string is then lifted upward. The upward movement of the
mandrel 227 relative to theupper body 255 andlower body 233 causes themandrel piston 297 to push hydraulic fluid throughpassage 293 into the settingsleeve chamber 290. Continued upward movement of themandrel piston 297 causes a pressure increase in thechambers hydraulic passage 293. The pressure increase acts on the settingsleeve piston 289. - The setting
sleeve piston 289 acts on the settingsleeve 275. The settingsleeve 275 applies downward force to thewedge ring 279. Thewedge ring 279 moves downward into thecavity 283, which sets thepackoff 281. The inner portion of thepackoff 281 embeds into thecasing hanger wickers 221. The outer portion of thepackoff 281 embeds into the wellhead borewickers 215. The setting position is illustrated in Figures 12a, 12b. When fully set, the upper end of the settingsleeve 275 will be substantially flush with the upper end of the lower bodyupper portion 249. - After testing, the running
tool 225 may be retrieved from thecasing hanger 217. First, the drill string is picked up to pull themandrel 227 upward. At a certain distance, the lug 299 (Fig. 11a) will engage theslot 301 as shown in Figure 13a. Then, the drill string is rotated to the right again. Themandrel 227 will rotate. Thelug 299 andslot 301 will cause theupper body 255 to rotate with themandrel 227. This will cause the threadedring 277 to unscrew from thewedge ring 279. This rotation will also cause thelatch ring 265 to unscrew from thethreads 271. Themandrel 227 may then be picked up. - As the
mandrel 227 is picked up, theshoulder 229 will contact the lower side of thecam 239 and move it up to the intermediate position shown in Figure 13b. Thethreads 231a and 231b will contact the mating threads in thelower body 233 to limit the upward movement of theshoulder 229 to the position shown in Figure 13b. The intermediate position of thecam 239 allows thering 235 to retract. Theentire running tool 225 may then be pulled to the surface as shown in Figures 13a, 13b. - Referring to Figure 14,
wellhead 411 will be located on the subsea floor. A riser (not shown) will extend from a floating vessel down to the wellhead. Acasing hanger 413 is landed in thewellhead 411.Casing hanger 413 will be connected to a string of casing (not shown) extending into the well. Apackoff 415 locates in an annular space between thecasing hanger 413 and the bore of thewellhead 411 to seal the annulus surrounding the casing. - In the embodiment shown,
packoff 415 has ametal seal 417. Awedge ring 419 locates within an annular central cavity in theseal 417. A running tool (not shown) moves thewedge ring 419 downward to set thepackoff 415, forcing the inner and outer walls ofseal 417 farther apart to form a metal seal. Thewedge ring 419 remains with thepackoff 415 after thepackoff 415 is set. It has threads orgrooves 421 on its upper end on the inner wall to be used in retrieving thepackoff 415 at a later date. - A retrieving
tool 423 is used to retrieve thepackoff 415 after it has been set. Retrievingtool 423 has a central,axial mandrel 425.Mandrel 425 hasthreads 427 on its upper end, which serve as connection means for connecting themandrel 425 to the lower end of the string of conduit, such as a string of drill pipe (not shown). - A
mandrel piston 429 is integrally formed on themandrel 425.Mandrel piston 429 extends radially outward from themandrel 425 and hasseals 431 on its outer diameter. An exteriorcylindrical wall 433 of smaller diameter thanmandrel piston 429 is formed on themandrel 425 above themandrel piston 429. - The
mandrel piston 429 slidingly and sealingly engages abore 435 of abody 437. Apressure chamber 439 is defined by the space between thebore 435 ofbody 437 and theexterior wall 433 ofmandrel 425. The pressure area ofmandrel piston 429 is the transverse cross-sectional area of themandrel piston 429. This pressure area corresponds to the difference between the diameter of thebore 435 and the outer diameter of theexterior wall 433. -
Body 437 has alanding shoulder 441 on its lower end that serves as means for landing the retrievingtool 423 on the upper end of thecasing hanger 413.Body 437 is tubular, having anexterior wall 443 that is cylindrical.Seals 445 are located on theexterior wall 443. - A retrieving
sleeve piston 447 is carried bymandrel 425. The retrievingsleeve piston 447 is an annular member for carryingpackoff 415. Retrievingsleeve piston 447 has an innerdiameter containing seals 449 which sealingly engage theexterior wall 433 ofmandrel 425. A retrievingsleeve 451 is integrally formed with and depends downward from the retrievingsleeve piston 447. The retrievingsleeve 451 has an innercylindrical wall 453. Theinner wall 453 sealingly and slidingly engages theexterior wall 443 of thebody 437. - A latch means for latching into the
packoff 415 is carried on the outer wall of the retrievingsleeve 451. This latch means comprises asplit latch ring 455. Thelatch ring 455 is retained on its upper end by acollar 457 and is located in arecess 459 on the retrievingsleeve 451. Thelatch ring 455 has grooves on its exterior adapted to latch into and engage thegrooves 421 on thepackoff wedge ring 419. Once engaged, the retrievingsleeve 451 will be locked to thepackoff wedge ring 419, so that upward movement of the retrievingsleeve 451 will cause upward movement of thewedge ring 419. - The retrieving
sleeve piston 447 serves as reacting means in fluid communication with thepressure chamber 439 for upward movement relative to thebody 437 in response to a pressure increase in thepressure chamber 439. The retrievingsleeve piston 447 has a pressure area that is greater than the pressure area of themandrel piston 429. The pressure area of the retrievingsleeve piston 447 is the transverse cross-sectional area that is bounded on the inner side by themandrel exterior wall 433 and on the outer side by thebody exterior wall 443. Thechamber 439 is filled with a substantially incompressible hydraulic fluid and is sealed from the exterior of the retrievingtool 423 by means of theseals - A pair of stop rings 461 located on the
mandrel 425 serve as a stop to limit downward movement of themandrel 425 relative to the retrievingsleeve piston 447 andbody 437. Thebody 437 is retained with the retrievingtool 423 by means of a downward facingretention shoulder 463 formed on theexterior wall 443 of thebody 437. Theretention shoulder 463 is adapted to engage a plurality of pins 465 (only one shown) located on the lower end of the retrievingsleeve 451. - In operation, to retrieve
packoff 415, the retrievingtool 423 is lowered on a string of conduit, such as drill pipe. Initially, the retrieving sleeve.piston 447 will be located in contact with the upper side of themandrel piston 429. Thebody 437 will be located in a lower position (not shown) with theretention shoulder 463 in contact with the retention pins 465. Thebody 437 will first land on the upper end of thecasing hanger 413. Continued downward movement ofmandrel 425 results in the stop rings 461 contacting the upper end of retrievingsleeve piston 447. The weight of the drill string pushes down on the retrievingsleeve piston 447, causing thelatch ring 455 to ratchet into engagement with thegrooves 421 of thepackoff 415. - Then, the drill string is pulled upward. The
mandrel piston 429 will cause a pressure increase in the hydraulic fluid. The pressure of the hydraulic fluid in thechamber 439 acts against the retrievingsleeve piston 447. Thepiston 447 will start to move upward, pulling thewedge ring 419 upward from theseal 417. - The pressure in the
pressure chamber 439 is equal to the upward force on themandrel 425 divided by the pressure area of themandrel piston 429. The force exerted on thepackoff assembly 415 is equal to the pressure in thepressure chamber 439 times the pressure area of the retrievingsleeve piston 447. For example, if the pressure area of the retrievingsleeve 447 is ten times that of the pressure area of themandrel piston 429, then the upward force exerted by the retrievingsleeve 451 will be ten times that of the upward force pulled on the drill string. The intensification of the force provides a sufficient force for retrieving ametal seal packoff 415. - When in the uppermost position, the retrieving
tool 423 appears as shown in Figure 2. Continued upward pulling will retrieve theentire packoff assembly 415. A new packoff can then be lowered in place and set using a running tool (not shown). - The invention has significant advantages. A high force is achieved by using the differential pistons. This high force enables the setting of metal packoffs. Annulus fluid pressure is not needed. There is no need for dropping balls or darts, or to shift pins in J-slots in order to pump fluid down the drill pipe. The running tool can be released after setting by pulling upward and rotating in one embodiment, or by straight upward pull in the other embodiment. In another embodiment, the tool is able to retrieve a metal seal packoff by intensifying the actual force pulled on the drill string.
Claims (21)
a mandrel (27) (227) (425) having means (26) (226) (427) for connection to a string of drill pipe;
a body (55) (255) (437) carried by the mandrel (27) (227) (425), the mandrel (27) (227) (425) being axially movable relative to the body (55) (255) (425);
a sleeve (75) (275) (451) carried by the body (55) (255) (437) and having means (77) (277) (455) for connection to the packoff (81) (281) (415);
a sleeve piston (89) (289) (447) in engagement with the body (55) (255) (437) for movement relative to the body (55) (255) (437) and positioned to engage an upper end of the sleeve (75) (275) (451);
a mandrel piston (97) (297) (429) carried by the mandrel (27) (227) (425) for movement therewith; and
communication means (93) (293) (439) containing a fluid for communicating pressure created by axial movement of the mandrel piston (97) (297) (429) with the sleeve piston (89) (289) (447), whereby axial movement of the mandrel piston (97) (297) (429) and mandrel (27) (227) (425) relative to the body (55) (255) (437) due to axial movement of the drill string will increase the pressure of the fluid to exert an axial force on the sleeve piston (89) (289) (447) to move the sleeve (75) (275) (451) axially to perform the operation on the packoff (81) (281) (415).
a sleeve chamber (90) (290) within the body (55) (255), the sleeve piston (89) (289) being carried in the sleeve chamber (90) (290) for axial movement relative to the body (55) (255);
a mandrel chamber (95) (295) located between the body (55) (255) and the mandrel (27) (227), the mandrel piston (97) (297) being carried in the mandrel chamber (95) (295) for axial movement relative to the body (55) (255); and
passage means (93) (293) located in the body (55) (255) sealed from the exterior of the body (55) (255) for communicating the fluid from the mandrel chamber (95) (295) with the sleeve chamber (901 (290).
retaining means (31a,b) (231a,b) for retaining the upper portion (55) (255) of the body in an upper position relative to the lower portion (33) (233) of the body while cementing the casing hanger (17) (217) in place and for moving the upper portion (55) (255) of the body from the upper position to a lower position relative to the lower portion (33) (233) of the body, with the packoff (81) (281) located between the casing hanger (17) (217) and the wellhead (11) (211), after the casing hanger (17) (217) has been cemented in place.
latch means (65) (265) for latching the upper portion (55) (255) of the body to the lower portion (33) (233) of the body when the upper portion (33) (233) of the body is in the lower position, to prevent upward movement of the upper portion (55) (255) of the body relative to the lower portion (33) (233) of the body.
mating threads (31a,b) (231a,b) in the mandrel (27) (227) and lower portion (33) (233) of the body for retaining the mandrel (27) (227) and the upper portion (55) (255) of the body in said upper position, and for allowing the mandrel (27) (227) and upper portion (55) (255) of the body to move downward by rotating the drill string and mandrel (27) (227) to unscrew the threads.
a locking element (57) located in a recess (59) between the mandrel (27) and the upper portion (55) of the body, for moving the upper portion (55) of the body and sleeve (75) downward with the mandrel (27) from the upper position to the lower position; and
means (63) for releasing the locking element (57) when the upper portion (55) of the body is in the lower position, to allow downward movement of the mandrel (27) relative to the upper portion (55) of the body for moving the mandrel piston (97) in the mandrel chamber (95) downward to apply pressure to the sleeve chamber (90).
an engaging element (35) (235) carried by the lower portion (33) (233) of the body, and movable between an inner retracted position and an outer engaged position in engagement with a groove (23) (223) in the casing hanger (17) (217), for securing the lower portion (33) (233) of the body to the casing hanger (17) (217);
a cam (39) (239) carried by the mandrel (27) (227) in the lower portion (33) (233) of the body for axial movement relative to the lower portion (33) (233) of the body between an engaging position and a released position, the cam (39) (239) forcing the engaging element (35) (235) outward to the engaged position when the cam (39) (239) is moved to the engaging position.
the mandrel (425) and the body (437) each has an exterior wall (433,443) and the body (437) has a bore (435);
the mandrel piston (429) extends radially outward from the exterior wall (433) of the mandrel (425) and has an outer diameter sealingly engaging the bore (435) of the body (437), the mandrel piston (429) having a pressure area defined by the difference in diameter between the exterior wall (433) of the mandrel (425) and the bore (435) of the body (437);
the sleeve piston (447) has an inner diameter that sealingly and slidingly engages the exterior wall (433) of the mandrel (425) above the mandrel piston (429);
the sleeve (451) depends from the sleeve piston (447) and has an inner wall (453) that sealingly and slidingly engages the exterior wall (443) of the body (437), the sleeve piston (447) having a pressure area that is greater than the pressure area of the mandrel piston (429) and which is defined by the difference in diameter between the exterior wall (433) of the mandrel (425) and the exterior wall (443) of the body (437); and
the communication means comprises a chamber (39) between the mandrel piston (429) and the sleeve piston (447).
Applications Claiming Priority (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US07/286,603 US4928769A (en) | 1988-12-16 | 1988-12-16 | Casing hanger running tool using string weight |
US285218 | 1988-12-16 | ||
US07/285,791 US4903776A (en) | 1988-12-16 | 1988-12-16 | Casing hanger running tool using string tension |
US07/285,218 US4951988A (en) | 1988-12-16 | 1988-12-16 | Casing hanger packoff retrieving tool |
US286603 | 1988-12-16 | ||
US285791 | 1988-12-16 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0378040A1 true EP0378040A1 (en) | 1990-07-18 |
EP0378040B1 EP0378040B1 (en) | 1994-03-23 |
Family
ID=27403514
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP89630226A Expired - Lifetime EP0378040B1 (en) | 1988-12-16 | 1989-12-14 | Casing hanger running and retrieval tools |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP0378040B1 (en) |
BR (1) | BR8906544A (en) |
CA (1) | CA2003348C (en) |
NO (1) | NO301609B1 (en) |
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GB2251013A (en) * | 1990-12-21 | 1992-06-24 | Fmc Corp | Single trip casing hanger/packoff running tool |
EP0495437A2 (en) * | 1991-01-14 | 1992-07-22 | Cooper Cameron Corporation | Hydraulic packoff and casing hanger installation tool |
US7845415B2 (en) | 2006-11-28 | 2010-12-07 | T-3 Property Holdings, Inc. | Direct connecting downhole control system |
US8196649B2 (en) | 2006-11-28 | 2012-06-12 | T-3 Property Holdings, Inc. | Thru diverter wellhead with direct connecting downhole control |
CN114876399A (en) * | 2022-06-02 | 2022-08-09 | 盐城宝通机械科技有限公司 | Dabber formula casing hanger convenient to maintain |
US11920416B2 (en) | 2020-12-18 | 2024-03-05 | Baker Hughes Oilfield Operations Llc | Metal-to-metal annulus packoff retrieval tool system and method |
US11939832B2 (en) | 2020-12-18 | 2024-03-26 | Baker Hughes Oilfield Operations Llc | Casing slip hanger retrieval tool system and method |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN113323606B (en) * | 2021-07-01 | 2024-06-18 | 中海石油(中国)有限公司 | Connecting device suitable for underwater wellhead and surface layer conduit pile driving construction and assembling method |
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US3693714A (en) * | 1971-03-15 | 1972-09-26 | Vetco Offshore Ind Inc | Tubing hanger orienting apparatus and pressure energized sealing device |
GB2160241A (en) * | 1984-06-16 | 1985-12-18 | James Arthur Graser | Lifting device |
EP0289108A2 (en) * | 1987-04-30 | 1988-11-02 | Cooper Industries, Inc. | Wellhead hanger and seal |
-
1989
- 1989-11-20 CA CA002003348A patent/CA2003348C/en not_active Expired - Fee Related
- 1989-12-12 NO NO894978A patent/NO301609B1/en not_active IP Right Cessation
- 1989-12-14 EP EP89630226A patent/EP0378040B1/en not_active Expired - Lifetime
- 1989-12-18 BR BR898906544A patent/BR8906544A/en unknown
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3360049A (en) * | 1966-02-21 | 1967-12-26 | Schlumberger Technology Corp | Apparatus for operating well tools |
US3520360A (en) * | 1968-10-28 | 1970-07-14 | Schlumberger Technology Corp | Setting tool apparatus |
US3693714A (en) * | 1971-03-15 | 1972-09-26 | Vetco Offshore Ind Inc | Tubing hanger orienting apparatus and pressure energized sealing device |
GB2160241A (en) * | 1984-06-16 | 1985-12-18 | James Arthur Graser | Lifting device |
EP0289108A2 (en) * | 1987-04-30 | 1988-11-02 | Cooper Industries, Inc. | Wellhead hanger and seal |
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2251013A (en) * | 1990-12-21 | 1992-06-24 | Fmc Corp | Single trip casing hanger/packoff running tool |
GB2251013B (en) * | 1990-12-21 | 1994-10-26 | Fmc Corp | Single trip casing hanger/packoff running tool |
EP0495437A2 (en) * | 1991-01-14 | 1992-07-22 | Cooper Cameron Corporation | Hydraulic packoff and casing hanger installation tool |
EP0495437A3 (en) * | 1991-01-14 | 1993-04-28 | Cooper Industries Inc. | Hydraulic packoff and casing hanger installation tool |
US7845415B2 (en) | 2006-11-28 | 2010-12-07 | T-3 Property Holdings, Inc. | Direct connecting downhole control system |
US8091648B2 (en) | 2006-11-28 | 2012-01-10 | T-3 Property Holdings, Inc. | Direct connecting downhole control system |
US8196649B2 (en) | 2006-11-28 | 2012-06-12 | T-3 Property Holdings, Inc. | Thru diverter wellhead with direct connecting downhole control |
US11920416B2 (en) | 2020-12-18 | 2024-03-05 | Baker Hughes Oilfield Operations Llc | Metal-to-metal annulus packoff retrieval tool system and method |
US11939832B2 (en) | 2020-12-18 | 2024-03-26 | Baker Hughes Oilfield Operations Llc | Casing slip hanger retrieval tool system and method |
CN114876399A (en) * | 2022-06-02 | 2022-08-09 | 盐城宝通机械科技有限公司 | Dabber formula casing hanger convenient to maintain |
CN114876399B (en) * | 2022-06-02 | 2024-05-14 | 盐城宝通机械科技有限公司 | Dabber formula sleeve pipe hanger convenient to maintain |
Also Published As
Publication number | Publication date |
---|---|
CA2003348C (en) | 1995-05-16 |
NO301609B1 (en) | 1997-11-17 |
BR8906544A (en) | 1990-08-21 |
NO894978L (en) | 1990-06-18 |
NO894978D0 (en) | 1989-12-12 |
CA2003348A1 (en) | 1990-06-16 |
EP0378040B1 (en) | 1994-03-23 |
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