EP0341970A2 - Sheet curls reformer - Google Patents
Sheet curls reformer Download PDFInfo
- Publication number
- EP0341970A2 EP0341970A2 EP89304666A EP89304666A EP0341970A2 EP 0341970 A2 EP0341970 A2 EP 0341970A2 EP 89304666 A EP89304666 A EP 89304666A EP 89304666 A EP89304666 A EP 89304666A EP 0341970 A2 EP0341970 A2 EP 0341970A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- sheet
- wrap angle
- diameter
- straightening
- curls
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000004804 winding Methods 0.000 claims abstract description 34
- 238000004364 calculation method Methods 0.000 claims abstract description 6
- 230000008859 change Effects 0.000 claims description 20
- 238000006073 displacement reaction Methods 0.000 claims description 7
- 238000013500 data storage Methods 0.000 description 14
- 230000006870 function Effects 0.000 description 9
- 230000000694 effects Effects 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 238000012360 testing method Methods 0.000 description 4
- 230000006872 improvement Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000000123 paper Substances 0.000 description 3
- 230000009467 reduction Effects 0.000 description 3
- 230000007423 decrease Effects 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 230000007935 neutral effect Effects 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- FFBHFFJDDLITSX-UHFFFAOYSA-N benzyl N-[2-hydroxy-4-(3-oxomorpholin-4-yl)phenyl]carbamate Chemical compound OC1=C(NC(=O)OCC2=CC=CC=C2)C=CC(=C1)N1CCOCC1=O FFBHFFJDDLITSX-UHFFFAOYSA-N 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 239000011087 paperboard Substances 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/34—Apparatus for taking-out curl from webs
Definitions
- the present invention relates to an apparatus for straightening curls in a sheet made of a plastic film, paper, a metallic foil or the like which is wound off from a winding roll.
- the sheet wound off from a winding roll is cut into given lengths by a cutting machine.
- a cutting machine if the sheet wound off from the winding roll is cut in that state, curls come into the open in the cut sheets due to a wound form.
- Such curls create problems such as jamming which may occur in a line for cutting and treating the sheets and in the sheet inlet portion of a printing machine or of various other machines when the sheets are thereafter introduced therein.
- the degree to which curls are straightened by the above-described apparatus for straightening sheet curls depends upon the wrap angle of the sheet, and the greater the wrap angle is, the stronger the pressure with which the sheet is wiped with the decurler bar and the greater the degree to which curls are straightened.
- such a wrap angle adjusting device is so configured that the decurler bar is displaced from a position corresponding to a large parent roll (the position where a low degree of pushing force is applied inwardly) to a position corresponding to a small parent roll (the position where a high degree of pushing force is applied inwardly) in the state wherein the backup rolls are set at standard positions with the sheet pushed in.
- an optimum degree of driving of the decurler bar for the purpose of straightening curls in correspondence with the change in diameter of the winding roll is expressed in a digital pattern using figures in order to automatically adjust the degree of straightening of the curls in the sheet in correspondence with the change in diameter of the winding roll.
- the figures are separately formed for respective kinds of sheet and the respective component items of the relevant straightening apparatus, each of the figures being formed by collecting in advance data with respect to the optimum degree of driving of the decurler bar from experiments which are performed in such a manner that the diameter of the winding roll is changed within a given range.
- Such data is previously determined for each kind of sheet and the component items of the straightening apparatus and are stored in the data storage memory so that data conforming to the relevant operation of straightening may be transmitted to the controller of the wrap angle adjusting device from the data storage memory and then used.
- the volume of data is large, it is necessary to ensure that both the data storage memory and the controller have a space with a large memory capacity, and the further transmission of data from the data storage memory to the controller takes a great deal of time.
- said constant q of the logical equation is 0.25 to 0.75.
- An apparatus for straightening curls is capable of straightening and reducing curls which are produced in a sheet on a winding roll. Consideration of such curls is given below.
- the neutral line length L m (H + t) ⁇ /2 ...(1)
- L o (H + 2t) ⁇ /2 ...(2)
- L i H ⁇ /2 ...(3)
- a suitable product after being subjected to straightening is preferably provided with a uniformly downward weak curl (angle curl).
- curve a1 represents an allowable upper limit for downward curls (strong curls)
- curve b1 represents an allowable lower limit for downward curls (weak curls)
- the range between curves a1 and b1 representing an appropriate region.
- the locus of relative movement of the decurler bar is set on a perpendicular bisector of the straight line connecting the two backup rolls. If the controller is operated using equation (11), the value S can be easily calculated using the value ⁇ which is calculated from equation (10), resulting in an improved facility of calculation.
- the present invention achieved on the basis of the items (A), to (D) exhibits the following effects:
- the constants to be prepared for each type of sheet and each component item of the straightening apparatus are the three constants A, B and q (if q is fixed within the range of 0.25 to 0.75, preferably 0.5, the two constants A, B), only a small number of data needs to be collected or stored.
- a sheet cutting and treating apparatus 10 comprises a sheet feeder 11, a sheet splicing apparatus 12, a curl straightening apparatus 13, a feed roll 14, a cutting machine 15, and a controller 16.
- the sheet feeder 11 has a turning arm 18 which is supported by a frame 17 and which has both ends respectively supporting parent rolls 19 (a first parent roll 19A and a second parent roll 19B) to supply a sheet 20 from each of the parent rolls 19.
- a turning arm 18 which is supported by a frame 17 and which has both ends respectively supporting parent rolls 19 (a first parent roll 19A and a second parent roll 19B) to supply a sheet 20 from each of the parent rolls 19.
- the sheet splicing apparatus 12 comprises a pressure roller 21 and a knife 22, 1 the pressure roller 21 functioning to press the portion at the rear end of the sheet supplied from the first parent roll 19A against the adhesive double coated tape which was applied to the portion at the front end of the sheet supplied from the second parent roll 19B, and 2 the knife 22 functioning to cut off the sheet supplied from the first parent roll 19A at the rear end thereof which is adjacent to the splicing portion.
- the curl straightening apparatus 13 serves to straighten curls produced in the sheet 20 in correspondence with the change in the diameter D of each of the parent rolls 19, as described below.
- the feed roll 14 functions to provide the sheet 20 with a tension required for winding out the sheet 20 from each of the parent rolls 19.
- the cutting machine 15 functions to cut the sheet 20 which is straightened while being continuously carried in the curl straightening apparatus 13 into an appropriate length.
- the controller 16 functions to control each of the sheet feeder 11, the sheet splicing apparatus 12, the curl straightening apparatus 13, the feed roll 14 and the cutting machine 15.
- the controller 16 is able to count the rotational speed N1 of the first parent roll 19A using a parent roll rotation detector 16A provided on the turning arm 18 in order to observe any change of the diameter D of the first parent roll 19A, as well as counting the rotational speed N2 of an intermediate roll 16B (having a known diameter E) using a rotation detector 16C provided for the intermediate roll 16B.
- the controller 16 causes the turning arm 18 of the sheet feeder 11 to be turned so as to place the first parent roll 19A at the position shown in Fig. 1 at which the work of splicing is effected, and then drives the sheet splicing apparatus 12 which thus performs the splicing of the sheets respectively supplied from the first parent roll 19A and the second parent roll 19B in the manner described above.
- the curl straightening apparatus 13 comprises a decurler bar 31, two main backup rolls 32 which are provided on both sides of the decurler bar 31, two secondary backup rolls 33 which are provided on both outer sides of each of the main backup rolls 32, a wrap angle adjusting device 34 for driving the decurler bar 31, and an apparatus 35 for changing suddenly the wrap angle which serves to drive the main backup rolls 32.
- the curl straightening apparatus 13 serves to straighten curls produced in the sheet 20 by applying the decurler bar 31 to the sheet 20 wound out from each of the parent rolls 19 between the two main backup rolls 32 so as to provide a wrap angle ⁇ for the sheet 20.
- the wrap angle adjusting device 34 drives the decurler bar 31 using, for example, a screw-type feeder 38 which is operated a driving portion 37 controlled by the controller 16.
- the decurler bar 31 is longitudinally displaced along the perpendicular bisector of the line connecting the right and left main backup rolls 32.
- the wrap angle adjusting device 34 controlled by the controller 16 causes 1 the decurler bar 31 to be displaced from the position (position shown by the two-dot chain lines in Fig. 2) corresponding to a large parent roll in correspondence with the change in diameter of each of the parent rolls 19 to the position (position shown by the solid lines in Fig. 2) corresponding to a small parent roll in the state wherein the main backup rolls 32 are set at the standard positions (positions shown by the solid lines in Fig. 2) at which the sheet is pushed inwardly.
- the wrap angle ⁇ of the sheet 20 is adjusted between a small angle ⁇ 1 corresponding to the large parent roll and a large angle ⁇ 2 corresponding to the small parent roll (refer to Fig. 3).
- the controller 16 performs the successive determination of the wrap angle ⁇ (or the amount of displacement S of the decurler bar 31) which is optimum for straightening of curls using the logical equation described below in correspondence with the change in diameter of each of the parent rolls 19.
- the controller 16 also controls the driving portion 37 in such a manner that an optimum wrap angle ⁇ (or an optimum diaplacement S of the decurler bar 31) calculated as described above is achieved in correspondence with the change of the diameter D.
- the data on the constants A, B and q are determined in advance for each kind of the sheet 20 and each component item of the straightening apparatus and stored in the data storage memory 100.
- the data for the constants A, B, q which are appropriate to the relevant operation of straightening are then supplied from the data storage memory 100 to the controller 16.
- the value of q is preferably 0.25 to 0.75, more particularly 0.5.
- the wrap angle adjusting device 34 which is controlled by the controller 16 operates to 2 return the decurler bar 31 to the position corresponding to the large parent roll from the small parent roll when the controller 16 controls the sheet splicing apparatus 12 in such a manner that the sheet from the first parent roll 19A is connected to the sheet from the second parent roll 19B, as described above.
- the apparatus 35 for suddenly changing the wrap angle drives the main backup rolls 32 using, for example, a cylinder 40 which is operated by the driving portion 39 controlled by the controller 16.
- the apparatus 35 for suddenly changing the wrap angle controlled by the controller 16 causes the main backup rolls 32 to retract from the standard positions at which the sheet is pushed inwardly to the position at which the sheet is not pushed inwardly (or moderately pushing inwardly) so as to suddenly change the wrap angle ⁇ of the sheet 20 substantially at the same timing as the controller 16 controls the wrap angle adjusting device 34 to start the return of the decurler bar 31 from the position corresponding to the small parent roll to the position corresponding to the large parent roll.
- the secondary backup rolls 33 are stationarily provided on both outer sides of the decurler bar 31 and the main backup rolls 32, as described above, and service to guide the sheet 20 in such a manner that the wrap angle ⁇ of the sheet 20 is a value ( ⁇ 1) suitable for the diameter of the first parent roll 19B having a large diameter, when the apparatus 35 for suddenly changing the wrap angle causes the main backup rolls 32 to retract from the positions at which the sheet is pushed inwardly.
- the curl straightening apparatus 13 operates in the following manner:
- the wrap angle adjusting device 34 functions to displace the decurler bar 31 from the position corresponding to the large parent roll to the position corresponding to the small parent roll in correspondence with the change in diameter of the parent roll in the state wherein the main backup rolls 32 are set at the standard positions at which the sheet is pushed inwardly, so that, the wrap angle ⁇ of the sheet 20 is set to an appropriate value for the diameter D of the parent roll used, resulting in appropriate straightening of curls (see Fig. 4(A)).
- the wrap angle adjusting device 34 starts the return of the decurler bar 31 from the position corresponding to the small parent roll to the position corresponding to the large parent roll.
- the apparatus 35 for suddenly changing the wrap angle causes the main backup rolls 32 to retract from the standard positions at which the sheet is pushed inwardly to the position at which the sheet is not pushed in (or moderately pushed in) so as to suddenly change the wrap angle ⁇ of the sheet 20 substantially at the same time as the above-described process 1 of starting the return.
- the sheet 20 is guided by the secondary backup rolls 33, and the wrap angle ⁇ of the sheet 20 is set to a value appropriate to the diameter of the second parent roll having a large diameter in a moment.
- the curls in the sheet 20 wound off from the second parent roll 19B having a large diameter are appropriately straightened (refer to Fig. 4(B)).
- the apparatus 35 for suddenly changing the wrap angle simply functions to selectively switch the two positions of the main backup rolls 32, i.e., the standard positions at which the sheet is pushed inwardly and the positions at which the main backup rolls are retracted, the operation of switching can be easily completed in a moment.
- the decurler bar 31 is completely returned to the position corresponding to the large parent roll by the wrap angle adjusting device 34 (refer to Fig. 4(C)).
- the main backup rolls 32 are reset to the standard positions at which the sheet is pushed inwardly from the positions at which the main backup rolls are retracted by the apparatus 35 for suddenly changing the wrap angle (refer to Fig. 4(D)).
- the wrap angle adjusting device 34 functions to displace the decurler bar 31 from the position corresponding to the large parent roll to the position corresponding to the small parent roll in correspondence with the reduction in diameter D of the second parent roll 19B in the same manner as that described in (A).
- the wrap angle of the sheet is therefore set to a value optimum for the parent roll used, resulting in appropriate straightening of curls (refer to Figs. 4(E) and 4(F)).
- the above-described embodiment therefore enables the wrap angle of the sheet 20 to be changed in a moment in accordance with the changes in the diameter of the parent roll used in the state wherein the line speed of the sheet cutting and treating apparatus 10 is kept at a high value which is determined by, for example, the capacity of the cutting machine 15, when the first and second parent rolls are changed over as above described in (B).
- the curls in the sheet 20 can be appropriately and precisely straightened, while the productivity of the line being maintained.
- (A) and (F) each represent the case where the diameter of the parent roll 19 used is minimum, the decurler bar 31 is placed at the position corresponding to the small parent roll, and the wrap angle ⁇ of the sheet 20 is the maximum value ⁇ 2.
- (C) represents the case where the diameter of the parent roll 19 used is maximum, the decurler bar 31 is placed at the position corresponding to the large parent roll, and the wrap angle ⁇ of the sheet 20 is the minimum value ⁇ 1.
- the above-described embodiment also has the following functions:.
- the constants prepared for each type of sheet and each component item of the straightening apparatus are the three constants A, B, q (if the q value is fixed to 0.25 to 0.75, preferably 0.5, the two constants A, B), only a small number of data to be collected or stored is sufficient.
- the wrap angle adjusting device may adjust the wrap angle by controlling the displacement of the main backup rolls in accordance with the changes in the diameter of each winding roll in place of the control of the displacement of the decurler bar.
- the apparatus for suddenly changing the wrap angle switches in a moment the decurler bar between the standard position at which the sheet is pushed inwardly and the position at which the decurler bar is retracted.
- the wrap angle adjusting device may function to displace one of the main backup rolls and the decurler bar along a straight line relative to the other, as well as displacing it along a curve line by an operation of turning.
- the preferred embodiments of the present invention can realize the automatization of straightening of curls with a simple arrangement and in a rapid and highly precise manner.
Landscapes
- Registering, Tensioning, Guiding Webs, And Rollers Therefor (AREA)
Abstract
Description
- The present invention relates to an apparatus for straightening curls in a sheet made of a plastic film, paper, a metallic foil or the like which is wound off from a winding roll.
- For example, in an apparatus for cutting and treating a sheet, the sheet wound off from a winding roll is cut into given lengths by a cutting machine. At this time, if the sheet wound off from the winding roll is cut in that state, curls come into the open in the cut sheets due to a wound form. Such curls create problems such as jamming which may occur in a line for cutting and treating the sheets and in the sheet inlet portion of a printing machine or of various other machines when the sheets are thereafter introduced therein.
- An apparatus for straightening curls in a sheet has previously been proposed in which a wrap angle is provided for a sheet wound off from a winding roll by applying a decurler bar to the sheet between two backup rolls, as described in Japanese Patent Publication No. 48427/1985.
- The degree to which curls are straightened by the above-described apparatus for straightening sheet curls depends upon the wrap angle of the sheet, and the greater the wrap angle is, the stronger the pressure with which the sheet is wiped with the decurler bar and the greater the degree to which curls are straightened.
- On the other hand, when a sheet is wound off from a winding roll, the extent to which curls are present in the sheet increases as the diameter of the winding roll decreases while winding-off progresses.
- The use of the above-described apparatus for straightening sheet curls therefore requires monitoring of the change in the diameter of the winding roll and the provision of a wrap angle adjusting device which is capable of adjusting the relative position between the backup rolls and the decurler bar in such a manner that the wrap angle of the sheet is increased as the diameter of the winding roll decreases.
- For example, such a wrap angle adjusting device is so configured that the decurler bar is displaced from a position corresponding to a large parent roll (the position where a low degree of pushing force is applied inwardly) to a position corresponding to a small parent roll (the position where a high degree of pushing force is applied inwardly) in the state wherein the backup rolls are set at standard positions with the sheet pushed in.
- In the apparatus for straightening sheet curls described in Japanese Patent Publication No. 48427/1985, an optimum degree of driving of the decurler bar for the purpose of straightening curls in correspondence with the change in diameter of the winding roll is expressed in a digital pattern using figures in order to automatically adjust the degree of straightening of the curls in the sheet in correspondence with the change in diameter of the winding roll. The figures are separately formed for respective kinds of sheet and the respective component items of the relevant straightening apparatus, each of the figures being formed by collecting in advance data with respect to the optimum degree of driving of the decurler bar from experiments which are performed in such a manner that the diameter of the winding roll is changed within a given range.
- There has been an increasing demand in recent years for a high level of operational stability and a high level of productivity to be available in, for example, an apparatus for cutting and treating a sheet which is provided with an apparatus for straightening sheet curls. Improvements in the operating properties of such apparatus for cutting and treating sheets have not, however, been realized because the apparatus for straightening sheet curls represents a bottleneck. This is because of the problems described below which are not easily resolved, which are inherent to conventional control methods for controlling the driving of a decurler bar in the manner of a digital pattern, and which inhibit attempts to automate the straightening of curls from by a simple arrangement in a rapid and highly precise manner.
- ① In order to increase the precision with which curls are straightened, it is necessary to set the driving of the decurler bar at an appropriate amount at each time the diameter of the winding roll slightly changes, resulting in the use of a large volume of data. The collection of data therefore requires a great number of processes.
- ② Such data is previously determined for each kind of sheet and the component items of the straightening apparatus and are stored in the data storage memory so that data conforming to the relevant operation of straightening may be transmitted to the controller of the wrap angle adjusting device from the data storage memory and then used. During this operation, since, as described above, the volume of data is large, it is necessary to ensure that both the data storage memory and the controller have a space with a large memory capacity, and the further transmission of data from the data storage memory to the controller takes a great deal of time.
- ③ Since the operation of controlling the decurler bar using the wrap angle adjusting device is intermittently (stepwisely) performed in correspondence with the change in diameter of the winding roll, an optimum wrap angle cannot be set for the diameter of the winding roll each moment as it changes.
- The present invention provides; an apparatus for straightening sheet curls in which a wrap angle ϑ is provided for a sheet wound off from a winding roll by applying a decurler bar to the sheet between two backup rolls, characterized by comprising a wrap angle adjusting device for adjusting the wrap angle of the sheet by relatively changing both the backup rolls and the decurler bar, and a controller for controlling the wrap angle adjusting device on the basis of the results of calculation of an optimum wrap angle which is performed using the logical equation: ϑ = A/Dq + B (wherein A, B, q are constants which can be previously determined) from which the optimum angle ϑ for the diameter D of the winding roll can be calculated, in correspondence with the change in the diameter of the winding roll.
- Preferably said constant q of the logical equation is 0.25 to 0.75.
- More preferably said wrap angle adjusting device is so configured that a relationship (S = Kϑ) is established between the amount S of relative displacement of the winding roll and decurler bar and the wrap angle ϑ.
- The preferred embodiments of the present invention will now be described by way of example only with reference to the accompanying drawings in which:-
- Fig. 1 is a schematic diagram of an example of a sheet cutting and treating apparatus to which the present invention is applied,
- Fig. 2 is a schematic diagram of an embodiment of an apparatus for straightening curls,
- Fig. 3 is a schematic diagram which shows the change in wrap angle of a sheet,
- Fig. 4 is a schematic diagram of the operation of an apparatus for straightening sheet curls,
- Fig. 5 is a figure of lines which shows the results of an example of tests conducted using the logical equations of the present invention, and
- Fig. 6 is a schematic diagram of the mechanism of occurrence of curls in a sheet.
- (A) An apparatus for straightening curls is capable of straightening and reducing curls which are produced in a sheet on a winding roll. Consideration of such curls is given below.
- As shown in Fig. 6, if the thickness of a sheet wound around a round bar (diameter, H) is t and the wrap angle is α, the neutral line length Lm, the external peripheral length Lo and the internal peripheral length Li of the wound sheet are as follows:
Lm = (H + t) α/2 ...(1)
Lo = (H + 2t)α/2 ...(2)
Li = Hα/2 ...(3)
The difference ΔL in expansion of either the external periphery or the internal periphery relative to the neutral line is expressed by the following equation:
ΔL = ± t α/2 ...(4)
The strain ε of the sheet is expressed by the following equation:
ε = ΔL/Lm = ±t/(H + t) ...(5) - (B) From the above equation (5), the raw material strain ε 1 produced by a winding roll (diameter, D) which causes curls to occur is as follows:
ε1 = ±t/(D + t) ...(6)
The straightening strain ε2 produced by a decurler bar (diameter, d) used for straightening curls is as follows:
ε2 = ±t/(d + t) ...(7)
The ratio λ between the raw material strain ε1 and the straightening strain ε2 is therefore as follows:
λ = ε1/ε2 = (d + t)/(D + t) ...(8)
According to an empirical rule based on the results of experiments conducted by the inventor, the following equation is established between the wrap angle ϑ and the ratio λ: ϑ = λq ...(9)
In the above-described equation (9), since t is extremely small compared with D, t is able to be removed from the denominator of the equation (8) of λ, the numerator may be considered as a constant because the values of d and t are constant once the kind of sheet used and the component items of the straightening apparatus are determined. Thus the following equation is established.
ϑ = A/Dq + B ...(10)
In equation (10), B is a constant for increasing the degree to which curls are straightened, and also B may be zero, depending upon the given use. - (c) As a result of detailed consideration of the exponential coefficient q of equation (10), as described below, it has been confirmed that, if the value of q is selected from any value within the range of 0.25 to 0.75, an appropriate value of ϑ can always be provided in accordance with wide-ranging changes in the diameter D of the winding roll.
- In other words, tests were conducted for equation (10) with values of q within the range of 0 to 2 using a decurler bar having a diameter of 12 mmφ and a sheet made of a white paper board with a basis weight of 270 to 450 g/m² at a sheet speed of 300 to 330 m/min (the maximum, 380 m/min) which is a normal speed.
- The results of the tests are shown in Fig. 5 and are described below under ① to ③. A suitable product after being subjected to straightening is preferably provided with a uniformly downward weak curl (angle curl). In the figure, curve a1 represents an allowable upper limit for downward curls (strong curls) and curve b1 represents an allowable lower limit for downward curls (weak curls), the range between curves a1 and b1 representing an appropriate region.
- ① When q = 0.75, A = 2685.2 and B = 6.94, curve b2 was obtained. Curve b2 deviates from curve b1 in a region where the diameter of the roll is medium. In other words, with a value of q = 0.75 or more, the wrap angle is excessively large (the effect of straightening is too great) when the diameter of the roll is small, as shown by curve b3, while, if the wrap angle is set to an appropriate value with the diameter of the roll being small, this angle is excessively small (the effect of straightening is too low) in a region where the diameter of the roll is medium, deviating from curve b1). Thus it is impossible to set the wrap angle to an appropriate value over the whole range of roll diameters. It is therefore suitable to determine the upper limit for practical use at q = 0.75.
- ② When q = 0.25, A = 210.9 and B = -5.39, curve a2 was obtained. Curve a2 deviates from curve a1 within the range where the roll diameter is medium. In other words, with the value of q = 0.25 or less, the wrap angle is excessively small (effect of straightening is too low) when the diameter of the roll is small, as shown by curve a3, while, if the wrap angle is set to an appropriate value with the diameter of the roll being small, this angle is excessively large (effect of straightening is too great) within the range where the roll diameter is medium, deviating from curve a1. Thus it is impossible to set the wrap angle to an appropriate value over the whole range of roll diameters. It is therefore suitable to determine the lower limit for practical use of q = 0.25.
- ③ When q = 0.5, A = 648.2 and B = 11.6, a curve which coincides with curve a1 was obtained. When q = 0.5, A = 716.8 and B = 0, a curve which coincides with curve a1 was obtained. A very good effect of straightening curls can thus be obtained over the whole range of roll diameters by setting q at 0.5.
- As a result of conducting tests in which q in equation (10) was set within the range of 0.25 to 0.75 (preferably 0.5) and A and B were set at the above-described values, it was found that the equation can be satisfactorily applied in practical use without the values of A and B needing to be changed, regardless of the change in thickness (t = 0.35 to 0.58mm, rate of change, 166%) of sheets with a basis weight within the range of 270 to 450g/m². In other words, since the values of A and B may be set for each group of certain types of sheet (material and thickness), only a small number of data needs to be stored as the constants A, B.
- (D) The wrap angle adjusting device of the present invention is preferably so configured that the relationship:
S = kϑ ...(11)
is established between a relative displacement S between the backup rolls and the decurler bar and the wrap angle ϑ. In an example of such a configuration, the locus of relative movement of the decurler bar is set on a perpendicular bisector of the straight line connecting the two backup rolls. If the controller is operated using equation (11), the value S can be easily calculated using the value ϑ which is calculated from equation (10), resulting in an improved facility of calculation. - The present invention achieved on the basis of the items (A), to (D) exhibits the following effects:
- ① Since the constants to be prepared for each type of sheet and each component item of the straightening apparatus are the three constants A, B and q (if q is fixed within the range of 0.25 to 0.75, preferably 0.5, the two constants A, B), only a small number of data needs to be collected or stored.
- ② The data on the above-described constants are determined in advance for each type of sheet and each component item of the straightening apparatus and stored in the data storage memory, and data appropriate to the relevant work of straightening are transmitted to the controller in the wrap angle adjusting device from the data storage unit and then used therein. Thus, since the quantity of data is small, as described above, only a small space with a memory capacity of either the data storage unit or the controller is needed. The time required for transmitting the data to the controller from the data storage memory can thus be reduced to a negligible value.
- ③ Since the control is performed in a completely continuous manner in accordance with the changes in diameter of the winding roll as the time taken for arithmetic processing using the equations is, for example, several tens of milliseconds, an appropriate wrap angle can be set for the diameter of the winding roll each moment as it changes. It is therefore possible to precisely control the state of the sheet which is conveyed at a high speed and to provide such additional merits as the stability of operations conducted at high speeds, a reduction in the quantity of paper powder and an improvement in the appearance of sheets placed in layers.
- A sheet cutting and treating
apparatus 10 comprises asheet feeder 11, asheet splicing apparatus 12, acurl straightening apparatus 13, afeed roll 14, a cuttingmachine 15, and acontroller 16. - The
sheet feeder 11 has a turningarm 18 which is supported by aframe 17 and which has both ends respectively supporting parent rolls 19 (afirst parent roll 19A and asecond parent roll 19B) to supply asheet 20 from each of the parent rolls 19. - The
sheet splicing apparatus 12 comprises apressure roller 21 and aknife 22, ① thepressure roller 21 functioning to press the portion at the rear end of the sheet supplied from thefirst parent roll 19A against the adhesive double coated tape which was applied to the portion at the front end of the sheet supplied from thesecond parent roll 19B, and ② theknife 22 functioning to cut off the sheet supplied from thefirst parent roll 19A at the rear end thereof which is adjacent to the splicing portion. - The
curl straightening apparatus 13 serves to straighten curls produced in thesheet 20 in correspondence with the change in the diameter D of each of the parent rolls 19, as described below. - The feed roll 14 functions to provide the
sheet 20 with a tension required for winding out thesheet 20 from each of the parent rolls 19. - The cutting
machine 15 functions to cut thesheet 20 which is straightened while being continuously carried in thecurl straightening apparatus 13 into an appropriate length. - The
controller 16 functions to control each of thesheet feeder 11, thesheet splicing apparatus 12, thecurl straightening apparatus 13, thefeed roll 14 and the cuttingmachine 15. - The
controller 16 is able to count the rotational speed N1 of thefirst parent roll 19A using a parentroll rotation detector 16A provided on the turningarm 18 in order to observe any change of the diameter D of thefirst parent roll 19A, as well as counting the rotational speed N2 of anintermediate roll 16B (having a known diameter E) using arotation detector 16C provided for theintermediate roll 16B. Thecontroller 16 is also able to always perform a calculation of D = E(N2/N1) in CPU using the relationship: sheet speed V = πDN1 = πEN2, to obtain the diameter D of thefirst parent roll 19A. - When the diameter D of the
first parent roll 19A is reduced to a diameter F which is preparatory to exchange, thecontroller 16 causes the turningarm 18 of thesheet feeder 11 to be turned so as to place thefirst parent roll 19A at the position shown in Fig. 1 at which the work of splicing is effected, and then drives thesheet splicing apparatus 12 which thus performs the splicing of the sheets respectively supplied from thefirst parent roll 19A and thesecond parent roll 19B in the manner described above. - A description will now be given of a typical configuration of the
curl straightening apparatus 13. - The
curl straightening apparatus 13 comprises adecurler bar 31, two main backup rolls 32 which are provided on both sides of thedecurler bar 31, two secondary backup rolls 33 which are provided on both outer sides of each of the main backup rolls 32, a wrapangle adjusting device 34 for driving thedecurler bar 31, and anapparatus 35 for changing suddenly the wrap angle which serves to drive the main backup rolls 32. - In other words, the
curl straightening apparatus 13 serves to straighten curls produced in thesheet 20 by applying thedecurler bar 31 to thesheet 20 wound out from each of the parent rolls 19 between the two main backup rolls 32 so as to provide a wrap angle ϑ for thesheet 20. - ⓐ The wrap
angle adjusting device 34 drives thedecurler bar 31 using, for example, a screw-type feeder 38 which is operated a drivingportion 37 controlled by thecontroller 16. Thedecurler bar 31 is longitudinally displaced along the perpendicular bisector of the line connecting the right and left main backup rolls 32. - Namely, the wrap
angle adjusting device 34 controlled by thecontroller 16 causes ① thedecurler bar 31 to be displaced from the position (position shown by the two-dot chain lines in Fig. 2) corresponding to a large parent roll in correspondence with the change in diameter of each of the parent rolls 19 to the position (position shown by the solid lines in Fig. 2) corresponding to a small parent roll in the state wherein the main backup rolls 32 are set at the standard positions (positions shown by the solid lines in Fig. 2) at which the sheet is pushed inwardly. As a result, the wrap angle ϑ of thesheet 20 is adjusted between a small angle ϑ1 corresponding to the large parent roll and a large angle ϑ2 corresponding to the small parent roll (refer to Fig. 3). During this adjustment, thecontroller 16 performs the successive determination of the wrap angle ϑ (or the amount of displacement S of the decurler bar 31) which is optimum for straightening of curls using the logical equation described below in correspondence with the change in diameter of each of the parent rolls 19. Thecontroller 16 also controls the drivingportion 37 in such a manner that an optimum wrap angle ϑ (or an optimum diaplacement S of the decurler bar 31) calculated as described above is achieved in correspondence with the change of the diameter D. - The
controller 16 utilizes the logical equation (ϑ = A/Dq + B or S = Kϑ for calculating the optimum wrap angle ϑ (or the displacement S of the decurler bar 31) in correspondence with the change in diameter D of the winding roll, as described above. The data on the constants A, B and q are determined in advance for each kind of thesheet 20 and each component item of the straightening apparatus and stored in thedata storage memory 100. The data for the constants A, B, q which are appropriate to the relevant operation of straightening are then supplied from thedata storage memory 100 to thecontroller 16. The value of q is preferably 0.25 to 0.75, more particularly 0.5. - The wrap
angle adjusting device 34 which is controlled by thecontroller 16 operates to ② return thedecurler bar 31 to the position corresponding to the large parent roll from the small parent roll when thecontroller 16 controls thesheet splicing apparatus 12 in such a manner that the sheet from thefirst parent roll 19A is connected to the sheet from thesecond parent roll 19B, as described above. - ⓑ The
apparatus 35 for suddenly changing the wrap angle drives the main backup rolls 32 using, for example, acylinder 40 which is operated by the drivingportion 39 controlled by thecontroller 16. - In other words, the
apparatus 35 for suddenly changing the wrap angle controlled by thecontroller 16 causes the main backup rolls 32 to retract from the standard positions at which the sheet is pushed inwardly to the position at which the sheet is not pushed inwardly (or moderately pushing inwardly) so as to suddenly change the wrap angle ϑ of thesheet 20 substantially at the same timing as thecontroller 16 controls the wrapangle adjusting device 34 to start the return of thedecurler bar 31 from the position corresponding to the small parent roll to the position corresponding to the large parent roll. - ⓒ The secondary backup rolls 33 are stationarily provided on both outer sides of the
decurler bar 31 and the main backup rolls 32, as described above, and service to guide thesheet 20 in such a manner that the wrap angle ϑ of thesheet 20 is a value (ϑ1) suitable for the diameter of thefirst parent roll 19B having a large diameter, when theapparatus 35 for suddenly changing the wrap angle causes the main backup rolls 32 to retract from the positions at which the sheet is pushed inwardly. - A description will now be given of the function of the above-described embodiment.
- The
curl straightening apparatus 13 operates in the following manner: - (A) When the sheet is wound off from the identical parent roll 19, the wrap
angle adjusting device 34 functions to displace thedecurler bar 31 from the position corresponding to the large parent roll to the position corresponding to the small parent roll in correspondence with the change in diameter of the parent roll in the state wherein the main backup rolls 32 are set at the standard positions at which the sheet is pushed inwardly, so that, the wrap angle ϑ of thesheet 20 is set to an appropriate value for the diameter D of the parent roll used, resulting in appropriate straightening of curls (see Fig. 4(A)). - (B) The sheets from the first and second parent rolls 19A, 19B are spliced to each other by the
sheet splicing apparatus 12 in the following processes (1) to (4): - ① The wrap
angle adjusting device 34 starts the return of thedecurler bar 31 from the position corresponding to the small parent roll to the position corresponding to the large parent roll. - ② The
apparatus 35 for suddenly changing the wrap angle causes the main backup rolls 32 to retract from the standard positions at which the sheet is pushed inwardly to the position at which the sheet is not pushed in (or moderately pushed in) so as to suddenly change the wrap angle ϑ of thesheet 20 substantially at the same time as the above-described process ① of starting the return. During this operation, thesheet 20 is guided by the secondary backup rolls 33, and the wrap angle ϑ of thesheet 20 is set to a value appropriate to the diameter of the second parent roll having a large diameter in a moment. As a result, the curls in thesheet 20 wound off from thesecond parent roll 19B having a large diameter are appropriately straightened (refer to Fig. 4(B)). - Since it is sufficient that the
apparatus 35 for suddenly changing the wrap angle simply functions to selectively switch the two positions of the main backup rolls 32, i.e., the standard positions at which the sheet is pushed inwardly and the positions at which the main backup rolls are retracted, the operation of switching can be easily completed in a moment. - ③ The
decurler bar 31 is completely returned to the position corresponding to the large parent roll by the wrap angle adjusting device 34 (refer to Fig. 4(C)). - ④ The main backup rolls 32 are reset to the standard positions at which the sheet is pushed inwardly from the positions at which the main backup rolls are retracted by the
apparatus 35 for suddenly changing the wrap angle (refer to Fig. 4(D)). - (C) The wrap
angle adjusting device 34 functions to displace thedecurler bar 31 from the position corresponding to the large parent roll to the position corresponding to the small parent roll in correspondence with the reduction in diameter D of thesecond parent roll 19B in the same manner as that described in (A). The wrap angle of the sheet is therefore set to a value optimum for the parent roll used, resulting in appropriate straightening of curls (refer to Figs. 4(E) and 4(F)). - The above-described embodiment therefore enables the wrap angle of the
sheet 20 to be changed in a moment in accordance with the changes in the diameter of the parent roll used in the state wherein the line speed of the sheet cutting and treatingapparatus 10 is kept at a high value which is determined by, for example, the capacity of the cuttingmachine 15, when the first and second parent rolls are changed over as above described in (B). The curls in thesheet 20 can be appropriately and precisely straightened, while the productivity of the line being maintained. - In Fig. 4, (A) and (F) each represent the case where the diameter of the parent roll 19 used is minimum, the
decurler bar 31 is placed at the position corresponding to the small parent roll, and the wrap angle ϑ of thesheet 20 is the maximum value ϑ2. (C) represents the case where the diameter of the parent roll 19 used is maximum, thedecurler bar 31 is placed at the position corresponding to the large parent roll, and the wrap angle ϑ of thesheet 20 is the minimum value ϑ1. - In Fig. 4, although the wrap angle ϑ of the
sheet 20 slightly changes as the state of thesheet 20 changes from (B) to (D), such a change in the wrap angle ϑ is reduced to be negligible for practical use if the distance K between the main backup rolls 32 is sufficiently smaller than the distance L between the secondary backup rolls 33. - Since the above-described equations are used for calculating ϑ and S in the
controller 16, the above-described embodiment also has the following functions:. - ① Since the constants prepared for each type of sheet and each component item of the straightening apparatus are the three constants A, B, q (if the q value is fixed to 0.25 to 0.75, preferably 0.5, the two constants A, B), only a small number of data to be collected or stored is sufficient.
- ② The data for the above-described constants are previously determined for each type of sheet and each component item of the straightening apparatus and stored in the data storage memory, data appropriate to the relevant operation of straightening are transmitted from the data storage memory to the controller of the wrap angle adjusting device and used therein. Since the amount of data is small, as described above, only a small space with a memory capacity of either the data storage unit or the controller is needed. The time required for transmitting the data to the controller from the data storage memory can thus be reduced to a negligible value.
- ③ Since the speed of calculation using the logical equation s is, for example, several tens of milliseconds, and the control can be performed in a complete continuous manner in correspondence with the change in diameter of the winding roll used, an optimum wrap angle can be set for each diameter of each winding roll. It is therefore possible to precisely control the state of the sheet carried at a high speed and provide additional merits such as the stability of the operation at a high speed and a reduction in amount of paper dust, as well as an improvement in the appearance of sheets placed in layers.
- In an application of the present invention, the wrap angle adjusting device may adjust the wrap angle by controlling the displacement of the main backup rolls in accordance with the changes in the diameter of each winding roll in place of the control of the displacement of the decurler bar. In this case, the apparatus for suddenly changing the wrap angle switches in a moment the decurler bar between the standard position at which the sheet is pushed inwardly and the position at which the decurler bar is retracted.
- In the present invention, the wrap angle adjusting device may function to displace one of the main backup rolls and the decurler bar along a straight line relative to the other, as well as displacing it along a curve line by an operation of turning.
- As described above, the preferred embodiments of the present invention can realize the automatization of straightening of curls with a simple arrangement and in a rapid and highly precise manner.
Claims (3)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP63111655A JPH0688710B2 (en) | 1988-05-10 | 1988-05-10 | Sheet curl straightening device |
| JP111655/88 | 1988-05-10 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP0341970A2 true EP0341970A2 (en) | 1989-11-15 |
| EP0341970A3 EP0341970A3 (en) | 1991-02-06 |
Family
ID=14566830
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP19890304666 Withdrawn EP0341970A3 (en) | 1988-05-10 | 1989-05-09 | Sheet curls reformer |
Country Status (2)
| Country | Link |
|---|---|
| EP (1) | EP0341970A3 (en) |
| JP (1) | JPH0688710B2 (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102009022248A1 (en) | 2009-05-20 | 2010-12-09 | E.C.H. Will Gmbh | Entwölbungsvorrichtung for Entwölbung a web, especially in a plant of the paper processing industry |
| CN105731155A (en) * | 2016-04-15 | 2016-07-06 | 雅高机械(太仓)有限公司 | Paper reverse-curling device and paper cutting machine |
| EP3196155A4 (en) * | 2014-08-12 | 2018-03-28 | Star Micronics Co., Ltd. | Paper transport mechanism |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1511261C3 (en) * | 1966-03-24 | 1974-11-07 | Jagenberg-Werke Ag, 4000 Duesseldorf | Device for leveling running material webs made of paper, cardboard or the like |
| JPS5215462A (en) * | 1975-07-28 | 1977-02-05 | Kobe Steel Ltd | Method of controlling metal strip being coiled |
| CH623285A5 (en) * | 1978-06-21 | 1981-05-29 | Bobst Fils Sa J | Method for acting on the fibres of a material in the form of a moving web and device for implementing the method |
| US4322802A (en) * | 1980-04-10 | 1982-03-30 | Lewis Jr Clarence A | Control apparatus for adjusting the position of a workpiece |
| AT368044B (en) * | 1981-03-26 | 1982-08-25 | Voest Alpine Ag | METHOD AND DEVICE FOR WINDING DISHES-TED TAPES |
| JPS6048427A (en) * | 1983-08-24 | 1985-03-16 | Hitachi Ltd | Air conditioning device |
-
1988
- 1988-05-10 JP JP63111655A patent/JPH0688710B2/en not_active Expired - Fee Related
-
1989
- 1989-05-09 EP EP19890304666 patent/EP0341970A3/en not_active Withdrawn
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102009022248A1 (en) | 2009-05-20 | 2010-12-09 | E.C.H. Will Gmbh | Entwölbungsvorrichtung for Entwölbung a web, especially in a plant of the paper processing industry |
| DE102009022248B4 (en) | 2009-05-20 | 2019-04-25 | Bw Papersystems Hamburg Gmbh | Entwölbungsvorrichtung for Entwölbung a web, especially in a plant of the paper processing industry |
| EP3196155A4 (en) * | 2014-08-12 | 2018-03-28 | Star Micronics Co., Ltd. | Paper transport mechanism |
| US10457515B2 (en) | 2014-08-12 | 2019-10-29 | Star Micronics Co., Ltd. | Paper conveyance mechanism |
| CN105731155A (en) * | 2016-04-15 | 2016-07-06 | 雅高机械(太仓)有限公司 | Paper reverse-curling device and paper cutting machine |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH01285556A (en) | 1989-11-16 |
| EP0341970A3 (en) | 1991-02-06 |
| JPH0688710B2 (en) | 1994-11-09 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US4952281A (en) | Sheet curls reformer | |
| US5141484A (en) | Sheet curls reformer | |
| CA2073607C (en) | Method for producing rolls or logs of web material and machine for implementing said method | |
| US4191341A (en) | Winding apparatus and method | |
| EP0868998A2 (en) | High speed web machine | |
| EP0580523B1 (en) | Apparatus and methods for knurling edges of web and product produced thereby | |
| CA1228843A (en) | Method and apparatus for supplying sheet to winding unit | |
| PL170908B1 (en) | Method of and apparatus for compacting andwinding up a flexible web, in particular afibrous mat and a coil of compacted insulating mat | |
| EP0635445B1 (en) | Apparatus for winding | |
| EP1375401B1 (en) | Rewinding machine with auxiliary cylinders and respective winding method | |
| US4229865A (en) | Machine for laser scribing and winding metallized film capacitor blanks | |
| EP0326528B1 (en) | Apparatus for controlling the production of paper rolls | |
| KR0135611B1 (en) | Process for winding under compression | |
| EP0341970A2 (en) | Sheet curls reformer | |
| US6014882A (en) | Process and device for rolling out the ends of a coiled strip in a reversing rolling mill | |
| GB2129406A (en) | Splicing webs | |
| US3794256A (en) | Process of transferring a traveling web from a pull roll to an empty core | |
| EP0429135B1 (en) | Device for cutting pieces of sheet material continuously from a material web and feeding said pieces to a processing machine | |
| EP0211313B2 (en) | Method and device for winding a web | |
| US6189825B1 (en) | Method for controlling the winding density of film rolls | |
| EP0122134B1 (en) | Film winding apparatus | |
| US4597516A (en) | Web feeder apparatus | |
| CA2205795A1 (en) | Roll-forming apparatus for continuous or interleaved webs | |
| JP3442811B2 (en) | Press roll control method and device for winding machine | |
| JPH0147374B2 (en) |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
|
| 17P | Request for examination filed |
Effective date: 19890518 |
|
| AK | Designated contracting states |
Kind code of ref document: A2 Designated state(s): DE FR GB IT |
|
| PUAL | Search report despatched |
Free format text: ORIGINAL CODE: 0009013 |
|
| AK | Designated contracting states |
Kind code of ref document: A3 Designated state(s): DE FR GB IT |
|
| 17Q | First examination report despatched |
Effective date: 19921221 |
|
| STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE APPLICATION IS DEEMED TO BE WITHDRAWN |
|
| 18D | Application deemed to be withdrawn |
Effective date: 19940422 |