EP0300248B1 - Spray washer - Google Patents
Spray washer Download PDFInfo
- Publication number
- EP0300248B1 EP0300248B1 EP88110529A EP88110529A EP0300248B1 EP 0300248 B1 EP0300248 B1 EP 0300248B1 EP 88110529 A EP88110529 A EP 88110529A EP 88110529 A EP88110529 A EP 88110529A EP 0300248 B1 EP0300248 B1 EP 0300248B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- fluid
- cleaning
- air
- flow
- cabinet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/50—Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter
- B05B15/55—Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter using cleaning fluids
- B05B15/555—Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter using cleaning fluids discharged by cleaning nozzles
Definitions
- This invention relates to a method and apparatus for automatic cleaning of spray gun assemblies and their component parts.
- Paint workshops employ spray gun assemblies for painting of products, particularly in the automobile industry.
- Syphon spray guns are usually employed for small jobs requiring a small amount of paint
- pressure spray guns are usually employed for larger jobs.
- products can be painted rapidly.
- the gun aas- semblies must be thoroughly cleaned of the paint before use with a different colour paint.
- the cleaning operation represents downtime in the use of the gun assemblies, necessitating that the workshop have a large number of gun assemblies if the skilled paint sprayer is to be kept employed for paint spraying operations with different paint colours throughout the day.
- the cleaning operation is an unpleasant and hazardous task requiring use of noxious, volatile, paint solvents, which are generally flammable and nauseous.
- the cleaning operation will involve a period of immersing the gun assembly in an open vat of the cleaning fluid, allowing the assembly to soak in the fluid and using a metal brush or scraper to loosen paint debris, followed by rinsing with fresh cleaning fluid.
- cleaning operation will involve a period of immersing the gun assembly in an open vat of the cleaning fluid, allowing the assembly to soak in the fluid and using a metal brush or scraper to loosen paint debris, followed by rinsing with fresh cleaning fluid.
- a cleaning apparatus for automatic cleaning of paint spray gun assemblies comprises a cleaning cabinet provided with a bottom opening,
- a method of cleaning at least one paint spray gun assembly comprises:
- the paint contacting surfaces of the gun are, in particular, the walls of the paint passage interior of the gun, which walls are contacted by paint as it flows through the gun.
- other surfaces, including exterior surfaces, of the gun which may be exposed directly or indirectly to paint in use, are also contemplated.
- a cleaning apparatus 10 includes a cleaning cabinet 12, a cleaning fluid flow-line system 14, a bath 16 and a pneumatic circulating system 18.
- Cleaning cabinet 12 includes a support screen 20 at its lower end and a top opening 22.
- a lid 24 is hingedly mounted by hinges 26 along one side of top opening 22.
- Top opening 22 includes an inner shoulder 28 having a ledge 30 to support lid 24 when closed.
- the cleaning fluid flow-line system 14 includes a cleaning fluid pump 36 having a pump fluid outlet 37 communicating with a fluid delivery line 38.
- Fluid delivery line 38 is in fluid flow communication with a distribution tube 40 connected via a connection tube 44 with a distribution tube 42.
- Distribution tube 40 includes a horizontal pipe 46 spanning one side of the area below screen 20, and terminating at its opposed ends in a pair of vertical pipes 48 having closed upper ends 50.
- distribution tube 42 includes a horizontal pipe 52, spanning the other side of the area below screen 20, and having vertical pipes 54 at its opposed ends, the latter terminating in closed ends 56.
- Horizontal pipes 46 and 52 have short intermediate pipe portions 47 and 53, respectively, which are generally parallel; connection tube 44 extends between opposed intermediate pipe portions 47 and 53.
- Outer pipe portions 49 and 51 of horizontal pipe 46 extend from opposed ends of intermediate pipe portion 47 to the vertical pipes 48; similarly outer pipe portions 55 and 57 of horizontal pipe 52 extend from opposed ends of intermediate pipe portion 53 to the vertical pipes 54.
- An ejection tube 58 and a wide angle nozzle 59 are formed in horizontal pipe portion 46 in the respective outer pipe portions 49 and 51; and an ejection tube 60 and a wide angle nozzle 61 are formed in horizontal pipe portion 52, in the respective outer pipe portions 55 and 57.
- the wide angle nozzles 59 and 61 project through screen 20.
- Wide angle nozzles 62 are formed in vertical pipes 48 and wide angle nozzles 64 are formed in vertical pipes 54.
- a pair of ejection orifices 70 is formed in outer pipe portion 49 on either side of ejection tube 58; and ejection orifices 72 are formed in outer pipe portion 55, one on either side of ejection tube 60.
- An adapter 73 is provided for fitting on ejection tube 58 or 60.
- the tapered upper end portions of adapter 73 and ejection tubes 58 and 60 are roughened, such as by knurling, grooving or providing same with opposed flats 180 apart to cause some leakage in use as described further below.
- a strainer cartridge 66 is connected via a return line 68 to a pump fluid inlet 69 in fluid pump 36.
- pneumatic circulating system 18 includes an air inlet line 74 an air accumulator 76, a pneumatic timer valve 78 and an air delivery line 80 communicating with fluid pump 36 via an air inlet port 82.
- Air inlet line 74 communicates via a valve 84 with an accumulator inlet line 86 which communicates with air accumulator 76.
- a branch line 88 in accumulator inlet line 86 communicates with an air pressure gauge 90.
- An accumulator outlet line 92 communicates air accumulator 76 with an inlet end 93 of pneumatic timer valve 78.
- Pneumatic timer valve 78 includes a timer adjuster 94 including an air escape port 95 having an adjustable closure 99 which specifically may comprise a screw closure received in port 95.
- Branch line 96 from air inlet line 74 communicates with outlet end 97 of pneumatic timer valve 78.
- a lid safety valve 100 is disposed in air delivery line 80 between pneumatic timer valve 78 and air inlet port 82.
- a branch line 102 extends between branch line 96 and air delivery line 80.
- Air control valve 104 is disposed in branch line 102.
- a timer button 106 is operably associated with valve 84.
- a restrictor 110 in air delivery line 80 limits air flow therein to control the speed of pump 36.
- Bath 16 includes a chamber 112 having a vertical front wall 114, a pair of inclined side walls 116 and an inclined rear wall 118. Side walls 116 have support flanges 117.
- the chamber 112 has the form of an inverted, truncated pyramid, as- kewed so as to have a straight, vertical front wall 114.
- a drain valve 120 is disposed at the juncture of the lower ends of the walls 114, 116 and 118, and thus at the front side of chamber 112.
- a skirt 122 surrounds the chamber 112 and stands on legs 124, part of the skirt 122 actually forming front wall 114 of chamber 112.
- An activator plate 126 is supported on lid 24 and a switch plate 128 is operably associated with lid safety valve 100.
- a vertically movable switch rod 130 is attached to switch plate 128 and guided by guides 132.
- Switch plate 128 engages a spring loaded plunger 134 in safety valve 100.
- Valve 100 is normally closed, so that downward movement of switch plate 100 caused by closure of lid 24 opens safety valve 100 and vice versa.
- an optional adapter 73 is mounted over ejection tube 60; adapter 73 defining a sleeve configured and dimensioned at an inner end to matingly receive outer end of ejection tube 60; the outer end of adapter 73 being configured and dimensioned to be matingly received within a paint passage inlet of pressure spray gun 138. Pressure spray gun 138 with its trigger closed is thus supported on adapter 73.
- a syphon type spray gun 140 is supported on ejection tube 58, the outer end of ejection tube 58 being configured and dimensioned to be matingly received within a paint passage inlet of gun 140. It will be understood that adapter 73 could be supported on either ejection tube 58 or 60, and it could be eliminated if not needed depending upon the particular configuration or type of spray gun 138 to be cleaned.
- a large canister 142 from pressure spray gun 138 is invertedly disposed over wide angle nozzle 59 and small canister 144 from syphon spray gun 140 is invertedly disposed over wide angle nozzle 61.
- the trigger 150 is maintained in the closed, working position by tightening the trigger chain 148 and securing it by means of a link of the chain 148, in a tightened configuration, to hook 152 supported in wedge 146.
- the wedge 146 can itself be used to hold the trigger 150 in closed configuration in many guns.
- the configuration of the body of the gun provides location in which the wedge 146 can be securely seated, with the wedge 146 holding or restraining the trigger 150 in the depressed or closed configuration.
- the chain 148 and hook 152 are useful for those spray guns, typically of European design, which do not have a body configuration facilitating direct use of wedge 146 to hold trigger 150 closed.
- lid 24 is opened and water is introduced through top opening 22 to chamber 112. Drain valve 120 should of course, be closed. The upper level of the water should be below strainer cartridge 66. Cleaning fluid is thereafter introduced through top opening 22 to form a layer of fluid above the water in chamber 112. The cartridge 66 should be contained within the layer of cleaning fluid. Suitably the upper surface of the cleaning fluid layer should just reach the base of the distribution tubes 40 and 42 but, in any event, should be below the outlets of wide angle nozzles 59 and 61, and preferably below support screen 20.
- adapter 73 for the pressure spray gun 138 is mounted on, for example, ejection tube 60 and the outlet end of adapter 73 is inserted into the paint inlet of gun 138.
- the outer end of ejection tube 58 is inserted in the paint inlet line of gun 140.
- Canister 142 of pressure spray gun 138 is inverted and placed over, for example, wide angle nozzle 59 and canister 144 of spray gun 140 is inverted and placed over wide angle nozzle 61.
- the triggers for example, the trigger 150 of syphon spray gun 140, are directly locked in the closed, working position with wedge 146, or as illustrated in Fig. 4, so that the paint flow passages of guns 138 and 140 are completely open for flow of cleaning fluid.
- the lid 24 is closed and its engagement with ledge 30 prevents splashing of cleaning fluid during operation of apparatus 10.
- knob 106 is activated to open valve 84 and air is delivered through air inlet line 74 via normally closed valve 84 to the air accumulator 76, suitably at a pressure of 2.8 x 10 5 N/m 2 to 8.4 x 10 5 N/m 2 (40-120 psi), and then to normally closed pneumatic timer valve 78.
- Accumulator 76 is pressurized almost instantaneously whereupon knob 106 is released to close valve 84.
- pneumatic timer valve 78 opens, and air pressure then passes directly from air inlet line 74 through branch line 96 to pneumatic timer valve 78 and then to air delivery line 80 to air inlet port 82 of pump 36.
- the air pressure in pump 36 activates a piston which forces cleaning fluid in the flow-line system 14, as jets under pressure from the ejector tubes 58 and 60 through the paint flow passages of the guns 138 and 140.
- the cleaning fluid is ejected through wide angle nozzles 59 and 61 as jets impinging on the interior surfaces of canisters 142 and 144, respectively, and through wide angle nozzles 62 and 64 to impinge on the exterior surface of guns 138 and 140 and canisters 142 and 144.
- the roughened tapered upper end portions of adapter 73 and ejection tubes 58 and 60 are roughened to cause some leakage. This ensures that the part of the paint inlet lines of spray guns 138 and 140 containing these tapered upper end portions is also cleaned.
- the ejector orifices 70 or 72 direct cleaning fluid under pressure into any cup portion of a spray gun which skirts the paint passage inlet.
- the pressurized air in air accumulator 76 bleeds from pneumatic timer valve 78 through escape port 95 at a rate determined by closure 99 of timer adjuster 94, and when the pressure drops below a predetermined value pneumatic timer valve 78 closes thereby discontinuing the feed of air under pressure to pump 36.
- time adjuster 94 is adjusted such that pneumatic timer valve 78 will be open for a period of not more than 60 seconds, typically 30 to 60 seconds and especially about 45 seconds, whereby pump 36 actively circulates cleaning fluid under pressure through flow line system 14 for this relatively short period of time.
- the jets impinging on paint coated walls displace the paint which is entrained in the fluid and carried away by the fast moving fluid, descending into bath 16.
- Apparatus 10 can then be used, to clean other guns and components thereof as required.
- the cleaning fluid is cycled through bath 16 and flow-line system 14.
- the fluid ejected through ejector tubes 58 and 60 and wide angle nozzles 59, 61, 62 and 64 falls or flows downwardly into bath 16 from where fluid enters return line 68 through strainer cartridge 66 and thence to pump 36.
- Paint debris is filtered from the fluid by strainer cartridge 66 and generally forms an intermediate paint debris layer in bath 16, floating on the upper surface of the lower water layer.
- drain valve 120 is opened and the water flows out, drawing with it the paint debris layer. Fresh water is then introduced through opening 22 and, if necessary, fresh cleaning fluid in order to restore the levels.
- the debris of certain types of paint for example, water-based paints and some metal containing paints does migrate into the water layer, in which it disperses.
- the water layer can be replaced by other liquid layers, for example aqueous and other solvents which are immisable with the cleaning fluid, and of greater density such that the cleaning fluid floats thereon as an upper layer.
- the inclined walls 116 and 118 of chamber 112 facilitate descension of paint debris into the lower region of bath 16 during draining.
- the vertical front wall 114 enables location of drain valve 120 at a forward, front side of apparatus 10, so that it is readily accessible, without the hazard of crawling or extending the arm beneath bath 16.
- lid 24 In operation lid 24 is closed and activator plate 126 engages the upper end of switch rod 130 forcing it vertically downwardly within guides 132, whereby switch plate 128 depresses spring-loaded plunger 134 to open lid safety switch 100.
- activator plate 126 When lid 24 is opened, activator plate 126 is disengaged from the upper end of rod 130 and spring-loaded plunger 134 is free to rise urging switch plate 128 and rod 130 vertically upwardly, the rising of plunger 134 closes safety valve 100 so that, if in a cleaning cycle, delivery of air under pressure to pump 36 ceases, the cleaning cycle is interrupted. In this way the hazard of splashing of cleaning fluid from top opening is avoided or minimized.
- Restriction 110 in air delivery line 80 is, for example, a small orifice of about .13 cm (0.05 inches)diameter, and limits the air flow to pump 36; this prevents the pump 36 running too fast, while still permitting development of the elevated pressure required to operate pump 36.
- Chamber 112 is suitably of metal, for example, aluminium or stainless steel.
- the materials of the component parts of apparatus 10 should, of course, be selected having regard to the noxious fluids which they are to contact.
- Pump 36 will suitably operate at a pumping rate of about g to 36 litres/min. (2 to 8 gal./min.). Generally a pneumatic pump 36 is preferred, and, in particular electric pumps are to be avoided in view of the use of the noxious, volatile and flammable fluids.
- the distribution tubes 40 and 42 suitably comprise a discrete unit with connection tube 44, of zinc plated steel or aluminium. As shown in Fig. 1, this discrete unit will sit or stand on support flanges 117 and there is no need for bolts or other connection members which may result in leaks.
- the wide angle nozzles 59, 61, 62 and 64 suitably provide a full core jet encompassing a spray angle of 72-800.
- the nozzles are suitably of brass, aluminum, polypropylene or other inert material.
- the wedge 146 is suitably of high density polyethylene or of metal.
- the cleaning fluid may suitably be lacquer thinner, paint thinner or other cleaning fluid, for paint and the like, such as methanol, naphthalene or mineral spirits.
- bath 16 has a capacity of 22.7 litres to 45.46 litres (5 to 10 gallons).
- FIG. 5 With further reference to Figs. 5 and 6, there is shown a variation of apparatus 10 of Fig. 1, particularly as to bath 16.
- the apparatus 110 of Figs. 5 and 6 has a cabinet 160, a disposable container or drum 162 and a flow pipe assembly 164.
- the fluid flow-line system and pneumatic circulation system (not shown) are in general and same as described for Fig. 1.
- Cabinet 160 has a shallow dished floor 166 having the shape of an inverted wide angle cone; floor 166 has a flow opening 168 at its central, lowermost part.
- Drum 162 has an upper neck 170 defining a passage 172 having an outer threaded portion 174.
- Flow pipe assembly 164 has a short central pipe 176 and an outer pipe assembly 178 is slidably disposed concentrically about central pipe 176.
- Annular fluid resistant seal 180 is disposed between an upper end of outer pipe assembly 178 and central pipe 176.
- Outer pipe assembly 178 has an outer pipe 163 and an inner pipe 165, an annular passage 167 extends between outer pipe 163 and inner pipe 165.
- Outlet port 182 is formed in outer pipe assembly 178 adjacent its upper end; outlet port 182 is in fluid flow communication with annular passage 167.
- central pipe 176 is in flow communication with flow opening 168, and its lower end extends a short distance into inner pipe 165 of outer pipe assembly, terminating above drum 162.
- the outer pipe 163 extends only a short distance into drum 162, whereas the inner pipe 165 extends deep into the interior of drum 162.
- Return line 68 is connected by fitting 184 to outlet port 182 and delivery line 38 communicates with distribution tubes 40 and 42 (not shown) as in Fig. 1.
- a closure cap 186 having a central opening 188 threadably engages threaded portion 174 of neck 170, with outer pipe assembly 178 slidably received in central opening 188; annular fluid resistant seal 189 is formed between neck 170 and outer pipe 163.
- the cleaning fluid is housed in drum 162 and, in operation, inner pipe 165 suitably extends into the cleaning fluid.
- outer pipe 163 extends below the level of fluid in drum 162.
- outer pipe assembly 178 is inserted through central opening 188 into drum 162; engagement of outlet port 182 with cap 186 prevents outer pipe assembly 178 from falling completely into the drum 162.
- the drum 162 with outer pipe assembly 178 is positioned below central pipe 176 and aligned therewith so that outer pipe assembly 178 can be slidably withdrawn from central opening 188 and slidably telescoped about central pipe 176 so that the lower end of central pipe 176 is contained within inner pipe 165.
- Outer pipe assembly 178 is then locked or fixed in position by any suitable means.
- the cleaning cycle is initiated and proceeds as for apparatus 10 of Fig. 1; cleaning fluid flows upwardly through annular passage 167 around inner pipe 165 and thence through outlet port 182 into return line 66 into pump 36 and then through delivery line 38.
- the ejected fluid falls or flows downwardly of floor 166 to flow opening 168 into central pipe 176 and thence into inner pipe 165 and into interior of drum 162.
- used fluid is returned to an interior region of drum 162 and fluid for washing is drawn from an upper region.
- the paint debris tends to settle so that fluid in the upper region of the drum, from which fluid is drawn for cleaning, remains relatively paint-free.
- drum 162 containing the used fluid can be dispoed of.
- the flow pipe assembly is vertically movable into cabinet 166 in order to raise the assembly 164 clear of drum 162 for installation and removal of drum 162.
- flow pipe assembly 164 might conveniently have a handle at its upper end, within cabinet 166, whereby it might be lifted.
- Paint spray gun assemblies are used for applying other sprayable compositions, for example, glue, adhesive, and specialty coatings such as lubricants and mold release coatings. It will be understood that the invention is equally applicable to cleaning of guns used for such other sprayable compositions and for the purposes of this disclosure the term "paint" is intended to include all of these compositions.
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- Nozzles (AREA)
- Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
Description
- This invention relates to a method and apparatus for automatic cleaning of spray gun assemblies and their component parts.
- Paint workshops employ spray gun assemblies for painting of products, particularly in the automobile industry. Syphon spray guns are usually employed for small jobs requiring a small amount of paint, whereas pressure spray guns are usually employed for larger jobs. By means of such spray guns, products can be painted rapidly. After a particular job using a particular paint, the gun aas- semblies must be thoroughly cleaned of the paint before use with a different colour paint. The cleaning operation represents downtime in the use of the gun assemblies, necessitating that the workshop have a large number of gun assemblies if the skilled paint sprayer is to be kept employed for paint spraying operations with different paint colours throughout the day.
- In addition, the cleaning operation is an unpleasant and hazardous task requiring use of noxious, volatile, paint solvents, which are generally flammable and nauseous. Typically, the cleaning operation will involve a period of immersing the gun assembly in an open vat of the cleaning fluid, allowing the assembly to soak in the fluid and using a metal brush or scraper to loosen paint debris, followed by rinsing with fresh cleaning fluid. cleaning operation will involve a period of immersing the gun assembly in an open vat of the cleaning fluid, allowing the assembly to soak in the fluid and using a metal brush or scraper to loosen paint debris, followed by rinsing with fresh cleaning fluid.
- It is an object of this invention to provide an apparatus and method for automatic cleaning of paint spray gun assemblies.
- It is a further object of this invention to provide such an apparatus and method capable of cleaning a plurality of such gun assemblies.
- It is a still further object of this invention to provide such an apparatus and method which is capable of cleaning one or more gun assemblies in a very short time.
- It is yet another object of this invention to provide such an apparatus and method which avoids or minimizes the hazards associated with exposure to noxious paint cleaning fluids.
- Other objects and advantages will be evident from the following description.
- In accordance with one aspect of the invention a cleaning apparatus for automatic cleaning of paint spray gun assemblies comprises a cleaning cabinet provided with a bottom opening,
- means defining a chamber located below said bottom opening for collecting fluid from said cleaning cabinet,
- a fluid flow line system including a fluid flow distribution system having a plurality of cleaning fluid outlets for ejection of cleaning fluid within said cabinet,
- a fluid pump having a fluid inlet and a fluid outlet, a fluid delivery line for the flow of cleaning fluid from said fluid outlet to said fluid flow line system, and a fluid return line for flow of cleaning fluid from said chamber to said fluid inlet,
characterized in that - a sub-plurality of said outlets define means for supporting a spray gun in said cabinet (12) with a paint passage interior of the gun in direct fluid flow communication with a said outlet,
- said fluid pump is pneumatically actuated,
- an air-flow system is provided having an air delivery line, said fluid pump having an air inlet in air flow communication with said air delivery line,
- said air-flow system and said fluid flow-line system having separate independent flow lines,
- time control means in said air-flow system adapted to interrupt the action of the pump within a predetermined time, and
- a member adapted to hold a trigger of a spray gun in a closed, working position.
- The use of the high pressure ejection, in accordance with the invention, whereby jets of cleaning fluid impinge on paint soiled surfaces, results in rapid removal of the paint in a surprisingly short time. Although the cleaning cycle could be continued beyond 60 seconds, this is unnecessary and wasteful since no further advantage is obtained. Indeed in so far as extending the cycle beyond 60 seconds results in recycling of fluid containing entrained paint debris into contact with the cleaned parts which could result in deposition of paint debris on the parts, such extension is disadvantageous.
- In still another aspect of the invention a method of cleaning at least one paint spray gun assembly comprises:
- mounting a gun in a cleaning cabinet,
- providing cleaning fluid under pressure to the gun through a fluid flow system by employing an air flow system,
- impinging paint contacting surfaces of the gun with said cleaning fluid within said cabinet,
characterized in that - said cleaning fluid is pumped through said fluid flow system by a fluid pump, which is actuated by air in the air-flow system, wherein the air-flow system is maintained separate from the fluid flow system, and wherein the pump is operated for a predetermined period of time.
- The paint contacting surfaces of the gun are, in particular, the walls of the paint passage interior of the gun, which walls are contacted by paint as it flows through the gun. However, other surfaces, including exterior surfaces, of the gun which may be exposed directly or indirectly to paint in use, are also contemplated.
- The invention is illustrated in particular and preferred embodiments by reference to the accompanying drawings in which:
- FIG. 1 is a perspective view of the cleaning apparatus in accordance with the invention, part cut away to show the interior;
- FIG. 2 is a front elevation of the apparatus of Fig. 1 as a partial cross section to show the interior;
- FIG. 3 is a schematic representation of the cleaning fluid flow-line system and pneumatic circulating system of the apparatus of Fig. 1;
- FIG. 4 shows a detail illustrating a device for holding the trigger of a spray gun closed, in the apparatus of Fig. 1;
- FIG. 5 is a schematic representation of part of a cleaning apparatus in a different embodiment of the invention, and
- FIG. 6 shows a detail of the apparatus of Fig. 5.
- With particular reference to Fig. 1, a
cleaning apparatus 10 includes acleaning cabinet 12, a cleaning fluid flow-line system 14, abath 16 and a pneumatic circulatingsystem 18. -
Cleaning cabinet 12 includes asupport screen 20 at its lower end and a top opening 22. Alid 24 is hingedly mounted byhinges 26 along one side of top opening 22.Top opening 22 includes aninner shoulder 28 having aledge 30 to supportlid 24 when closed. - The cleaning fluid flow-
line system 14 includes acleaning fluid pump 36 having apump fluid outlet 37 communicating with afluid delivery line 38. -
Fluid delivery line 38 is in fluid flow communication with adistribution tube 40 connected via aconnection tube 44 with adistribution tube 42. -
Distribution tube 40 includes ahorizontal pipe 46 spanning one side of the area belowscreen 20, and terminating at its opposed ends in a pair ofvertical pipes 48 having closedupper ends 50. - Similarly
distribution tube 42 includes ahorizontal pipe 52, spanning the other side of the area belowscreen 20, and havingvertical pipes 54 at its opposed ends, the latter terminating in closedends 56. -
Horizontal pipes intermediate pipe portions connection tube 44 extends between opposedintermediate pipe portions -
Outer pipe portions horizontal pipe 46 extend from opposed ends ofintermediate pipe portion 47 to thevertical pipes 48; similarlyouter pipe portions horizontal pipe 52 extend from opposed ends ofintermediate pipe portion 53 to thevertical pipes 54. - An
ejection tube 58 and awide angle nozzle 59 are formed inhorizontal pipe portion 46 in the respectiveouter pipe portions ejection tube 60 and awide angle nozzle 61 are formed inhorizontal pipe portion 52, in the respectiveouter pipe portions wide angle nozzles screen 20.Wide angle nozzles 62 are formed invertical pipes 48 andwide angle nozzles 64 are formed invertical pipes 54. - A pair of ejection orifices 70 is formed in
outer pipe portion 49 on either side ofejection tube 58; andejection orifices 72 are formed inouter pipe portion 55, one on either side ofejection tube 60. - An
adapter 73 is provided for fitting onejection tube adapter 73 andejection tubes opposed flats 180 apart to cause some leakage in use as described further below. - A
strainer cartridge 66 is connected via areturn line 68 to apump fluid inlet 69 influid pump 36. - Referring in particular to Figure 3, pneumatic circulating
system 18 includes anair inlet line 74 anair accumulator 76, apneumatic timer valve 78 and anair delivery line 80 communicating withfluid pump 36 via anair inlet port 82. -
Air inlet line 74 communicates via avalve 84 with anaccumulator inlet line 86 which communicates withair accumulator 76. - A
branch line 88 inaccumulator inlet line 86 communicates with anair pressure gauge 90. - An
accumulator outlet line 92 communicatesair accumulator 76 with aninlet end 93 ofpneumatic timer valve 78.Pneumatic timer valve 78 includes atimer adjuster 94 including anair escape port 95 having anadjustable closure 99 which specifically may comprise a screw closure received inport 95. -
Branch line 96 fromair inlet line 74 communicates with outlet end 97 ofpneumatic timer valve 78. - A
lid safety valve 100, the operation of which is described later, is disposed inair delivery line 80 betweenpneumatic timer valve 78 andair inlet port 82. - A
branch line 102 extends betweenbranch line 96 andair delivery line 80.Air control valve 104 is disposed inbranch line 102. - A
timer button 106 is operably associated withvalve 84. - A restrictor 110 in
air delivery line 80 limits air flow therein to control the speed ofpump 36. -
Bath 16 includes achamber 112 having a verticalfront wall 114, a pair ofinclined side walls 116 and an inclinedrear wall 118.Side walls 116 havesupport flanges 117. Thechamber 112 has the form of an inverted, truncated pyramid, as- kewed so as to have a straight, verticalfront wall 114. Adrain valve 120 is disposed at the juncture of the lower ends of thewalls chamber 112. Askirt 122 surrounds thechamber 112 and stands onlegs 124, part of theskirt 122 actually formingfront wall 114 ofchamber 112. - An
activator plate 126 is supported onlid 24 and aswitch plate 128 is operably associated withlid safety valve 100. A verticallymovable switch rod 130 is attached to switchplate 128 and guided byguides 132.Switch plate 128 engages a spring loadedplunger 134 insafety valve 100.Valve 100 is normally closed, so that downward movement ofswitch plate 100 caused by closure oflid 24 openssafety valve 100 and vice versa. - With particular reference to Fig. 2, an
optional adapter 73 is mounted overejection tube 60;adapter 73 defining a sleeve configured and dimensioned at an inner end to matingly receive outer end ofejection tube 60; the outer end ofadapter 73 being configured and dimensioned to be matingly received within a paint passage inlet ofpressure spray gun 138.Pressure spray gun 138 with its trigger closed is thus supported onadapter 73. A syphon type spray gun 140 is supported onejection tube 58, the outer end ofejection tube 58 being configured and dimensioned to be matingly received within a paint passage inlet of gun 140. It will be understood thatadapter 73 could be supported on eitherejection tube spray gun 138 to be cleaned. - A
large canister 142 frompressure spray gun 138 is invertedly disposed overwide angle nozzle 59 and small canister 144 from syphon spray gun 140 is invertedly disposed overwide angle nozzle 61. - With particular reference to Fig. 4, there is shown a portion of a
typical spray gun 138, or 140 having atrigger 150 shown in solid lines in the open position and in phantom lines in the closed, working postion. In the cleaning operation ofapparatus 10, thetrigger 150 is maintained in the closed, working position by tightening thetrigger chain 148 and securing it by means of a link of thechain 148, in a tightened configuration, to hook 152 supported inwedge 146. In this way the paint flow-line through thespray gun 138, 140 is maintained fully open for passage of the cleaning fluid during the cleaning operation. Thewedge 146 can itself be used to hold thetrigger 150 in closed configuration in many guns. - In most paint spray guns of North American design the configuration of the body of the gun provides location in which the
wedge 146 can be securely seated, with thewedge 146 holding or restraining thetrigger 150 in the depressed or closed configuration. Thechain 148 and hook 152 are useful for those spray guns, typically of European design, which do not have a body configuration facilitating direct use ofwedge 146 to holdtrigger 150 closed. - In
operation lid 24 is opened and water is introduced throughtop opening 22 tochamber 112.Drain valve 120 should of course, be closed. The upper level of the water should be belowstrainer cartridge 66. Cleaning fluid is thereafter introduced throughtop opening 22 to form a layer of fluid above the water inchamber 112. Thecartridge 66 should be contained within the layer of cleaning fluid. Suitably the upper surface of the cleaning fluid layer should just reach the base of thedistribution tubes wide angle nozzles support screen 20. - For the case in which a
pressure spray gun 138 and a syphon spray gun 140 are to be cleaned,adapter 73 for thepressure spray gun 138 is mounted on, for example,ejection tube 60 and the outlet end ofadapter 73 is inserted into the paint inlet ofgun 138. The outer end ofejection tube 58 is inserted in the paint inlet line of gun 140.Canister 142 ofpressure spray gun 138 is inverted and placed over, for example,wide angle nozzle 59 and canister 144 of spray gun 140 is inverted and placed overwide angle nozzle 61. - The triggers, for example, the
trigger 150 of syphon spray gun 140, are directly locked in the closed, working position withwedge 146, or as illustrated in Fig. 4, so that the paint flow passages ofguns 138 and 140 are completely open for flow of cleaning fluid. - The
lid 24 is closed and its engagement withledge 30 prevents splashing of cleaning fluid during operation ofapparatus 10. - In
operation knob 106 is activated to openvalve 84 and air is delivered throughair inlet line 74 via normally closedvalve 84 to theair accumulator 76, suitably at a pressure of 2.8 x 105 N/m2 to 8.4 x 105 N/m2 (40-120 psi), and then to normally closedpneumatic timer valve 78.Accumulator 76 is pressurized almost instantaneously whereuponknob 106 is released to closevalve 84. When a sufficient predetermined pressure is generated inair accumulator 76,pneumatic timer valve 78 opens, and air pressure then passes directly fromair inlet line 74 throughbranch line 96 topneumatic timer valve 78 and then toair delivery line 80 toair inlet port 82 ofpump 36. The air pressure inpump 36 activates a piston which forces cleaning fluid in the flow-line system 14, as jets under pressure from theejector tubes guns 138 and 140. At the same time the cleaning fluid is ejected throughwide angle nozzles canisters 142 and 144, respectively, and throughwide angle nozzles guns 138 and 140 andcanisters 142 and 144. As mentioned above, the roughened tapered upper end portions ofadapter 73 andejection tubes spray guns 138 and 140 containing these tapered upper end portions is also cleaned. - The ejector orifices 70 or 72, typically .16cm (0.0625 inches) in diameter, direct cleaning fluid under pressure into any cup portion of a spray gun which skirts the paint passage inlet. The pressurized air in
air accumulator 76 bleeds frompneumatic timer valve 78 throughescape port 95 at a rate determined byclosure 99 oftimer adjuster 94, and when the pressure drops below a predetermined valuepneumatic timer valve 78 closes thereby discontinuing the feed of air under pressure to pump 36. - In practice,
time adjuster 94 is adjusted such thatpneumatic timer valve 78 will be open for a period of not more than 60 seconds, typically 30 to 60 seconds and especially about 45 seconds, wherebypump 36 actively circulates cleaning fluid under pressure throughflow line system 14 for this relatively short period of time. - The jets impinging on paint coated walls displace the paint which is entrained in the fluid and carried away by the fast moving fluid, descending into
bath 16. - At completion of the short cleaning
operation spray guns 138 and 140 andcanisters 142 and 144 are removed.Support screen 20 acts as a safety net so that, for example,gun 138 cannot inadvertently fall intobath 16. -
Apparatus 10 can then be used, to clean other guns and components thereof as required. - In use the cleaning fluid is cycled through
bath 16 and flow-line system 14. The fluid ejected throughejector tubes wide angle nozzles bath 16 from where fluid entersreturn line 68 throughstrainer cartridge 66 and thence to pump 36. Paint debris is filtered from the fluid bystrainer cartridge 66 and generally forms an intermediate paint debris layer inbath 16, floating on the upper surface of the lower water layer. Periodically, after repeated uses of the cleaning cycle,drain valve 120 is opened and the water flows out, drawing with it the paint debris layer. Fresh water is then introduced throughopening 22 and, if necessary, fresh cleaning fluid in order to restore the levels. - The formation of the paint debris layer floating on the water avoids or minimizes coating or accumulation of paint debris on the walls of
chamber 112 which would present a removal problem after several cleaning operations. - The debris of certain types of paint, for example, water-based paints and some metal containing paints does migrate into the water layer, in which it disperses. The water layer can be replaced by other liquid layers, for example aqueous and other solvents which are immisable with the cleaning fluid, and of greater density such that the cleaning fluid floats thereon as an upper layer.
- It is also possible to omit the water or other lower layer and use solely cleaning fluid.
- The
inclined walls chamber 112 facilitate descension of paint debris into the lower region ofbath 16 during draining. The verticalfront wall 114 enables location ofdrain valve 120 at a forward, front side ofapparatus 10, so that it is readily accessible, without the hazard of crawling or extending the arm beneathbath 16. - In
operation lid 24 is closed andactivator plate 126 engages the upper end ofswitch rod 130 forcing it vertically downwardly withinguides 132, wherebyswitch plate 128 depresses spring-loadedplunger 134 to openlid safety switch 100. Whenlid 24 is opened,activator plate 126 is disengaged from the upper end ofrod 130 and spring-loadedplunger 134 is free to rise urgingswitch plate 128 androd 130 vertically upwardly, the rising ofplunger 134 closessafety valve 100 so that, if in a cleaning cycle, delivery of air under pressure to pump 36 ceases, the cleaning cycle is interrupted. In this way the hazard of splashing of cleaning fluid from top opening is avoided or minimized. -
Restriction 110 inair delivery line 80 is, for example, a small orifice of about .13 cm (0.05 inches)diameter, and limits the air flow to pump 36; this prevents thepump 36 running too fast, while still permitting development of the elevated pressure required to operatepump 36. -
Chamber 112 is suitably of metal, for example, aluminium or stainless steel. The materials of the component parts ofapparatus 10 should, of course, be selected having regard to the noxious fluids which they are to contact. -
Pump 36 will suitably operate at a pumping rate of about g to 36 litres/min. (2 to 8 gal./min.). Generally apneumatic pump 36 is preferred, and, in particular electric pumps are to be avoided in view of the use of the noxious, volatile and flammable fluids. - The
distribution tubes connection tube 44, of zinc plated steel or aluminium. As shown in Fig. 1, this discrete unit will sit or stand onsupport flanges 117 and there is no need for bolts or other connection members which may result in leaks. - The
wide angle nozzles - The
wedge 146 is suitably of high density polyethylene or of metal. - The cleaning fluid may suitably be lacquer thinner, paint thinner or other cleaning fluid, for paint and the like, such as methanol, naphthalene or mineral spirits.
- Optionally water may be omitted from
bath 16, and abath 16 of cleaning fluid employed. Suitablybath 16 has a capacity of 22.7 litres to 45.46 litres (5 to 10 gallons). - With further reference to Figs. 5 and 6, there is shown a variation of
apparatus 10 of Fig. 1, particularly as tobath 16. - The
apparatus 110 of Figs. 5 and 6 has acabinet 160, a disposable container or drum 162 and aflow pipe assembly 164. The fluid flow-line system and pneumatic circulation system (not shown) are in general and same as described for Fig. 1. -
Cabinet 160 has a shallow dishedfloor 166 having the shape of an inverted wide angle cone;floor 166 has a flow opening 168 at its central, lowermost part. -
Drum 162 has anupper neck 170 defining apassage 172 having an outer threadedportion 174. -
Flow pipe assembly 164 has a shortcentral pipe 176 and anouter pipe assembly 178 is slidably disposed concentrically aboutcentral pipe 176. Annular fluidresistant seal 180 is disposed between an upper end ofouter pipe assembly 178 andcentral pipe 176. -
Outer pipe assembly 178 has anouter pipe 163 and aninner pipe 165, anannular passage 167 extends betweenouter pipe 163 andinner pipe 165. -
Outlet port 182 is formed inouter pipe assembly 178 adjacent its upper end;outlet port 182 is in fluid flow communication withannular passage 167. - The upper end of
central pipe 176 is in flow communication with flow opening 168, and its lower end extends a short distance intoinner pipe 165 of outer pipe assembly, terminating abovedrum 162. Theouter pipe 163 extends only a short distance intodrum 162, whereas theinner pipe 165 extends deep into the interior ofdrum 162. -
Return line 68 is connected by fitting 184 tooutlet port 182 anddelivery line 38 communicates withdistribution tubes 40 and 42 (not shown) as in Fig. 1. - A
closure cap 186 having acentral opening 188 threadably engages threadedportion 174 ofneck 170, withouter pipe assembly 178 slidably received incentral opening 188; annular fluidresistant seal 189 is formed betweenneck 170 andouter pipe 163. - The cleaning fluid is housed in
drum 162 and, in operation,inner pipe 165 suitably extends into the cleaning fluid. - The lower end of
outer pipe 163 extends below the level of fluid indrum 162. - In operation,
outer pipe assembly 178 is inserted throughcentral opening 188 intodrum 162; engagement ofoutlet port 182 withcap 186 preventsouter pipe assembly 178 from falling completely into thedrum 162. Thedrum 162 withouter pipe assembly 178 is positioned belowcentral pipe 176 and aligned therewith so thatouter pipe assembly 178 can be slidably withdrawn fromcentral opening 188 and slidably telescoped aboutcentral pipe 176 so that the lower end ofcentral pipe 176 is contained withininner pipe 165.Outer pipe assembly 178 is then locked or fixed in position by any suitable means. - The cleaning cycle is initiated and proceeds as for
apparatus 10 of Fig. 1; cleaning fluid flows upwardly throughannular passage 167 aroundinner pipe 165 and thence throughoutlet port 182 intoreturn line 66 intopump 36 and then throughdelivery line 38. The ejected fluid falls or flows downwardly offloor 166 to flow opening 168 intocentral pipe 176 and thence intoinner pipe 165 and into interior ofdrum 162. Thus used fluid is returned to an interior region ofdrum 162 and fluid for washing is drawn from an upper region. The paint debris tends to settle so that fluid in the upper region of the drum, from which fluid is drawn for cleaning, remains relatively paint-free. - After repeated use of the cleaning fluid, drum 162 containing the used fluid can be dispoed of.
- In an alternative arrangement to that described by reference to Figs. 5 and 6, the flow pipe assembly is vertically movable into
cabinet 166 in order to raise theassembly 164 clear ofdrum 162 for installation and removal ofdrum 162. In such case, flowpipe assembly 164 might conveniently have a handle at its upper end, withincabinet 166, whereby it might be lifted. - Paint spray gun assemblies are used for applying other sprayable compositions, for example, glue, adhesive, and specialty coatings such as lubricants and mold release coatings. It will be understood that the invention is equally applicable to cleaning of guns used for such other sprayable compositions and for the purposes of this disclosure the term "paint" is intended to include all of these compositions.
Claims (9)
characterized in that
characterized in that
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CA542321 | 1987-07-16 | ||
CA000542321A CA1293909C (en) | 1987-07-16 | 1987-07-16 | Apparatus for automatic cleaning of paint spray gun assemblies and their component parts |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0300248A1 EP0300248A1 (en) | 1989-01-25 |
EP0300248B1 true EP0300248B1 (en) | 1992-10-21 |
EP0300248B2 EP0300248B2 (en) | 1996-06-12 |
Family
ID=4136095
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP88110529A Expired - Lifetime EP0300248B2 (en) | 1987-07-16 | 1988-07-01 | Spray washer |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP0300248B2 (en) |
CA (1) | CA1293909C (en) |
DE (1) | DE3875412T3 (en) |
Families Citing this family (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2301299B (en) * | 1995-04-18 | 1998-09-16 | Tetrosyl Ltd | Spray cleaning apparatus |
GB9606528D0 (en) * | 1996-03-28 | 1996-06-05 | Trisk Edwin Systems Ltd | Equipment for cleaning spray guns |
SE507611C2 (en) * | 1997-07-03 | 1998-06-29 | Drester Ab | Method and apparatus for washing spray guns |
CN2538433Y (en) * | 2002-02-21 | 2003-03-05 | 洽昌工业股份有限公司 | Automatic washing device for paint spray pistol |
WO2004110656A1 (en) * | 2003-06-13 | 2004-12-23 | Etienne Le Roux | Spray gun cleaner |
US7785420B2 (en) | 2006-08-01 | 2010-08-31 | Hedson Technologies Ab | Method for cleaning a spray gun |
JP2012061505A (en) * | 2010-09-16 | 2012-03-29 | Showa Kogyo:Kk | Cleaning device for releasing agent spray cassette, and method for cleaning releasing agent spray cassette using the same |
DE102010052698A1 (en) * | 2010-11-26 | 2012-05-31 | Dürr Systems GmbH | Cleaning device and cleaning brush for a nebulizer and corresponding cleaning method |
IT202100007592A1 (en) | 2021-03-29 | 2022-09-29 | Cefla Soc Cooperativa | SPRAY GUNS CLEANING STATION IN A PAINT BOOTH, AND METHOD OF USE |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2745418A (en) * | 1953-08-10 | 1956-05-15 | John A Balcom | Apparatus for cleaning paint spray guns and containers utilized in conjunction therewith |
US3422826A (en) * | 1967-01-03 | 1969-01-21 | Thomas B Ballard | Cleaning machine |
US4025363A (en) * | 1976-01-12 | 1977-05-24 | Benito De Santis | Spray equipment cleaner |
IT1147445B (en) * | 1981-05-12 | 1986-11-19 | Gianfilippo Abrescia | EQUIPMENT SUITABLE FOR CLEANING SPRAY GUNS IN PARTICULAR FOR PAINTING |
-
1987
- 1987-07-16 CA CA000542321A patent/CA1293909C/en not_active Expired - Lifetime
-
1988
- 1988-07-01 EP EP88110529A patent/EP0300248B2/en not_active Expired - Lifetime
- 1988-07-01 DE DE3875412T patent/DE3875412T3/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
DE3875412D1 (en) | 1992-11-26 |
DE3875412T2 (en) | 1993-04-15 |
DE3875412T3 (en) | 1997-07-24 |
EP0300248A1 (en) | 1989-01-25 |
EP0300248B2 (en) | 1996-06-12 |
CA1293909C (en) | 1992-01-07 |
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