EP0275774A2 - Process for preparing chromium-aluminium agglomerates for adding chromium to a melt of aluminium - Google Patents

Process for preparing chromium-aluminium agglomerates for adding chromium to a melt of aluminium Download PDF

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Publication number
EP0275774A2
EP0275774A2 EP87402937A EP87402937A EP0275774A2 EP 0275774 A2 EP0275774 A2 EP 0275774A2 EP 87402937 A EP87402937 A EP 87402937A EP 87402937 A EP87402937 A EP 87402937A EP 0275774 A2 EP0275774 A2 EP 0275774A2
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Prior art keywords
powder
aluminum
weight
chromium
alloy
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EP87402937A
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German (de)
French (fr)
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EP0275774B1 (en
EP0275774A3 (en
Inventor
Alain Defrance
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Delachaux SA
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Delachaux SA
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/02Making non-ferrous alloys by melting
    • C22C1/03Making non-ferrous alloys by melting using master alloys
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties

Definitions

  • the present invention relates to a process for producing chrome-aluminum balls for adding chromium to molten aluminum baths.
  • each ball is formed of two heterogeneous components, namely on the one hand aluminum grains and on the other hand grains of chromium possibly alloyed, which exhibit different behaviors; in fact, the generally smaller particle size of the aluminum powder entering for a large part in the composition of the balls makes that part of this powder separates from the rest of the balls to float on the surface of the aluminum bath, to which this powder mixes poorly; in addition, the aluminum grains and the possibly alloyed chromium grains melt at different temperatures, so that their dissolution in the aluminum bath takes place under poor conditions.
  • U.S. Patent No. 4,564,393 discloses another method is essentially distinguished from the method described by U.S. Patent No. 3,592,637 in that a flux is added to the mixture of aluminum powder and chromium powder, optionally alloyed , before compacting into balls; the balls made by this process exhibit heterogeneity similar to that of the balls manufactured according to the teachings of U.S. Patent No. 3,592,637, with the same effect, and furthermore have the disadvantage of being more expensive because of the addition of the flow.
  • the object of the present invention is to remedy these drawbacks, by proposing a process making it possible to economically produce balls having a precise chromium and aluminum content, with a homogeneity conducive to dissolution under the best conditions when incorporated into a molten aluminum bath.
  • the balls resulting from the compacting of the powder thus obtained have all or at least most of their aluminum content in the form of chromium-aluminum alloy grains, having a homogeneous content of these two components and consequently melting at temperatures identical, which we note that they are lower than those of aluminum or chromium considered separately, so that the dissolution of the balls takes place under particularly favorable conditions; the possible addition of finely divided aluminum only intervenes as an adjustment of the aluminum content, in proportions which can be reduced to less than 5% of the weight of crude powder and for example less than 2% or of the order of approximately 2% of the weight of raw powder, thanks to a careful production of the chromium-aluminum alloy, which makes the disadvantages inherent in the presence of aluminum in the form of metallic powder practically negligible, namely the heterogeneity of melting temperature and the risk of flotation of this powder.
  • a binder which is advantageously a carbonaceous binder such as bakelite, which binder is added in sufficiently small proportions so as not to have any influence on the behavior of the balls when 'they are immersed in a bath of molten aluminum; naturally, the compaction process is chosen by the skilled person according to the absence of binder or the presence of binder, as well as the nature of the binder.
  • the alloy thus produced is then finely ground into a crude powder having a particle size advantageously between approximately 0.250 mm and approximately 0.053 mm, and this crude powder or else the alloy itself is analyzed in order to determine the content of the crude powder and of the alloy by weight of chromium and by weight of aluminum.
  • the content of the raw powder or of the alloy by weight of aluminum is less than the 25% sought, an aluminum contribution is made in finely divided form to adjust to the required 25% the aluminum content, and to the required 75% the chromium content; experience shows that, by a good mastery of the aluminothermic technique used to make the alloy of chromium and aluminum, the contribution of aluminum in the form of finely divided aluminum powder can be reduced to 2% about or less than 2%, by weight, of the weight of chromium-aluminum alloy powder; the finely divided aluminum thus optionally added to the raw powder advantageously has a particle size less than 420 ⁇ m, with a proportion of aluminum powder with a particle size less than 53 ⁇ m not exceeding 15% of the total weight of aluminum thus optionally added .
  • This powder advantageously has a density of the order of 2.5 ⁇ 0.2.
  • bakelite is added to this powder, at a rate of approximately 2 ° / 00 by weight of bakelite relative to the weight of the powder containing 25% chromium and 75% aluminum, then the compacting under a pressure and a temperature easily determinable by a person skilled in the art, capable of imparting to the balls obtained by this compacting a density advantageously of the order of 5.6 ⁇ 0.2 and of causing the setting of the bakelite; the balls are then ready for use.
  • a binder is preferred insofar as it makes it possible to avoid dusting of the bou lets; experience has shown that the presence of a small quantity of aluminum in powder form, in the non-alloyed state, makes it possible to considerably reduce the quantity of binder required, and to make the presence of this binder without consequence on the aluminum bath; this quantity of aluminum in powder form, in the non-alloyed state, is for example of the order of 2%, by weight, of the weight of powder of chromium-aluminum alloy.
  • the implementation of the method according to the invention is not limited to the production of balls containing 75% chromium and 25% aluminum, and this method can be applied with the same advantages for chromium contents. ranging from 70 to 80%, with the% aluminum complement.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Manufacture Of Metal Powder And Suspensions Thereof (AREA)
  • Powder Metallurgy (AREA)
  • Manufacture And Refinement Of Metals (AREA)

Abstract

La présente invention concerne un procédé de réalisation de boulets chrome-aluminium pour l'ajout de chrome dans des bains d'aluminium en fusion. Pour obtenir des boulets contenant x% de chrome et y% d'aluminium, où x et y sont des teneurs en poids répondant aux relations suivantes : 70 <= x <= 80 20 <= y <= 30 x+y = 100 on réalise par fusion un alliage de chrome et d'aluminium contenant des teneurs en poids de chrome et d'aluminium approximant respectivement x par excès et y par défaut, puis on broie finement cet alliage en une poudre brute ; on analyse les teneurs en chrome et en aluminium de l'alliage ou de la poudre brute et, si besoin est, on apporte à la poudre brute un complément d'aluminium finement divisé pour obtenir une poudre contenant x% de chrome et y% d'aluminium, le complément d'aluminium finement divisé correspondant à moins de 10% du poids de la poudre brute ; on pratique ensuite un compactage. On obtient ainsi des boulets essentiellement formés de grains d'alliage présentant la même température de fusion et risquant peu de flotter à la surface du bain d'aluminium en fusion, ce qui favorise la dissolution des boulets dans ce dernier.The present invention relates to a process for producing chrome-aluminum balls for adding chromium to molten aluminum baths. To obtain balls containing x% of chromium and y% of aluminum, where x and y are contents by weight answering the following relations: 70 <= x <= 80 20 <= y <= 30 x + y = 100 on produced by fusion an alloy of chromium and aluminum containing contents by weight of chromium and aluminum approximating respectively x by excess and y by default, then this alloy is finely ground into a crude powder; the chromium and aluminum contents of the alloy or of the crude powder are analyzed and, if necessary, finely divided aluminum is added to the crude powder to obtain a powder containing x% chromium and y% d aluminum, the finely divided aluminum supplement corresponding to less than 10% of the weight of the raw powder; compaction is then carried out. Balls are thus obtained which are essentially formed of alloy grains having the same melting temperature and which are unlikely to float on the surface of the molten aluminum bath, which promotes the dissolution of the balls in the latter.

Description

La présente invention concerne un procédé de réalisation de boulets chrome-aluminium pour l'ajout de chrome dans des bains d'aluminium en fusion.The present invention relates to a process for producing chrome-aluminum balls for adding chromium to molten aluminum baths.

Plus précisément, elle concerne la réali­sation de tels boulets, contenant x% de chrome et y% d'alu­minium où x et y sont des teneurs en poids répondant aux relations suivantes :
70 ≦ x ≦ 80
20 ≦ y ≦ 30
x+y = 100,
par réalisation d'une poudre contenant x% de chrome et y% d'aluminium puis compactage de cette poudre en boulets.
More specifically, it relates to the production of such balls, containing x% chromium and y% aluminum where x and y are weight contents corresponding to the following relationships:
70 ≦ x ≦ 80
20 ≦ y ≦ 30
x + y = 100,
by making a powder containing x% chromium and y% aluminum and then compacting this powder into balls.

Selon un procédé connu, décrit par le brevet américain No 3 592 637, on réalise des boulets destines à l'ajout de chrome dans des bains d'aluminium en fusion par compactage d'une poudre que l'on obtient en mélangeant une quantité de l'ordre de 10% à 90% d'un matériau finement divisé formé de chrome ou d'un alliage de chrome, et envi­ron 10 à 90% d'aluminium finement divisé, dont la présence sous cette forme est présentée, dans ce brevet américain, comme indispensable pour assurer la dissolution ultérieure des boulets dans le bain d'aluminium en fusion.According to a known method, disclosed by U.S. Patent No. 3,592,637, is carried balls designed for the addition of chromium in the molten aluminum bath by compaction of a powder obtained by mixing an amount on the order of 10% to 90% of a finely divided material formed from chromium or a chromium alloy, and approximately 10 to 90% of finely divided aluminum, the presence of which in this form is presented, in this American patent, as essential to ensure the subsequent dissolution of the balls in the molten aluminum bath.

Or, il apparant que les boulets obtenus par ce procédé connu ne donnent pas entièrement satisfaction ; en effet, chaque boulet est formé de deux composants hété­rogènes, à savoir d'une part des grains d'aluminium et d'autre part des grains de chrome éventuellement allié, lesquels présentent des comportements différents ; en ef­fet, la granulométrie généralement plus faible de la pou­dre d'aluminium entrant pour une part importante dans la composition des boulets fait qu'une partie de cette poudre se sépare du reste des boulets pour venir flotter à la surface du bain d'aluminium, auquel cette poudre se mélange mal ; en outre, les grains d'aluminium et les grains de chrome éventuellement allié fondent à des tem­pératures différentes, si bien que leur dissolution dans le bain d'aluminium s'effectue dans de mauvaises conditions.However, it appears that the balls obtained by this known process are not entirely satisfactory; indeed, each ball is formed of two heterogeneous components, namely on the one hand aluminum grains and on the other hand grains of chromium possibly alloyed, which exhibit different behaviors; in fact, the generally smaller particle size of the aluminum powder entering for a large part in the composition of the balls makes that part of this powder separates from the rest of the balls to float on the surface of the aluminum bath, to which this powder mixes poorly; in addition, the aluminum grains and the possibly alloyed chromium grains melt at different temperatures, so that their dissolution in the aluminum bath takes place under poor conditions.

Le brevet américain No 4 564 393 décrit un autre procédé se distinguant essentiellement du procédé décrit par le brevet américain No 3 592 637 par le fait qu'un flux est ajouté au mélange de poudre d'aluminium et de poudre de chrome éventuellement allié , avant compac­tage en boulets ; les boulets réalisés par ce procédé pré­sentent une hétérogénéité comparable à celle des boulets fabriqués selon les enseignements du brevet américain No 3 592 637, avec les mêmes conséquences, et présentent en outre l'inconvénient d'être plus coûteux en raison de l'addition du flux.U.S. Patent No. 4,564,393 discloses another method is essentially distinguished from the method described by U.S. Patent No. 3,592,637 in that a flux is added to the mixture of aluminum powder and chromium powder, optionally alloyed , before compacting into balls; the balls made by this process exhibit heterogeneity similar to that of the balls manufactured according to the teachings of U.S. Patent No. 3,592,637, with the same effect, and furthermore have the disadvantage of being more expensive because of the addition of the flow.

Le but de la présente invention est de re­médier à ces inconvénients, en proposant un procédé per­mettant de réaliser économiquement des boulets présentant une teneur précise en chrome et en aluminium, avec une homogénéité propice à une dissolution dans les meilleures conditions lors de leur incorporation à un bain d'alumi­nium en fusion.The object of the present invention is to remedy these drawbacks, by proposing a process making it possible to economically produce balls having a precise chromium and aluminum content, with a homogeneity conducive to dissolution under the best conditions when incorporated into a molten aluminum bath.

A cet effet, la présente invention propose de réaliser la poudre contenant x% de chrome et y% d'alu­minium, où x et y sont définis comme indiqués plus haut, par la succession des étapes consistant à :

  • a) réaliser par fusion un alliage de Cr et Al conte­nant des teneurs en poids de Cr et d'Al approximant res­pectivement x par excès et y par défaut,
  • b) broyer finement ledit alliage en une poudre brute et analyser les teneurs respectives dudit alliage ou de ladite poudre brute en poids de Cr et d'Al,
  • c) si la teneur de l'alliage ou de la pou­dre brute en poids d'Al est inférieure à y, apporter à la poudre brute un complément d'Al finement divisé pour obtenir ladite poudre contenant x% de Cr et y% d'Al, ledit complément d'Al finement divisé correspondant à moins de 10% du poids de poudre brute.
To this end, the present invention proposes to produce the powder containing x% chromium and y% aluminum, where x and y are defined as indicated above, by the succession of steps consisting in:
  • a) producing by fusion an alloy of Cr and Al containing contents by weight of Cr and Al approximating respectively x by excess and y by default,
  • b) finely grinding said alloy into a crude powder and analyzing the respective contents of said alloy or of said crude powder by weight of Cr and Al,
  • c) if the content of the alloy or of the crude powder by weight of Al is less than y, supply the crude powder with a finely divided complement of Al to obtain said powder containing x% of Cr and y% of Al, said finely divided Al complement corresponding to less than 10% of the weight of crude powder.

Les boulets résultant du compactage de la poudre ainsi obtenue présente la totalité ou au moins l'essentiel de leur teneur en aluminium sous forme de grains d'alliage chrome-aluminium, présentant une teneur homogène en ces deux composants et fondant par conséquent à des températures identiques, dont on remarque qu'elles sont inférieures à celles de l'aluminium ou du chrome considéré séparément, si bien que la dissolution des boulets s'effectue dans des conditions particulièrement favorables ; l'éventuel complément d'aluminium finement divisé n'intervient qu'à titre d'ajustement de la teneur en aluminium, dans des proportions qui peuvent être ré­duites à moins de 5% du poids de poudre brute et par exemple inférieures à 2% ou de l'ordre de 2% environ du poids de poudre brute, grâce à une réalisation soignée de l'alliage de chrome et d'aluminium, ce qui rend pratique­ment négligeables les inconvénients inhérents à la pré­sence d'aluminium sous forme de poudre métallique, à sa­voir l'hétérogénéité de température de fusion et le ris­que de flottation de cette poudre.The balls resulting from the compacting of the powder thus obtained have all or at least most of their aluminum content in the form of chromium-aluminum alloy grains, having a homogeneous content of these two components and consequently melting at temperatures identical, which we note that they are lower than those of aluminum or chromium considered separately, so that the dissolution of the balls takes place under particularly favorable conditions; the possible addition of finely divided aluminum only intervenes as an adjustment of the aluminum content, in proportions which can be reduced to less than 5% of the weight of crude powder and for example less than 2% or of the order of approximately 2% of the weight of raw powder, thanks to a careful production of the chromium-aluminum alloy, which makes the disadvantages inherent in the presence of aluminum in the form of metallic powder practically negligible, namely the heterogeneity of melting temperature and the risk of flotation of this powder.

Au contraire, l'éventuel complément de pou­dre d'aluminium contribue à la compacité des boulets, c'est-­ à-dire contribue à éviter une trop grande friabilité de ces derniers.On the contrary, the possible addition of aluminum powder contributes to the compactness of the balls, that is to say, helps to avoid too much friability of the latter.

A cet effet, on peut également ajouter à la poudre, avant compactage, un liant qui est avantageu­sement un liant carboné tel que la bakélite, lequel liant est ajouté dans des proportions suffisamment faibles pour ne pas avoir d'influence sur le comportement des boulets lorsqu'on les plonge dans un bain d'aluminium en fusion ; naturellement, le procédé de compactage est choisi par l'Homme du métier en fonction de l'absence de liant ou de la présence de liant, ainsi que de la nature du liant.For this purpose, it is also possible to add to the powder, before compacting, a binder which is advantageously a carbonaceous binder such as bakelite, which binder is added in sufficiently small proportions so as not to have any influence on the behavior of the balls when 'they are immersed in a bath of molten aluminum; naturally, the compaction process is chosen by the skilled person according to the absence of binder or the presence of binder, as well as the nature of the binder.

D'autres caractéristiques et avantages de l'invention ressortiront de la description ci-dessous, relative à un mode de mise en oeuvre non limitatif.Other characteristics and advantages of the invention will emerge from the description below, relating to a non-limiting mode of implementation.

Dans cet exemple, on désire réaliser des boulets contenant 75% de chrome et 25% d'aluminium et, à cet effet, on commence par réaliser par fusion, par exemple par alu­minothermie, un alliage de chrome et d'aluminium présen­tant des teneurs en poids de chrome et d'aluminium appro­ximant respectivement 75% par excès et 25% par défaut.In this example, it is desired to produce balls containing 75% of chromium and 25% of aluminum and, for this purpose, one begins by producing by fusion, for example by aluminothermy, an alloy of chromium and aluminum having contents in weight of chromium and aluminum approximating respectively 75% by excess and 25% by default.

L'alliage ainsi réalisé est ensuite broyé finement en une poudre brute présentant une granulométrie comprise avantageusement entre 0,250 mm environ et 0,053 mm environ, et cette poudre brute ou bien l'alliage lui-même est analysé afin de déterminer la teneur de la poudre brute et de l'alliage en poids de chrome et en poids d'aluminium.The alloy thus produced is then finely ground into a crude powder having a particle size advantageously between approximately 0.250 mm and approximately 0.053 mm, and this crude powder or else the alloy itself is analyzed in order to determine the content of the crude powder and of the alloy by weight of chromium and by weight of aluminum.

Si ces teneurs correspondent respectivement aux 75% et 25% recherchés, aucune addition de poudre d'alu­minium n'est nécessaire.If these contents correspond respectively to the 75% and 25% sought, no addition of aluminum powder is necessary.

Si, par contre, la teneur de la poudre bru­te ou de l'alliage en poids d'aluminium est inférieure aux 25% recherché, on réalise un apport d'aluminium sous for­me finement divisée pour ajuster aux 25% requis la teneur en aluminium, et aux 75% requis la teneur en chrome ; l'expérience montre que, par une bonne maîtrise de la technique d'aluminothermie utilisée pour réaliser l'allia­ge de chrome et d'aluminium, l'apport d'aluminium sous forme de poudre d'aluminium finement divisé peut être réduit à 2% environ ou à moins de 2%, en poids, du poids de poudre d'alliage chrome-aluminium ; l'aluminium fine­ment divisé ainsi éventuellement ajouté à la poudre brute présente avantageusement une granulométrie inférieure à 420µm, avec une proportion de poudre d'aluminium d'une granulométrie inférieure à 53µm n'excédant pas 15% du poids total d'aluminium ainsi éventuellement ajouté.If, on the other hand, the content of the raw powder or of the alloy by weight of aluminum is less than the 25% sought, an aluminum contribution is made in finely divided form to adjust to the required 25% the aluminum content, and to the required 75% the chromium content; experience shows that, by a good mastery of the aluminothermic technique used to make the alloy of chromium and aluminum, the contribution of aluminum in the form of finely divided aluminum powder can be reduced to 2% about or less than 2%, by weight, of the weight of chromium-aluminum alloy powder; the finely divided aluminum thus optionally added to the raw powder advantageously has a particle size less than 420 μm, with a proportion of aluminum powder with a particle size less than 53 μm not exceeding 15% of the total weight of aluminum thus optionally added .

Dans l'un et l'autre cas, on obtient ainsi une poudre contenant aussi précisément que possible 25% de chrome et 75% d'aluminium.In both cases, a powder is thus obtained containing as precisely as possible 25% chromium and 75% aluminum.

Cette poudre présente avantageusement une densité de l'ordre de 2,5 ± 0,2.This powder advantageously has a density of the order of 2.5 ± 0.2.

Ensuite, de préférence, on ajoute à cette poudre de la bakélite, à raison d'environ 2°/00 en poids de bakélite par rapport au poids de la poudre contenant 25% de chrome et 75% d'aluminium, puis on pratique le compactage sous une pression et une température aisément déterminables par un Homme du métier, propres à communi­quer aux boulets obtenus par ce compactage une densité avantageusement de l'ordre de 5,6 ± 0,2 et à provoquer la prise de la bakélite ; les boulets sont ensuite prêts à l'usage.Then, preferably, bakelite is added to this powder, at a rate of approximately 2 ° / 00 by weight of bakelite relative to the weight of the powder containing 25% chromium and 75% aluminum, then the compacting under a pressure and a temperature easily determinable by a person skilled in the art, capable of imparting to the balls obtained by this compacting a density advantageously of the order of 5.6 ± 0.2 and of causing the setting of the bakelite; the balls are then ready for use.

L'addition d'un liant est préférée dans la mesure où elle permet d'éviter un poudroiement des bou­ lets ; l'expérience a montré que la présence d'une fai­ble quantité d'aluminium sous forme de poudre, à l'état non allié, permet de réduire considérablement la quantité de liant nécessaire, et de rendre la présence de ce liant sans conséquence sur le bain d'aluminium ; cette quantité d'aluminium sous forme de poudre, à l'état non allié, est par exemple de l'ordre de 2%, en poids, du poids de pou­dre d'alliage chrome-aluminium.The addition of a binder is preferred insofar as it makes it possible to avoid dusting of the bou lets; experience has shown that the presence of a small quantity of aluminum in powder form, in the non-alloyed state, makes it possible to considerably reduce the quantity of binder required, and to make the presence of this binder without consequence on the aluminum bath; this quantity of aluminum in powder form, in the non-alloyed state, is for example of the order of 2%, by weight, of the weight of powder of chromium-aluminum alloy.

En variante, on peut cependant également se dispenser de tout liant en pratiquant un compactage ap­proprié.Alternatively, one can also dispense with any binder by practicing appropriate compaction.

Naturellement, la mise en oeuvre du procé­dé selon l'invention n'est pas limitée à la réalisation de boulets contenant 75% de chrome et 25% d'aluminium, et ce procédé peut s'appliquer avec les mêmes avantages pour des teneurs en chrome allant de 70 à 80%, avec le complément % en aluminium.Naturally, the implementation of the method according to the invention is not limited to the production of balls containing 75% chromium and 25% aluminum, and this method can be applied with the same advantages for chromium contents. ranging from 70 to 80%, with the% aluminum complement.

Dans chaque cas, on veille à éviter les inconvénients liés à la présence d'une trop grande quanti­té d'aluminium non allié sous forme de poudre en ajustant aussi précisément que possible les teneurs, en chrome et en aluminium, de l'alliage pour réduire aussi bas que possible en dessous de 10% le complément d'aluminium non allié ajouté sous forme de poudre à cet alliage ; de pré­férence, on respecte également dans chaque cas les gra­nulométries et densités indiquées précédemment, actuelle­ment considérées comme préférables bien que d'autres va­leurs puissent également être choisies sans que l'on sorte pour autant du cadre de la présente invention.In each case, care is taken to avoid the drawbacks associated with the presence of too large a quantity of unalloyed aluminum in powder form by adjusting the chromium and aluminum contents of the alloy as precisely as possible to reduce as low as possible below 10% the complement of unalloyed aluminum added in powder form to this alloy; preferably, the grain sizes and densities indicated above, which are currently considered preferable, are also respected in each case, although other values can also be chosen without departing from the scope of the present invention.

Claims (12)

1. Procedé de realisation de boulets con­tenant x% de Cr et y% d'Al où x et y sont des teneurs en poids répondant aux relations suivantes :
70≦ x ≦ 80
20 ≦ y ≦ 30
x+y = 100
pour l'ajout de Cr dans des bains d'aluminium en fusion, par réalisation d'une poudre contenant x% de Cr et y% d'Al puis compactage de cette poudre en boulets, caractérisé en ce que l'on réalise ladite poudre par la succession des etapes consistant à : a) réaliser par fusion un alliage de Cr et Al contenant des teneurs en poids de Cr et d'Al approximant respectivement x par excès et y par defaut, b) broyer finement ledit alliage en une poudre brute et analyser les teneurs respectives dudit alliage ou de la­dite poudre brute en poids de Cr et d'Al, c) si la teneur de l'alliage ou de la poudre brute en poids d'Al est inferieure à y, apporter à la poudre brute un complément d'aluminium finement divisé pour ob­tenir ladite poudre contenant x% de Cr et y% d'Al ledit complément d'aluminium finement divisé correspondant à moins de 10% du poids de poudre brute.
1. Procedure for making balls containing x% of Cr and y% of Al where x and y are weight contents corresponding to the following relationships:
70 ≦ x ≦ 80
20 ≦ y ≦ 30
x + y = 100
for adding Cr to molten aluminum baths, by producing a powder containing x% Cr and y% Al and then compacting this powder into balls, characterized in that said powder is produced by the succession of stages consisting in: a) producing by fusion an alloy of Cr and Al containing contents by weight of Cr and Al approximating respectively x by excess and y by default, b) finely grinding said alloy into a crude powder and analyzing the respective contents of said alloy or of said crude powder by weight of Cr and Al, c) if the content of the alloy or of the crude powder by weight of Al is less than y, add finely divided aluminum to the crude powder to obtain said powder containing x% of Cr and y% of Al said finely divided aluminum supplement corresponding to less than 10% of the weight of crude powder.
2. Procédé selon la revendication 1, carac­térisé en ce que l'on réalise par aluminothermie, lors de l'étape a, ledit alliage de Cr et Al.2. Method according to claim 1, characterized in that one carries out by aluminothermy, during step a, said alloy of Cr and Al. 3. Procédé selon l'une quelconque des reven­dications 1 et 2, caractérisé en ce que l'on réalise ledit alliage de Cr et Al, lors de l'étape a), avec des teneurs en poids de Cr et Al approximant suffisamment x et y, res­ pectivement, pour que ledit complément d'Al finement di­visé corresponde à moins de 5% du poids de poudre brute.3. Method according to any one of claims 1 and 2, characterized in that said alloy of Cr and Al is produced, during step a), with contents by weight of Cr and Al approximating sufficiently x and y, res pectively, so that said finely divided Al complement corresponds to less than 5% of the weight of crude powder. 4. Procédé selon la revendication 3, ca­ractérisé en ce que l'on réalise ledit alliage de Cr et Al, lors de l'étape a), avec des teneurs en poids de Cr et Al approximant suffisamment x et y, respectivement, pour que ledit complément d'Al finement divisé corres­ponde à environ 2% du poids de poudre brute.4. Method according to claim 3, characterized in that said alloy of Cr and Al is produced, during step a), with contents by weight of Cr and Al approximating sufficiently x and y, respectively, so that said finely divided Al supplement corresponds to approximately 2% of the weight of crude powder. 5. Procédé selon l'une quelconque des re­vendications 1 à 4, caractérisé en ce que la poudre bru­te présente une granulométrie comprise entre 0,250 mm environ et 0,053 mm environ.5. Method according to any one of claims 1 to 4, characterized in that the raw powder has a particle size between about 0.250 mm and about 0.053 mm. 6. Procédé selon l'une quelconque des re­vendications 1 à 5, caractérisé en ce que le complément d'aluminium finement divisé présente une granulométrie inférieure à 420 µm.6. Method according to any one of claims 1 to 5, characterized in that the finely divided aluminum supplement has a particle size less than 420 µm. 7. Procédé selon la revendication 6, carac­térisé en ce qu'au plus 15% du poids du complément d'alu­minium finement divisé présente une granulométrie infé­rieure à 53 µm.7. Method according to claim 6, characterized in that at most 15% of the weight of the finely divided aluminum supplement has a particle size less than 53 µm. 8. Procédé selon l'une quelconque des re­vendications 1 à 7, caractérisé en ce que la poudre con­tenant x% de Cr et y% d'Al présente une densité de l'ordre de 2,5 ± 0,2, et un boulet présente une densité de l'ordre de 5,6 ± 0,2.8. Method according to any one of claims 1 to 7, characterized in that the powder containing x% Cr and y% Al has a density of the order of 2.5 ± 0.2, and a ball has a density of the order of 5.6 ± 0.2. 9. Procédé selon l'une quelconque des re­vendications 1 à 8, caractérisé en ce que l'on ajoute un liant à la poudre avant compactage.9. Method according to any one of claims 1 to 8, characterized in that a binder is added to the powder before compacting. 10. Procédé selon la revendication 9, ca­ractérisé en ce que le liant est un liant carboné.10. Method according to claim 9, characterized in that the binder is a carbon binder. 11. Procédé selon la revendication 10, ca­ractérisé en ce que le liant est de la bakélite.11. Method according to claim 10, characterized in that the binder is bakelite. 12. Procédé selon l'une quelconque des re­vendications 9 à 11, caractérisé en ce que le liant est ajouté à raison d'environ 2°/00 du poids de la poudre contenant x% de Cr et y% d'Al, avant compactage.12. Method according to any one of claims 9 to 11, characterized in that the binder is added at the rate of approximately 2 ° / 00 of the weight of the powder containing x% Cr and y% Al, before compacting .
EP87402937A 1986-12-22 1987-12-21 Process for preparing chromium-aluminium agglomerates for adding chromium to a melt of aluminium Expired - Lifetime EP0275774B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
AT87402937T ATE64762T1 (en) 1986-12-22 1987-12-21 PROCESS FOR THE MANUFACTURE OF CHROMIUM ALUMINUM BALLS AS CHROMIUM ADDITIVES TO ALUMINUM MELT.

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR8617981A FR2608478B1 (en) 1986-12-22 1986-12-22 PROCESS FOR PRODUCING CHROME-ALUMINUM BALLS FOR THE ADDITION OF CHROME IN MOLTEN ALUMINUM BATHS
FR8617981 1986-12-22

Publications (3)

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EP0275774A2 true EP0275774A2 (en) 1988-07-27
EP0275774A3 EP0275774A3 (en) 1988-08-03
EP0275774B1 EP0275774B1 (en) 1991-06-26

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EP87402937A Expired - Lifetime EP0275774B1 (en) 1986-12-22 1987-12-21 Process for preparing chromium-aluminium agglomerates for adding chromium to a melt of aluminium

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US (1) US4820483A (en)
EP (1) EP0275774B1 (en)
AT (1) ATE64762T1 (en)
DE (1) DE3771059D1 (en)
FR (1) FR2608478B1 (en)

Cited By (1)

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Publication number Priority date Publication date Assignee Title
GB2299099A (en) * 1995-03-18 1996-09-25 Christopher Duncan Mayes Process for producing grain refining master alloys.

Families Citing this family (2)

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Publication number Priority date Publication date Assignee Title
US5316723A (en) * 1992-07-23 1994-05-31 Reading Alloys, Inc. Master alloys for beta 21S titanium-based alloys
ATE286990T1 (en) * 1999-04-15 2005-01-15 Bostlan Sa ADDITIVE FOR ADDING METALS TO ALUMINUM ALLOYS

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US3592637A (en) * 1968-02-26 1971-07-13 Union Carbide Corp Method for adding metal to molten metal baths
US4104059A (en) * 1977-05-27 1978-08-01 Reading Alloys, Inc. Molybdenum-titanium-zirconium-aluminum master alloys
WO1984000050A1 (en) * 1982-06-17 1984-01-05 Pechiney Aluminium Motor cylinder sleeves based on aluminum alloys and calibrated silicon grains and methods for obtaining them
EP0102892A1 (en) * 1982-08-20 1984-03-14 C. Delachaux Process for manufacturing high purity metals and alloys
EP0229499A1 (en) * 1985-12-16 1987-07-22 Inco Alloys International, Inc. Formation of intermetallic and intermetallic-type precursor alloys for subsequent mechanical alloying applications

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CA1005220A (en) * 1974-02-25 1977-02-15 National Research Council Of Canada Method for producing ball agglomerated particulate material
GB2112020B (en) * 1981-12-23 1985-07-03 London And Scandinavian Metall Introducing one or more metals into a melt comprising aluminium
US4689199A (en) * 1984-09-27 1987-08-25 Aluminum Company Of America Process for adding material to molten media

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US3592637A (en) * 1968-02-26 1971-07-13 Union Carbide Corp Method for adding metal to molten metal baths
US4104059A (en) * 1977-05-27 1978-08-01 Reading Alloys, Inc. Molybdenum-titanium-zirconium-aluminum master alloys
WO1984000050A1 (en) * 1982-06-17 1984-01-05 Pechiney Aluminium Motor cylinder sleeves based on aluminum alloys and calibrated silicon grains and methods for obtaining them
EP0102892A1 (en) * 1982-08-20 1984-03-14 C. Delachaux Process for manufacturing high purity metals and alloys
EP0229499A1 (en) * 1985-12-16 1987-07-22 Inco Alloys International, Inc. Formation of intermetallic and intermetallic-type precursor alloys for subsequent mechanical alloying applications

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2299099A (en) * 1995-03-18 1996-09-25 Christopher Duncan Mayes Process for producing grain refining master alloys.

Also Published As

Publication number Publication date
EP0275774B1 (en) 1991-06-26
US4820483A (en) 1989-04-11
FR2608478A1 (en) 1988-06-24
DE3771059D1 (en) 1991-08-01
EP0275774A3 (en) 1988-08-03
ATE64762T1 (en) 1991-07-15
FR2608478B1 (en) 1989-06-02

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