EP0234608B1 - Manufacturing method of a self-regulating heating element - Google Patents
Manufacturing method of a self-regulating heating element Download PDFInfo
- Publication number
- EP0234608B1 EP0234608B1 EP87200052A EP87200052A EP0234608B1 EP 0234608 B1 EP0234608 B1 EP 0234608B1 EP 87200052 A EP87200052 A EP 87200052A EP 87200052 A EP87200052 A EP 87200052A EP 0234608 B1 EP0234608 B1 EP 0234608B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- casing
- elastomer
- heating element
- resistor
- manufacturing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000010438 heat treatment Methods 0.000 title claims description 18
- 238000004519 manufacturing process Methods 0.000 title claims description 7
- 229920001971 elastomer Polymers 0.000 claims description 21
- 239000000806 elastomer Substances 0.000 claims description 21
- 229910052751 metal Inorganic materials 0.000 claims description 12
- 239000002184 metal Substances 0.000 claims description 12
- 239000000463 material Substances 0.000 claims description 9
- 239000002904 solvent Substances 0.000 claims description 6
- 239000012815 thermoplastic material Substances 0.000 claims description 4
- 238000000465 moulding Methods 0.000 claims 2
- 238000000034 method Methods 0.000 description 8
- 238000003825 pressing Methods 0.000 description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- 239000004033 plastic Substances 0.000 description 4
- 239000000919 ceramic Substances 0.000 description 3
- 239000000945 filler Substances 0.000 description 3
- 229920002379 silicone rubber Polymers 0.000 description 3
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- 239000000395 magnesium oxide Substances 0.000 description 2
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 2
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 2
- 150000002736 metal compounds Chemical class 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 235000012239 silicon dioxide Nutrition 0.000 description 2
- 239000004945 silicone rubber Substances 0.000 description 2
- 239000004642 Polyimide Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 239000013013 elastic material Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
- 229920001721 polyimide Polymers 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 229920002050 silicone resin Polymers 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/10—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor
- H05B3/12—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material
- H05B3/14—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material the material being non-metallic
Definitions
- the invention relates to a method for producing a self-regulating heating element which has at least one resistance body made of a material with a positive temperature coefficient of electrical resistance (also referred to as PTC resistor) as the heat source.
- PTC resistor positive temperature coefficient of electrical resistance
- Such a heating element is known from DE-C3-26 14 433, which is characterized in that the resistance body or the resistance bodies lies or lie between metal bodies which are on the side of the inner wall facing away from the resistance body or the resistance bodies Wrap in heat-exchanging contact.
- the covering can consist of glass, ceramic or a thermally highly conductive elastic plastic, if desired in a metal outer covering.
- the vulcanized plastic is preferably silicone rubber.
- Magnesium oxide, trivalent iron oxide or aluminum oxide can be used as the heat-conducting metal compound, and silicon dioxide can be used as the filler.
- EP-A2- 00 08 235 describes a self-regulating heating element in the form of a flexible heating cable, the resistance body being made of semiconducting polymer material.
- DE-A1- 31 04 608 discloses a heating element in which the ceramic resistance body is embedded in a plastic casting compound.
- FR-A-2 292 395 describes a heating element with several ceramic resistance bodies.
- the heating element comprises a metallic covering in which there is a second covering made of insulating material.
- DE-A-17 65 622 and GB-A-1 191 732 relate to methods for applying base layers to heating cables.
- Pressing the mating parts of the casing, one part of which is pushed into the other, or pressing a pressed part with a second material, are processes which are practically difficult to carry out and which cannot be automated.
- Another possibility is to wrap the whole thing from PTC resistors with the enveloping metal parts in an insulating plastic film, for example made of polyimide, before this whole thing is pushed into the pressed casing. This process is also complex.
- the invention provides a method for producing a self-regulating heating element which, as a heat source, has at least one resistance body made of a material with a positive temperature coefficient of electrical resistance, the resistance body or the resistance bodies being arranged between metal parts on which the resistance body is located or the side facing away from the resistance bodies on the inner wall of a cylindrical cover, which is closed at one end and which consists of vulcanized thermoplastic material, are arranged in heat-exchanging contact, characterized in that the cover is produced by the pressing process and that the cover has a layer on its inner wall an elastomer, the elastomer being attached by filling the pressed envelope with a solution of the elastomer, emptying the envelope and then heating it to remove the solvent t and the elastomer is polymerized.
- the invention further provides a method for producing a self-regulating heating element which, as a heat source, has at least one resistance body made of a material with a positive temperature coefficient of electrical resistance, the resistance body or the resistance bodies being arranged between metal parts on which the Resistance bodies or the side facing away from the resistance bodies are arranged in heat-exchanging contact on the inner wall of a cylindrical covering which is closed at one end and which consists of vulcanized thermoplastic material, characterized in that the covering is produced by the pressing process and that the covering has a layer on its inner wall comprises an elastomer, the elastomer being attached by immersing the pressed covering in a solution of the elastomer and removing the covering therefrom and by making the superfluous solution drains, after which the casing is heated so that the solvent is removed and the elastomer is polymerized.
- the method according to the invention is characterized in that a layer of an elastomer is applied by means of a solution on the inside and / or outside of a covering produced by the pressing method.
- the elastomer is applied by means of a solution in the form of a layer.
- the elastomer preferably has a viscosity that is higher than that of the pressed part and varies from 200 mPa / s to 1,000,000 mPa / s. This means that the layer has a higher elasticity than the pressed part.
- the elastomer may be of a two-component addition polymerized silicone resin type or a condensation polymerized elastomer type.
- a solution in a simple solvent or a mixture of solvents is assumed, which is allowed to evaporate after the application.
- Fillers such as metal oxides, which have a higher thermal conductivity, dyes or stabilizers can also be added to the solution of the elastomer.
- a layer is pressed on the outside Partly must be attached, this can be done in the immersion process.
- An inner layer is obtained by filling the pressed part with the relevant material and then emptying it again, a layer forming on the walls. It is usually advisable to vibrate the solution during contact so that a layer with a constant thickness is obtained. After the attachment, it is dried and heated so that it is polymerized further.
- the method according to the invention offers many advantages; the transport of the pressed casing to a filling device or to a dipping device can be easily automated. Furthermore, the diameter of the element can be reduced to less than 8 mm, which gives it a practically interesting range of dimensions. In addition, if the pressed part of the casing breaks due to a defect, the more elastic second casing attached by means of a liquid remains effective and loosens locally from the pressed part during the crack, so that no current-carrying metal parts are released.
- 1 and 2 are 1 and 2 resistance bodies with a positive temperature gradient of the resistance. These resistance bodies are clamped between two semi-cylindrical metal bodies 3 and 4, which consist for example of aluminum.
- Fig. 3 shows a heating element corresponding to Fig. 1, but in which the layer 5 on the inside of the pressed part has been replaced by a similar layer 9 on the outside thereof.
Landscapes
- Resistance Heating (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Surface Heating Bodies (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Description
Die Erfindung bezieht sich auf ein Verfahren zum Herstellen eines selbstregelnden Heizelementes, das als Wärmequelle mindestens einen Widerstandskörper aus einem Material mit einem positiven Temperaturkoeffizienten des elektrischen Widerstandes (weiterhin als PTC-Widerstand bezeichnet) aufweist.The invention relates to a method for producing a self-regulating heating element which has at least one resistance body made of a material with a positive temperature coefficient of electrical resistance (also referred to as PTC resistor) as the heat source.
Aus der DE-C3-26 14 433 ist ein derartiges Heizelement bekannt, das dadurch gekennzeichnet ist, dass der Widerstandskörper oder die Widerstandskörper zwischen metallenen Körpern liegt bzw. liegen, die auf der von dem Widerstandskörper bzw. den Widerstandskörpern abgewandten Seite an der Innenwand einer Umhüllung in wärmeaustauschendem Kontakt anliegen.Such a heating element is known from DE-C3-26 14 433, which is characterized in that the resistance body or the resistance bodies lies or lie between metal bodies which are on the side of the inner wall facing away from the resistance body or the resistance bodies Wrap in heat-exchanging contact.
Nach dieser Offenlegungsschrift kann die Umhüllung aus Glas, Keramik oder aus einem thermisch gut leitenden elastischen Kunststoff bestehen, gewünschtenfalls in einer metallenen Aussenumhüllung.According to this published specification, the covering can consist of glass, ceramic or a thermally highly conductive elastic plastic, if desired in a metal outer covering.
Das in der Praxis bewährteste Material für die Umhüllung ist in der DE-B2-26 41 894 beschrieben und besteht aus einem bei der höchsten Betriebstemperatur des Elementes beständigen vulkanisierten Kunststoff, einer elektrisch isolierende wärmeleitenden Metallverbindung und gewünschtenfalls einem anderen Füllmittel.The most tried and tested material for the casing is described in DE-B2-26 41 894 and consists of a vulcanized plastic that is resistant to the highest operating temperature of the element, an electrically insulating, heat-conducting metal compound and, if desired, another filler.
Vorzugsweise ist der vulkanisierte Kunststoff Silikonkautschuk. Als wärmeleitende Metallverbindung kann Magnesiumoxid, dreiwertiges Eisenoxid oder Aluminiumoxid, und als Füllmittel Siliciumdioxid verwendet werden.The vulcanized plastic is preferably silicone rubber. Magnesium oxide, trivalent iron oxide or aluminum oxide can be used as the heat-conducting metal compound, and silicon dioxide can be used as the filler.
EP-A2- 00 08 235 beschreibt ein selbstregelndes Heizelement im Form eines flexibelen Heizkabels, wobei der Widerstandkörper aus halbleitendem Polymermaterial besteht. DE-A1- 31 04 608 offenbart ein Heizelement in dem der keramische Widerstandskörper in einer Kunststoffverguß masse eingebettet ist. FR-A- 2 292 395 beschreibt ein Heizelement mit mehreren keramischen Widerstandskörpern. Das Heizelement umfasst eine metallische Umhüllung in dem sich eine zweite Umhüllung aus Isoliermaterial befindet. DE-A- 17 65 622 und GB-A-1 191 732 beziehen sich auf Verfahren zum Auftragen von Tragschichten bei Heizkabeln.EP-A2- 00 08 235 describes a self-regulating heating element in the form of a flexible heating cable, the resistance body being made of semiconducting polymer material. DE-A1- 31 04 608 discloses a heating element in which the ceramic resistance body is embedded in a plastic casting compound. FR-A-2 292 395 describes a heating element with several ceramic resistance bodies. The heating element comprises a metallic covering in which there is a second covering made of insulating material. DE-A-17 65 622 and GB-A-1 191 732 relate to methods for applying base layers to heating cables.
Aus Sicherheitsgründen ist es nun erwünscht, dass das Ganze aus PTC-Widerständen und umhüllenden Metallkörpern von einer doppelten Isolierung umgeben wird, weil das Ganze mit Netzspannung betrieben wird. Infolge eines Fehlers, beispielsweise in der Zusammensetzung der Umhüllung oder der Aushärtung, kann bei Betrieb des Elementes die Umhüllung reissen und in diesem Fall ist es von grosser Bedeutung, dass eine zweite Umhüllung aus elastischerem Material vermeidet, dass der Benutzer des Elementes die spannungsführenden Metallteile berühren könnte.For security reasons, it is now desirable that the whole of PTC resistors and enveloping metal bodies is surrounded by double insulation, because the whole is operated with mains voltage. As a result of an error, for example in the composition of the covering or the hardening, the element can be in operation tear the cover and in this case it is of great importance that a second cover made of a more elastic material prevents the user of the element from touching the live metal parts.
Das Pressen der ineinander passenden Teile der Umhüllung, von denen der eine Teil in den anderen geschoben wird oder das Umpressen eines gepressten Teiles mit einem zweiten Material sind praktisch schwierig durchzuführende Verfahren, die sich nicht automatisieren lassen.Pressing the mating parts of the casing, one part of which is pushed into the other, or pressing a pressed part with a second material, are processes which are practically difficult to carry out and which cannot be automated.
Eine weitere Möglichkeit ist es, das Ganze aus PTC-Widerständen mit den umhüllenden Metallteilen in eine isolierende Kunststoffolie, beispielsweise aus Polyimid, einzuwickeln, bevor dieses Ganze in die gepresste Umhüllung eingeschoben wird. Auch dieses Verfahren ist aufwendig.Another possibility is to wrap the whole thing from PTC resistors with the enveloping metal parts in an insulating plastic film, for example made of polyimide, before this whole thing is pushed into the pressed casing. This process is also complex.
Die Erfindung verschafft ein Verfahren zum Herstellen eines selbstregelnden Heizelementes, das als Wärmequelle mindestens einen Widerstandskörper aus einem Material mit einem positiven Temperaturkoeffizienten des elektrischen Widerstandes aufweist, wobei der Widerstandskörper bzw. die Widerstandskörper zwischen Metallteilen angeordnet ist bzw. sind, die auf der von dem Widerstandskörper bzw. den Widerstandskörpern abgewandten Seite an der Innenwand einer an einem Ende geschlossenen zylinderförmigen Umhüllung, die aus vulkanisiertem thermoplastischem Material besteht, in wärmeaustauschendem Kontakt angeordnet sind, dadurch gekennzeichnet, dass die Umhüllung im Pressverfahren hergestellt ist und dass die Umhüllung auf ihrer Innenwand eine Schicht aus einem Elastomer aufweist, wobei das Elastomer dadurch angebracht wird, dass die gepresste Umhüllung mit einer Lösung des Elastomers gefüllt, diese Umhüllung entleert und daraufhin erhitzt wird, damit das Lösungsmittel entfernt und das Elastomer durchpolymerisiert wird.The invention provides a method for producing a self-regulating heating element which, as a heat source, has at least one resistance body made of a material with a positive temperature coefficient of electrical resistance, the resistance body or the resistance bodies being arranged between metal parts on which the resistance body is located or the side facing away from the resistance bodies on the inner wall of a cylindrical cover, which is closed at one end and which consists of vulcanized thermoplastic material, are arranged in heat-exchanging contact, characterized in that the cover is produced by the pressing process and that the cover has a layer on its inner wall an elastomer, the elastomer being attached by filling the pressed envelope with a solution of the elastomer, emptying the envelope and then heating it to remove the solvent t and the elastomer is polymerized.
Die Erfindung verschafft weiter ein Verfahren zum Herstellen eines selbstregelnden Heizelementes, das als Wärmequelle mindestens einen Widerstandskörper aus einem Material mit einem positiven Temperaturkoeffizienten des elektrischen Widerstandes aufweist, wobei der Widerstandskörper bzw. die Widerstandskörper zwischen Metallteilen angeordnet ist bzw. sind, die auf der von dem Widerstandskörper bzw. den Widerstandskörpern abgewandten Seite an der Innenwand einer an einem Ende geschlossenen zylinderförmigen Umhüllung, die aus vulkanisiertem thermoplastischem Material besteht, in wärmeaustauschendem Kontakt angeordnet sind, dadurch gekennzeichnet, dass die Umhüllung im Pressverfahren hergestellt ist und dass die Umhüllung auf ihrer Innenwand eine Schicht aus einem Elastomer aufweist, wobei das Elastomer dadurch angebracht wird, dass die gepresste Umhüllung in eine Lösung des Elastomers eingetaucht und die Umhüllung daraus entfernt wird und dass man die überflüssige Lösung abtropfen lässt, wonach die Umhüllung erhitzt wird, damit das Lösungsmittel entfernt und das Elastomer durchpolymerisiert wird.The invention further provides a method for producing a self-regulating heating element which, as a heat source, has at least one resistance body made of a material with a positive temperature coefficient of electrical resistance, the resistance body or the resistance bodies being arranged between metal parts on which the Resistance bodies or the side facing away from the resistance bodies are arranged in heat-exchanging contact on the inner wall of a cylindrical covering which is closed at one end and which consists of vulcanized thermoplastic material, characterized in that the covering is produced by the pressing process and that the covering has a layer on its inner wall comprises an elastomer, the elastomer being attached by immersing the pressed covering in a solution of the elastomer and removing the covering therefrom and by making the superfluous solution drains, after which the casing is heated so that the solvent is removed and the elastomer is polymerized.
Das erfindungsgemässe Verfahren weist das Kennzeichen auf, dass auf der Oberfläche einer im Pressverfahren hergestellten Umhüllung auf der Innen- und/oder Aussenseite eine Schicht aus einem Elastomer mittels einer Lösung angebracht wird.The method according to the invention is characterized in that a layer of an elastomer is applied by means of a solution on the inside and / or outside of a covering produced by the pressing method.
Das Elastomer wird mittels einer Lösung in Form einer Schicht angebracht. Das Elastomer hat vorzugsweise eine Viskosität, die höher ist als die des gepressten Teils und schwankt von 200 mPa/s bis 1.000.000 mPa/s. Dies bedeutet, dass die Schicht eine höhere Elastizität hat als der gepresste Teil.The elastomer is applied by means of a solution in the form of a layer. The elastomer preferably has a viscosity that is higher than that of the pressed part and varies from 200 mPa / s to 1,000,000 mPa / s. This means that the layer has a higher elasticity than the pressed part.
Das Elastomer kann vom Typ eines additionspolymerisierten Silikonenharzes mit zwei Komponenten sein oder vom Typ eines Kondensationspolymerisierten Elastomers. Beim Anbringen der Schicht wird von einer Lösung in einem einfachen Lösungsmittel oder einem Gemisch von Lösungsmitteln ausgegangen, das man nach dem Anbringen verdampfen lässt. Der Lösung des Elastomers können ebenfalls Füllstoffe wie Metalloxide, die eine höhere thermische Leitfähigkeit aufweisen, Farbstoffe oder Stabilisatoren zugefügt werden.The elastomer may be of a two-component addition polymerized silicone resin type or a condensation polymerized elastomer type. When applying the layer, a solution in a simple solvent or a mixture of solvents is assumed, which is allowed to evaporate after the application. Fillers such as metal oxides, which have a higher thermal conductivity, dyes or stabilizers can also be added to the solution of the elastomer.
Wenn eine Schicht auf der Aussenseite des gepressten Teils angebracht werden muss, kann dies im Tauchverfahren erfolgen. Ein innere Schicht erhält man dadurch, dass der gepresste Teil mit dem betreffenden Material gefüllt und danach wieder entleert wird, wobei sich an den Wänden eine Schicht bildet. Es empfiehlt sich meistens während des Kontaktes mit der Lösung diese ins Schwingen zu bringen, damit eine Schicht mit einer konstanten Dicke erhalten wird. Nach dem Anbringen wird getrocknet und erhitzt, damit weiter duchpolymerisiert wird.If a layer is pressed on the outside Partly must be attached, this can be done in the immersion process. An inner layer is obtained by filling the pressed part with the relevant material and then emptying it again, a layer forming on the walls. It is usually advisable to vibrate the solution during contact so that a layer with a constant thickness is obtained. After the attachment, it is dried and heated so that it is polymerized further.
Das erfindungsgemässe Verfahren bietet viele Vorteile; der Transport der gepressten Umhüllung zu einer Füllvorrichtung oder zu einer Tauchvorrichtung lässt sich leicht automatisieren. Weiterhin kann der Durchmesser des Elementes bis unter 8 mm verringert werden und gelangt dadurch in eine praktisch interessante Reihe von Abmessungen. Ausserdem, wenn durch einen Fehler der gepresste Teil der Umhüllung reisst, bleibt die elastischere mittels einer Flüssigkeit angebrachten zweite Umhüllung wirksam und löst sich örtlich bei dem Riss von dem gepressten Teil, so dass keine stromführenden Metallteile frei werden.The method according to the invention offers many advantages; the transport of the pressed casing to a filling device or to a dipping device can be easily automated. Furthermore, the diameter of the element can be reduced to less than 8 mm, which gives it a practically interesting range of dimensions. In addition, if the pressed part of the casing breaks due to a defect, the more elastic second casing attached by means of a liquid remains effective and loosens locally from the pressed part during the crack, so that no current-carrying metal parts are released.
Ein Ausführungsbeispiel der Erfindung ist in der Zeichnung dargestellt und wird im folgenden näher beschrieben. Es zeigen
- Fig. 1 einen Längsschnitt durch ein erfindungsgemäss hergestelltes Heizelement,
- Fig. 2 einen Schnitt gemäss der Linie II-II durch das Element nach Fig. 1,
- Fig. 3 einen Längsschnitt durch eine andere Ausführungsform eines erfindungsgemäss hergestellten Heizelementes.
- 1 shows a longitudinal section through a heating element produced according to the invention,
- 2 shows a section along the line II-II through the element of FIG. 1,
- 3 shows a longitudinal section through another embodiment of a heating element produced according to the invention.
In den Fig. 1 und 2 sind 1 und 2 Widerstandskörper mit eine positiven Temperaturgradienten des Widerstandes. Diese Widerstandskörper sind zwischen zwei halbzylinderförmigen Metallkörpern 3 und 4, die beispielsweise aus Aluminium bestehen, eingeklemmt. Die Umhüllung 6, die beispielsweise aus einem vulkanisierten Silikonkautschuk gepresst ist, der mit Magnesiumoxid und Siliciumdioxid gefüllt ist, ist auf der Innenseite zwischen der gepressten Umhüllung 6 und den Metallkörpern 3, 4 mit einer Schicht 5 aus einem Siliconelastomer, das bei Raumtemperatur eine Viskosität von 10⁶ mPa/s aufweist, bedeckt.1 and 2 are 1 and 2 resistance bodies with a positive temperature gradient of the resistance. These resistance bodies are clamped between two
Fig. 3 zeigt ein der Fig. 1 entsprechendes Heizelement, bei dem jedoch die Schicht 5 auf der Innenseite des gepressten Teils durch eine ähnliche Schicht 9 auf der Aussenseite desselben ersetzt worden ist.Fig. 3 shows a heating element corresponding to Fig. 1, but in which the
Claims (3)
- A method of manufacturing a self-regulating heating element which comprises as a heat source at least one resistor body (1,2) of a material having a positive temperature coefficient of resistance, said resistor body or resistor bodies being arranged between metal parts (3,4) which, on the side facing away from the resistor body or resistor bodies, are arranged so as to be in heat-exchanging contact with the inside wall of a cylindrical casing (6) of vulcanised thermoplastic material which is closed at one end, characterized in that the casing is manufactured by moulding and that the inside wall of the casing is coated with an elastomer layer (5) which is provided by filling the moulded casing with a solution of the elastomer, after which the casing is evacuated and then heated to remove the solvent and completely polymerize the elastomer.
- A method of manufacturing a self-regulating heating element which comprises as a heat source at least one resistor body (1,2) of material having a positive temperature coefficient of electrical resistance, said resistor body or resistor bodies being arranged between metal parts (3,4) which, on the side facing away from the resistor body or resistor bodies, are arranged so as to be in heat-exchanging contact with the inner wall of a cylindrical casing (6) of vulcanised thermoplastic material which is closed at one end characterized in that the casing is manufactured by moulding and that the inside wall of the casing is coated with an elastomer layer (9) which is provided by immersing the moulded casing in a solution of the elastomer, after which the casing is removed from said solution and the excess solution is drained off, whereupon the casing is heated to remove the solvent and completely polymerize the elastomer.
- A method of manufacturing a heating element as claimed in claim 1 or 2, characterized in that the elastomer has a higher viscosity and greater elasticity than the material used for the moulded casing (6).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
NL8600142 | 1986-01-23 | ||
NL8600142A NL8600142A (en) | 1986-01-23 | 1986-01-23 | METHOD FOR MANUFACTURING A SELF-REGULATING HEATING ELEMENT |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0234608A1 EP0234608A1 (en) | 1987-09-02 |
EP0234608B1 true EP0234608B1 (en) | 1992-09-02 |
Family
ID=19847454
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP87200052A Expired - Lifetime EP0234608B1 (en) | 1986-01-23 | 1987-01-16 | Manufacturing method of a self-regulating heating element |
Country Status (8)
Country | Link |
---|---|
US (1) | US4835370A (en) |
EP (1) | EP0234608B1 (en) |
JP (1) | JPS62172683A (en) |
KR (1) | KR870007641A (en) |
CA (1) | CA1281532C (en) |
DE (1) | DE3781426D1 (en) |
DK (1) | DK28887A (en) |
NL (1) | NL8600142A (en) |
Families Citing this family (17)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4687064A (en) * | 1986-03-24 | 1987-08-18 | Rjm, Inc. | Green peanut harvester |
US5414241A (en) * | 1992-05-11 | 1995-05-09 | Sekisui Kaseihin Kogyo Kabushiki Kaisha | Heater, a method of manufacturing the same, and an anti-condensation mirror incorporating the same |
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US20120217233A1 (en) * | 2011-02-28 | 2012-08-30 | Tom Richards, Inc. | Ptc controlled environment heater |
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KR102476376B1 (en) * | 2017-08-31 | 2022-12-12 | 현대자동차주식회사 | Cooling water heating apparatus of electric vehicle |
DE102018101453A1 (en) * | 2018-01-23 | 2019-07-25 | Borgwarner Ludwigsburg Gmbh | Heating device and method for producing a heating rod |
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DE2641894B2 (en) * | 1975-09-23 | 1978-05-18 | N.V. Philips' Gloeilampenfabrieken, Eindhoven (Niederlande) | |
DE2614433C3 (en) * | 1975-04-07 | 1981-10-01 | Naamloze Vennootschap Philips' Gloeilampenfabrieken, Eindhoven | Self-regulating heating element |
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FR2292395A1 (en) * | 1974-11-20 | 1976-06-18 | Matsushita Electric Ind Co Ltd | THERMOSTATIC SEALED HEAT GENERATOR |
US4086467A (en) * | 1976-07-19 | 1978-04-25 | Texas Instruments Incorporated | Electronic heater for high voltage applications |
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US4200973A (en) * | 1978-08-10 | 1980-05-06 | Samuel Moore And Company | Method of making self-temperature regulating electrical heating cable |
DE2948592C2 (en) * | 1979-12-03 | 1990-05-10 | Fritz Eichenauer GmbH & Co KG, 6744 Kandel | Electric resistance heating element |
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AT384142B (en) * | 1981-01-26 | 1987-10-12 | Walther Dr Menhardt | SELF-REGULATING HEATING ELEMENT |
-
1986
- 1986-01-23 NL NL8600142A patent/NL8600142A/en not_active Application Discontinuation
-
1987
- 1987-01-16 EP EP87200052A patent/EP0234608B1/en not_active Expired - Lifetime
- 1987-01-16 DE DE8787200052T patent/DE3781426D1/en not_active Expired - Lifetime
- 1987-01-20 KR KR870000415A patent/KR870007641A/en not_active Application Discontinuation
- 1987-01-20 CA CA000527650A patent/CA1281532C/en not_active Expired - Lifetime
- 1987-01-20 DK DK028887A patent/DK28887A/en unknown
- 1987-01-20 JP JP62009169A patent/JPS62172683A/en active Pending
-
1988
- 1988-03-01 US US07/165,428 patent/US4835370A/en not_active Expired - Fee Related
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Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2614433C3 (en) * | 1975-04-07 | 1981-10-01 | Naamloze Vennootschap Philips' Gloeilampenfabrieken, Eindhoven | Self-regulating heating element |
DE2641894B2 (en) * | 1975-09-23 | 1978-05-18 | N.V. Philips' Gloeilampenfabrieken, Eindhoven (Niederlande) |
Also Published As
Publication number | Publication date |
---|---|
DK28887D0 (en) | 1987-01-20 |
DK28887A (en) | 1987-07-24 |
JPS62172683A (en) | 1987-07-29 |
KR870007641A (en) | 1987-08-20 |
US4835370A (en) | 1989-05-30 |
EP0234608A1 (en) | 1987-09-02 |
NL8600142A (en) | 1987-08-17 |
DE3781426D1 (en) | 1992-10-08 |
CA1281532C (en) | 1991-03-19 |
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