EP0231987A2 - Automatic switching apparatus for an electrical appliance - Google Patents
Automatic switching apparatus for an electrical appliance Download PDFInfo
- Publication number
- EP0231987A2 EP0231987A2 EP87300012A EP87300012A EP0231987A2 EP 0231987 A2 EP0231987 A2 EP 0231987A2 EP 87300012 A EP87300012 A EP 87300012A EP 87300012 A EP87300012 A EP 87300012A EP 0231987 A2 EP0231987 A2 EP 0231987A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- latch
- appliance
- iron
- automatic switching
- switching apparatus
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F75/00—Hand irons
- D06F75/08—Hand irons internally heated by electricity
- D06F75/26—Temperature control or indicating arrangements
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H3/00—Mechanisms for operating contacts
- H01H3/32—Driving mechanisms, i.e. for transmitting driving force to the contacts
- H01H3/50—Driving mechanisms, i.e. for transmitting driving force to the contacts with indexing or locating means, e.g. indexing by ball and spring
Definitions
- the present invention relates generally to automatic switching apparatus and, more particularly, to automatic switching apparatus for use with appliances having electronic controls.
- top-of-the-line pressing irons now provide the feature of automatic shut-off if the iron is not used for a predetermined period of time.
- the feature is included in a complete electronic control system using a microprocessor and an electromagnetic relay or a solid state switch such as a triac to control power to the heating element. Both of these devices are expensive and have other drawbacks as well.
- a triac for example, requires a sizeable heat sink to dissipate its power loss when the iron is on and an iron is obviously a poor location for such a device because of the hot environment it represents.
- a power relay requires a significant amount of power to operate and tends to heat up when it is kept energized in the hot iron environment.
- an automatic switching apparatus for a hand-held electrically operated appliance, characterized by switch means convertible between a power mode for electrically connecting the appliance to source of electrical power and a dormant mode for electrically disconnecting the appliance from the source of electrical power; electromechanical means operable when energized for converting said switch means to the dormant mode; a motion sensor responsive to movement of the appliance for generating a signal; and timer means for timing a preset period of time responsive to said motion sensor signal, and for energizing said electromechanical means upon lapse of said preset period of time unless a subsequent motion sensor signal is generated.
- Manually operable reset means may be provided for converting the switch means to the power mode.
- the reset means may comprise latch means for latching the switch means in the power mode.
- the switch means may comprise first and second mutually engageable contacts.
- a resilient blade may bias the second contact away from engagement with the first contact.
- the latch means preferably releasably engages with the blade for holding the first and second contacts mutually engaged, the reset means, when actuated, effecting engagement of the latch means with said blade.
- Electronic circuitry means which includes the timer means, may be provided for limiting the energizing of the electromechanical means to a period of up to about one second in time upon energization of the electromechanical means by the timer means.
- the above automatic switching apparatus is preferably included in an electric pressing iron.
- the electric iron may have a sole plate and a heating element for heating the sole plate, the above switch means connecting the heating element to the source of electrical power in the power mode and disconnecting the heating element from the source of electrical power in the dormant mode.
- a housing of the iron above the sole plate may contain the switch means, the electromechanical means, the motion sensor and the timer means.
- a manually depressible button may be resiliently urged outwardly with respect to the housing, actuation of this button resetting the switch means from the dormant mode to the power mode.
- the housing of the iron preferably has a handle portion containing a printed circuit board, the circuit board having mounted thereon and switch means, the electromechanical means, the motion sensor and the timer means.
- a lamp may be disposed under the reset button and be electrically connected to the switch means for indicating when the electric iron is in the power mode.
- Another object of the present invention is to provide an improved method of operating a hand-held appliance, such as an electric iron.
- a method of operating a hand-held electrically operated appliance having an automatic switching apparatus characterized by the steps of connecting the appliance to a source of electrical power for operation of the appliance; sensing the lack of motion of the appliance; timing electronically the length of time that the appliance remains motionless; and disconnecting the appliance from the source of electrical power when the length of time that the appliance remains motionless exceeds a preset value.
- the present invention represents a simpler and lower cost system according to which power may be controlled by a manually closed set of contacts which may be tripped open by a small solenoid.
- the solenoid is preferably energized by an electronic timing circuit whenever the iron is "on” but not moved for a predetermined time interval, typically, seven to ten minutes.
- a small mercury switch may be mounted so that it opens and closes randomly when moved by the normal ironing motions. Each time the switch opens, the timer is reset to the start of its main cycle so that with normal iron use, the power will never be turned off.
- One feature of the preferred embodiments of the present invention is that no energy need be expended in a separate system to keep the iron energized. That is, unlike some known constructions, which require the continuous application of electricity for operating relays and the like to open and close contacts, and resulting in the further generation of non-usable heat, the preferred embodiments of the invention rely on operator energy to actuate a button to return the iron to the power mode. Furthermore, only a momentary flow of electricity is required to convert the iron to the dormant mode in the event the iron remains inactive for the seven to ten minute time interval mentioned above.
- FIG. 1 & 2 illustrate an electric pressing iron 20 which includes a sole plate 22, typically of cast aluminum, on which is mounted a housing 24, typically of molded plastic.
- the housing 24 includes a bottom portion or skirt 26 and a handle portion 28 connected by a rear pedestal 30 and a throat 32. Extending from the rear of the handle portion 28 and the top of the pedestal 30 is a line cord 34 for connecting the iron to a source of power.
- a number of user controls including a temperature selector knob, steam actuator, and steam control button may be provided on the housing 24 but constitute no part of the present invention and thus will not be discussed.
- FIG. 3 illustrates at the left side, that is, the front of the handle portion 28, a pair of mechanisms, namely a solenoid mechanism 36 and a reset mechanism 38. These mechanisms are mounted on the front end of the printed circuit board 40 upon which is also mounted an electronic timing circuit 42 including an electronic timer U1 and a motion detector switch MS. The specifics of the electronic timing circuit will be described below.
- a pair of contacts 46 & 48 are connected in series with one power line extending between the line cord 34 ( Figure 2) and all of the electrical or electronic circuits in the iron 20.
- the contact 46 is mounted to a fixed blade 50 which is riveted or otherwise secured to the circuit board 40.
- the contact 48 mounted on a flexible blade 52 which is biased such that, unless otherwise restrained, the contacts will be moved to an open position as illustrated in Fig. 4.
- a latch 54 serves to hold the contacts closed, the upward force exerted by a compression spring 56 accomplishing this result.
- the latch 54 comprises a downwardly extending leg 58 (Figure 5) terminating at a foot 60 which is engageable with the undersurface of the flexible blade 52.
- the latch 54 also includes a generally horizontally extending head member 62 which intersects with the leg 58 at an upwardly projecting pivot bearing 64 ( Figure 3).
- the pivot bearing 64 is received in a groove 66 formed in an underside of the reset button 68.
- the compression spring 56 extends between a spring support platform 70, cantilevered from the support structure for the solenoid mechanism 36, and the head member 62.
- the solenoid mechanism 36 comprises a housing or frame 72 suitably mounted on the printed circuit board 40.
- the housing 72 encompasses a coil 74 which, when energized, drives an armature 76 to the left as seen in Figure 3.
- a free floating rod 78 is mounted for reciprocation in a bushing 80 supported on the housing 72 and is coaxial with the armature 76.
- the coil 74 is energized, the armature 76 moves to the left, pushing the leg 58 of the latch 54 also to the left ( Figure 4).
- the foot 60 moves out from under the flexible blade 52, thus allowing the contacts 46 and 48 to open. The contacts are then held open by the flexible blade 52.
- the solenoid is de-energized, the foot 60 is held against the nose 82 by the bias of the compression spring 56 acting on the latch 54.
- the reset button 68 is depressed as indicated by an arrow 83 in Figure 5,to a position somewhat below the position illustrated in Figures 3 & 4.
- the latch 54, and specifically the foot 60 slides down the front portion of the nose 82 and is drawn under the extreme end of the flexible blade 52 by the spring 56 acting on the head member 62.
- the coil 74 is not energized which leaves the armature 76 and rod 78 free to move axially in a direction away from the latch 54.
- the leg 58 in returning to its latched position, pushes the rod 78 and therefore the armature 76 towards the right.
- the spring 56 raises the button, and with it the latch 54, until the contacts 46 and 48 again close to the position illustrated in Figure 3, thereby again energizing the iron.
- FIG. 7 The electronic control circuitry is physically illustrated in Figure 6 and is schematically illustrated in Figure 7. Power is controlled by the manually closed set of contacts 46 and 48 which, as just described, can be tripped open by the small solenoid mechanism 36.
- the coil 74 of the solenoid mechanism is energized by the electronic timing circuit 42 ( Figure 7) whenever the iron is "on” but not moved for a predetermined time interval. This time interval is typically seven to ten minutes, but can be of any desired duration.
- a small motion detector switch MS which may be a mercury switch, is mounted on the circuit board 40 such that it opens and closes randomly when moved by normal ironing motions. Each time the switch opens, the electronic timer U1, is reset to the start of its timing cycle so that with normal iron use the power will never be turned off.
- a power lead W1 is connected to the reset switch represented by the contacts 46 and 48 (see Figure 3-5), a single pole switch which is closed to a latch closed condition, as previously described, by manually depressing the reset button 68. This reset switch then remains closed until tripped open by the solenoid coil 74 being energized, also as previously described.
- power proceeds through a power lead W2 to an over temperature limiter 84, a thermostat 86, and a calrod heating element 88 which are all the same as in conventional irons.
- the other calrod terminal is connected to a power lead W3 and is also the "common" circuit for the electronic circuitry.
- a capacitor C5 and a metal oxide varistor M one example being a General Electric V130LA2 MOV, are added across the power leads W2 and W3 for transient suppression.
- the capacitor C3 is continually being charged through the resistor R4, and since no base current is supplied to the transistor Q1, the transistor Q1 is "off" and does not discharge the capacitor C3.
- the seven to ten minute interval is determined by the time required to charge the capacitor C3 to two-thirds the voltage at pins 4 and 8 of the timer U1.
- the motion detector switch MS a small mercury switch, as noted above, is normally closed and capacitor C2 is charged to approximately 4.5 volts.
- An acceptable version of the motion detector switch suitable for purposes of the invention is model TS66 sold by Fifth Dimension, Inc. of Clinton, New Jersey.
- the motion switch MS opens momentarily and capacitor C2 starts to charge towards approximately 9 volts through the resistor R2.
- This charge current is also base to emitter current in transistor Q1 so that the transistor Q1 is turned on, momentarily, thereby discharging capacitor C3 and thus resetting the timer U1.
- capacitor C2 is partially discharged again through the resistor R3, the motion switch MS, and resistor R9, and the transistor Q1 is again turned “off”.
- the timer U1 is connected as a astable oscillator having its output at pin 3 "high” (approximately 9 volts) for seven to ten minutes followed by several milliseconds “low” (approximately 0.1 volts) depending upon C3/R5 discharge timing.
- Resistor R5 determines the rate at which capacitor C3 is discharged when the circuit times out because the iron has not been used for 7 to 10 minutes. This insures that the SCR will be turned on long enough to always trip the solenoid actuated switch.
- the transistor Q2 inverts this voltage from pin 3 of the time U1 so that its collector is at a low voltage when pin 3 is high and high when pin 3 goes low at the end of the timing period.
- resistor R6 is the biasing resistor for transistor Q2 when pin 3 is high thereby limiting the base current of transistor Q2 to a safe value.
- the diode CR2 conducts enough current through resistor R7 to resistor R8 and to the gate of an SCR Q3 to cause the SCR gate to turn “on” during positive half cycles of voltage on the power lead W1.
- Resistor R7 biases the gate of SCR Q3 and limits the collector current to transistor Q2 to a value that enables the charge on capacitor C1 to last long enough to insure that the solenoid 36 will trip the switch.
- Heavy current pulses then flow through the solenoid coil 74 causing it to trip the reset switch contacts 46 and 48 to an open position which removes power from the iron heating circuit and from the control circuit.
- Capacitors C4 and C6 increase the noise immunity of the timer U1 as is well known. Also, a resistor R8 stabilizes the gate of SCR Q3 so that voltage withstand and dv/dt characteristics are improved.
- the mechanism described is a simple, low cost, low power, manually closed but electrically tripped open switching device which is ideally suited for electrical appliances such as a pressing iron.
- the energy to close and open the electrical contacts and the contact holding force and weld breaking force are all supplied by the user in pushing the reset button 68. Only a momentary current is used to trigger the device and allow a previously stressed spring, namely the flexible blade 52, to open the power switching contacts 46 & 48.
- the circuit board 40 supporting all of the electronic components previously described is suitably mounted in the handle portion 28 of the iron 20.
- a solenoid mechanism 102 is mounted on the circuit board 40 and includes a plastic chassis or coil bobbin 104, a coil 106, and an armature 108 which moves to the left ( Figure 8) when the coil 106 is energized.
- an opening 112 ( Figure 9) through which a stationery contact 114 extends, mounted on a suitable support 116 which is suitably fixed to the circuit board.
- a flexible blade 118 is bifurcated at a forward end and has a pair of tabs 119 at a rearward end received through openings 119A and in the circuit board ( Figure 9). The tabs 119 are bent over and engage the circuit board to affix the blade thereto.
- the blade 118 extends forwardly and has mounted thereon a movable contact 120 which is engageable with the stationery contact 114.
- the flexible blade 118 is formed of a suitable spring material biased so that the contacts 114 and 120 are normally separated unless forced together by an outside influence.
- the latch 122 includes an elongated latch release spring 124 mounted at its rear end to the bobbin 104 of the solenoid mechanism 102 and biased upwardly. Near its forwardmost end, the latch release spring 124 has a pair of depending wings 126 which are suitably pierced to receive a transversely extending bearing pin 128 for pivotally mounting thereon a downwardly extending latch lever 130. At a lower extremity of the latch lever 130 is a foot 132 which is releasably engageable with an edge 134 in a recessed region 136 at the end 110 of the circuit board 40.
- a latch spring 133 is also mounted on the pin 128, with one end bearing against the latch release spring 124 and the other end against the latch lever 130 to urge the latter in a counterclockwise direction ( Figures 8 and 11).
- a lobe 138 Spaced above the foot 132 and integral with the latch lever is a lobe 138 which is engageable with an upper surface of the flexible blade 118.
- a non-magnetic extension 140 preferably of molded plastic material, at the forward end of the armature 108 is engageable with a rear surface of the latch lever 130 and is selectively operable to move the foot 132 out of engagement with the edge 134.
- a reset button 142 extends through an opening 144 in the handle portion 28.
- a peripheral flange 146 on the button 142 is engageable with the opening 144 and restrains the button against further upward travel. Since the reset button 142 is mounted on the upper surface of a button retainer spring 148, it is, in effect, captured in place on the handle portion 28.
- the retainer spring 148 is suitably fastened to the handle portion 28 far to the rear of the reset button 142,and at its forward end, the button 142 is provided with a hammer 150 which is engageable with an upper surface of the latch release spring 124.
- the neon lamp N is illustrated as being suitably mounted on a support 152 fixed to the bobbin 104 or other structure within the handle portion 28.
- the reset button is fabricated from a translucent material and the neon lamp N is positioned beneath the reset button so as to create a glow in the surface of the reset button when the lamp is turned on.
- a pulse of electrical energy is directed via the electronic circuit to the coil 106.
- the pulse is only momentary, no greater than one second in duration, and typically less than 50 milliseconds in duration.
- the armature 108 is magnetically moved forward (to the left in Figure 8) toward the center of the coil 106 where the magnetic lines of force are concentrated and the strongest.
- the non-magnetic molded extension 140 thereby engages the latch lever 130 pushing it forward against the bias of the latch spring 133 to unlatch the foot 132 from the front edge 134 of the printed circuit board 40.
- the force of the upward biased latch release spring 124 moves the latch lever 130 upwardly and with it the latch spring 133. Motion is also aided by the upward bias of the flexible blade 118 which moves upward upon release of the foot 132 and opens the switch contacts 114 and 120 to turn off power to the iron.
- the user pushes the reset button 142.
- the latch lever 130 With the downward motion of the reset button, the latch lever 130 is moved downwardly and with the rearward bias of the latch spring 133, the foot 132 engages the edge 134 of the printed circuit board 40.
- a cam surface 154 on the foot 132 slides along the edge 134 until a shoulder 156 is reached which allows the latch lever to pivot rearwardly (counterclockwise in Figure 11) such that the shoulder 156 firmly engages the undersurface of the printed circuit board.
- the contacts 114 and 120 are closed to restore power to the iron.
- the contacts remain closed until the coil is again energized.
- the neon lamp N being connected in parallel with the control and power circuits, is lighted when the contacts 114 and 120 are engaged. In an opposite fashion, when the contacts 114 and 120 are open, the neon lamp is turned off.
Abstract
Description
- The present invention relates generally to automatic switching apparatus and, more particularly, to automatic switching apparatus for use with appliances having electronic controls.
- The possibility of leaving an electrically operated appliance, such as a pressing iron, turned on and unattended for an extended period of time is a concern to many users. Some top-of-the-line pressing irons now provide the feature of automatic shut-off if the iron is not used for a predetermined period of time. Typically, the feature is included in a complete electronic control system using a microprocessor and an electromagnetic relay or a solid state switch such as a triac to control power to the heating element. Both of these devices are expensive and have other drawbacks as well. A triac, for example, requires a sizeable heat sink to dissipate its power loss when the iron is on and an iron is obviously a poor location for such a device because of the hot environment it represents. A power relay requires a significant amount of power to operate and tends to heat up when it is kept energized in the hot iron environment.
- It is an object of the present invention to provide an improved automatic switching apparatus, and an improved electric iron incorporating such.
- According to one aspect of the present invention, there is provided an automatic switching apparatus for a hand-held electrically operated appliance, characterized by switch means convertible between a power mode for electrically connecting the appliance to source of electrical power and a dormant mode for electrically disconnecting the appliance from the source of electrical power; electromechanical means operable when energized for converting said switch means to the dormant mode; a motion sensor responsive to movement of the appliance for generating a signal; and timer means for timing a preset period of time responsive to said motion sensor signal, and for energizing said electromechanical means upon lapse of said preset period of time unless a subsequent motion sensor signal is generated.
- Manually operable reset means may be provided for converting the switch means to the power mode. The reset means may comprise latch means for latching the switch means in the power mode.
- The switch means may comprise first and second mutually engageable contacts. A resilient blade may bias the second contact away from engagement with the first contact. The latch means preferably releasably engages with the blade for holding the first and second contacts mutually engaged, the reset means, when actuated, effecting engagement of the latch means with said blade.
- Electronic circuitry means which includes the timer means, may be provided for limiting the energizing of the electromechanical means to a period of up to about one second in time upon energization of the electromechanical means by the timer means.
- The above automatic switching apparatus is preferably included in an electric pressing iron.
- The electric iron may have a sole plate and a heating element for heating the sole plate, the above switch means connecting the heating element to the source of electrical power in the power mode and disconnecting the heating element from the source of electrical power in the dormant mode.
- A housing of the iron above the sole plate may contain the switch means, the electromechanical means, the motion sensor and the timer means. A manually depressible button may be resiliently urged outwardly with respect to the housing, actuation of this button resetting the switch means from the dormant mode to the power mode.
- The housing of the iron preferably has a handle portion containing a printed circuit board, the circuit board having mounted thereon and switch means, the electromechanical means, the motion sensor and the timer means.
- A lamp may be disposed under the reset button and be electrically connected to the switch means for indicating when the electric iron is in the power mode.
- Another object of the present invention is to provide an improved method of operating a hand-held appliance, such as an electric iron.
- Accordingly, there is provided by another aspect of the present invention a method of operating a hand-held electrically operated appliance having an automatic switching apparatus characterized by the steps of connecting the appliance to a source of electrical power for operation of the appliance; sensing the lack of motion of the appliance; timing electronically the length of time that the appliance remains motionless; and disconnecting the appliance from the source of electrical power when the length of time that the appliance remains motionless exceeds a preset value.
- It will be appreciated that the present invention, as disclosed in relation to the preferred embodiments, represents a simpler and lower cost system according to which power may be controlled by a manually closed set of contacts which may be tripped open by a small solenoid. The solenoid is preferably energized by an electronic timing circuit whenever the iron is "on" but not moved for a predetermined time interval, typically, seven to ten minutes. A small mercury switch may be mounted so that it opens and closes randomly when moved by the normal ironing motions. Each time the switch opens, the timer is reset to the start of its main cycle so that with normal iron use, the power will never be turned off.
- As the cost of electronic circuitry continues to decrease, it has become possible to provide features for home appliances which were not heretofore economically feasible. Such features include those directed to operating convenience and increased utility as well as features which provide for safer operation of the appliance. The preferred embodiments incorporate some such features together with a simplified mechanism enabling the user to reactivate the appliance once it has been turned off for lack of use.
- One feature of the preferred embodiments of the present invention is that no energy need be expended in a separate system to keep the iron energized. That is, unlike some known constructions, which require the continuous application of electricity for operating relays and the like to open and close contacts, and resulting in the further generation of non-usable heat, the preferred embodiments of the invention rely on operator energy to actuate a button to return the iron to the power mode. Furthermore, only a momentary flow of electricity is required to convert the iron to the dormant mode in the event the iron remains inactive for the seven to ten minute time interval mentioned above.
- Other objects, features and advantages of the present invention will become more fully apparent from the following detailed description of the preferred embodiments, the appended claims and the accompanying drawings.
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- Figure 1 is a top plan view, certain parts being cut away, illustrating an electrical appliance in the form of a pressing iron embodying the invention;
- Figure 2 is a side elevation view, certain parts being cut away and in section, of the pressing iron illustrated in Figure 1;
- Figure 3 is a detail elevation cross section view illustrating a portion of the appliance depicted in Figures 1 & 2;
- Figures 4 & 5 are further detail views in cross section, similar to Figure 3, and illustrating successive positions of a reset mechanism utilized by the invention;
- Figure 6 is a top plan view of a circuit board utilized by the invention and illustrating the relative positioning of the electronic components thereon;
- Figure 7 is a schematic drawing of a typical electronic circuit utilized by the invention;
- Figure 8 is a detail elevation cross section view similar to Figure 3 and depicting another embodiment of the invention;
- Figure 9 is a detail bottom plan view of the embodiment depicted in Figure 8;
- Figure 10 is a detail front elevation view of parts illustrated in Figure 8; and
- Figure 11 is a detail side elevation view of the construction illustrated in Figure 10.
- Turn now to the drawings and initially to Figures 1 & 2 which illustrate an electric pressing
iron 20 which includes asole plate 22, typically of cast aluminum, on which is mounted ahousing 24, typically of molded plastic. Thehousing 24 includes a bottom portion orskirt 26 and ahandle portion 28 connected by arear pedestal 30 and athroat 32. Extending from the rear of thehandle portion 28 and the top of thepedestal 30 is aline cord 34 for connecting the iron to a source of power. A number of user controls including a temperature selector knob, steam actuator, and steam control button may be provided on thehousing 24 but constitute no part of the present invention and thus will not be discussed. - Turn now to Figure 3 which illustrates at the left side, that is, the front of the
handle portion 28, a pair of mechanisms, namely asolenoid mechanism 36 and areset mechanism 38. These mechanisms are mounted on the front end of the printedcircuit board 40 upon which is also mounted anelectronic timing circuit 42 including an electronic timer U₁ and a motion detector switch MS. The specifics of the electronic timing circuit will be described below. A pair ofcontacts 46 & 48 are connected in series with one power line extending between the line cord 34 (Figure 2) and all of the electrical or electronic circuits in theiron 20. Thecontact 46 is mounted to afixed blade 50 which is riveted or otherwise secured to thecircuit board 40. Thecontact 48 mounted on aflexible blade 52 which is biased such that, unless otherwise restrained, the contacts will be moved to an open position as illustrated in Fig. 4. - A
latch 54 serves to hold the contacts closed, the upward force exerted by acompression spring 56 accomplishing this result. Specifically, thelatch 54 comprises a downwardly extending leg 58 (Figure 5) terminating at afoot 60 which is engageable with the undersurface of theflexible blade 52. Thelatch 54 also includes a generally horizontally extendinghead member 62 which intersects with theleg 58 at an upwardly projecting pivot bearing 64 (Figure 3). The pivot bearing 64 is received in agroove 66 formed in an underside of thereset button 68. Thecompression spring 56 extends between a spring support platform 70, cantilevered from the support structure for thesolenoid mechanism 36, and thehead member 62. - The
solenoid mechanism 36 comprises a housing orframe 72 suitably mounted on the printedcircuit board 40. Thehousing 72 encompasses acoil 74 which, when energized, drives anarmature 76 to the left as seen in Figure 3. A free floatingrod 78 is mounted for reciprocation in abushing 80 supported on thehousing 72 and is coaxial with thearmature 76. When thecoil 74 is energized, thearmature 76 moves to the left, pushing theleg 58 of thelatch 54 also to the left (Figure 4). In this manner, thefoot 60 moves out from under theflexible blade 52, thus allowing thecontacts flexible blade 52. When the solenoid is de-energized, thefoot 60 is held against thenose 82 by the bias of thecompression spring 56 acting on thelatch 54. - To reenergize the iron, the
reset button 68 is depressed as indicated by anarrow 83 in Figure 5,to a position somewhat below the position illustrated in Figures 3 & 4. Thelatch 54, and specifically thefoot 60, slides down the front portion of thenose 82 and is drawn under the extreme end of theflexible blade 52 by thespring 56 acting on thehead member 62. - At this stage of operation, the
coil 74 is not energized which leaves thearmature 76 androd 78 free to move axially in a direction away from thelatch 54. As illustrated in Figure 5, theleg 58, in returning to its latched position, pushes therod 78 and therefore thearmature 76 towards the right. When the user releases thebutton 68, thespring 56 raises the button, and with it thelatch 54, until thecontacts - It is noteworthy that in this embodiment the
contacts button 68 down. This is for the reason that depressing the button allows the contacts to open. Even if the button is jammed in its normal position, the switch will still trip open when the coil is energized. - Turn now to Figures 3, 6 and 7. The electronic control circuitry is physically illustrated in Figure 6 and is schematically illustrated in Figure 7. Power is controlled by the manually closed set of
contacts small solenoid mechanism 36. Thecoil 74 of the solenoid mechanism is energized by the electronic timing circuit 42 (Figure 7) whenever the iron is "on" but not moved for a predetermined time interval. This time interval is typically seven to ten minutes, but can be of any desired duration. A small motion detector switch MS, which may be a mercury switch, is mounted on thecircuit board 40 such that it opens and closes randomly when moved by normal ironing motions. Each time the switch opens, the electronic timer U₁, is reset to the start of its timing cycle so that with normal iron use the power will never be turned off. - Referring now particularly to Figure 7, a power lead W₁ is connected to the reset switch represented by the
contacts 46 and 48 (see Figure 3-5), a single pole switch which is closed to a latch closed condition, as previously described, by manually depressing thereset button 68. This reset switch then remains closed until tripped open by thesolenoid coil 74 being energized, also as previously described. From the reset switch represented by thecontacts temperature limiter 84, athermostat 86, and acalrod heating element 88 which are all the same as in conventional irons. The other calrod terminal is connected to a power lead W₃ and is also the "common" circuit for the electronic circuitry. A capacitor C₅ and a metal oxide varistor M, one example being a General Electric V130LA2 MOV, are added across the power leads W₂ and W₃ for transient suppression. - Whenever the
contacts contacts pins - The motion detector switch MS, a small mercury switch, as noted above, is normally closed and capacitor C₂ is charged to approximately 4.5 volts. An acceptable version of the motion detector switch suitable for purposes of the invention is model TS66 sold by Fifth Dimension, Inc. of Clinton, New Jersey. When the
iron 20 is moved, as in normal ironing motion, the motion switch MS opens momentarily and capacitor C₂ starts to charge towards approximately 9 volts through the resistor R₂. This charge current is also base to emitter current in transistor Q₁ so that the transistor Q₁ is turned on, momentarily, thereby discharging capacitor C₃ and thus resetting the timer U₁. When the motion switch MS recloses, capacitor C₂ is partially discharged again through the resistor R₃, the motion switch MS, and resistor R₉, and the transistor Q₁ is again turned "off". - The timer U₁ is connected as a astable oscillator having its output at pin 3 "high" (approximately 9 volts) for seven to ten minutes followed by several milliseconds "low" (approximately 0.1 volts) depending upon C₃/R₅ discharge timing. Resistor R₅ determines the rate at which capacitor C₃ is discharged when the circuit times out because the iron has not been used for 7 to 10 minutes. This insures that the SCR will be turned on long enough to always trip the solenoid actuated switch. The transistor Q₂ inverts this voltage from pin 3 of the time U₁ so that its collector is at a low voltage when pin 3 is high and high when pin 3 goes low at the end of the timing period. In this context, resistor R₆ is the biasing resistor for transistor Q₂ when pin 3 is high thereby limiting the base current of transistor Q₂ to a safe value. When the collector of the transistor Q₂ goes "high", the diode CR₂ conducts enough current through resistor R₇ to resistor R₈ and to the gate of an SCR Q₃ to cause the SCR gate to turn "on" during positive half cycles of voltage on the power lead W₁. Resistor R₇ biases the gate of SCR Q₃ and limits the collector current to transistor Q₂ to a value that enables the charge on capacitor C₁ to last long enough to insure that the
solenoid 36 will trip the switch. Heavy current pulses then flow through thesolenoid coil 74 causing it to trip thereset switch contacts - Capacitors C₄ and C₆ increase the noise immunity of the timer U₁ as is well known. Also, a resistor R₈ stabilizes the gate of SCR Q₃ so that voltage withstand and dv/dt characteristics are improved.
- Thus it will be appreciated that the mechanism described is a simple, low cost, low power, manually closed but electrically tripped open switching device which is ideally suited for electrical appliances such as a pressing iron. The energy to close and open the electrical contacts and the contact holding force and weld breaking force are all supplied by the user in pushing the
reset button 68. Only a momentary current is used to trigger the device and allow a previously stressed spring, namely theflexible blade 52, to open thepower switching contacts 46 & 48. - Another, and preferred, embodiment of the mechanism of the invention will now be described with reference to Figures 6-11. The
circuit board 40 supporting all of the electronic components previously described is suitably mounted in thehandle portion 28 of theiron 20. As seen in Figure 8, asolenoid mechanism 102 is mounted on thecircuit board 40 and includes a plastic chassis orcoil bobbin 104, acoil 106, and anarmature 108 which moves to the left (Figure 8) when thecoil 106 is energized. - Just inboard from an
end 110 of thecircuit board 40 is an opening 112 (Figure 9) through which astationery contact 114 extends, mounted on asuitable support 116 which is suitably fixed to the circuit board. Aflexible blade 118 is bifurcated at a forward end and has a pair oftabs 119 at a rearward end received throughopenings 119A and in the circuit board (Figure 9). Thetabs 119 are bent over and engage the circuit board to affix the blade thereto. Theblade 118 extends forwardly and has mounted thereon amovable contact 120 which is engageable with thestationery contact 114. However, theflexible blade 118 is formed of a suitable spring material biased so that thecontacts - Such an outside influence is in the form of a
latch 122. Thelatch 122 includes an elongatedlatch release spring 124 mounted at its rear end to thebobbin 104 of thesolenoid mechanism 102 and biased upwardly. Near its forwardmost end, thelatch release spring 124 has a pair of dependingwings 126 which are suitably pierced to receive a transversely extendingbearing pin 128 for pivotally mounting thereon a downwardly extendinglatch lever 130. At a lower extremity of thelatch lever 130 is afoot 132 which is releasably engageable with anedge 134 in a recessedregion 136 at theend 110 of thecircuit board 40. Alatch spring 133 is also mounted on thepin 128, with one end bearing against thelatch release spring 124 and the other end against thelatch lever 130 to urge the latter in a counterclockwise direction (Figures 8 and 11). Spaced above thefoot 132 and integral with the latch lever is alobe 138 which is engageable with an upper surface of theflexible blade 118. Anon-magnetic extension 140, preferably of molded plastic material, at the forward end of thearmature 108 is engageable with a rear surface of thelatch lever 130 and is selectively operable to move thefoot 132 out of engagement with theedge 134. - A
reset button 142 extends through anopening 144 in thehandle portion 28. Aperipheral flange 146 on thebutton 142 is engageable with theopening 144 and restrains the button against further upward travel. Since thereset button 142 is mounted on the upper surface of abutton retainer spring 148, it is, in effect, captured in place on thehandle portion 28. Theretainer spring 148 is suitably fastened to thehandle portion 28 far to the rear of thereset button 142,and at its forward end, thebutton 142 is provided with ahammer 150 which is engageable with an upper surface of thelatch release spring 124. - The neon lamp N is illustrated as being suitably mounted on a
support 152 fixed to thebobbin 104 or other structure within thehandle portion 28. The reset button is fabricated from a translucent material and the neon lamp N is positioned beneath the reset button so as to create a glow in the surface of the reset button when the lamp is turned on. - As previously explained, after the
iron 20 has remained motionless for the predetermined period of time, for example, 7 to 10 minutes, as previously described, a pulse of electrical energy is directed via the electronic circuit to thecoil 106. The pulse is only momentary, no greater than one second in duration, and typically less than 50 milliseconds in duration. When the coil is thereby energized, thearmature 108 is magnetically moved forward (to the left in Figure 8) toward the center of thecoil 106 where the magnetic lines of force are concentrated and the strongest. - The non-magnetic molded
extension 140 thereby engages thelatch lever 130 pushing it forward against the bias of thelatch spring 133 to unlatch thefoot 132 from thefront edge 134 of the printedcircuit board 40. The force of the upward biasedlatch release spring 124 moves thelatch lever 130 upwardly and with it thelatch spring 133. Motion is also aided by the upward bias of theflexible blade 118 which moves upward upon release of thefoot 132 and opens theswitch contacts - To restore power to the iron, the user pushes the
reset button 142. With the downward motion of the reset button, thelatch lever 130 is moved downwardly and with the rearward bias of thelatch spring 133, thefoot 132 engages theedge 134 of the printedcircuit board 40. Acam surface 154 on thefoot 132 slides along theedge 134 until ashoulder 156 is reached which allows the latch lever to pivot rearwardly (counterclockwise in Figure 11) such that theshoulder 156 firmly engages the undersurface of the printed circuit board. Thus, once again, thecontacts contacts contacts - While a preferred embodiment of the invention has been disclosed in detail with specific values recited for certain of the electronic components for greater understanding, it should be understood by those skilled in the art that various modifications may be made to the illustrated embodiment without departing from the scope of the invention as described in the specification and defined in the appended claims.
Claims (16)
switch means (46, 48) convertible between a power mode (Fig. 3) for electrically connecting the appliance to source of electrical power and a dormant mode (Fig. 4) for electrically disconnecting the appliance from the source of material power;
electromechanical means (74, 76, 78) operable when energized for converting said switch means (46, 48) to the dormant mode;
a motion sensor (MS) responsive to movement of the appliance (20) for generating a signal; and
timer means (42) for timing a preset period of time responsive to said motion sensor signal, and for energizing said electromechanical means (74, 76, 78) upon lapse of said preset period of time unless a subsequent motion sensor signal is generated.
said switch means (46, 48) comprises first (46) and second (48) mutually engageable contacts, and a resilient blade (52) biasing said second contact (48) away from engagement with said first contact (46);
said latch means (54) releasably engages with said blade (52) for holding said first and second contacts (46, 48) mutually engaged; and
said reset means, when actuated, effects engagement of said latch means with said blade.
a latch member (54) extends downwardly from said button (68) and has a foot (60) at a lower end, in said power mode said foot (60) engaging under said blade (52) and being urged resiliently upwards to hold said second contact (48) in engagement with said first contact (46); and
said latch member (54) is moved by said electromechanical means (74, 76, 78), when energized, to disengage said foot (60) from said blade (52) and allow said blade (52) to bias said second contact (48) away from said first contact (46) and effect said dormant mode.
a latch lever (130) extends downwardly from and is pivotally attached to an elongate latch release spring (124), said spring (124) extending under and being contactable by said button (142);
said latch lever (130) having a foot (132) engageable with a fixed member (40), and having a lobe (138) engageable with said blade (118);
a latching spring (133) biasing said latch lever (130) to pivot relative to said latch release spring (124);
said button (142) upon actuation moving and stressing said latch release spring (124) to allow said latching spring (133) to effect engagement of said foot (132) under said fixed member (40) and to effect engagement of said lobe (138) with said blade (118) to move said second contact (120) into engagement with said first contact (114) and effect said power mode; and
said latch lever (130) being pivoted by said electromechanical means (74, 76, 78), when energized, to disengage said foot (132) from said fixed member (40) and enable said latch release spring (124) to move said latch lever (130) upwardly and effect said dormant mode.
connecting the appliance to a source of electrical power for operation of the appliance;
sensing the lack of motion of the appliance;
timing electronically the length of time that the appliance remains motionless; and
disconnecting the appliance from the source of electrical power when the length of time that the appliance remains motionless exceeds a preset value.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US82127486A | 1986-01-22 | 1986-01-22 | |
US821274 | 1986-01-22 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0231987A2 true EP0231987A2 (en) | 1987-08-12 |
EP0231987A3 EP0231987A3 (en) | 1988-08-31 |
Family
ID=25232980
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP87300012A Withdrawn EP0231987A3 (en) | 1986-01-22 | 1987-01-05 | Automatic switching apparatus for an electrical appliance |
Country Status (6)
Country | Link |
---|---|
EP (1) | EP0231987A3 (en) |
JP (1) | JPS62202434A (en) |
AU (1) | AU592400B2 (en) |
BR (1) | BR8700258A (en) |
CA (1) | CA1262378A (en) |
MX (1) | MX161276A (en) |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0469305A2 (en) * | 1990-08-03 | 1992-02-05 | Symbol Technologies, Inc. | Light emitting diode scanner |
GB2253100A (en) * | 1991-02-22 | 1992-08-26 | Ramtech Systems | Electrical appliance safety cut-out device with non-use period timer |
EP0663467A1 (en) * | 1994-01-13 | 1995-07-19 | Black & Decker Inc. | On/off switch assembly for an electric iron |
DE29707453U1 (en) * | 1997-04-24 | 1997-06-26 | Lebsanft Willy | Ironing device |
EP1099406A2 (en) * | 1999-11-11 | 2001-05-16 | GE Medical Systems Information Technologies, Inc. | Portable patient monitor with alarm light integrated into handle |
WO2004055847A1 (en) * | 2002-12-18 | 2004-07-01 | George Stephen Ramsay | Electrical device with a safety switch |
CN112959906A (en) * | 2021-01-27 | 2021-06-15 | 陈善国 | Intelligent new energy automobile charging device capable of avoiding falling off |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2382587A (en) * | 1942-06-12 | 1945-08-14 | Albert G Thomas | Electric iron |
US2470532A (en) * | 1943-08-14 | 1949-05-17 | Albert G Thomas | Electric iron with thermokinetic switch |
FR2355113A1 (en) * | 1976-06-16 | 1978-01-13 | Baumgartner Erich | IRON |
US4181907A (en) * | 1978-05-22 | 1980-01-01 | Robertshaw Controls Company | Electrical switch construction having armature latch |
WO1982003520A1 (en) * | 1981-04-07 | 1982-10-14 | Robert C Franklin | Appliance non-use detection safety power shut-off system |
EP0115982A1 (en) * | 1983-02-02 | 1984-08-15 | Seb S.A. | Electronic safety device for electric iron |
GB2158105A (en) * | 1984-04-27 | 1985-11-06 | Zink Co John | Electronic pressing iron |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4366366A (en) * | 1980-09-05 | 1982-12-28 | Ekblad Carl A | Electric iron stand with time delay safety switch arrangement |
US4580038A (en) * | 1984-12-31 | 1986-04-01 | Black & Decker, Inc. | Indicating and control apparatus for a portable heating appliance |
-
1986
- 1986-12-31 CA CA000526563A patent/CA1262378A/en not_active Expired
-
1987
- 1987-01-05 EP EP87300012A patent/EP0231987A3/en not_active Withdrawn
- 1987-01-14 JP JP516187A patent/JPS62202434A/en active Pending
- 1987-01-20 MX MX498287A patent/MX161276A/en unknown
- 1987-01-21 BR BR8700258A patent/BR8700258A/en unknown
- 1987-01-21 AU AU67849/87A patent/AU592400B2/en not_active Ceased
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2382587A (en) * | 1942-06-12 | 1945-08-14 | Albert G Thomas | Electric iron |
US2470532A (en) * | 1943-08-14 | 1949-05-17 | Albert G Thomas | Electric iron with thermokinetic switch |
FR2355113A1 (en) * | 1976-06-16 | 1978-01-13 | Baumgartner Erich | IRON |
US4181907A (en) * | 1978-05-22 | 1980-01-01 | Robertshaw Controls Company | Electrical switch construction having armature latch |
WO1982003520A1 (en) * | 1981-04-07 | 1982-10-14 | Robert C Franklin | Appliance non-use detection safety power shut-off system |
EP0115982A1 (en) * | 1983-02-02 | 1984-08-15 | Seb S.A. | Electronic safety device for electric iron |
GB2158105A (en) * | 1984-04-27 | 1985-11-06 | Zink Co John | Electronic pressing iron |
Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0469305A2 (en) * | 1990-08-03 | 1992-02-05 | Symbol Technologies, Inc. | Light emitting diode scanner |
FR2665555A1 (en) * | 1990-08-03 | 1992-02-07 | Symbol Technologies Inc | METHODS AND APPARATUSES FOR READING SYMBOLS, IN PARTICULAR BARCODES. |
EP0469305B1 (en) * | 1990-08-03 | 1999-03-31 | Symbol Technologies, Inc. | Light emitting diode scanner |
GB2253100A (en) * | 1991-02-22 | 1992-08-26 | Ramtech Systems | Electrical appliance safety cut-out device with non-use period timer |
GB2253100B (en) * | 1991-02-22 | 1994-12-14 | Ramtech Systems | Appliance isolation unit |
EP0663467A1 (en) * | 1994-01-13 | 1995-07-19 | Black & Decker Inc. | On/off switch assembly for an electric iron |
DE29707453U1 (en) * | 1997-04-24 | 1997-06-26 | Lebsanft Willy | Ironing device |
EP1099406A2 (en) * | 1999-11-11 | 2001-05-16 | GE Medical Systems Information Technologies, Inc. | Portable patient monitor with alarm light integrated into handle |
EP1099406A3 (en) * | 1999-11-11 | 2003-02-26 | GE Medical Systems Information Technologies, Inc. | Portable patient monitor with alarm light integrated into handle |
US6771172B1 (en) | 1999-11-11 | 2004-08-03 | General Electric Company | Portable patient monitor with alarm light integrated into handle |
WO2004055847A1 (en) * | 2002-12-18 | 2004-07-01 | George Stephen Ramsay | Electrical device with a safety switch |
CN112959906A (en) * | 2021-01-27 | 2021-06-15 | 陈善国 | Intelligent new energy automobile charging device capable of avoiding falling off |
Also Published As
Publication number | Publication date |
---|---|
EP0231987A3 (en) | 1988-08-31 |
BR8700258A (en) | 1987-12-08 |
AU592400B2 (en) | 1990-01-11 |
AU6784987A (en) | 1987-07-23 |
JPS62202434A (en) | 1987-09-07 |
CA1262378A (en) | 1989-10-17 |
MX161276A (en) | 1990-08-28 |
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Inventor name: RYCKMAN, WILLIAM R., JR. Inventor name: BALCHUNAS, CHARLES A. Inventor name: O'LOUGHLIN, THOMAS M. Inventor name: ALBINGER, HARRY, JR. |