PIPE BENDING MACHINE
FIELD OF THE INVENTION
This invention relates to a pipe or tube bending machine, particularly but not solely to such a machine of the draw bending type.
BACKGROUND AND SIM1ARY OF THE INVENTION
Hitherto pipe or tube bending machines have been arran¬ ged to handle a single pipe or tube at a- time. We have now devised a bending machine which is arranged to hand¬ le two pipes or tubes simultaneously.
In accordance with this invention, there is provided a pipe bending machine having means for holding .two pipes simultaneously and means for performing a like bending operation on the two pipes simultaneously.
In a preferred embodiment of this invention, the machine is a draw bending machine and the two pipes are held and advanced parallel to each other into the bending head. This bending head includes a bending die and a clamp for clamping the two pipes to that bending die: turning of the bending die serves to bend the two pipes whereafter the clamp is released to enable the bending die to be returned to its original position and the pipes to be advanced ready for the next bend to be made. The pipes are arranged to be automatically rotated about their axes if that next bend is to be in a different plane from the previous bend, but they are rotated in
opposite senses: thus this preferred embodiment of bending machine is particularly suited to forming "handed" pairs of pipes and the machine will operate with relati¬ vely little limitation or risk due to interference be- tween the portions of the two pipes which at any time are downstream of the bending head.
BRIEF DESCRIPTION OF THE DRAWINGS
The preferred embodiment of this invention will now be described, by way of example only, with reference to the accompanying drawings, in which:
Figure 1 is a diagrammatic plan view of the example of pipe bending machine; and
Figure 2 is a section on the line II-II of Figure 1, on an enlarged scale.
DESCRIPTION OF THE PREFERRED EMBODIMENT
Referring to the drawings, there is shown a pipe or tube bending machine of the draw bending type. The machine comprises a horizontal machine bed 9 mounting a bending head 10 at its forward end. This comprises a bending die 12 of generally cylindrical form and moun¬ ted for rotation about its axis, which is disposed verti¬ cally. The bending die 12 is formed with two annular grooves 14 spaced apart from each other and being semi¬ circular in section. The bending die 12 is provided with a short, flat-faced, tangential extension 12a which has two grooves forming tangential extensions of the grooves 14. A clamp block 16 is provided to co-operate with the extension 12a_ and is formed with two semi¬ circular section grooves horizontally across its face, so that it can clamp two pipes 1, 2 against the bending die 12. The clamp block 16 is mounted to an arm 18
for sliding movement by a hydraulic actuator 17 towards and away from the bending die extension 12a,: the arm 18 is mounted for* rotating about the axis of the bending die 12 so that it can be turned with the bending die during a bending operation.
T e mounting arrangement of the bending die 12 and clamp arm 18 are shown more specifically in Figure 2. The bending die 12 is mounted to a spindle 40 which is jour- nalled to fixed projections 42 on the front end of the machine bed 9. A sprocket wheel 44 is keyed to spindle 40 and a drive chain 45 is trained about this sprocket to transmit drive from a hydraulic or electric drive means 45a_ (Figure 1) for turning the bending die 12 about its axis A-A. The clamp arm 18 is generally U- shaped as shown and its two limbs are journalled about the spindle 40: its upper limb carries the clamp block 16 and its actuator 17, whilst its lower limb carries a sprocket 46, a chain 46_a being trained about this to transmit drive from a separate hydraulic or electric drive means 47 (Figure 1), for turning the clamp arm around the spindle 40 (and hence around the axis A-A).
The bending head 10 further comprises a pressure die 20 mounted to the machine bed and having a flat surface formed with two semi-circular section grooves co-opera- ting with the grooves of the bending die. The pressue die 21 is movable towards and away from the bending die by a hydraulic actuator 21, and is mounted so that it will move lengthwise of the pipes during a bending operation. A wiper die 22 may also be provided, fixed to the machine bed 9, and positioned opposite the pre¬ ssure die 20 and shaped at its foreward end to fit close against the bending. die 12. The flat rear surface of the wiper die 22 is also provided with two semi-circular section grooves co-operating with the grooves of the
pressure die 20.
The bending machine further comprises two pipe or tube holders mounted one above the other on a carriage 24: one only of these holders is shown at 26. The carriage 24 is mounted for sliding movement along the length of the machine bed under the power of a motor 25 and vvia a drive belt 25<a. Each pipe holder 26 comprises a cylindrical body through which, in use, the pipe ex¬ tends, and is provided with a collet 26a_ which can be applied to grip the pipe. The two pipe holders are mounted so as to be rotatable about their axes and coup¬ led to a drive motor 27 on the carriage so that they will rotate through equal angles but in opposite direc¬ tions.
The machine also comprises two mandrels 28 carried at the ends of respective mandrel rods 30. The mandrels are positioned in the pipes to support the latter inter¬ nally immediately upstream of the bend. The mandrel rods are mounted by holders 31 (one shown) to the machine bed beyond the trailing ends of the pipes being processed.
The machine is controlled by a computer numerical-con¬ trol system 50. In use, with two pipes 1, 2 placed over the mandrels and mandrel rods and held in their pipe holders 26, then firstly the control serves to advance the carriage 24 to position the two pipes correc¬ tly, relative to the bending head, ready for the first bend to be made. Then the pressure die 20 is advanced to press the pipes 1,2 against the bending die 12, and the clamping block 16 is advanced to clamp the two pipes 1,2 securely against the bending die 12. Next the bend¬ ing die 12 and clamp arm 18 are turned together around the axis A-A of the bending die, and through the angle required. During this step, the pressure die 20 slides forwardly in following the pipes 1,2. The clamping
block 16 is then retracted to free the pipes 1,2 from the bending die 12 and the clamp arm 18 is returned to its initial position.
The carriage 24 is next advanced an appropriate amount so as to position the pipes 1,2 correctly for the next bend. The bending die 12 and pressure die 20 are return¬ ed to their initial positions. If the next bend in the pipes is to be effected in a different plane from the first bend, then the pipe holders 26 are turned through the appropriate angle (but in opposite direc¬ tions, as mentioned above). That next bend in the pipes 1,2 is then carried out in the same manner as explained above, and the whole sequence of steps is repeated for all the following bends which are to be'made in the pipes.
In accordance with a preferred feature, the drive means 47 not only serves to return the clamp arm 18 to its initial position also transmits drive to turn the clamp arm 18 in the required direction during the bending operation (drive from the separate drive means 45a. being transmitted to the bending die 12 itself). Instead however, drive may be transmitted only to the bending die (during the bending operation), the bending die itself turning the clamp arm during this phase.
It will be appreciated that, because when the pipes. are rotated between successive bending operations, they are rotated through opposite directions, there are never¬ theless cases in which interference will occur between the portions of the two pipes which at any time are downstream of the bending head. Preferably however an off-line programming system may be provided for the machine, with its software so arranged that the system will determine and indicate when there would be any
interference of the two pipes if processed on the machine according to the program being formulated. Although particularly suited for producing "handed" pairs of pipes, the machine may also be used" to produce two indi¬ vidual pipes simultaneously.