EP0205124B1 - Process for the preparation of polyarylene polyethers containing phosphorous - Google Patents
Process for the preparation of polyarylene polyethers containing phosphorous Download PDFInfo
- Publication number
- EP0205124B1 EP0205124B1 EP86107728A EP86107728A EP0205124B1 EP 0205124 B1 EP0205124 B1 EP 0205124B1 EP 86107728 A EP86107728 A EP 86107728A EP 86107728 A EP86107728 A EP 86107728A EP 0205124 B1 EP0205124 B1 EP 0205124B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- phosphorus
- polycondensation
- polyarylene ethers
- preparation
- containing polyarylene
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- 229920000412 polyarylene Polymers 0.000 title claims description 30
- 238000000034 method Methods 0.000 title claims description 16
- 238000002360 preparation method Methods 0.000 title claims description 13
- 229920000570 polyether Polymers 0.000 title description 6
- BHEPBYXIRTUNPN-UHFFFAOYSA-N hydridophosphorus(.) (triplet) Chemical compound [PH] BHEPBYXIRTUNPN-UHFFFAOYSA-N 0.000 title 1
- 229910052698 phosphorus Inorganic materials 0.000 claims description 29
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims description 28
- 239000011574 phosphorus Substances 0.000 claims description 28
- 150000002170 ethers Chemical class 0.000 claims description 24
- 238000006068 polycondensation reaction Methods 0.000 claims description 24
- KJFMBFZCATUALV-UHFFFAOYSA-N phenolphthalein Chemical compound C1=CC(O)=CC=C1C1(C=2C=CC(O)=CC=2)C2=CC=CC=C2C(=O)O1 KJFMBFZCATUALV-UHFFFAOYSA-N 0.000 claims description 16
- 229930185605 Bisphenol Natural products 0.000 claims description 9
- 125000000217 alkyl group Chemical group 0.000 claims description 7
- 125000003118 aryl group Chemical group 0.000 claims description 7
- YWFPGFJLYRKYJZ-UHFFFAOYSA-N 9,9-bis(4-hydroxyphenyl)fluorene Chemical compound C1=CC(O)=CC=C1C1(C=2C=CC(O)=CC=2)C2=CC=CC=C2C2=CC=CC=C21 YWFPGFJLYRKYJZ-UHFFFAOYSA-N 0.000 claims description 6
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 6
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 6
- 125000004430 oxygen atom Chemical group O* 0.000 claims description 6
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 claims description 5
- 239000003513 alkali Substances 0.000 claims description 5
- 229910052801 chlorine Inorganic materials 0.000 claims description 5
- 239000000460 chlorine Substances 0.000 claims description 5
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 5
- 125000004432 carbon atom Chemical group C* 0.000 claims description 4
- 230000035484 reaction time Effects 0.000 claims description 4
- 125000003545 alkoxy group Chemical group 0.000 claims description 3
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 claims description 3
- QDLAGTHXVHQKRE-UHFFFAOYSA-N lichenxanthone Natural products COC1=CC(O)=C2C(=O)C3=C(C)C=C(OC)C=C3OC2=C1 QDLAGTHXVHQKRE-UHFFFAOYSA-N 0.000 claims description 3
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 3
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 claims description 3
- 239000002904 solvent Substances 0.000 claims description 3
- KKUYHJUQSNUHAR-UHFFFAOYSA-N ClC1=CC=CC=C1P(=O)C1=CC=CC=C1Cl Chemical compound ClC1=CC=CC=C1P(=O)C1=CC=CC=C1Cl KKUYHJUQSNUHAR-UHFFFAOYSA-N 0.000 claims description 2
- 125000002252 acyl group Chemical group 0.000 claims description 2
- 125000004423 acyloxy group Chemical group 0.000 claims description 2
- 125000004104 aryloxy group Chemical group 0.000 claims description 2
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 claims description 2
- 229910052736 halogen Inorganic materials 0.000 claims description 2
- 150000002367 halogens Chemical class 0.000 claims description 2
- 239000001257 hydrogen Substances 0.000 claims description 2
- 229910052739 hydrogen Inorganic materials 0.000 claims description 2
- 125000000654 isopropylidene group Chemical group C(C)(C)=* 0.000 claims description 2
- 125000000325 methylidene group Chemical group [H]C([H])=* 0.000 claims description 2
- 150000003254 radicals Chemical class 0.000 claims description 2
- 229910052740 iodine Inorganic materials 0.000 claims 3
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical group [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims 2
- RAHZWNYVWXNFOC-UHFFFAOYSA-N Sulphur dioxide Chemical group O=S=O RAHZWNYVWXNFOC-UHFFFAOYSA-N 0.000 claims 1
- 229910052731 fluorine Inorganic materials 0.000 claims 1
- 125000000956 methoxy group Chemical group [H]C([H])([H])O* 0.000 claims 1
- RQNAPXJOFAMGPJ-UHFFFAOYSA-N xanthene Chemical compound C1=CC=C2[CH]C3=CC=CC=C3OC2=C1 RQNAPXJOFAMGPJ-UHFFFAOYSA-N 0.000 claims 1
- MVPPADPHJFYWMZ-UHFFFAOYSA-N chlorobenzene Chemical compound ClC1=CC=CC=C1 MVPPADPHJFYWMZ-UHFFFAOYSA-N 0.000 description 12
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 9
- 239000004033 plastic Substances 0.000 description 6
- 229920003023 plastic Polymers 0.000 description 6
- -1 aromatic bisphenols Chemical class 0.000 description 5
- HIXDQWDOVZUNNA-UHFFFAOYSA-N 2-(3,4-dimethoxyphenyl)-5-hydroxy-7-methoxychromen-4-one Chemical compound C=1C(OC)=CC(O)=C(C(C=2)=O)C=1OC=2C1=CC=C(OC)C(OC)=C1 HIXDQWDOVZUNNA-UHFFFAOYSA-N 0.000 description 4
- VPWNQTHUCYMVMZ-UHFFFAOYSA-N 4,4'-sulfonyldiphenol Chemical class C1=CC(O)=CC=C1S(=O)(=O)C1=CC=C(O)C=C1 VPWNQTHUCYMVMZ-UHFFFAOYSA-N 0.000 description 4
- NZGQHKSLKRFZFL-UHFFFAOYSA-N 4-(4-hydroxyphenoxy)phenol Chemical compound C1=CC(O)=CC=C1OC1=CC=C(O)C=C1 NZGQHKSLKRFZFL-UHFFFAOYSA-N 0.000 description 4
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 4
- NEHMKBQYUWJMIP-UHFFFAOYSA-N chloromethane Chemical compound ClC NEHMKBQYUWJMIP-UHFFFAOYSA-N 0.000 description 4
- 150000001875 compounds Chemical class 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 4
- VSUZTQMVKLEOPM-UHFFFAOYSA-N 4-[9-(4-hydroxyphenyl)xanthen-9-yl]phenol Chemical compound C1=CC(O)=CC=C1C1(C=2C=CC(O)=CC=2)C2=CC=CC=C2OC2=CC=CC=C21 VSUZTQMVKLEOPM-UHFFFAOYSA-N 0.000 description 3
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 3
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 3
- ORILYTVJVMAKLC-UHFFFAOYSA-N adamantane Chemical compound C1C(C2)CC3CC1CC2C3 ORILYTVJVMAKLC-UHFFFAOYSA-N 0.000 description 3
- VCCBEIPGXKNHFW-UHFFFAOYSA-N biphenyl-4,4'-diol Chemical group C1=CC(O)=CC=C1C1=CC=C(O)C=C1 VCCBEIPGXKNHFW-UHFFFAOYSA-N 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- 229910052717 sulfur Inorganic materials 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- VWGKEVWFBOUAND-UHFFFAOYSA-N 4,4'-thiodiphenol Chemical compound C1=CC(O)=CC=C1SC1=CC=C(O)C=C1 VWGKEVWFBOUAND-UHFFFAOYSA-N 0.000 description 2
- 125000004203 4-hydroxyphenyl group Chemical group [H]OC1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 2
- GJCOSYZMQJWQCA-UHFFFAOYSA-N 9H-xanthene Chemical compound C1=CC=C2CC3=CC=CC=C3OC2=C1 GJCOSYZMQJWQCA-UHFFFAOYSA-N 0.000 description 2
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- 0 CC(C)(*)c1ccccc1C Chemical compound CC(C)(*)c1ccccc1C 0.000 description 2
- WSNMPAVSZJSIMT-UHFFFAOYSA-N COc1c(C)c2COC(=O)c2c(O)c1CC(O)C1(C)CCC(=O)O1 Chemical compound COc1c(C)c2COC(=O)c2c(O)c1CC(O)C1(C)CCC(=O)O1 WSNMPAVSZJSIMT-UHFFFAOYSA-N 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- XYFCBTPGUUZFHI-UHFFFAOYSA-N Phosphine Chemical compound P XYFCBTPGUUZFHI-UHFFFAOYSA-N 0.000 description 2
- 239000004721 Polyphenylene oxide Substances 0.000 description 2
- 238000009835 boiling Methods 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 125000001309 chloro group Chemical group Cl* 0.000 description 2
- MPQXHAGKBWFSNV-UHFFFAOYSA-N oxidophosphanium Chemical group [PH3]=O MPQXHAGKBWFSNV-UHFFFAOYSA-N 0.000 description 2
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 2
- 239000002798 polar solvent Substances 0.000 description 2
- 229910000027 potassium carbonate Inorganic materials 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 239000011541 reaction mixture Substances 0.000 description 2
- 239000007858 starting material Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 125000004434 sulfur atom Chemical group 0.000 description 2
- FIQMHBFVRAXMOP-UHFFFAOYSA-N triphenylphosphane oxide Chemical class C=1C=CC=CC=1P(C=1C=CC=CC=1)(=O)C1=CC=CC=C1 FIQMHBFVRAXMOP-UHFFFAOYSA-N 0.000 description 2
- FOIPESFJJNAWLG-UHFFFAOYSA-N 1-chloro-4-[(4-chlorophenyl)-phenylphosphoryl]benzene Chemical compound C1=CC(Cl)=CC=C1P(=O)(C=1C=CC(Cl)=CC=1)C1=CC=CC=C1 FOIPESFJJNAWLG-UHFFFAOYSA-N 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- 230000002152 alkylating effect Effects 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- 150000001491 aromatic compounds Chemical class 0.000 description 1
- VEFXTGTZJOWDOF-UHFFFAOYSA-N benzene;hydrate Chemical compound O.C1=CC=CC=C1 VEFXTGTZJOWDOF-UHFFFAOYSA-N 0.000 description 1
- 230000001588 bifunctional effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 125000006267 biphenyl group Chemical group 0.000 description 1
- 150000001721 carbon Chemical group 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 125000003963 dichloro group Chemical group Cl* 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- NIHNNTQXNPWCJQ-UHFFFAOYSA-N fluorene Chemical compound C1=CC=C2CC3=CC=CC=C3C2=C1 NIHNNTQXNPWCJQ-UHFFFAOYSA-N 0.000 description 1
- 150000002222 fluorine compounds Chemical class 0.000 description 1
- 125000001153 fluoro group Chemical group F* 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 229940050176 methyl chloride Drugs 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 125000000843 phenylene group Chemical group C1(=C(C=CC=C1)*)* 0.000 description 1
- 125000004437 phosphorous atom Chemical group 0.000 description 1
- 150000003017 phosphorus Chemical class 0.000 description 1
- 229910000073 phosphorus hydride Inorganic materials 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- CDBYLPFSWZWCQE-UHFFFAOYSA-L sodium carbonate Substances [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 125000000472 sulfonyl group Chemical group *S(*)(=O)=O 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G65/00—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
- C08G65/34—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from hydroxy compounds or their metallic derivatives
- C08G65/38—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from hydroxy compounds or their metallic derivatives derived from phenols
- C08G65/40—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from hydroxy compounds or their metallic derivatives derived from phenols from phenols (I) and other compounds (II), e.g. OH-Ar-OH + X-Ar-X, where X is halogen atom, i.e. leaving group
- C08G65/4006—(I) or (II) containing elements other than carbon, oxygen, hydrogen or halogen as leaving group (X)
Definitions
- the invention relates to a process for the preparation of phosphorus-containing polyarylene ethers, which are flame-resistant organic plastics with a very high decomposition temperature.
- phosphorus-containing polyarylene ethers which differ from those of S. Hashimoto et al., Journal of Makromol. Sci. Chem., A 11 (12), pages 2167-2176 (1977) differentiate phosphorus-containing aromatic polyethers in that they have a higher reduced viscosity, ie a higher molecular weight, and are masses of considerable strength and typical plastic properties with good self-extinguishing properties.
- Their reduced viscosity ⁇ sp / c is at least 0.25 dl / g.
- phosphorus-containing polyarylene ethers are prepared by polycondensation of bifunctional aromatic compounds which carry fluorine atoms and hydroxyl groups as reactive groups and of which at least one compound has a partial phosphine or phosphine oxide structure. Response times of 2 to 10 hours are required for this.
- a major disadvantage for the production of substances having such plastic properties is that the technically difficult to access and therefore expensive fluorine compounds are required as polycondensation partners for their formation.
- the object is achieved in that by polycondensation of dichlorinated diphenyl or triphenylphosphine oxides of the formula 1 with bisphenols of the formula 11 in reaction times which are in the range from at least 12 to generally 100, preferably 16 to 80 hours, phosphorus-containing polyarylene ether with ⁇ sp / c ⁇ 0.25 dl / g can be obtained, which as such can be processed into masses with plastic properties.
- the invention relates primarily to phosphorus-containing polyarylene ethers consisting of repeating units of the structure where X is one of the groups is, with a reduced viscosity ⁇ sp / c> 0.25 dl / g, phosphorus-containing polyarylene ether, consisting of recurring units of the structure and phosphorus-containing polyarylene ethers consisting of repeating units of the structure
- diphenols such as 4,4'-dihydroxydiphenyl, 4,4'-dihydroxydiphenyl ether, 9,9-bis (4-hydroxyphenyl) fluorene, 9,9-bis-bis (4-hydroxyphenyl) xanthene, 3, 8-dihydroxy-5a, 10b - diphenyl-coumarano-2 ', 3', 2,3-coumaran, 4,4-dihydroxyphenyladamantane and phenolphthalein.
- diphenols such as 4,4'-dihydroxydiphenyl, 4,4'-dihydroxydiphenyl ether, 9,9-bis (4-hydroxyphenyl) fluorene, 9,9-bis-bis (4-hydroxyphenyl) xanthene, 3, 8-dihydroxy-5a, 10b - diphenyl-coumarano-2 ', 3', 2,3-coumaran, 4,4-dihydroxyphenyladamantane and phenolphthalein.
- n is a number corresponding to the degree of polycondensation of the polyarylene ether obtained or an average value of at least 10.
- the end groups E can be unreacted chlorine atoms or hydrogen atoms of the phenolic hydroxyl groups. Hydroxyl end groups are used for stabilization the polymers advantageously etherified, for example with methyl chloride or other alkylating or arylating agents, or reacted with acylating agents to give corresponding esters.
- the polycondensation conditions are particularly important with regard to the use of suitable solvents, e.g. Chlorobenzene or N-methylpyrrolidone, the details of DE-A 3 203 186 or US-A 4 492 805 or that of Hashimoto et al. analogue.
- suitable solvents e.g. Chlorobenzene or N-methylpyrrolidone
- the strongly basic condensing agents e.g. Chlorobenzene or N-methylpyrrolidone
- the alkali compounds sodium or potassium carbonate are used in an amount equivalent to the amount of chlorine to be split off.
- the alkali can be used in limited excess.
- the dichloro derivatives of methyl-diphenylphosphine oxide and triphenylphosphine oxide are preferred.
- the chlorine groups are preferably para to the carbon atom bonded to the phosphorus atom.
- Preferred representatives of compound I are 4,4'-dichlorotriphenylphosphine oxide and 4,4'-dichlorodiphenylmethylphosphine oxide.
- the aromatic bisphenols 11 carry their phenolic hydroxyl groups on separate phenylene nuclei. These are connected by R "as defined above.
- the invention thus also includes those groups R "which are bridged several times with the phenyl groups bonded to the free valences.
- a clear, yellow, flexible cast film (Mw according to GPC in DMF, polystyrene as calibration substance: 83 900) is obtained from chloroform.
- Example 2 The procedure of Example 1 is applied to the reaction of 0.05 mole 4,4'-dichlorodiphenylmethylphosphine oxide. 16 g of a polyether with a specific viscosity of 0.50 dl / g, lin chloroform) are obtained.
- Example 1 The procedure of Example 1 is applied to the reaction of 0.05 mole 4,4'-dichlorotriphenylphosphine oxide.
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- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Polyethers (AREA)
- Fireproofing Substances (AREA)
- Polymers With Sulfur, Phosphorus Or Metals In The Main Chain (AREA)
Description
Die Erfindung betrifft ein Verfahren zur Herstellung von phosphorhaltigen Polyarylenäthern, die schwer brennbare organische Kunststoffe mit sehr hoher Zersetzungstemperatur darstellen.The invention relates to a process for the preparation of phosphorus-containing polyarylene ethers, which are flame-resistant organic plastics with a very high decomposition temperature.
Aus derDE-A 3 203 186 sind phosphorhaltige Polyarylenäther bekannt, die sich gegenüber den von S. Hashimoto et al., Journal of Makromol. Sci. Chem., A 11 (12), Seiten 2167-2176 (1977) beschriebenen phosphorhaltigen aromatischen Polyäthern dadurch unterscheiden, daß sie eine höhere reduzierte Vikosität, d.h. ein höheres Molekulargewicht haben und Massen von erheblicher Festigkeit und typischen Kunststoffeigenschaften mit guten Selbstlöscheigenschaften darstellen. Ihre reduzierte Viskosität ηsp/c liegt bei wenigstens 0,25 dl/g.From DE-A 3 203 186, phosphorus-containing polyarylene ethers are known which differ from those of S. Hashimoto et al., Journal of Makromol. Sci. Chem., A 11 (12), pages 2167-2176 (1977) differentiate phosphorus-containing aromatic polyethers in that they have a higher reduced viscosity, ie a higher molecular weight, and are masses of considerable strength and typical plastic properties with good self-extinguishing properties. Their reduced viscosity η sp / c is at least 0.25 dl / g.
Die Herstellung dieser phosphorhaltigen Polyarylenäther erfolgt durch Polykondensation von bifunktionellen aromatischen Verbindungen, die Fluoratome und Hydroxylgruppen als reaktive Gruppen tragen und von denen mindestens eine Verbindung eine Phosphin- bzw. Phosphinoxidteilstruktur aufweist. Dafür werden Reaktionszeiten von 2 bis 10 Stunden benötigt. Ein großer Nachteil für die Herstellung solche Kunststoffeigenschaften aufweisender Substanzen ist, daß zu deren Bildung die technisch schwer zugänglichen und damit teuren Fluorverbindungen als Polykondensationspartner benötigt werden.These phosphorus-containing polyarylene ethers are prepared by polycondensation of bifunctional aromatic compounds which carry fluorine atoms and hydroxyl groups as reactive groups and of which at least one compound has a partial phosphine or phosphine oxide structure. Response times of 2 to 10 hours are required for this. A major disadvantage for the production of substances having such plastic properties is that the technically difficult to access and therefore expensive fluorine compounds are required as polycondensation partners for their formation.
Die Verwendung von chlorhaltigen und damit besser verfügbaren und billigeren Ausgangsverbindungen zur Herstellung phosphörhaltiger Polyäther durch Polykondensation, von z.B. Bis(p-chlorphenyl)phenylphosphinoxid mit aromatischen Bisphenolen in Gegenwart von Alkali bei hohen Temperaturen in einem hochsiedenden polaren Lösungsmittel innerhalb von 10 Stunden ist aus der Arbeit von S. Hashimoto et al. bekannt. Die Polyäther hatten eine verhältnismäßig niedrige reduzierte Viskosität ηsp/c ≤ 0,15 dl/g. Sie bestanden zum Teil aus braunen, viskosen Ölen, waren zum Teil gummiartige Massen oder krümelige Pulver. Aus den festen Reaktionsprodukten konnten keine Massen mit Kunststoffeigenschaften erhalten werden.The use of chlorine-containing and therefore more readily available and cheaper starting compounds for the production of phosphorus-containing polyethers by polycondensation, for example bis (p-chlorophenyl) phenylphosphine oxide with aromatic bisphenols in the presence of alkali at high temperatures in a high-boiling polar solvent within 10 hours, is from work by S. Hashimoto et al. known. The polyethers had a relatively low reduced viscosity η sp / c ≤ 0.15 dl / g. They consisted partly of brown, viscous oils, partly rubber-like masses or crumbly powders. No masses with plastic properties could be obtained from the solid reaction products.
Es bestand daher die Aufgabe, phosphorhaltige Polyarylenäther, die sich in ihren Eigenschaften, d.h. besonders in einem höheren ηsp/c und mit Kunststoffeigenschaften, von den von Hashimoto et al. beschriebenen phosphorhaltigen Polyarylenäthern unterscheiden, und die ausgehend von dichlorierten aromatischen Phosphorverbindungen hergestellt werden, bereit zu stellen.It was therefore the task of phosphorus-containing polyarylene ethers which differ in their properties, ie especially in a higher η sp / c and with plastic properties, from those described by Hashimoto et al. distinguish described phosphorus-containing polyarylene ethers, and which are prepared starting from dichlorinated aromatic phosphorus compounds.
Erfindungsgemäß wird die Aufgabe dadurch gelöst, daß durch Polykondensation von dichlorierten Diphenyl- bzw. Triphenylphosphinoxiden der Formel 1 mit Bisphenolen der Formel 11 in Reaktionszeiten, die im Bereich von mindestens 12 bis im allgemeinen 100, bevorzugt 16 bis 80 Stunden liegen, phosphorhaltige Polyarylenäther mit ηsp/c ≥ 0,25 dl/g erhalten werden, die sich als solche zu Massen mit Kunststoffeigenschaften verarbeiten lassen.According to the invention the object is achieved in that by polycondensation of dichlorinated diphenyl or triphenylphosphine oxides of the formula 1 with bisphenols of the formula 11 in reaction times which are in the range from at least 12 to generally 100, preferably 16 to 80 hours, phosphorus-containing polyarylene ether with η sp / c ≥ 0.25 dl / g can be obtained, which as such can be processed into masses with plastic properties.
Die Erfindung betrifftein Verfahren zur Herstellung von phosphorhaltigen Polyarylenäthern der Struktur
- R jeweils ein Wasserstoffatom oder R...R zusammengenommen eine kovalente Einfachbindung oder ein Sauerstoffstom, ein Schwefelatom, eine Sulfonyl-, Carbony-, Methylen-oder Isopropylidengruppe,
- R' eine Alkyl- oder Arylgruppe,
- R" eine Einfachbindung oder ein Sauerstoffatom oder ein Schwefelatom oder ein 5 bis 15 C-Atome enthaltender organischer Rest, dessen freie Valenzen von quartären C-Atomen ausgehen oder die oben genannte Formel 11 Phenolphthalein darstellt,
- E eine Engdruppe, bestehend aus Chlor oder Wasserstoff bzw. Hydroxy- oder einer Alkyl- bzw. Alkoxy-, oder Aryl- bzw. Aryloxy- oder Acyl- bzw. Acyloxygruppe und
- n ein Mittelwert von mindestens 10 ist, dadurch gekennzeichnet, daß die Polykondensation in Reaktionszeiten von mindestens 12 Stunden durchgeführt wird.
- R each represents a hydrogen atom or R ... R taken together is a covalent single bond or an oxygen atom, a sulfur atom, a sulfonyl, carbonyl, methylene or isopropylidene group,
- R 'is an alkyl or aryl group,
- R "is a single bond or an oxygen atom or a sulfur atom or an organic radical containing 5 to 15 carbon atoms, the free valences of which originate from quaternary carbon atoms or the above-mentioned formula 11 represents phenolphthalein,
- E is a narrow group consisting of chlorine or hydrogen or hydroxyl or an alkyl or alkoxy or aryl or aryloxy or acyl or acyloxy group and
- n is an average of at least 10, characterized in that the polycondensation is carried out in reaction times of at least 12 hours.
Die Erfindung betrifft vor allem phosphorhaltige Polyarylenäther bestehend aus wiederkehrenden Einheiten der Struktur
Die Polyarylenäther werden erfindungsgemäß in Polykondensationszeiten von≥12 Stunden durch Polykondensation von dichlorierten phosphorhaltigen Monomeren der Struktur I
- R' eine Aryl-, insbesondere Phenyl- oder Alkyl-, insbesondere Methylgruppe ist mit Bisphenolen der Struktur II erhalten
- R 'an aryl, especially phenyl or alkyl, especially methyl group is obtained with bisphenols of structure II
Dazu zählen Diphenole wie beispielsweise 4,4'-Dihydroxydiphenyl, 4,4'-Dihydroxydiphenyläther, 9,9-Bis-(4-hydroxyphenyl)fluoren, 9,9-Bis-Bis-(4--hydroxyphenyl)xanthen, 3,8-Dihydroxy-5a, 10b--diphenyl-cumarano-2',3',2,3-cumaran, 4,4-Dihydroxyphenyladamantan und Phenolphthalein.These include diphenols such as 4,4'-dihydroxydiphenyl, 4,4'-dihydroxydiphenyl ether, 9,9-bis (4-hydroxyphenyl) fluorene, 9,9-bis-bis (4-hydroxyphenyl) xanthene, 3, 8-dihydroxy-5a, 10b - diphenyl-coumarano-2 ', 3', 2,3-coumaran, 4,4-dihydroxyphenyladamantane and phenolphthalein.
Die nach dem erfindungdsgemäßen Verfahren hergestellten Polykondensate mit einem ηsp/0≥25 dl/g haben danach die Struktur III
Die Bedeutung von R, R' und R" ist oben erläutert, n ist eine dem Polykondensationsgrad des erhaltenen Polyarylenäthers entsprechende Zahl bzw. ein Mittelwert von mindestens 10. Die Endgruppen E können nicht umgesetzte Chloratome oder Wasserstoffatome der phenolischen Hydroxylgruppen sein. Hydroxylendgruppen werden zur Stabilisierung der Polymeren vorteilhaft veräthert, z.B. mit Methylchlorid oder anderen Alkylierungs- bzw. Arylierungsmitteln, oder mit Acylierungsmitteln zu entsprechenden Estern umgesetzt.The meaning of R, R 'and R "is explained above, n is a number corresponding to the degree of polycondensation of the polyarylene ether obtained or an average value of at least 10. The end groups E can be unreacted chlorine atoms or hydrogen atoms of the phenolic hydroxyl groups. Hydroxyl end groups are used for stabilization the polymers advantageously etherified, for example with methyl chloride or other alkylating or arylating agents, or reacted with acylating agents to give corresponding esters.
Es wurde gefunden, daß zur Herstellung phosphorhaltiger Polyarylenäther mit dem erforderlichen Mindestwert der reduzierten Viskosität und der Struktur III, durch Polykondensation eines dichlorierten Phosphinoxids der Struktur I mit einem Bisphenol der Struktur II bei Reaktionstemperaturen im Bereich von 100 bis 300°C in Gegenwart eines polaren Lösungsmittels, Polykondensationszeiten von mindestens 12 Stunden benötigt werden.It has been found that for the production of phosphorus-containing polyarylene ethers with the required minimum value of reduced viscosity and structure III, by polycondensation of a dichlorinated phosphine oxide of structure I with a bisphenol of structure II at reaction temperatures in the range from 100 to 300 ° C. in the presence of a polar solvent , Polycondensation times of at least 12 hours are required.
Die Polykondensationsbedingungen sind insbesondere hinsichtlich der Verwendung geeigneter Lösungsmittel, wie z.B. Chlorbenzol oder N-Methylpyrrolidon, den Angaben der DE-A 3 203 186 bzw. der US-A 4 492 805 oder derer von Hashimoto et al. analog. Das gleiche gilt auch für die starkbasischen Kondensationsmittel. Als solche werden insbesondere die Alkaliverbindungen Natrium- oder Kaliumcarbonat, in einer zur abzuspaltenden Chlormenge äquivalenten Menge eingesetzt.The polycondensation conditions are particularly important with regard to the use of suitable solvents, e.g. Chlorobenzene or N-methylpyrrolidone, the details of DE-A 3 203 186 or US-A 4 492 805 or that of Hashimoto et al. analogue. The same applies to the strongly basic condensing agents. As such, in particular the alkali compounds sodium or potassium carbonate are used in an amount equivalent to the amount of chlorine to be split off.
Um den notwendigen Polykondensationsgrad n zu erreichen, ist es erforderlich, daß die beiden Ausgangsverbindungen I und 11 möglichst genau mit ihren funktionellen Gruppen im stöchiometrischen Verhältnis 1:1 vorliegen.In order to achieve the necessary degree of polycondensation n, it is necessary that the two starting compounds I and 11 are present as precisely as possible with their functional groups in a stoichiometric ratio of 1: 1.
Das Alkali kann in begrenztem Überschuß eingesetzt werden.The alkali can be used in limited excess.
Unter den phosphorhaltigen Ausgangskomponenten der Struktur 1 sind die Dichlorderivate des Methyl-diphenylphosphinoxyds und des Triphenylphosphinoxids bevorzugt. Die Chlorgruppen stehen vorzugsweise in para-Stellung zu dem an das Phosphoratom gebundene C-Atom. Bevorzugte Vertreter der Verbindung I sind 4,4'-Dichlortriphenylphosphinoxid und 4,4'-Dichlordiphenylmethylphosphinoxid.Among the phosphorus-containing starting components of structure 1, the dichloro derivatives of methyl-diphenylphosphine oxide and triphenylphosphine oxide are preferred. The chlorine groups are preferably para to the carbon atom bonded to the phosphorus atom. Preferred representatives of compound I are 4,4'-dichlorotriphenylphosphine oxide and 4,4'-dichlorodiphenylmethylphosphine oxide.
Die aromatischen Bisphenole 11 tragen ihre phenolischen Hydroxylgruppen an getrennten Phenylenkernen. Diese sind durch R" wie oben definiert miteinander verbunden.The aromatic bisphenols 11 carry their phenolic hydroxyl groups on separate phenylene nuclei. These are connected by R "as defined above.
Beispiele der Bisphenole 11 sind die im folgenden wiedergegebenen Verbindungen (1) bis (8):
- 4,4'-Dihydroxydiphenyl (1)
- 4,4'-Dihydroxydiphenyläther (2)
- 4,4'-Dihydroxydiphenylsulfid (3)
- 9,9'-Bis-(4-hydroxyphenyl)fluoren (4)
- Phenolphthalein (5)
- 9,9-Bis-(4-hydroxyphenyl)xanthen (6)
- 4,4'-Dihydroxyphenyl-adamantan (7)
- 3,8-Dihydroxy-5a, 10b-diphenyl-cumarano--2',3',2,3-cumaran. (8)
- 4,4'-dihydroxydiphenyl (1)
- 4,4'-dihydroxydiphenyl ether (2)
- 4,4'-dihydroxydiphenyl sulfide (3)
- 9,9'-bis (4-hydroxyphenyl) fluorene (4)
- Phenolphthalein (5)
- 9,9-bis (4-hydroxyphenyl) xanthene (6)
- 4,4'-dihydroxyphenyl adamantane (7)
- 3,8-dihydroxy-5a, 10b-diphenyl-coumarano-2 ', 3', 2,3-coumaran. (8th)
Die Erfindung schließt somit auch solche Gruppen R" ein, die mit den an die freien Valenzen gebundenen Phenylgruppen mehrfach verbrückt sind.The invention thus also includes those groups R "which are bridged several times with the phenyl groups bonded to the free valences.
Die Erfindung wird durch die nachfolgenden Beispiele näher erläutert.The invention is illustrated by the following examples.
In einem 250 ml Rundkolben mit Rührer, Innenthermometer, Liebig-Kühler mit Vorlage. Tropftrichter und Argonzuleitung wurden 10,10 g (0,05 Mol) 4,4'-Dihydroxydiphenyläther, 17,36 g (0,05 Mol) 4,4'-Dichlortriphenylphosphinoxid (Reinheit > 98%), 7,30 (0,0525 Mol) Kaliumcarbonat, 75 ml N-methylpyrrolidon und 50 g Chlorbenzol zusammengegeben. Man erhitzte unter Inertgas auf Siedetemperatur und destillierte ein Wasser/Chlorbenzol-Gemisch ab. Als praktisch kein Chlorbenzol mehr überging, wurden langsam weitere 50 g Chlorbenzol zur Reaktionsmischung getropft und dieses gleichzeitig zusammen mit Resten des noch vorhandenen Wassers abdestilliert. Unter Erhöhen der Sumpftemperatur auf ca. 180°C wurde das Chlorbenzol soweit wie möglich entfernt.In a 250 ml round bottom flask with stirrer, internal thermometer, Liebig cooler with template. Dropping funnel and argon feed were 10.10 g (0.05 mol) of 4,4'-dihydroxydiphenyl ether, 17.36 g (0.05 mol) of 4,4'-dichlorotriphenylphosphine oxide (purity> 98%), 7.30 (0, 0525 mol) of potassium carbonate, 75 ml of N-methylpyrrolidone and 50 g of chlorobenzene combined. The mixture was heated to boiling temperature under inert gas and a water / chlorobenzene mixture was distilled off. When practically no chlorobenzene passed over, a further 50 g of chlorobenzene were slowly added dropwise to the reaction mixture, which was distilled off at the same time as residues of the water still present. The chlorobenzene was removed as far as possible while increasing the bottom temperature to approx. 180 ° C.
Die Reaktionsmischung wurde nun bei 180°C 44 Stunden erhitzt und anschließend bei dieser Temperatur 30 Minuten Chlormethan durchgeblasen. Nach dem Abkühlen wurde mit ca. 20 ml N-Methylpyrrolidon verdünnt und vom Ungelösten abfiltriert. Anschließend tropfte man die Mischung in 2 I Wasser/Methanol (v : v = 7: 3), sammelte das ausgefallene Polykondensat auf einem Filter, wusch mit 50 ml Methanol und trocknete das Produkt 20 Stunden lang bei Raumtemperatur im Luftstrom. Anschließend wurde der Polyäther in möglichst wenig Methylenchlorid gelöst und in Methanol ausgefällt. Das flockige, ausgefallene Produkt wurde abfiltriert und bei 80°C im Vakuum bis zur Gewichtskonstanz getrocknet (Ausbeute: 19,8 g).The reaction mixture was then heated at 180 ° C. for 44 hours and then chloromethane was blown through at this temperature for 30 minutes. After cooling, the mixture was diluted with about 20 ml of N-methylpyrrolidone and the undissolved solution was filtered off. The mixture was then added dropwise to 2 l of water / methanol (v: v = 7: 3), the precipitated polycondensate was collected on a filter, washed with 50 ml of methanol and the product was dried in an air stream at room temperature for 20 hours. The polyether was then dissolved in as little methylene chloride as possible and precipitated in methanol. The flaky, precipitated product was filtered off and dried at 80 ° C. in vacuo to constant weight (yield: 19.8 g).
Aus Chloroform erhält man eine klare, gelbe flexible Gießfolie (Mw nach GPC in DMF, Polystyrol als Eichsubstanz: 83 900).A clear, yellow, flexible cast film (Mw according to GPC in DMF, polystyrene as calibration substance: 83 900) is obtained from chloroform.
In einem Vergleichsversuch wurde die Reaktion bereits nach 10 Stunden abgebrochen. Man gewann aus Chlororform nur eine sehr spröde Gießfolie.In a comparative experiment, the reaction was stopped after only 10 hours. Only a very brittle cast film was obtained from Chlororform.
Man setzte 0,05 Mol 4,4'-Dichlortriphenylphosphinoxid analog Beispiel 1 mit verschiedenen Bisphenolen um. Die variierten Parameter und die Ergebnisse sind in folgender Tabelle angegeben:
Das Verfahren von Beispiel 1 wird auf die Umsetzung von 0,05 Mol 4,4'-Dichlordiphenylmethylphosphinoxid angewendet. Man erthält 16 g eines Polyethers mit einer spezifischen Viskosität von 0,50 dl/g,lin Chloroform).The procedure of Example 1 is applied to the reaction of 0.05 mole 4,4'-dichlorodiphenylmethylphosphine oxide. 16 g of a polyether with a specific viscosity of 0.50 dl / g, lin chloroform) are obtained.
Das Verfahren von Beispiel 1 wird auf die Umsetzung von 0,05 Mol 4,4'-Dichlortriphenylphosphinoxid angewendet.The procedure of Example 1 is applied to the reaction of 0.05 mole 4,4'-dichlorotriphenylphosphine oxide.
Die Ergebnisse sind in der folgenden Tabelle 11 zusammengefaßt.
Claims (14)
characterized in that the polycondensation is carried out in reaction times of at least 12 hours.
Applications Claiming Priority (2)
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DE19853521124 DE3521124A1 (en) | 1985-06-13 | 1985-06-13 | METHOD FOR PRODUCING PHOSPHORUS-BASED POLYARYLENETHERS |
DE3521124 | 1985-06-13 |
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EP0205124A1 EP0205124A1 (en) | 1986-12-17 |
EP0205124B1 true EP0205124B1 (en) | 1990-01-31 |
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EP86107728A Expired - Lifetime EP0205124B1 (en) | 1985-06-13 | 1986-06-06 | Process for the preparation of polyarylene polyethers containing phosphorous |
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US (1) | US4696993A (en) |
EP (1) | EP0205124B1 (en) |
JP (1) | JPS61287924A (en) |
DE (2) | DE3521124A1 (en) |
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DE3725058A1 (en) * | 1987-07-29 | 1989-02-09 | Roehm Gmbh | THERMOPLASTICALLY PROCESSABLE POLYARYLENETHER WITH 9,9-BIS (4'-HYDROXYPHENYL) FLUORINE |
DE3804988A1 (en) * | 1988-02-18 | 1989-08-31 | Roehm Gmbh | HIGH-TEMPERATURE-RESISTANT AROMATIC POLYETHERS |
JPH0326723A (en) * | 1989-06-26 | 1991-02-05 | Sumitomo Chem Co Ltd | Preparation of aromatic polyether polymer |
US5079333A (en) * | 1990-07-13 | 1992-01-07 | Virginia Tech Intellectual Properties, Inc. | Novel mine-terminated poly(arylene ether phosphine oxide) oligomer |
WO2012085985A1 (en) * | 2010-12-24 | 2012-06-28 | パナソニック株式会社 | Polymer compound and method for producing same |
CN103554478B (en) * | 2013-10-13 | 2015-11-04 | 吉林大学 | A kind of can the phosphorous polyaryletherketone of interlayer toughened bismaleimide resin based composites and toughened film thereof |
CN111690249A (en) * | 2018-10-10 | 2020-09-22 | 湖南七纬科技有限公司 | Radiation-resistant flame-retardant fireproof material |
CN109867795A (en) * | 2019-03-15 | 2019-06-11 | 上海应用技术大学 | A kind of sulfonated polyether phosphine oxide polymer and its membrane preparation method containing phenolphthalein |
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US4175175A (en) * | 1963-07-16 | 1979-11-20 | Union Carbide Corporation | Polyarylene polyethers |
US3784504A (en) * | 1971-07-19 | 1974-01-08 | Ici Ltd | Thermoset resins prepared from dihydric phenol,dihalobenzenoid compound and polyhaloheterocyclic compound |
DE2305413C2 (en) * | 1973-02-03 | 1982-05-13 | Bayer Ag, 5090 Leverkusen | Branched aromatic polyaryl ether sulfones |
DE3203186A1 (en) * | 1982-01-30 | 1983-08-11 | Röhm GmbH, 6100 Darmstadt | POLYARYLENE ETHERS CONTAINING PHOSPHORUS |
DE3342433A1 (en) * | 1983-11-24 | 1985-06-05 | Hoechst Ag, 6230 Frankfurt | METHOD FOR PRODUCING AROMATIC POLYAETHERS |
-
1985
- 1985-06-13 DE DE19853521124 patent/DE3521124A1/en not_active Withdrawn
-
1986
- 1986-06-04 US US06/870,370 patent/US4696993A/en not_active Expired - Fee Related
- 1986-06-06 DE DE8686107728T patent/DE3668634D1/en not_active Expired - Lifetime
- 1986-06-06 EP EP86107728A patent/EP0205124B1/en not_active Expired - Lifetime
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EP0205124A1 (en) | 1986-12-17 |
JPS61287924A (en) | 1986-12-18 |
US4696993A (en) | 1987-09-29 |
DE3521124A1 (en) | 1986-12-18 |
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