EP0196512B1 - Method of producing a high-frequency coil with radial leads fixed on a belt for the automatic assembly of printed circuits and suited for automatic alignment - Google Patents

Method of producing a high-frequency coil with radial leads fixed on a belt for the automatic assembly of printed circuits and suited for automatic alignment Download PDF

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Publication number
EP0196512B1
EP0196512B1 EP86103353A EP86103353A EP0196512B1 EP 0196512 B1 EP0196512 B1 EP 0196512B1 EP 86103353 A EP86103353 A EP 86103353A EP 86103353 A EP86103353 A EP 86103353A EP 0196512 B1 EP0196512 B1 EP 0196512B1
Authority
EP
European Patent Office
Prior art keywords
connecting wires
shaped connecting
winding
banded
coil bodies
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP86103353A
Other languages
German (de)
French (fr)
Other versions
EP0196512A1 (en
Inventor
Anton Dipl.-Ing. Schmeller (Fh)
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Vogt Electronic AG
Original Assignee
Vogt Electronic AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Vogt Electronic AG filed Critical Vogt Electronic AG
Priority to AT86103353T priority Critical patent/ATE49488T1/en
Publication of EP0196512A1 publication Critical patent/EP0196512A1/en
Application granted granted Critical
Publication of EP0196512B1 publication Critical patent/EP0196512B1/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/10Connecting leads to windings
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/28Coils; Windings; Conductive connections
    • H01F27/29Terminals; Tapping arrangements for signal inductances
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F5/00Coils
    • H01F5/04Arrangements of electric connections to coils, e.g. leads
    • H01F2005/046Details of formers and pin terminals related to mounting on printed circuits

Definitions

  • the invention relates to a method for producing high-frequency coils taped on one side.
  • This construction can be significantly simplified with the invention defined in claim 1, since the manufacturing process of this construction is adapted.
  • the high-frequency coil produced according to the invention it is possible to provide it with a tubular core as a magnetic closure and / or with a shielding cup.

Abstract

1. Method for the manufacture of one-sidedly banded high-frequency coils provided for the automatic equipping of circuit boards, in which method the coil bodies (1, 2, 3) are injection-moulded and each have the winding (4) wound on them and a connection is made between the winding ends and the banded L-shaped connecting wires (5) serving for the connection to a circuit board, wherein the banded L-shaped connecting wires (5) are pressed into the coil bodies (1, 2, 3) before these are being wound on and the coil bodies (1, 2, 3) are being wound on automatically at the band (8) and the winding ends are connected directly with the L-shaped connecting wires (5).

Description

Die Erfindung bezieht sich auf ein Verfahren zum Herstellen von einseitig gegurteten Hochfrequenzspulen.The invention relates to a method for producing high-frequency coils taped on one side.

Der Bedarf an Spulen einfacher Art mit nur einer Wicklung etc. ist nach wie vor im Steigen begriffen (Nachrichtengeräte, Computerschnittstellen, Autoelektronik etc.). Bisher hat man sich damit geholfen, Festinduktivitäten zu verwenden, die jedoch insofern nachteilig sind, als sie eine große elektrische Streuung aufweisen. Es wurden daher, wenn die zulässige Streuung sehr gering war, für diesen Zweck die komplizierten Filteraufbauten für normale HF-Schwingkreise eingesetzt, obwohl sie an sich fehl am Platze waren.The need for simple type coils with only one winding etc. is still increasing (communication devices, computer interfaces, car electronics etc.). So far, it has been helped to use fixed inductors, but they are disadvantageous in that they have a large electrical scatter. Therefore, if the permissible scatter was very small, the complicated filter structures for normal RF resonant circuits were used for this purpose, even though they were out of place.

Es gibt nun eine Konstruktion für derartige Spulen, die aber wiederum in der Herstellung relativ kompliziert, jedoch einem bestimmten Fertigungsprozess optimal angepaßt ist.There is now a construction for such coils, which in turn is relatively complicated to manufacture, but is optimally adapted to a specific manufacturing process.

Diese Konstruktion kann mit der im Anspruch 1 definierten Erfindung noch wesentlich vereinfacht werden, da der Herstellungsprozeß dieser Konstruktion angepaßt wird.This construction can be significantly simplified with the invention defined in claim 1, since the manufacturing process of this construction is adapted.

Dem Stande der Technik entspricht folgender Herstellungsprozeß:

  • 1. Spritzen des Spulenkörpers mit zwei lateralen Anschlußstiften,
  • 2. Bewickeln der Spule,
  • 3. Verschweißen der Spulenenden mit den lateralen Anschlußstiften,
  • 4. Fördern der bewickelten und verschweißten Spule zum Verschweißen der gegenüberliegenden Enden der lateralen Anschlußstifte mit gegurteten L-förmigen Anschlußdrähten, die dann die eigentliche Verbindung zur Platine herstellen.
The following manufacturing process corresponds to the prior art:
  • 1. injection of the coil body with two lateral connecting pins,
  • 2. winding the coil,
  • 3. welding the coil ends to the lateral connection pins,
  • 4. Convey the wound and welded coil to weld the opposite ends of the lateral connection pins with taped L-shaped connecting wires, which then establish the actual connection to the board.

Es ist auch bereits bekannt, bei der Herstellung eines Spulenkörpers Anschlußdrähte, die zu einem Klemmenstreifen zusammengefaßt sind, vor dem Bewickeln des Spulenkörpers in diesen einzudrücken (DE-A-1 922 276). Die zu einem Klemmenstreifen zusammengefaßten Anschlußdrähte sind nicht in nebeneinander liegender Anordnung gegurtet. Die einzelnen Klemmenstreifen befinden sich vielmehr an einem Klemmenstreifenband hintereinander, wobei der jeweils vorderste Klemmenstreifen in Richtung parallel zur Längsmittelachse des Spulenkörpers in diesen eingedrückt und dann von dem dahinter befindlichen Klemmenstreifenband abgetrennt wird. Um sich von dem Spulenkörper senkrecht zu dessen Längsmittelachse erstreckende Anschlußdrähte für die Wicklungsenden zu erhalten, ist noch ein sich an das Eindrücken anschließender aufwendiger Biegeprozess erforderlich. Die auf diese Weise erhaltenen Spulenkörper mit Anschlußdrähten haben nach dem Eindrück- und Biegeprozess des Klemmenstreifens untereinander keinerlei Verbindung.It is also already known, in the manufacture of a coil former, to press connecting wires, which are combined to form a terminal strip, before winding the coil former (DE-A-1 922 276). The connecting wires combined into a terminal strip are not taped in an adjacent arrangement. Rather, the individual terminal strips are located one behind the other on a terminal strip strip, the frontmost terminal strip being pressed into the coil body in the direction parallel to the longitudinal central axis of the coil former and then being separated from the terminal strip strip located behind it. In order to obtain connecting wires for the winding ends extending from the coil former perpendicular to its longitudinal center axis, a complex bending process following the indentation is still required. The bobbins with connecting wires obtained in this way have no connection to one another after the pressing-in and bending process of the terminal strip.

Das erfindungsgemäße Herstellungsverfahren läuft folgendermaßen ab:

  • 1. Spritzen des Spulenkörpers,
  • 2. Eindrücken der L-förmigen, gegurteten Anschlußdrähte,
  • 3. Bewickeln und Verschweißen in 4- bis 8fach-Automaten am Gurt.
The manufacturing process according to the invention proceeds as follows:
  • 1. spraying the bobbin,
  • 2. Pushing in the L-shaped, taped connecting wires,
  • 3. Winding and welding in 4 to 8-fold machines on the belt.

Im Vorstehenden wurde bei allen Herstellungsverfahren das übliche Einschrauben des Kerns nicht erwähnt.In the foregoing, the usual screwing in of the core was not mentioned in all manufacturing processes.

Es ist ersichtlich, daß die erfindungsgemäße Herstellung von Hochfrequenzspulen wesentlich rationeller ist, weil auch (nicht genannte) Sortiervorgänge zusätzlich entfallen.It can be seen that the production of high-frequency coils according to the invention is considerably more efficient because sorting processes (not mentioned) are also eliminated.

Die Erfindung wird nachstehend an einem Ausführungsbeispiel anhand der Zeichnung noch näher erläutert. In der Zeichnung zeigt:

  • Fig. 1 eine nach dem erfindungsgemäßen Verfahren hergestellte Hochfrequenzspule in Ansicht von oben,
  • Fig. 2 die Spule gemäß Fig. 1 in Seitenansicht mit Blickrichtung senkrecht zum Gurt,
  • Fig. 3 die Spule nach Fig. 1 in Seitenansicht mit Blickrichtung parallel zum Gurt, und
  • Fig. 4 mehrere Spulen am Gurt nebeneinander in Seitenansicht mit Blickrichtung senkrecht zum Gurt.
The invention is explained in more detail below using an exemplary embodiment with reference to the drawing. The drawing shows:
  • 1 shows a high-frequency coil produced by the method according to the invention in a view from above,
  • 2 the spool of FIG. 1 in a side view looking perpendicular to the belt,
  • Fig. 3 shows the spool of FIG. 1 in a side view looking in the direction parallel to the belt, and
  • Fig. 4 several coils on the belt side by side in a side view looking perpendicular to the belt.

In der Zeichnung bezeichnen:

  • (1) den Spulenkörperkopf, der ein Innengewinde zur Aufnahme eines Nippelkerns (9) aufweist, der vorzugsweise mit einem Kreuzschlitz (7) für den automatischen Abgleich versehen ist, (2) den Spulenkörperfuß, in dem die L-förmigen Anschlußdrähte (5) eingebracht sind, die ihrerseits wieder radial (einseitig) in einem isolierenden Gurt (8) befestigt sind, und (3) den eigentlichen Wickelkörper, auf den die Spule oder Wicklung (4) gewickelt ist, deren Enden an der Stelle (6) mit den L-förmigen Anschlußdrähten (5) verbunden, vorzugsweise verschweißt, sind. Die L-förmigen Anschlußdrähte (5) können rund sein, sie können jedoch auch quadratisch ausgeführt sein, um eine Verdrehungssicherheit zu erreichen.
Designate in the drawing:
  • (1) the bobbin head, which has an internal thread for receiving a nipple core (9), which is preferably provided with a cross recess (7) for automatic adjustment, (2) the bobbin foot, in which the L-shaped connecting wires (5) are inserted are, which in turn are attached radially (on one side) in an insulating belt (8), and (3) the actual winding body on which the coil or winding (4) is wound, the ends of which at the point (6) with the L -shaped connecting wires (5) are connected, preferably welded. The L-shaped connecting wires (5) can be round, but they can also be square in order to achieve a security against rotation.

Es ist je nach den Anforderungen, die an die erfindungsgemäß hergestellte Hochfrequenz-Spule gestellt werden, möglich, diese mit einem Rohrkern als magnetischem Schluß und/oder mit einem Abschirmbecher zu versehen.Depending on the requirements placed on the high-frequency coil produced according to the invention, it is possible to provide it with a tubular core as a magnetic closure and / or with a shielding cup.

Claims (5)

1. Method for the manufacture of one-sidedly banded high-frequency coils provided for the automatic equipping of circuit boards, in which method the coil bodies (1, 2, 3) are injection-moulded and each have the winding (4) wound on them and a connection is made between the winding ends and the banded L-shaped connecting wires (5) serving for the connection to a circuit board, wherein the banded L-shaped connecting wires (5) are pressed into the coil bodies (1, 2, 3) before these are being wound on and the coil bodies (1, 2, 3) are being wound on automatically at the band (8) and the winding ends are connected directly with the L-shaped connecting wires (5).
2. Bodies according to claim 1, wherein the winding onto the coil bodies (1, 2, 3) and the connecting of the winding ends with the L-shaped connecting wires (5) is performed in multiple automatic machines, preferably fourfold to eightfold automatic machines.
3. Method according to claim 1 or 2, wherein the winding ends are welded to the connecting wires (5).
4. Method according to one of the preceding claims, wherein L-shaped connecting wires (5) of square cross-section are pressed into the coil bodies (1,2,3).
5. Method according to one of the preceding claims, wherein the banded high-frequency coils are provided with a tubular core as magnetic return circuit and/or with a screening can.
EP86103353A 1985-03-16 1986-03-12 Method of producing a high-frequency coil with radial leads fixed on a belt for the automatic assembly of printed circuits and suited for automatic alignment Expired - Lifetime EP0196512B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
AT86103353T ATE49488T1 (en) 1985-03-16 1986-03-12 PROCESS FOR THE MANUFACTURE OF A HIGH FREQUENCY COIL FOR RADIAL TAPING FOR THE PURPOSES OF AUTOMATIC ASSEMBLY OF CIRCUIT BOARDS AND SUITABLE FOR AUTOMATIC ADJUSTMENT.

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE3509533 1985-03-16
DE19853509533 DE3509533A1 (en) 1985-03-16 1985-03-16 HIGH FREQUENCY COIL, SUITABLE FOR AUTOMATIC ASSEMBLY OF CIRCUIT BOARDS AND FOR AUTOMATIC ADJUSTMENT

Publications (2)

Publication Number Publication Date
EP0196512A1 EP0196512A1 (en) 1986-10-08
EP0196512B1 true EP0196512B1 (en) 1990-01-10

Family

ID=6265432

Family Applications (1)

Application Number Title Priority Date Filing Date
EP86103353A Expired - Lifetime EP0196512B1 (en) 1985-03-16 1986-03-12 Method of producing a high-frequency coil with radial leads fixed on a belt for the automatic assembly of printed circuits and suited for automatic alignment

Country Status (3)

Country Link
EP (1) EP0196512B1 (en)
AT (1) ATE49488T1 (en)
DE (1) DE3509533A1 (en)

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1240959B (en) * 1962-12-19 1967-05-24 Blaupunkt Werke Gmbh Filter arrangement for communications equipment
US3500274A (en) * 1968-11-04 1970-03-10 Nippon Musical Instruments Mfg Variable inductor
NL7007686A (en) * 1970-05-28 1971-11-30
CH519771A (en) * 1971-03-23 1972-02-29 Internat Apparatus Trust Electromagnet coil
DE3020574C2 (en) * 1980-05-30 1982-12-09 Werner 8340 Pfarrkirchen Schaffer Method for attaching the wire ends of transformer windings to the connection pins of a winding support
NL8300513A (en) * 1983-02-11 1984-09-03 Philips Nv HIGH FREQUENCY COIL WITH CONNECT PINS.

Also Published As

Publication number Publication date
ATE49488T1 (en) 1990-01-15
DE3509533A1 (en) 1986-09-18
EP0196512A1 (en) 1986-10-08

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