EP0193710B1 - Aluminium foil for offset printing and process for its manufacture - Google Patents

Aluminium foil for offset printing and process for its manufacture Download PDF

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Publication number
EP0193710B1
EP0193710B1 EP86100479A EP86100479A EP0193710B1 EP 0193710 B1 EP0193710 B1 EP 0193710B1 EP 86100479 A EP86100479 A EP 86100479A EP 86100479 A EP86100479 A EP 86100479A EP 0193710 B1 EP0193710 B1 EP 0193710B1
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EP
European Patent Office
Prior art keywords
offset printing
strip
thickness
aluminium strip
hot
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Expired - Lifetime
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EP86100479A
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German (de)
French (fr)
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EP0193710A2 (en
EP0193710A3 (en
Inventor
Wolfgang Von Asten
Karl Heinz Dr. Dörner
Hartmut Scheel
Volker Würstle
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Vereinigte Aluminium Werke AG
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Vereinigte Aluminium Werke AG
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Priority to AT86100479T priority Critical patent/ATE65214T1/en
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Publication of EP0193710A3 publication Critical patent/EP0193710A3/en
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Classifications

    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22FCHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
    • C22F1/00Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
    • C22F1/04Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
    • C22F1/047Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with magnesium as the next major constituent
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41NPRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
    • B41N1/00Printing plates or foils; Materials therefor
    • B41N1/04Printing plates or foils; Materials therefor metallic
    • B41N1/08Printing plates or foils; Materials therefor metallic for lithographic printing
    • B41N1/083Printing plates or foils; Materials therefor metallic for lithographic printing made of aluminium or aluminium alloys or having such surface layers
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22FCHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
    • C22F1/00Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
    • C22F1/04Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon

Definitions

  • the invention relates to an aluminum offset strip with a predominantly globulitically recrystallized and subsequently cold-deformed structure.
  • Rolled strips and sheets made of aluminum or aluminum alloys are used in the thickness range from 0.1 to 0.5 mm to produce offset printing plates.
  • the aluminum strip is provided with a light-sensitive photo layer, which is transformed by the action of light in such a way that it is insoluble for the developers used.
  • a light-sensitive photo layer which is transformed by the action of light in such a way that it is insoluble for the developers used.
  • an uncoated aluminum surface is present in the unexposed areas, which has hydrophilic properties.
  • the fully developed printing plate is clamped on a plate cylinder for the printing process.
  • An important requirement for offset printing plates is to have sufficient strength and resistance to cracking under this mechanical stress.
  • the rolled surface must be roughened mechanically or electrochemically or chemically to better anchor the photosensitive layer.
  • this roughening should be as homogeneous and fine-celled as possible.
  • the object of the present invention is to further improve the strength and elongation values, in particular the thermal stability and rigidity, in the case of an offset tape of the type mentioned at the outset, the suitability of the surface for the subsequent electrochemical roughening being retained and a simplified method for producing such offset tapes to provide.
  • the invention therefore aims at an Al offset tape with a predominantly globulitically recrystallized and then cold-deformed structure with a clearly fine grain structure and a strongly consolidated core area at the same time.
  • the structure chosen means that the requirements for an offset tape can be met in an optimal manner without plating. Due to the significantly less steered rolling structure of the surface layer, mechanical and electrochemical roughening of the printing plate is possible, which has a homogeneous and fine-grained structure on the surface to be coated. The streaked rolled structure in the core ensures the necessary strength even after a possible thermal aftertreatment.
  • the hot rolling process is controlled according to the invention in such a way that recrystallization cannot take place over the entire cross section of the offset strip, but only in the edge zones. This results in a non-recrystallized core zone with a streaked roll structure, which is important for the increased mechanical properties. Numerous tests have shown that a surface area of 10 to 30% - preferably 15% - with a globular structure is sufficient for the electrochemical roughening.
  • the globular grain structure of the hot strip is lengthened by the subsequent cold rolling, but has a significantly lower stretching of the edge zone compared to the core.
  • the grains elongated in the rolling direction have an elongation of s less than 8 on the surface, the core zone elongation values of s greater than 16.
  • the evaluation method of R. Dederichs and H. Kostron two new rapid methods for grain cross-section determination, 1950, Verlag Chemie GMBH Weinheim / Bergstr, page 30-31 was used.
  • the product according to the invention produced in this way shows an elongation S ⁇ 8 in the grain structure on the surface and an elongation S ⁇ 16 in the core zone.
  • the comparison test shows that the method according to the invention leads to an offset tape which has the surface suitable for electrochemical roughening with very favorable mechanical properties.
  • the mechanical properties can be improved to such an extent that the decrease in strength that would otherwise be expected after a thermal treatment of more than 200 ° C. is only delayed and occurs to a much lesser extent.
  • the yield point ratio is a measure of the stiffness of the belt. The stiffness must be sufficiently high for good handling, in particular of thin strips.
  • the offset tape produced according to the invention is therefore superior to the material hitherto used for these purposes, which does not have sufficient rigidity after the stoving temperature frequently used for offset purposes.

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Printing Plates And Materials Therefor (AREA)
  • Metal Rolling (AREA)
  • Laminated Bodies (AREA)
  • Vessels, Lead-In Wires, Accessory Apparatuses For Cathode-Ray Tubes (AREA)
  • Clamps And Clips (AREA)
  • ing And Chemical Polishing (AREA)
  • Powder Metallurgy (AREA)
  • Insulated Metal Substrates For Printed Circuits (AREA)
  • Manufacturing Of Printed Wiring (AREA)

Abstract

An aluminum offset coil, having a surface zone of a predominantly recrystallized globular, fine grain structure, and a core zone of a greatly work-hardened structure, for use in offset printing plates, and a process for its preparation.

Description

Die Erfindung betrifft ein Aluminium-Offsetband mit einem vorwiegend globulitisch rekristallisierten und anschließend kalt verformten Gefüge.The invention relates to an aluminum offset strip with a predominantly globulitically recrystallized and subsequently cold-deformed structure.

Zur Herstellung von Offsetdruckplatten werden gewalzte Bänder und Bleche aus Aluminium bzw. Aluminiumlegierungen in Dickenbereichen von 0,1 bis 0,5 mm eingesetzt. Das Aluminiumband wird bei der Weiterverarbeitung mit einer lichtempfindlichen Fotoschicht versehen, die sich durch Lichteinwirkung so umwandelt, daß sie für die verwendeten Entwickler unlöslich ist. An den nicht belichteten Stellen liegt nach dem Entwickeln eine unbeschichtete Aluminiumoberfläche vor, die hydrophile Eigenschaften aufweist.Rolled strips and sheets made of aluminum or aluminum alloys are used in the thickness range from 0.1 to 0.5 mm to produce offset printing plates. During the further processing, the aluminum strip is provided with a light-sensitive photo layer, which is transformed by the action of light in such a way that it is insoluble for the developers used. After development, an uncoated aluminum surface is present in the unexposed areas, which has hydrophilic properties.

Die fertig entwickelte Druckplatte wird für den Druckvorgang auf einen Plattenzylinder gespannt. Eine wichtige Anforderung an Offsetdruckplatten besteht darin, eine ausreichende Festigkeit und Rißunempfindlichkeit bei dieser mechanischen Beanspruchung aufzuweisen.The fully developed printing plate is clamped on a plate cylinder for the printing process. An important requirement for offset printing plates is to have sufficient strength and resistance to cracking under this mechanical stress.

Zur Erzielung einer möglichst hohen Druckauflage muß die gewalzte Oberfläche zur besseren Verankerung der lichtempfindlichen Schicht mechanisch oder elektrochemisch oder chemisch aufgerauht werden. Aus Qualitätsgründen sollte diese Aufrauhung möglichst homogen und feinzellig sein.To achieve the largest possible print run, the rolled surface must be roughened mechanically or electrochemically or chemically to better anchor the photosensitive layer. For reasons of quality, this roughening should be as homogeneous and fine-celled as possible.

Zur Erhöhung der Farbdruckauflage ist ferner bekannt, die entwickelte und als Träger dienende Schicht einem thermischen Prozeß zu unterwerfen und hierbei die verbleibenden Schichtteile (Bildträger) zusätzlich zu härten. Diese thermische Nachbehandlung wird üblicherweise bei Temperaturen durchgeführt, die einen deutlichen Festigkeitsabfall von Aluminium bewirken.To increase the color print run, it is also known to subject the developed and serving as a layer to a thermal process and thereby the remaining layer parts (image carrier) additionally harden. This thermal aftertreatment is usually carried out at temperatures which cause a significant decrease in the strength of aluminum.

Die vorstehend beschriebenen Anforderungen an ein Offsetband konnten bisher nur durch eine aufwendige Technik erfüllt werden. So wurde nach DE-OS 19 29 146 vorgeschlagen, auf einen Kern aus der reißfesten und schmiegsamen Aluminium-Magnesium-Mangan-Legierung beidseitig eine 2 - 16 % dicke Schicht aus Reinaluminium aufzuplattieren. Damit sollte eine Kombination von guten Festigkeitseigenschaften bei gleichzeitig günstigem Aufrauhverhalten ermöglicht werden.The requirements for an offset tape described above could previously only be met using complex technology. According to DE-OS 19 29 146, it was proposed to coat a 2 - 16% thick layer of pure aluminum on both sides of a core made of the tear-resistant and supple aluminum-magnesium-manganese alloy. This should enable a combination of good strength properties and at the same time favorable roughening behavior.

Aufgabe der vorliegenden Erfindung ist es, bei einem Offsetband der eingangs genannten Art die Festigkeits- und Dehnungswerte, insbesondere die thermische Stabilität und Steifigkeit weiter zu verbessern, wobei die Eignung der Oberfläche für die nachfolgende elektrochemische Aufrauhung erhalten bleibt sowie ein vereinfachtes Verfahren zur Herstellung derartiger Offsetbänder zur Verfügung zu stellen. Die Erfindung strebt also ein Al-Offsetband mit einem vorwiegend globulitisch rekristallisierten und anschließend kalt verformten Gefüge mit deutlich feiner Kornstruktur und einem gleichzeitig stark verfestigten Kernbereich an.The object of the present invention is to further improve the strength and elongation values, in particular the thermal stability and rigidity, in the case of an offset tape of the type mentioned at the outset, the suitability of the surface for the subsequent electrochemical roughening being retained and a simplified method for producing such offset tapes to provide. The invention therefore aims at an Al offset tape with a predominantly globulitically recrystallized and then cold-deformed structure with a clearly fine grain structure and a strongly consolidated core area at the same time.

Erfindungsgemäß wird diese Aufgabe durch die in den Patentansprüchen angegebenen Merkmale gelöst. Durch den gewählten Gefügeaufbau wird erreicht, daß den Anforderungen an ein Offsetband ohne Plattierung in optimaler Weise entsprochen werden kann. Aufgrund der deutlich geringfügiger gelenkten Walzstruktur der Oberflächenschicht ist eine mechanische und elektrochemische Aufrauhung der Druckplatte möglich, die an der zu beschichtenden Oberfläche eine homogene und feinkörnige Struktur aufweist. Die im Kern vorhandene streifige Walzstruktur sorgt für die notwendige Festigkeit auch nach einer eventuellen thermischen Nachbehandlung.According to the invention, this object is achieved by the features specified in the patent claims. The structure chosen means that the requirements for an offset tape can be met in an optimal manner without plating. Due to the significantly less steered rolling structure of the surface layer, mechanical and electrochemical roughening of the printing plate is possible, which has a homogeneous and fine-grained structure on the surface to be coated. The streaked rolled structure in the core ensures the necessary strength even after a possible thermal aftertreatment.

Bei dem Verfahren zur Herstellung des erfindungsgemäßen Offsetbandes müssen folgende Schritte beachtet werden:

  • 1. Warmbandausbringungstemperatur größer als 320° C,
  • 2. hoher Abwalzgrad in der Warmwalzung von 600 mm auf kleiner als 3,5 mm,
  • 3. Kaltwalzen ohne Zwischenglühung an Enddicke,
  • 4. Abwalzgrad beim kaltwalzen von 80 bis 90 %, bezogen auf die Warmbandenddicke.
The following steps must be observed in the method for producing the offset tape according to the invention:
  • 1. hot strip application temperature greater than 320 ° C,
  • 2. high degree of rolling in hot rolling from 600 mm to less than 3.5 mm,
  • 3. cold rolling without intermediate annealing to final thickness,
  • 4. Degree of rolling during cold rolling from 80 to 90%, based on the hot strip end thickness.

Unter Beachtung dieser Verfahrensmerkmale ist es möglich, eine thermische Beeinflussung des Aluminiumbandes in der Weise herbeizuführen, daß die äußere Schicht des Bandes rekristallisiert unter Bildung eines globulitischen Gefüges mit Korngrößen von 100 bis 36 µm², entsprechend 5000 bis 1000 Körner pro mm². Dieses Gefüge ist besonders homogen und kann als feinkörnig bezeichnet werden.Taking these process features into account, it is possible to bring about a thermal influence on the aluminum strip in such a way that the outer layer of the strip recrystallizes to form a globular structure with grain sizes of 100 to 36 µm², corresponding to 5000 to 1000 grains per mm². This structure is particularly homogeneous and can be described as fine-grained.

Der Warmwalzprozeß wird erfindungsgemäß so gesteuert, daß eine Rekristallisation nicht über den gesamten Querschnitt des Offsetbandes, sondern nur in den Randzonen erfolgen kann. Hieraus resultiert eine nicht-rekristallisierte Kernzone mit streifigem Walzgefüge, die für die erhöhten mechanischen Eigenschaften von Bedeutung ist. Zahlreiche Versuche haben ergeben, daß für die elektrochemische Aufrauhung ein Oberflächenbereich von 10 bis 30 % - vorzugsweise 15 % - mit globulitischem Gefüge ausreichend ist. Durch das anschließende Kaltwalzen wird die globulitische Kornstruktur des Warmbandes gelängt, weist aber eine deutlich niedrigere Streckung der Randzone, verglichen mit dem Kern auf.The hot rolling process is controlled according to the invention in such a way that recrystallization cannot take place over the entire cross section of the offset strip, but only in the edge zones. This results in a non-recrystallized core zone with a streaked roll structure, which is important for the increased mechanical properties. Numerous tests have shown that a surface area of 10 to 30% - preferably 15% - with a globular structure is sufficient for the electrochemical roughening. The globular grain structure of the hot strip is lengthened by the subsequent cold rolling, but has a significantly lower stretching of the edge zone compared to the core.

Die in Walzrichtung gelängten Körner weisen eine Streckung von s kleiner 8 an der Oberfläche, die Kernzone Streckungswerte von s größer gleich 16, auf. Es wurde das Auswerteverfahren von R. Dederichs und H. Kostron zwei neue Schnellverfahren zur Kornquerschnittbestimmung, 1950, Verlag Chemie GMBH Weinheim/Bergstr, Seite 30-31 angewendet.The grains elongated in the rolling direction have an elongation of s less than 8 on the surface, the core zone elongation values of s greater than 16. The evaluation method of R. Dederichs and H. Kostron two new rapid methods for grain cross-section determination, 1950, Verlag Chemie GMBH Weinheim / Bergstr, page 30-31 was used.

Im folgenden wird die Erfindung anhand eines Ausführungsbeispieles und eines Vergleichsbeispieles näher erläutert:

Figure imgb0001
The invention is explained in more detail below on the basis of an exemplary embodiment and a comparative example:
Figure imgb0001

Das auf diese Weise hergestellte erfindungsgemäße Produkt zeigt im Korngefüge an der Oberfläche eine Streckung S < 8 und in der Kernzone eine Streckung S ≧ 16.

Figure imgb0002
Figure imgb0003
The product according to the invention produced in this way shows an elongation S <8 in the grain structure on the surface and an elongation S ≧ 16 in the core zone.
Figure imgb0002
Figure imgb0003

Die nach den Beispielen 1 und 2 hergestellten Offsetbänder wurden einer thermischen Nachbehandlung bei Temperaturen von 240° C für 15 Minuten unterworfen. Dabei ergaben sich die folgenden Festigkeitswerte:

Figure imgb0004
The offset strips produced according to Examples 1 and 2 were subjected to a thermal aftertreatment at temperatures of 240 ° C. for 15 minutes. The following strength values resulted:
Figure imgb0004

Der Vergleichsversuch zeigt, daß das erfindungsgemäße Verfahren zu einem Offsetband führt, das die für eine elektrochemische Aufrauhung geeignete Oberfläche bei sehr günstigen mechanischen Eigenschaften aufweist. Bei Zugabe von Magnesium, Beryllium und/oder Kupfer können die mechanischen Eigenschaften soweit verbessert werden, daß der sonst zu erwartende Festigkeitsabfall nach einer thermischen Behandlung von mehr als 200° C nur verzögert und in weit geringerem Ausmaße eintritt. Das Streckgrenzenverhältnis ist dabei ein Maß für die Steifigkeit des Bandes. Für eine gute Handhabung, insbesondere von dünnen Bändern, muß die Steifheit ausreichend hoch sein. Daher ist das erfindungsgemäß hergestellte Offsetband dem bisher für diese Zwecke verwendeten Material überlegen, das nach der für Offsetzwecke häufig angewendeten Einbrenntemperatur keine ausreichende Steifigkeit aufweist.The comparison test shows that the method according to the invention leads to an offset tape which has the surface suitable for electrochemical roughening with very favorable mechanical properties. When magnesium, beryllium and / or copper are added, the mechanical properties can be improved to such an extent that the decrease in strength that would otherwise be expected after a thermal treatment of more than 200 ° C. is only delayed and occurs to a much lesser extent. The yield point ratio is a measure of the stiffness of the belt. The stiffness must be sufficiently high for good handling, in particular of thin strips. The offset tape produced according to the invention is therefore superior to the material hitherto used for these purposes, which does not have sufficient rigidity after the stoving temperature frequently used for offset purposes.

Claims (7)

  1. Aluminium strip for offset printing having a structure which is recrystallized to form globules and subsequently cold-worked, characterised by a core zone of a lamellar fibre structure having a grain structure which is lengthened in the rolling direction, and a surface zone which is formed on both sides parallel to the rolling direction, is of a structure which is largely recrystallized to form globules and the extension value s of which is less than 8.
  2. Aluminium strip for offset printing according to claim 1, characterised in that the extension value s in the core zone is greater than or equal to 16.
  3. Aluminium strip for offset printing according to claim 1, characterised by a content of between 0.03 and 0.4 % magnesium and a content of between 0.05 and 0.25 % beryllium or copper.
  4. Aluminium strip for offset printing according to one of the preceding claims, characterised in that the total surface zone occupies between 10 and 30 % of the total cross section.
  5. Method for manufacturing an aluminium strip for offset printing according to one of the preceding claims, characterised in that a bar having a thickness of between 400 and 600 mm is hot-rolled at an initial temperature within the range of 550 and 480° C to a final hot strip thickness of less than 3.5 mm such that the temperature at the end of hot rolling is above 320° C, and that the aluminium strip, which is subsequently cooled to ambient temperature, is cold-rolled with a rolling-down degree of 80 - 90 %, related to the hot strip thickness, to the final thickness without process annealing.
  6. Method according to claim 5, characterised in that the final hot strip thickness is between 2.5 and 3.5 mm.
  7. Method according to claim 5 or 6, characterised in that a strip for offset printing which comprises between 0.03 and 0.4 % Mg, between 0.05 and 0.25 % Cu or between 0.03 and 0.4 % Be is subjected to a subsequent heat-treatment at between 200 and 240° C for 10 to 15 minutes.
EP86100479A 1985-03-02 1986-01-16 Aluminium foil for offset printing and process for its manufacture Expired - Lifetime EP0193710B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
AT86100479T ATE65214T1 (en) 1985-03-02 1986-01-16 ALUMINUM OFFSET STRIP AND PROCESS FOR ITS PRODUCTION.

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE3507402 1985-03-02
DE19853507402 DE3507402A1 (en) 1985-03-02 1985-03-02 ALUMINUM OFFSET TAPE AND METHOD FOR THE PRODUCTION THEREOF

Publications (3)

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EP0193710A2 EP0193710A2 (en) 1986-09-10
EP0193710A3 EP0193710A3 (en) 1988-08-03
EP0193710B1 true EP0193710B1 (en) 1991-07-17

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US (1) US4715903A (en)
EP (1) EP0193710B1 (en)
JP (1) JPS61201747A (en)
AT (1) ATE65214T1 (en)
DE (1) DE3507402A1 (en)
ES (1) ES8705928A1 (en)

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Publication number Publication date
EP0193710A2 (en) 1986-09-10
EP0193710A3 (en) 1988-08-03
DE3507402A1 (en) 1986-09-04
US4715903A (en) 1987-12-29
JPS61201747A (en) 1986-09-06
ATE65214T1 (en) 1991-08-15
ES8705928A1 (en) 1987-05-16
DE3507402C2 (en) 1988-01-28
JPH05462B2 (en) 1993-01-06
ES550328A0 (en) 1987-05-16

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