EP0165295B1

EP0165295B1 - Connector assembly having independent contact segments

Info

Publication number: EP0165295B1
Application number: EP19850900320
Authority: EP
Inventors: Rocco Noschese
Original assignee: Burndy Corp
Current assignee: FCI USA LLC
Priority date: 1983-11-23
Filing date: 1984-11-20
Publication date: 1991-01-16
Anticipated expiration: 2004-11-20
Also published as: JPS61500517A; JPH0616432B2; AU3679284A; DE3483968D1; EP0165295A1; WO1985002498A1; EP0165295A4; AU571617B2; BR8407188A

Abstract

An electrical connector system comprises a connector receptacle including a body shell member (19) and a plurality of independent segments (20) with each segment supporting opposing rows of contacts (31, 32). The segments are supported in the body shell in an independently floating arrangement. Each segment includes a system permitting individual independent alignement of the segment to a circuit board. Preferably, the receptacle includes a low insertion force mechanism (30) which permits a circuit board or electronic module to be inserted or retrieved with very little effort by the operator.

Description

Background of the invention

The invention herein relates to a circuit board connector system. It is particularly suited for use in computer systems wherein a series of daughter boards are connected to a mother board. The connector system of this invention enables the daughter boards to be inserted into the connector system readily by the computer user.
For information, attention is drawn to our U.S. Patent No. 4,842,538, which corresponds to EP-A-85900323.8.
It is known to make connections between daughter and mother boards by using pin connectors which are soldered to the respective boards. Alternatively, the pins may be electrically interconnected by a wrap-type connection. It is also known in a general sense to make high density connections between the daughter and mother boards.
There are also a number of schemes which are known to provide zero or low insertion force connections. Typical low insertion force connectors are illustrated in U.S. Patent Numbers 3,553,630 to Scheingold et al; 4,179,177 to Lap- raik; 4,047,782 to Yeager; 3,899,234 to Yeager et al; 3,130,351 to Giel; 3,022,481 to Stepoway and 3,683,317 to Walkup. Similar devices are also disclosed in UK Patent Applications 2,028,015A to Ohtsuki and 2,022,329A to Leather.
In the various prior art Patents and Patent Applications noted above, the connector assemblies include opposing rows of spring-type contacts. The low or zero insertion force mechanisms vary to some degree but generally include some mechanism for deflecting the spring contacts to space them apart to allow easy insertion of a printed wiring board to the connector. Thereafter, the contacts are put into engagement with corresponding pads on the printed wiring board to make the desired electrical connections. In some cases, the spring contacts are normally biased towards engagement with the printed circuit board and the low insertion force mechanism spreads them apart to allow entry of the printed wiring board to the connector. In other approaches, the contact members are normally spaced apart and are deflected by the low insertion force mechanism into engagement with the printed wiring board. It is also known to employ cam and follower arrangements as the low insertion force connector mechanism. The cam member is actuable to move the follower member to deflect or close the spring contacts as desired.
In GB-A-1,048,062, there is described an electrical connector assembly which includes two or more spring contact strips which are clamped between two flat side plates by means of spring clip members at their ends. The side plates have a row of slots which receive tongues protruding from the sides of the spring contact strip units.
In US-A-3,526,869, there is described a cam actuated printed circuit board connector which is activated by the movement of an actuating mounting in a horizontal plane.
The present invention is defined in Claim 1.
Arrangements described herein provide an electrical connector system which is divided up into a plurality of segments which can be self-aligned to a circuit board. The connector system can be mounted on the circuit board and, with the self-alignment of each segment, be less susceptible to shorting due to tolerance buildup.
In one embodiment to be described, an electrical connector system comprises a receptacle which includes a body shell member and a plurality of independent segments supported therein with the segment including a multiple of electrical contacts arranged in opposing rows. The segments are supported in the body shell in an independent floating arrangement. The electrical contacts in each segment comprise spring-type members. First contact portions of the spring-type members at one end thereof are adapted to engage a plug member which can comprise a portion of an electronic module or circuit board. Second contact portions of the spring-type members at the opposing ends thereof are adapted to engage and electrically connect the receptacle to a circuit board such as a mother board. Each segment includes an alignment means which serves to align each segment independently on the mother board so that the appropriate contacts of the connector are electrically connected to desired contacts of the mother board.
Preferably, the alignment means for each segment comprises a projection extending outwardly from the bottom thereof which is adapted to be inserted in an alignment hole in the mother board. The body shell, preferably, also includes an alignment projection for insertion in the corresponding alignment hole of the mother board.
The floating support arrangement, preferably, comprises at least one support projection extending from a first and an opposing side of each segment in corresponding support holes for receiving the support projections in a first side and an opposing side of the body shell member. The support holes are larger in size than the respective support projections so that the support projections can be moved around within the support holes to provide the desired floating arrangement.
Preferably, the body shell member includes an entry slot which is open at one end so that the plug portion of the circuit board or electronic module can be inserted transversely or longitudinally of a direction defined by the electrical contacts of the receptacle. Any desired number of segments can be included within the body shell and any number of receptacles, each including a plurality of segments, can be mounted on the mother board. Because the connector system contains a body shell with multiple segments therein, each segment can be customized as to its function in the system. For example, some of the segments can be configured to carry signals while others can be configured to be power carrying.

Brief description of the drawings

Figure 1 is a perspective view of a side entry card housing employing a plurality of connector systems in accordance with this invention.
Figure 2 is a perspective view of a straight-in or top entry card housing employing a plurality of connector systems in accordance with this invention.
Figures 3 and 3a are exploded perspective views of a connector system in accordance with this invention including a plurality of contact segments.
Figure 4 is a perspective view of a connector system in accordance with this invention mounted to a back plane or mother board with a low insertion force mechanism in its open position for insertion of a module board or daughter board.
Figure 5 is a perspective view of the connector system as in Figure 3 which has been partially cut away to show the locking and alignment feature thereof with respect to a module board inserted therein.
Figure 6 is an end view and cross-section of two adjacent connector systems in accordance with this invention with the low insertion force mechanism in respectively opened and closed positions.
Figure 7 is an exploded perspective view of a connector system in accordance with this invention illustrating the locking and aligning mechanism.
Figure 8 is a top view of one end of a connector system in accordance with this invention.
Figure 9 is a side view of the end of the connector system shown in Figure 8.
Figure 10 is an end view of the end portion of the connector system shown in Figure 8.
Figure 11 is a front view of the locking and aligning lever arranged in the end of the connector system shown in Figures 8-10.
Figure 12 is an exploded perspective view of the opposing end of the connector system in accordance with this invention.
Figure 13 is an end view of the opposing end of the connector system shown in Figure 12.
Figure 14 is a top view partially cut away to reveal the locking and aligning lever in the opposing end of the connector system of Figure 12.
Figure 15 is a side view of the opposing end of the connector system of Figure 12.
Figure 16 is a bottom view of the opposing end of the connector system as in Figure 12.

Detailed description of the preferred embodiments

Referring now to Figures 1-4, an embodiment of the invention will be described in greater detail. The circuit board connector system 10 of this embodiment is adapted to provide a high density of individual connections which permits increased speed of signals in the system. User serviceability is a particularly important concern in the personal computer field in addition to the maintenance aspect. The circuit board connector system 10 of this embodiment allows the computer owner to add additional features by buying additional mother or daughter boards 11 which can be readily inserted in the circuit board connector systems 10 of this embodiment. The connector system can be mounted on a mother circuit board or backplane thereby adding increased features to the computer.
The circuit board connector systems 10 of this embodiment can be arranged on the mother circuit board 12 in one plane. In Figure 1, card housing 13 and mother circuit board 12 are arranged to receive a daughter circuit board 11 by sliding the daughter board in from the side of the mother board in a direction parallel to the plane of the mother board. The circuit board connector system 10 of this invention acts as the bottom guide for the mother board 11. The card housing 13 also includes top U-shaped eyes or guides 14 which, with the circuit board connector system 10, serves to provide alignment for the daughter board 11 as it is slid from the side into the card housing 13.
It is a feature of the circuit board connector system 10 of this invention that the daughter board can be inserted from the side as in Figure 1 or from the top as in Figure 2. In the embodiment of Figure 2, a card housing 15 includes a plurality of circuit board connector systems 10 arranged in parallel and mounted to the mother circuit board 12. The card housing 15 includes U-shaped side guides 16 arranged in correspondence with the circuit board connector systems 10 along each of the sides 17 and 18 of the card housing 15. In this embodiment, the daughter board 11 is inserted into the circuit board connector system 10 by sliding it down the side guides 16 and through the top of the circuit board connector system 10.
The circuit board connector system 10 of this invention requires no soldering to the mother circuit board 12. The connector system 10 includes no pins which can be easily damaged or bent in making connections to the mother circuit board 12. Preferably, the connector system 10 is of the low or zero insertion force type so that the daughter boards 11 are easily removed or inserted as desired.
In accordance with an embodiment of the invention which is best illustrated by reference to Figure 3, the connector system 10 is comprised of a body shell 19 which is adapted to support, in a floating fashion, a plurality of contact segments 20. Each segment 20 can be customized as to its function in the circuit board connector system 10. For instance, some of the segments 20 can be configured to carry signals, while others can be configured to be power carrying. Thus, different segments 20 can serve totally different functions. Since the segments 20 are supported in a floating arrangement within the body shell 19 they can be independently self-aligned relative to the mother circuit board 12. This can be achieved because the various segments 20 are able to slide within the body shell 19 so that they can be precisely located on the contact pads 21 of the mother circuit board 12. This allows the circuit designer to concentrate on closer tolerances for the contact pads 21 relative to one another on the mother board 12 while allowing looser tolerances within the connector system 10 itself.
In accordance with another aspect of the embodiment, a system 22 for aligning and locking the daughter board 11 within the connector system 10 is provided. The system is briefly illustrated by referring to Figures 4 and 5. Aligning and locking levers 23 and 24 are pivotally supported in opposing ends of the body shell 19. The daughter boards 11 include a corresponding pair of alignment holes 25 and 26 in Figure 4. The connector system 10 is shown in its open position adapted for receipt and insertion of the daughter board 11.
In Figure 5, the connector system 10 is shown with the daughter board 11 fully inserted and with the aligning and locking system 22 in its closed position. In this position, projections 27 of the respective locking levers 23 and 24 are inserted within the holes 25 and 26 to align and lock the daughter board 11 in a desired relationship relative to the plane of the mother board 12. Projection 27 on locking lever 23 serves to align the daughter board in a lateral sense within the connector system 10. Projection 29 on locking lever 23 obstructs one end of cord slot 40 when connector 15 is in the closed position, assuring that daughter board 11 cannot be inserted in either the horizontal or the vertical direction until the connector is opened. A notch 28 in the daughter board provides clearance for projection 29 when lever 23 is in the closed position with the daughter board properly in place.
In accordance with yet another aspect of the embodiment, the connector system 10 employs a zero or low insertion force system 30 having spring contacts 31 and 32 and a cam 33 and follower 34 arrangement. The cam and follower act upon the spring contacts 31 and 32 to provide, in an open position as shown in the left-hand system 10, a low or zero insertion force for the daughter board into the system. Conversely, when in a closed position, as shown in the right-hand system 10 of Figure 6, an electrically contacting engagement is made between the spring contacts and respective contact pads 35 on the daughter board 11.
In accordance with yet another aspect of the present invention, the respective spring contacts are arranged in an alternating high and low fashion to allow an increased density of electrical contacts.
In accordance with yet another aspect of the embodiment illustrated in Figures 7-16, an actuating system 36, is provided which is adapted to serially actuate the respective aligning and locking system 22 and low insertion force system 30. The actuating system 36 includes an actuating lever 37 which includes a pad 38 which is adapted to operate as an actuating cam. It also includes a follower portion 39 on each of the locking levers 22 and 23. Upon pivoting the actuating lever 37, the pad 38 and follower portions 39 cooperate to provide the desired serial actuation of the respective aligning and locking system 22 and low insertion force system 30.
The circuit board connector system 10, and the various aspects of the invention embodied therein, is now described in greater detail to define the preferred embodiments thereof. Referring now to Figures 3, 4, 7 and 12, there is shown an electrical connector system which comprises an electrical connector receptacle for attachment to a circuit board 12 such as a mother board or backplane. The receptacle 10 is adapted to receive an electrical plug member 11 which can comprise part of an electronic module or a circuit board such as a daughter board.
Receptacle 10 is comprised of a body shell 19 and contact segments 20 as previously described. The body shell 19 comprises an elongated slot 40 defined by opposing side walls 41 and 42 and end wall 43. Region 44 of the slot opposing the end wall 43 is open. The circuit board 11 can therefore be inserted into the receptacle 10 from the top or from the side in the direction shown by the arrows e.g. at 45.
As shown in Figure 7 and 12, the segments 20 are inserted into the body shell 19 from the bottom. The body shell 19 includes internal dividing walls 47 which divide the shell into a plurality of chambers 48. The number of chambers 48 corresponds to the number of segments 20 to be supported by the body shell 19. A series of depressions 49 in the side wall 41 and 42 mark the respective locations of the internal walls 47. Generally centrally of each of the side walls 41 and 42 of each respective chamber 48 there is located a rectangular hole 50. This comprises part of a system for supporting the segments 20 within the body shell 19 in an independent floating arrangement so that each segment 20 can be independently aligned to the circuit board 12.
The other elements of the floating support system 51 are a projection 52 correspondingly centrally located on each segment 20 side wall 53 and 54. The projections 52 have a pyramid shape so that when the segments 20 are inserted into the chamber 48, the projections 52 spread apart the respective side walls 41 and 42 until the projections 52 snap into the holes 50. The holes 50 are larger in width and height than the corresponding width and height of the projection 52 thereby allowing the segments to have a limited degree of freedom within the chamber 48 both vertically and from side to side and back to back. A step 55 in each of the side walls 41 and 42 provides a corresponding internal step surface 56 limiting vertical movement of the segment 20 when the receptacle 10 is mounted to the circuit board 12. This provides an effective means for clamping the segments down on the circuit board 12.
Each segment 20 includes a longitudinal ledge 57 in each of the respective side walls 53 and 54 which is adapted to engage the respective stop surfaces 56. The body shell 19 further includes an alignment projection 58 at one end 44 which is adapted to mate with a corresponding alignment hole in the circuit board 12. The segments 20 include at one end an alignment projection 61 adapted to seat in corresponding alignment holes 62 of the circuit board 12 when the segments 20 are inserted in the cavities 48 of the shell 19. The alignment projections 58 and 61 extend in a spaced apart arrangement across the entire receptacle 10 and provide an effective means for aligning the receptacle on the circuit board 12 when the projections seat in the alignment holes 59 and 62. The segments 20 can float particularly from side to side within the body shell 19 to a limited extent since each segment includes its own alignment projection system 61.
Very accurate alignment of each segment is achieved to the circuit board 12 and there is no buildup of any tolerance mismatch over the length of the receptacle 10. This is a highly significant feature since it is desired to pack as many contacts as possible into each segment. It is a unique feature of the present invention that a very high density of electrical contacts can be employed in the receptacle while maintaining adequate alignment with the corresponding contact pads 21 of the circuit board 12.
Each segment 20 is composed of a segment body 63 which is arranged to support two opposing rows of spring contact members 64. One end 65 of each spring contact member comprises a contact portion for engaging a corresponding contact pad 35 of a daughter board 11. The opposing end 66 of the spring contact member 64 comprises a lever-type contact portion for engaging and contacting the contact pads 21 of the mother board 12. The use of lever-type contact 66 and contact pads 21 provides a gas-tight, high pressure connection. The end of the contact portion 66 is forced into the contact pad 21 and, by digging into it, makes a good electrical connection because it breaks through the oxides on the surface of the pad. With this type of contact arrangement, it is not necessary to provide gold contact pads or gold plating of the portion 66. A tin-to-tin connection, which is much less expensive, is thereby possible. The contact pads 35 on the daughter board, however, are normally gold plated.
The contact members 64 can be selected to be signal carrying, such as the narrow contact members 32, or they can be power or current carrying such as the relatively wider contact member 68. The segments 20 can therefore have their functions tailored as desired for handling signals or power or any other function which might be required.
It is a preferred feature of the present invention to provide the highest density of contact members 64 in the segment 20. This is partially accomplished by providing alternating high 32 and low 31 contact members in each respective row of contacts. Further, respective high contacts 32 in one row are arranged in opposition to respective low contacts 31 in the opposing row of contact members 64. Correspondingly, a low contact 31 in the one row of contacts is an opposition to a high contact in the opposing row of contacts. These high and low contacts 32 and 31 are adapted to engage two staggered rows of contact pads 35 as illustrated in Figure 1 by staggering the contact pads 35 in two rows as shown.
It is possible to provide a higher density of contacts with a greater tolerance concerning the alignment of the contact portion 65 of each segment with the pads 35. This minimizes the risk of a misregistration between the contact portion 65 of the respective high and low contacts 32 and 31 of each segment with the contact pads 35. It also enables a reduced chance of shorting in the event that the contact portions 65 are slightly bent since there is quite a large distance between high contacts in any particular row. This is also true of the low contacts. This scheme permits the size of the pads 35 to be increased and minimizes the criticality of a spacing between the pads.
A series of connector systems 10 can be placed on a mother circuit board 12 with any type of conventional hold down or clamping device 70 such as the one illustrated in Figure 6. The clamping members 71 or 72 are arranged to engage the step 55 in the side walls 41 or 42. The clamping members 71 or 72 are secured to the circuit board or mother board 12 by bolts 73 or otherwise fastened to the circuit board 12 so as to enable the contacts 66 of the spring contact members 64 to engage the pads 35 on the mother board 12. As previously described, the stop surface 56 engages the ledge 57 of the segment 20 to hold the segment 20 so that the contacts 66 make good electrical connection to the contact pads 35. The clamping member 71 is adapted to be employed between adjacent receptacles 10 whereas the clamping member 72 is adapted to clamp a free side 41 of the receptacle 10.
A great deal of flexibility in constructing a computer circuit board system is possible with a design of this electrical connector system. The receptacle 10 can have any multiple of segments 20; for example, 5, 7, 11, etc., as desired. A plurality of receptacles 10 can be arranged on the mother board in adjacent parallel relationship as shown in Figures 1 and 6.
If desired, the receptacle can extend beyond the mother board 12 so that additional connector segments 20 in the receptacle 10 can be connected to other types of plug portions and circuit connectors or elements. For example, the receptacle 10 can encompass the mother board as well as accommodate other totally different types of connections located completely off the mother board.
Each of the segments 20 includes a low or zero insertion force mechanism for system 30. The contact members 64 in the embodiment shown in Figure 6 are biased towards the contact members of the opposing row so that if they were in their free state, they would take the positions shown in phantom in the right-hand receptacle 10 of Figure 6. The low insertion force mechanism thereby employs a cam 33 and follower 34.
When the cam 33 is rotated to a position shown in the left-hand receptacle 10 of Figure 6, follower 34 moves upwardly to deflect the spring member 64 in one row away from the spring members 64 in the opposing row. This allows the circuit board 11 to be inserted in the slot 40 with a low or zero insertion force. When the cam 33 is rotated to the positions shown in the right-hand receptacle 10 of Figure 6, the follower 34 is lowered to release the contact member 64 so that the contact portion 65 engages the respective contact pads 35 of the daughter board 11. Preferably, each segment includes its own separate follower member 34. However, the cam member 33 preferably comprises a unitary member or metal rod extending through all the segments 20 in the receptacle 10. The cam member 33 preferably has an oblong or oval cross-section.
The top surface 74 of the follower member is arranged to engage the spring contact 64 to deflect them to space them apart or release them so that they can engage the daughter board 11. The follower member 34 has a U-shaped cross-section for its upper portion. When it is positioned as in the left-hand receptacle 10 in Figure 6 for receipt of the circuit board 11, the bottom of the U-shaped, 75, serves as a stop surface for aligning the circuit board 11 during insertion. The lower portion of the following member 34, cross-section 76, has a hook-like shape so that when the follower member is withdrawn as in the right-hand receptacle 10 in Figure 6, it is held down in the withdrawn position by engagement between the cam 33 and the hook-portion 76.
The segment body 63 includes an outer segment support member 77 and an inner segment support segment 78. The spring contacts 64 are held in place between the respective support members 77 and 78. The inner support member 78 also serves to support the cam and follower members 33 and 34.
While the low or zero insertion force mechanism 30 has been described by reference to the embodiment particularly shown in Figure 6, any desired low insertion force mechanism can be employed as illustrated by the numerous Patents noted in the background of this application. While it is preferred, in accordance with this invention, for the spring contact members 64 in one row to be biased towards the spring contact members 64 in the opposing row if desired, as illustrated in the background of this invention, the opposite approach can be employed. In such an opposite approach, the follower member serves to deflect the spring contacts 64 to have the contact portions 65 engage the contact pads 35 or release the spring contacts so that they are spaced apart in their free state.
As illustrated in Figure 7, actuating lever 37 is secured to the cam 33. This enables the operator to rotate the cam 33 by moving the lever 37 between its respective open and closed positions illustrated in Figures 4 and 5. Alternatively, if desired, the length of the lever 37 can be made much longer so that an operator need only reach to the top of the circuit board area in order to turn it. This embodiment also provides greater leverage on the cam 33 for easier operation. Yet another approach adapted for remote actuation is to substitute a lever 79, which by the use of a suitable linkage 80 pivotally connected to the end 81 of the lever 79, can be remotely actuated. For example, the linkage 80 can be brought out through a hole, not shown, in the top of the card housing 13 shown in Figure 1. By pulling up on the linkage 80, the cam 33 is pivoted to open the receptacle for insertion of the circuit board 11. By pushing down on the linkage 80, the reverse of the operation takes place.
Referring now to Figures 4-5 and 7-16, the aligning and locking system 22 and the actuating system 36 will be described in greater detail. As previously described, the aligning and locking system 22 is comprised of locking levers 23 and 24. The body shell 19 includes a support extension 82 at its end 44. The lever 23 is pivotally supported about an extension base 83 by means of a split cylinder pin 84 inserted through holes 85 and 86 in the respective lever 23 and base 83.
A second extension support base 87 includes a squarish hole 88 through which the cam 33 is inserted. Prior to insertion of the cam 33, the actuating lever 37, fork-like projections 89, is positioned with a base 87 between the legs of the fork-like projections 89. A slot 90 in the fork-like projections 89 closely fits the cross-section of the cam 33. The cam 33 is held within the receptacle 10 after insertion. Insertion through each of the respective segments 20 by means of a split pin 91 inserted through a hole 92 in the cam 33 within a slot 93 is best illustrated in Figure 16. The pin 91 serves to lock the cam in place and the cam, in turn, serves to lock the actuating lever 37 in place.
Referring now more particularly to the actuating and locking systems 22 and 36 at the end 44 of the body shell 19, reference is had to Figures 7-11. The locking lever 23 includes a first projection 27 which is adapted to be inserted in an alignment hole 25 on one side of the circuit board 11. It further includes a second projection 29 which is adapted to be inserted in the notch 28 on one side of the circuit board 11. The locking lever 23 also includes a follower portion 39 defined by the upper surface of one of the support legs 95. The follower portion 39 includes a notch 97. The actuating lever 37 includes a tab 38 which acts as a cam. The follower portion 39 also includes a stop portion 96 in operation when the lever 37 is in its vertical position as shown. The cam 33 disengages the segment follower 34 so that the contacts 31 and 32 close against the daughter boards. In this position, the tab or cam 38 has engaged the stop portion 96 to pivot the lever 23 against the circuit board 11 so that the projections 27 and 29 seat in the respective hole 25 and slot 28.
When the lever 37 is pivoted in the opposite direction to position as shown in Figure 4, the cam tab 38 does not pivot the lever 23 until it engages the stop portion 97 defined by the lower side of the slot 97. Therefore, as the lever 37 moves from the stop portion 96 to the stop portion 97, there is no movement of the lever 23. However, the cam 33 is rotated from its closed actuation position to its open actuation position. The tab 38 engages the stop portion 97 before the lever 37 is rotated to its completely open position. After the tab 38 engages the stop portion 97, continued pivoting in a downwardly direction of the lever 37 causes the lever 23 to pivot away from the circuit board, thereby disengaging the projections 27 and 29 from the respective hole 25 and slot 28. Therefore, when the lever 37 is moved from its closed position to its open position, the contacts are first spaced apart under the action of the cam 33 and follower 34 and then the locking lever is disengaged in a serial fashion.
When the lever 37 is moved from its open position as in Figure 4 to its closed position as in Figure 5, a reverse series of operations occurs. When the lever 37 is in its full open position, the tab 38, due to the pivoting action of the lever 23, moves into the slot 96. Therefore, the upper side wall of the slot 98 is engaged by the tab 38 of the lever 37 as it begins its movement in an upwardly direction. This causes the lever 23 to pivot about pin 84 into its locking and aligned position against the circuit board 11 with a small rotation of the lever 37. This small rotation however is insufficient to rotate the cam 33 sufficiently against the follower 34 to close the contacts. As the lever 23 pivots under the action of the pad 38 against the stop portion 98, the tab moves out of the slot 97 just as the lever 23 fully aligns and locks against the board 11. The lever 37 is thereafter free to continue rotation to its upward position against the stop 96 and thereby release the contacts for engagement with the circuit board. Therefore, the action of the cam 38 and follower 39 is such that when the lever 37 is moved from its open position to the closed position, shown in Figures 4 and 5, respectively the circuit board is first aligned and locked in place and then the contacts are released to engage the circuit board.
In accordance with a preferred embodiment of this invention, the aligning and locking system 22 and actuating systems 36 include the second aligning and locking lever 24 and a second actuating lever 99. The second lever 24 and the second lever 99 are located at the opposing end 43 of the body shell 19. By means of a support extension 100, the extension 100 includes a support 101 about which the lever 24 is pivotally supported by a split pin 102. It extends through holes 103 in the lever 24 and 104 in the base 101. As previously described, the cam rod 33 extends through a slot 93 terminating in a squarish hole 105 in a second support base 106 in the extension 100.
The second actuating lever 99 includes a slot 90 which has a cross-section closely corresponding to the cross-section of the cam 33. The lever 99 is positioned about the cam 33 between the lever 24 and the support base extension 106. The lever 99 includes tab 38 corresponding to the tab of the lever 37. Similarly, the lever 24 includes a follower portion 39 corresponding to the follower portion of the lever 23. The follower portions include a slot S including stop portions 97 and 98. It also includes stop portion S.
The operation of lever 99 is tied to the operation of lever 37 by the cam 33. The inner action of lever 99 with the lever 24 via the tab 38 and follower 39 is identical to the inner action previously described with respect to the levers 37 and 23 and, therefore, is not described again. When the lever 37 is moved between its respective open and closed positions, the lever 99 moves between corresponding positions and interacts with the lever 24 in the same manner as the lever 37 interacts with the lever 23.
The projections 27 which serve to align and lock the circuit board 11 in the receptacle 10 are tapered so that a slight misalignment of the circuit board 11 does not prevent alignment and locking of the board into the receptacle. The taper of the projections 27 serve to move the board into its properly aligned position. It should be apparent that the contacts 67 of the receptacle 10 cannot be closed unless the circuit board 11 is properly locked and aligned within the receptacle. Any misalignment would prevent the projections 27 and 29 from being inserted in the respective alignment holes 25 and slot 28. This, in turn, would prevent the pivoting of the levers 23 and 24 into their fully and aligned positions. The failure of those levers to pivot to their fully aligned and locked positions results in the tab 38 of the levers 37 of 99 engaging the stop portion 96 on the respective followers 39. This prevents further pivoting of the lever 37 and the cam 33, thereby preventing engagement of the contact to the circuit board 11.
Further, it is necessary that the projections or alignment pins 27 and 29 on both sides of the receptacle 10 be seated in their respective holes 25 and slot 28 in order to completely close the contacts 67 of the receptacle 10. Thus, the receptacle lever 37 cannot be fully closed to the position shown in Figure 5 unless both corners of the circuit board 11 are fully seated in the connector housing. In the event of a misalignment, the operator cannot close the handle 37 completely and must readjust the circuit board 11 so that the alignment can take place. When the lever 37 is in the position of Figure 5, the circuit board cannot be pulled out of the receptacle 10, out the side of the receptacle 10, unless the handle 37 is first pivoted to its open position as shown in Figure 4.
It should be understood that the foregoing description is only illustrative of the invention. Various alternatives and modifications can be devised by those skilled in the art without departing from the invention. Accordingly, the present invention is intended to embrace all such alternatives, modifications and variances which fall within the scope of the appended claims.

Claims

1. An electrical connector system including an electrical connector receptacle (10), the receptacle (10) including a body shell member (19), a plurality of independent segments (20) having multiple electrical contacts (64), and means for supporting the segments (20) within the body shell member (19), characterised in that the means for supporting the segments (20) includes a floating support system (51) and in that there are provided alignment means (58) (61) supported by each of the segments (20) for independently aligning the segments (20) on a first circuit board (12) so that a first portion (66) of the electrical contacts (64) engage desired contacts of the first circuit board (12).

2. An electrical connector system as claimed in Claim 1 characterised in that the alignment means (58) (61) includes at least one alignment projection (61) extending from a bottom portion of each of the segments (20), the projections (61) being adapted for insertion in corresponding alignment holes (62) in the first printed wiring board, and in that the body shell member (19) includes at least one alignment projection (58) extending from a bottom portion thereof for insertion in a corresponding alignment hole (59) in the first circuit board (12).

3. An electrical connector system as claimed in Claim 1 or Claim 2 characterised in thatthesupport system (51) includes at least one support projection (52) extending from a first side (53) and an opposing side (54) of each segment (20) and respective corresponding support holes (50) for receiving the support projections (52) (53) in a first side (41) and an opposing side (42) of the shell member (19) and in that the respective support holes (50) are larger than the support projections (52) (53), so that the support projections (52) (53) can move within the support holes (50) to provide the floating support arrangement.

4. An electrical connector system as claimed in Claim 3 characterised in that the multiple electrical contacts (64) in each of the segments (20) are arranged in at least two opposing rows and in that each of the electrical contacts (64) includes a second contact portion (65) at an end of each of the contacts (64) opposed to the first contact portions (66).

5. An electrical connector system as claimed in Claim 4 characterised in that there is provided a low insertion force means (30) for selectively spacing apart the second contact portions (65) of the electrical contacts (64) in one row from the contact portions (65) in an opposing row of electrical contacts (64) to allow the insertion of an electrical plug member with a low insertion force orfor providing engagement of the second contact portions (65) in the one row and the opposing row with a plug member so that the second contact portions (65) make electrical connection with desired contacts of the plug member.

6. An electrical connector system as claimed in Claim 5 characterised in that the plug member is a part of an electronic module or of a second circuit board.

7. An electrical connector system as claimed in Claim 6 characterised in that each of the one row and the opposing row of second contact portions (65) has alternating relatively high and low contact portions.

8. An electrical connector system as claimed in Claim 7 characterised in that the respective high second contact portions (65) in the one row oppose respective low second contact portions (65) in the opposing row and in that respective low second contact portions in the one row oppose respective high second contact portions in the opposing row.

9. An electrical connector system as claimed in Claim 8 characterised in that the electrical contacts (64) include spring members supported in the segments (20) and in that the low insertion force means (30) includes cam means (33) and follower means (34) for deflecting or restoring the spring members to provide the spacing apart or the engagement of the second portions (65) of the contacts (64).

10. An electrical connector system as claimed in Claim 9 characterised in that the follower means (34) includes a separate follower member supported by each segment (20) and in that the cam means (33) is a unitary member extending through all of the segments (20).

11. An electrical connector system as claimed in Claim 10 characterised in that the spring members (64) are arranged in the segments (20) to bias the second contact portions (65) into engagement with the plug member and in that the low insertion force means (30) is adapted to deflect the spring members (64) to space apart the respective rows of second contact portions (65).

12. An electrical connector system as claimed in Claim 11 characterised in that each segment (20) includes a base wall (75) limiting the depth through which the plug member can be inserted in the segment (20) and the body shell (19), the base wall (75) being a part of the follower means (34).

13. An electrical connector system as claimed in Claim 12 characterised in that the follower member (34) is moved in a direction opposed to the direction in which the plug member is inserted in the connector system in order to space apart the second contact portions (65), and in that the follower member (34) is moved in the opposing direction by the cam (33) following the insertion of a plug member to allow the second contact portions (65) to engage the contacts of the plug member whereby after the follower member (34) is moved in the opposing direction said base wall (75) is moved away from the plug member.

14. An electrical connector system as claimed in Claim 13 characterised in that the body shell (19) includes an elongated slot (40) through which the plug member can be inserted between the respective rows of second contact portions (65) of the segments (20) and in that the slot (40) in the body shell (19) is opened at one end to allow the plug member to be inserted into the connector system in a first direction (45) and in a second direction orthogonally related thereto.