EP0159993A4 - PREPARATION OF 6-CARBOXY-3,4-DIHYDRO-2H-PYRAN. - Google Patents

PREPARATION OF 6-CARBOXY-3,4-DIHYDRO-2H-PYRAN.

Info

Publication number
EP0159993A4
EP0159993A4 EP19840900419 EP84900419A EP0159993A4 EP 0159993 A4 EP0159993 A4 EP 0159993A4 EP 19840900419 EP19840900419 EP 19840900419 EP 84900419 A EP84900419 A EP 84900419A EP 0159993 A4 EP0159993 A4 EP 0159993A4
Authority
EP
European Patent Office
Prior art keywords
carboxy
dihydro
pyran
hydrogen
inorganic base
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP19840900419
Other languages
German (de)
English (en)
French (fr)
Other versions
EP0159993A1 (en
Inventor
Joachim Wilhelm Wolfram
John Y Lee
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ethyl Corp
Original Assignee
Ethyl Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ethyl Corp filed Critical Ethyl Corp
Publication of EP0159993A1 publication Critical patent/EP0159993A1/en
Publication of EP0159993A4 publication Critical patent/EP0159993A4/en
Withdrawn legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D309/00Heterocyclic compounds containing six-membered rings having one oxygen atom as the only ring hetero atom, not condensed with other rings
    • C07D309/16Heterocyclic compounds containing six-membered rings having one oxygen atom as the only ring hetero atom, not condensed with other rings having one double bond between ring members or between a ring member and a non-ring member
    • C07D309/28Heterocyclic compounds containing six-membered rings having one oxygen atom as the only ring hetero atom, not condensed with other rings having one double bond between ring members or between a ring member and a non-ring member with hetero atoms or with carbon atoms having three bonds to hetero atoms with at the most one bond to halogen, e.g. ester or nitrile radicals, directly attached to ring carbon atoms

Definitions

  • This invention relates to 6-carboxy-3,4-dihydro2H-pyran and novel ring-substituted derivatives thereof. Further, the invention relates to processes for preparing same.
  • R 1 , R 2 , R 3 , R 4 and R 5 are the same or different and are hydrogen or linear or branched alkyl, aralkyl or aryl radicals having up to at least 20 carbon atoms and where R 6 is hydrogen, can be prepared by carbonylating a 1,4-disubstituted butane having leaving groups at the one and four positions corresponding to the formula:
  • R 1 , R 2 , R 3 , R 4 and R 5 are as defined above and X and Y are the same or different and are leaving groups, inert to solvolysis under the reaction conditions, in a liquid solvent medium, with carbon monoxide at a pressure of from 300 to 3000 psig in the presence of a catalytic amount of a metal carbonyl compound and an alkali metal inorganic base or an alkaline earth metal inorganic base.
  • exemplary leaving groups, X and Y include halo (e.g., bromine, chlorine or iodine), sulfonate (e.g., tosylate) and quaternary amines.
  • 1,4-disubstituted butane reactants suitable for use in the present process are known in the art as are methods for their preparation and, as defined above, are of the general formula:
  • R 1 , R 2 , R 3 , R 4 , R 5 , X and Y are as defined above.
  • a few examplary materials of this type include: 1,4-dibromobutane, 1,4-dibromopentane, 1,4-dibromo-3-methylbutane, 1,4-dibromo-2-methylbutane, 1,4-dibromo-3,3-dimethylbutane, 1,4-dibromo-2,2-dimethylbutane, 1,4-dibromo-3-methylpentane, 1,4-dibromo-2,3-dimethylbutane, 1,4-dibromo-2,3-dimethylpentane, 1,4-dibromo-2-(4'-ethylphenyl)butane, 1,4-dibromo-2-(4'-isopropylphenyl)butane, 1,4-dibromo-3-phenyl-butane, 1,4-dibromo-2-phenyl-butane, and
  • 4-bromobutyl-1-p-toluene sulfonate is 4-bromobutyl-1-p-toluene sulfonate.
  • a particularly useful reactant is 1,4-dibromobutane.
  • Products which can be made by the process of the present invention include, by way of example: 6-carboxy-3,4-dihydro-2H-pyran,
  • 6-carboxy-2-methyl-3,4-dihydro-2H-pyran 6-carboxy-3-methyl-3,4-dihydro-2H-pyran, 6-carboxy-4-methyl-3,4-dihydro-2H-pyran, 6-carboxy-3,3-dimethyl-3,4-dihydro-2H-pyran, 6-carboxy-4,4-dimethyl-3,4-dihydro-2H-pyran,
  • reaction is carried out in the presence of a mixture of water and alcohol as a reaction medium.
  • the alcohols employed for the reaction may be straight-chain, branched or cyclic, and preferably contain up to 6 carbon atoms.
  • Metha- nol, ethanol, propanol, isopropanol, ri-butanol, isobutanol, tertbutanol, and tert-amyl alcohol may be mentioned as examples.
  • Cyclic ethers such as tetrahydrofuran, also may be used.
  • a particularly preferred solvent alcohol is tert-butanol.
  • Mixtures containing about 10% to 907. by weight of water and about 90% to 107o by weight of alcohol generally are used.
  • Preferred mixtures contain 30% to 80% by weight water and 70% to 20% by weight alcohol.
  • the reaction takes place in the presence of a basic substance, suitably an alkali metal hydroxide or an alkaline earth metal hydroxide, employing a metal carbonyl compound.
  • a basic substance suitably an alkali metal hydroxide or an alkaline earth metal hydroxide, employing a metal carbonyl compound.
  • the 1,4disubstituted butane reactant undergoes reaction with the carbon monoxide and basic substance whereby 6-carboxy-3,4-dihydro-2H-pyran or the desired derivatives thereof are formed.
  • suitable basic agents which can be used in the practice of the process include: LiOH, NaOH, KOH, RbOH, Ca(OH) 2 , Ba(OH) 2 and Mg(OH) 2 .
  • the LiOH and Ca(OH) 2 are particularly preferred.
  • the amount of basic agent used can vary within wide limits. In general, the molar ratio of the alkali metal base or alkaline earth metal base to 1,4disubstituted butane reactant is preferably 10:1 to 1:1. In the process described herein, it is preferred to use metal carbonyl compounds as carbonylation catalysts.
  • These catalysts include particularly metal carbonyls such as iron pentacarbonyl, dicobalt-octacarbonyl and nickel-tetracarbonyl, or their salts such as, for example, the calcium, potassium or sodium salts thereof. Dicobalt-octacarbonyl is very particularly suited.
  • These catalysts can be added to the medium in the solid state or in the form of solutions in the solvent used for the carbonylation reaction.
  • the molar percentage of the metal carbonyl compound to the 1,4-disubstituted butane reactant is preferably from 0.1 to 25%.
  • the concentration of the 1,4-disubstituted butane used in the reaction solvent is not critical and can vary within wide limits. Thus, it can be between 1 and 30% by weight, based on the weight of the solvent, however, it is possible to go outside of these limits without disadvantage.
  • the present process is advantageously carried out by bringing the mixture consisting of the 1,4disubstituted butane reactant, the metal carbonyl catalyst and the alkali metal base or alkaline earth metal base, suspended in the mixture of water and alcohol , into contact , under nitrogen , in a suitable pressure-resistant reactor equipped with a stirrer, with a large excess of carbon monoxide (amount greater than 2 moles of carbon monoxide per mole of the starting 1,4disubstituted butane reactant) introduced at the desired pressure and temperature, in accordance with techniques suitable for bringing about the reaction between a liquid phase and a gas phase.
  • the carbonylation reaction is carried out at a temperature in the range of from 30°C. to 150°C., preferably from 50°C. to 100°C, over a period of time of from 3 to 60 hours, typically 3 to 20 hours.
  • the reaction takes place at elevated carbon monoxide pressures which may range from 300 psig to 3000 psig. Preferably, the reaction takes place at a pressure in the range of 500 psig to 1000 psig.
  • the carbon monoxide may contain or be mixed with an inert gas, such as nitrogen.
  • the product mixture On completion of the reaction, the product mixture is filtered, resulting in the alkali metal basic reagent or the alkaline earth metal basic reagent being separated from the liquid reaction components as the main solid component.
  • the desired 6-carboxy-3,4dihydro-2H-pyran product is easily separated from the resultant reaction mixture by such means as distillation, extraction, crystallization or the like. Since the der ivatives of 6-carboxy-3 , 4-dihydro ⁇
  • R 1 , R 2 , R 3 , R 4 and R 5 are the same or different and are hydrogen or linear or branched alkyl, aralkyl or aryl radicals having up to at least 20 carbon atoms with the proviso that at least one of R 1 , R 2 , R 3 , R 4 or R 5 must be other than hydrogen and R 6 is hydrogen.
  • R 1 , R 2 , R 3 , R 4 and R 5 are the same or different and are hydrogen or linear or branched alkyl, aralkyl or aryl radicals having up to at least 20 carbon atoms with the proviso that at least one of R 1 , R 2 , R 3 , R 4 or R 5 must be other than hydrogen and R 6 is hydrogen.
  • Example 1 Into a 300 mL autoclave were charged 9.02 g (52.0 mmoles) of 1-chloro-4-bromobutane and 70 mL of t-BuOH. Next, 0.9 g (2.76 mmoles) of Co 2 (CO) 8 were added under CO, and then a mixture of 15.4 g (approximately 200 mmoles) of lime and 30 mL of H 2 O were added. After 850 psi CO was charged to the autoclave, the reaction mixture was heated to 90°C over a period of time of approximately 1.hour and held at that temperature for 15 hours. The CO uptake stopped after approximately 7 hours.
  • CO Co 2
  • the solid was rinsed once with a 20 mL portion of a 50:50 t-butanol/water solution and then acidified with 150 mLs of HC1 solution containing approximately 450 mmoles of HC1.
  • the free acid was extracted from the aqueous solution with diethyl ether (2 x 120 mLs) to give a 1.12 g (19% yield) of 6-carboxy-3,4-dihydro-2H-pyran based on proton NMR data with internal standard.
  • the filtrate was extracted with 50 mLs of diethyl ether and the extract discarded.
  • the residual aqueous solution was acidified with 10% HCl and extracted with diethyl ether (3 x 50 mLs).
  • Example 2 Into a 300 mL autoclave were charged 8.83 g (40.93 mmoles) of 1,4-dibromobutane and 70 mLs of t-BuOH. Next, 0.7 g (2.05 mmoles) of Co 2 (CO) 8 were added under CO, and then a mixture of 12.11 g (163.7 mmoles) of lime and 30 mLs of H 2 O were added. After 850 psi CO was charged to the autoclave, the reaction mixture was heated to 90°C over a period of time of approximately 1 hour and held at that temperature for 15 hours. The CO uptake stopped after approximately 11 hours.
  • CO Co 2
  • the solid was rinsed once with a 20 mL portion of a 50:50 t-butanol-water solution and then acidified with 150 mL of HCl solution containing approximately 350 mmoles of HCl.
  • the free acid was extracted from the aqueous solution with diethyl ether (2 x 120 mLs) to give 0.21 g (41% yield) of 6-carboxy-3,4-dihydro-2H-pyran based on proton NMR data with internal standard.
  • the filtrate was extracted with 50 mLs of diethyl ether and the extract discarded.
  • the residual aqueous solution was acidified with 10% HCl and extracted with diethyl ether (3 x 50 mLs).

Landscapes

  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Pyrane Compounds (AREA)
  • Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
EP19840900419 1983-10-21 1983-11-15 PREPARATION OF 6-CARBOXY-3,4-DIHYDRO-2H-PYRAN. Withdrawn EP0159993A4 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US54439983A 1983-10-21 1983-10-21
US544399 1983-10-21

Publications (2)

Publication Number Publication Date
EP0159993A1 EP0159993A1 (en) 1985-11-06
EP0159993A4 true EP0159993A4 (en) 1987-01-20

Family

ID=24172012

Family Applications (1)

Application Number Title Priority Date Filing Date
EP19840900419 Withdrawn EP0159993A4 (en) 1983-10-21 1983-11-15 PREPARATION OF 6-CARBOXY-3,4-DIHYDRO-2H-PYRAN.

Country Status (4)

Country Link
EP (1) EP0159993A4 (enrdf_load_stackoverflow)
JP (1) JPS60501757A (enrdf_load_stackoverflow)
CA (1) CA1243327A (enrdf_load_stackoverflow)
WO (1) WO1985001731A1 (enrdf_load_stackoverflow)

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4120874A (en) * 1977-01-05 1978-10-17 Monsanto Company Diesters of 6-cyano-2,2-tetrahydropyrandicarboxylates

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
No relevant documents have been disclosed *
See also references of WO8501731A1 *

Also Published As

Publication number Publication date
WO1985001731A1 (en) 1985-04-25
CA1243327A (en) 1988-10-18
JPS60501757A (ja) 1985-10-17
JPS6220188B2 (enrdf_load_stackoverflow) 1987-05-06
EP0159993A1 (en) 1985-11-06

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Legal Events

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PUAI Public reference made under article 153(3) epc to a published international application that has entered the european phase

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17P Request for examination filed

Effective date: 19851022

A4 Supplementary search report drawn up and despatched

Effective date: 19870120

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18D Application deemed to be withdrawn

Effective date: 19880530

RIN1 Information on inventor provided before grant (corrected)

Inventor name: LEE, JOHN Y.

Inventor name: WOLFRAM, JOACHIM, WILHELM