EP0122780A1 - Wire-slot type electrical terminal intended for mating with a terminal tab - Google Patents
Wire-slot type electrical terminal intended for mating with a terminal tab Download PDFInfo
- Publication number
- EP0122780A1 EP0122780A1 EP84302507A EP84302507A EP0122780A1 EP 0122780 A1 EP0122780 A1 EP 0122780A1 EP 84302507 A EP84302507 A EP 84302507A EP 84302507 A EP84302507 A EP 84302507A EP 0122780 A1 EP0122780 A1 EP 0122780A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- conductor
- terminal
- contact
- members
- plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
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Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/02—Contact members
- H01R13/10—Sockets for co-operation with pins or blades
- H01R13/11—Resilient sockets
- H01R13/113—Resilient sockets co-operating with pins or blades having a rectangular transverse section
Definitions
- This invention relates to electrical terminals of the type having aligned parallel plate-like members at one end and conductor-receiving slots in the plate-like members and two pairs of contact arms at the other ends thereof with a transition section between the plate-like members and the contact portion.
- U.S. Patent 4,159,158 describes a sheet metal electrical terminal comprising parallel spaced apart plate-like members which have aligned conductor-receiving slots.
- the terminal further has a contact portion comprising side-by-side arms that extend from the plate-like members and which engage a complementary contact terminal when the two terminals are mated.
- Terminals of the type shown in U.S. Patent 4,159,158 have come into widespread usage and are highly regarded for the reason that a conductor can be connected to the terminal by merely moving the conductor laterally of its axis and into the conductor-receiving slots.
- the invention is directed to the achievement of a terminal of the general type disclosed in U.S. Patent 4,159,158 having contact arms which are resiliently biased against each other thereby to provide a relatively high contact force when the terminal is mated with a complementary terminal.
- terminals of the general type shown in U.S. Patent 4,159,158 are assembled to a multiconductor connector, the terminals must be positioned in side-by-side spaced apart relationship and the contact portions of the terminals are such that the connector cannot be designed to be mated with a plurality of simple terminal tabs which are disposed in parallel planes with each terminal located relatively close to its immediate neighbors. It is common practice in the manufacture of many electrical devices to provide simple rectangular tabular tabs in spaced apart relationship with the tabs in parallel planes and a connector for an array of tabs must be capable of being mated with the tabs.
- the present invention is directed to the achievement of a terminal which can be assembled to a connector housing and which can be mated with closely spaced terminal tabs in side-by-side relationship with the tabs in parallel spaced apart planes.
- the invention comprises a stamped and formed -electrical terminal of the type having a conductor-receiving end and a contact end, a conductor-receiving portion which extends from the conductor-receiving end, a contact portion which extends from the contact end, and a transition portion which is between the conductor-receiving portion and the contact portion.
- the conductor-receiving portion comprises first and second aligned flat plate-like members which are connected to each other, the plate-like members having aligned conductor-receiving slots so that a conductor can be moved laterally of its axis and into the conductor-receiving slots.
- the transition portion and the contact portion extend from the first and second plate-like members.
- the terminal is characterized in that the transition portion comprises first and second extensions of the plate-like members and first and second U-shaped sections.
- the first and second extensions extend from the first and second plate-like members convergently towards a medial plane that is parallel to, and between, the first and second plate-like members.
- Each of the U-shaped sections comprises a web and sidewalls, the webs extending from the extensions and being on each side of the medial plane.
- the sidewalls extend away from the medial plane.
- the contact portion comprises first and second pairs of contact arms which extend from the sidewalls of the first and second U-shaped sections.
- the arms of each pair of contact arms have free ends which have opposed contact zones whereby a conductor which is in the conductor-receiving slots will lie in the plane of a terminal tab which is inserted between the contact zones of the first and second pairs of contact arms.
- a further embodiment is characterized in that the transition sections are secured to each other by an ear which extends from the web of one of the U-shaped sections and which is interlocked with the web of the other U-shaped section.
- a terminal 2 in accordance with the invention is of stamped and formed sheet metal, such as brass, and has a conductor-receiving portion 4, a contact or mating portion 6, and a transition section 8 which is between the conductor-receiving portion and the contact portion.
- the conductor-receiving portion comprises a pair of parallel plate-like members 10, 10a which are connected together at their upper ends 12 (as viewed in Figure 1) by spaced-apart connecting straps 14.
- the plate-like members are provided with aligned wire-receiving slots 16, 16a so that a wire 50 can be connected to the terminal by moving the wire laterally of its axis and into the slots as shown in Figure 6.
- the transition section 8 comprises first and second flat extensions 18, 18a of the first and second plate-like members 10, 10a.
- the extensions 18, 18a are inclined inwardly towards each other and towards a medias plane which extends parallel to the planes of the plate-like members 10, 10a and is midway between the plate-like members.
- the extensions 18, 18a have converging side edges 20, 20a and 22, 22a which are integral with the flat web portions 26, 26a of U-shaped sections 24, 24a.
- the U-shaped sections have sidewalls 28, 30, 28a, 30a extending from the webs 26, 26a, the sidewalls extending in opposite directions from the side edges of the web portions.
- the web portions are parallel to each other and are on each side of, and adjacent to, the medial plane.
- First and second pairs of contact arms 32, 34, 32a, 34a extend .from the sidewalls of the U-shaped sections 24, 24a to the free ends 36, 36a of the terminal.
- the arms of each pair are inclined towards each other and are against each other in the vicinity of contact zones 40, 40a.
- the portions which extend beyond the contact zones are curved outwardly and away from each other to facilitate mating of the terminal with a terminal tab 52.
- Terminals as shown in Figure 1 are produced by stamping and forming as shown in Figures 2 to 5.
- the same reference numerals, differentiated by prime marks, are used to indicate the portions of the blank as are used to identify the parts of the finished terminal.
- The. terminals are produced in the form of continuous strip with the ends of each blank 2' integral with carrier strips 44, 44a.
- each terminal is connected to the next adjacent terminals in the strip by additional carrier strips which extend from the connecting strips 14', Figure 2.
- additional connecting strips or carrier strips are not shown in the interest of clarity and facility.
- the contact arms 32', 34', 32a', 34a' are first bent upwardly from the plane of the blank and the outer ends of the arms are curled downwardly as viewed in Figure 3. Thereafter, the triangular extensions 18', 18a' are bent as shown in Figure 4 so that the U-shaped sections 24', 24a' are disposed in a plane which is parallel to but beneath the plane of the central portion of the blank.
- the terminal is bent along bend lines 46, 46a to place the first and second plate-like members 10, 10a in parallel spaced apart planes.
- a latching ear 42 extends from the web 26' and, after the final bending operation, this latching ear is bent through an angle of. 180 degrees as shown in Figure 1 so that the two sections of the terminal will be latched to each other.
- Terminals as shown in Figure 1 are used with an insulating housing 48 that has the capability of accommodating a plurality of terminals 2 in side-by-side spaced apart relationship.
- the terminal tabs for which the terminal 2 is intended are usually positioned in parallel spaced apart planes on a support member 54.
- the terminal 2 receives a tab 52 which is in a plane extending through the aligned slots 16, 16a, the terminals can be placed on relatively close centers in the connector housing 48.
- terminals in accordance with the invention can be produced by relatively simple stamping and forming operations involving only forming of the arms 32, 34, 32a, 34a, bending of the sidewalls as shown in Figure 5, and then bending of the first and second plate-like members to produce the terminal in Figure 1.
- the sidewalls 28, 30, 28a, 30a extend at an angle of substantially 90 degrees to their respective webs 26, 26a and this sidewall bending operation is carried out after the flat transition sections 18, 18a are bent downwardly as shown in Figure 3. All of these bending operations can be carried out with relative ease in a progressive stamping and forming die. There is no necessity for forming operations which require the production of complex shapes in the transition zone.
Landscapes
- Manufacturing Of Electrical Connectors (AREA)
- Connections By Means Of Piercing Elements, Nuts, Or Screws (AREA)
- Coupling Device And Connection With Printed Circuit (AREA)
Abstract
Description
- This invention relates to electrical terminals of the type having aligned parallel plate-like members at one end and conductor-receiving slots in the plate-like members and two pairs of contact arms at the other ends thereof with a transition section between the plate-like members and the contact portion.
- U.S. Patent 4,159,158 describes a sheet metal electrical terminal comprising parallel spaced apart plate-like members which have aligned conductor-receiving slots. The terminal further has a contact portion comprising side-by-side arms that extend from the plate-like members and which engage a complementary contact terminal when the two terminals are mated. Terminals of the type shown in U.S. Patent 4,159,158 have come into widespread usage and are highly regarded for the reason that a conductor can be connected to the terminal by merely moving the conductor laterally of its axis and into the conductor-receiving slots. A variety of tools and automatic machines have been developed for connecting individual conductors to terminals contained in an insulating housing. Terminals of the general type described in the above-identified U.S. patent thus permit manufacture of electrical harnesses at minimum cost and in a variety of forms,
- Presently available terminals of the general type shown in U.S. Patent 4,159,158 are somewhat limited as regards the characteristics of the contact portion of the terminal. The terminal shown in that patent has a contact portion comprising side-by-side arms which receive a complementary terminal post between their opposed surfaces. Because of the manner in which these terminals are manufactured, the side-by-side arms cannot conveniently be resiliently biased against each other and the terminal is therefore limited with regard to the amount of contact force which can be developed when the terminal is mated with a complementary terminal. Under some circumstances, a relatively high contact force is required and existing terminals of the type shown in U.S. Patent 4,159,158 are incapable of satisfying the requirement of a high contact force.
- In accordance with one aspect thereof, the invention is directed to the achievement of a terminal of the general type disclosed in U.S. Patent 4,159,158 having contact arms which are resiliently biased against each other thereby to provide a relatively high contact force when the terminal is mated with a complementary terminal.
- A further shortcoming of terminals of the general type shown in U.S. Patent 4,159,158 is that when such terminals are assembled to a multiconductor connector, the terminals must be positioned in side-by-side spaced apart relationship and the contact portions of the terminals are such that the connector cannot be designed to be mated with a plurality of simple terminal tabs which are disposed in parallel planes with each terminal located relatively close to its immediate neighbors. It is common practice in the manufacture of many electrical devices to provide simple rectangular tabular tabs in spaced apart relationship with the tabs in parallel planes and a connector for an array of tabs must be capable of being mated with the tabs.
- In accordance with a further aspect thereof, the present invention is directed to the achievement of a terminal which can be assembled to a connector housing and which can be mated with closely spaced terminal tabs in side-by-side relationship with the tabs in parallel spaced apart planes.
- The invention comprises a stamped and formed -electrical terminal of the type having a conductor-receiving end and a contact end, a conductor-receiving portion which extends from the conductor-receiving end, a contact portion which extends from the contact end, and a transition portion which is between the conductor-receiving portion and the contact portion. The conductor-receiving portion comprises first and second aligned flat plate-like members which are connected to each other, the plate-like members having aligned conductor-receiving slots so that a conductor can be moved laterally of its axis and into the conductor-receiving slots. The transition portion and the contact portion extend from the first and second plate-like members. The terminal is characterized in that the transition portion comprises first and second extensions of the plate-like members and first and second U-shaped sections. The first and second extensions extend from the first and second plate-like members convergently towards a medial plane that is parallel to, and between, the first and second plate-like members. Each of the U-shaped sections comprises a web and sidewalls, the webs extending from the extensions and being on each side of the medial plane. The sidewalls extend away from the medial plane. The contact portion comprises first and second pairs of contact arms which extend from the sidewalls of the first and second U-shaped sections. The arms of each pair of contact arms have free ends which have opposed contact zones whereby a conductor which is in the conductor-receiving slots will lie in the plane of a terminal tab which is inserted between the contact zones of the first and second pairs of contact arms.
- A further embodiment is characterized in that the transition sections are secured to each other by an ear which extends from the web of one of the U-shaped sections and which is interlocked with the web of the other U-shaped section.
- FIGURE 1 is a perspective view of an electrical terminal in accordance with the invention;
- FIGURE 2 is a perspective view of a flat blank from which the terminal of Figure 1 is produced by forming operations;
- FIGURES 3, 4 and 5 are views similar to Figure 2 but illustrating the successive forming operations which are performed on the blank prior to bending the blank into the shape of the finished terminal; and
- FIGURE 6 is a view showing a plurality of terminal tabs on a support, such as a circuit board, and showing a connector containing terminals in accordance with the invention in alignment with the terminal tabs.
- Referring first to Figure 1, a
terminal 2 in accordance with the invention is of stamped and formed sheet metal, such as brass, and has a conductor-receivingportion 4, a contact ormating portion 6, and atransition section 8 which is between the conductor-receiving portion and the contact portion. - The conductor-receiving portion comprises a pair of parallel plate-
like members straps 14. The plate-like members are provided with aligned wire-receiving slots 16, 16a so that awire 50 can be connected to the terminal by moving the wire laterally of its axis and into the slots as shown in Figure 6. - The
transition section 8 comprises first and secondflat extensions like members extensions like members extensions side edges flat web portions sections sidewalls webs - First and second pairs of
contact arms sections free ends contact zones terminal tab 52. - Terminals as shown in Figure 1 are produced by stamping and forming as shown in Figures 2 to 5. In these Figures, the same reference numerals, differentiated by prime marks, are used to indicate the portions of the blank as are used to identify the parts of the finished terminal.
- The. terminals are produced in the form of continuous strip with the ends of each blank 2' integral with
carrier strips contact arms 32', 34', 32a', 34a' are first bent upwardly from the plane of the blank and the outer ends of the arms are curled downwardly as viewed in Figure 3. Thereafter, thetriangular extensions 18', 18a' are bent as shown in Figure 4 so that theU-shaped sections 24', 24a' are disposed in a plane which is parallel to but beneath the plane of the central portion of the blank. Thereafter, the sidewalls of the blank are bent upwardly as shown in Figure 5 to bring thecontact zones terminal tab 52. - In the final forming operation, the terminal is bent along
bend lines 46, 46a to place the first and second plate-like members latching ear 42 extends from the web 26' and, after the final bending operation, this latching ear is bent through an angle of. 180 degrees as shown in Figure 1 so that the two sections of the terminal will be latched to each other. - Terminals as shown in Figure 1 are used with an
insulating housing 48 that has the capability of accommodating a plurality ofterminals 2 in side-by-side spaced apart relationship. As shown in Figure 6, the terminal tabs for which theterminal 2 is intended are usually positioned in parallel spaced apart planes on asupport member 54. By virtue of the fact that theterminal 2 receives atab 52 which is in a plane extending through thealigned slots 16, 16a, the terminals can be placed on relatively close centers in theconnector housing 48. - It will be apparent from the foregoing that terminals in accordance with the invention can be produced by relatively simple stamping and forming operations involving only forming of the
arms sidewalls respective webs flat transition sections
Claims (5)
a conductor (50) which is in the conductor-receiving slots (16, 16a) will lie in the plane of a terminal tab (52) which is inserted between the contact zones (40) of the first and second pairs of contact arms (32, 34, 32a, 34a).
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US06/485,763 US4527857A (en) | 1983-04-18 | 1983-04-18 | Terminal for connecting a wire to a blade type terminal |
US485763 | 1983-04-18 | ||
US56467083A | 1983-12-23 | 1983-12-23 | |
US564670 | 1983-12-23 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0122780A1 true EP0122780A1 (en) | 1984-10-24 |
EP0122780B1 EP0122780B1 (en) | 1986-11-20 |
Family
ID=27048470
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP19840302507 Expired EP0122780B1 (en) | 1983-04-18 | 1984-04-12 | Wire-slot type electrical terminal intended for mating with a terminal tab |
Country Status (7)
Country | Link |
---|---|
EP (1) | EP0122780B1 (en) |
AU (1) | AU567336B2 (en) |
CA (1) | CA1211175A (en) |
DE (1) | DE3461406D1 (en) |
ES (1) | ES287009Y (en) |
MX (1) | MX155836A (en) |
SG (1) | SG61289G (en) |
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2202998A (en) * | 1987-03-16 | 1988-10-05 | Johnson Electric Ind Mfg | A method of connecting an armature winding to a commutator |
FR2628573A1 (en) * | 1988-03-11 | 1989-09-15 | Simon Hans | ELECTRICAL CONNECTION TERMINAL |
US4876474A (en) * | 1986-12-11 | 1989-10-24 | Johnson Electric Industrial Manufactory, Limited | Commutator |
US4889006A (en) * | 1988-03-24 | 1989-12-26 | Briggs & Stratton Corporation | Engine speed control cable clip attachment |
WO1990001815A1 (en) * | 1988-08-05 | 1990-02-22 | Trw Daut + Rietz Gmbh & Co. Kg | Flat-contact receptacle |
EP0584582A1 (en) * | 1992-08-25 | 1994-03-02 | Sumitomo Wiring Systems, Ltd. | Joint connector and plug fixation plate |
FR2709606A1 (en) * | 1993-09-03 | 1995-03-10 | Grote & Hartmann | Electrical contact element. |
EP0650222A1 (en) * | 1993-10-20 | 1995-04-26 | Grote & Hartmann GmbH & Co. KG | Female terminal for an electrical connection of flat contact pins |
US5427545A (en) * | 1993-02-25 | 1995-06-27 | The Whitaker Corporation | Insulation displacement electrical terminal assembly |
EP2214264A1 (en) * | 2009-01-30 | 2010-08-04 | Tyco Electronics AMP GmbH | Insulation displacement contact with decoupling point and contact arrangement with insulation displacement contact |
WO2023096564A1 (en) * | 2021-11-26 | 2023-06-01 | Fumex Ab | Grounding device for a local gas extractor, a local gas extractor with such a grounding device and a method for mounting such a grounding device |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0013308A1 (en) * | 1979-01-05 | 1980-07-23 | Grote & Hartmann GmbH & Co. KG | Double-flat contact spring |
GB2050712A (en) * | 1979-05-23 | 1981-01-07 | Souriau & Cie | Self-stripping terminal for an electrical connector |
GB2084814A (en) * | 1980-09-17 | 1982-04-15 | Utilux Pty Ltd | A tab receptacle |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4159158A (en) * | 1977-05-06 | 1979-06-26 | Amp Incorporated | Displation connector having improved terminal supporting means |
NZ193872A (en) * | 1979-06-29 | 1982-12-07 | Amp Inc | Electrical contact member and incorporated connector |
US4405193A (en) * | 1981-06-08 | 1983-09-20 | Amp Incorporated | Preloaded electrical connector |
-
1984
- 1984-03-30 CA CA000450941A patent/CA1211175A/en not_active Expired
- 1984-04-10 AU AU26703/84A patent/AU567336B2/en not_active Ceased
- 1984-04-12 EP EP19840302507 patent/EP0122780B1/en not_active Expired
- 1984-04-12 DE DE8484302507T patent/DE3461406D1/en not_active Expired
- 1984-04-17 MX MX20104884A patent/MX155836A/en unknown
- 1984-04-17 ES ES1984287009U patent/ES287009Y/en not_active Expired
-
1989
- 1989-09-08 SG SG61289A patent/SG61289G/en unknown
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0013308A1 (en) * | 1979-01-05 | 1980-07-23 | Grote & Hartmann GmbH & Co. KG | Double-flat contact spring |
GB2050712A (en) * | 1979-05-23 | 1981-01-07 | Souriau & Cie | Self-stripping terminal for an electrical connector |
GB2084814A (en) * | 1980-09-17 | 1982-04-15 | Utilux Pty Ltd | A tab receptacle |
Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4876474A (en) * | 1986-12-11 | 1989-10-24 | Johnson Electric Industrial Manufactory, Limited | Commutator |
GB2202998A (en) * | 1987-03-16 | 1988-10-05 | Johnson Electric Ind Mfg | A method of connecting an armature winding to a commutator |
FR2628573A1 (en) * | 1988-03-11 | 1989-09-15 | Simon Hans | ELECTRICAL CONNECTION TERMINAL |
US4889006A (en) * | 1988-03-24 | 1989-12-26 | Briggs & Stratton Corporation | Engine speed control cable clip attachment |
WO1990001815A1 (en) * | 1988-08-05 | 1990-02-22 | Trw Daut + Rietz Gmbh & Co. Kg | Flat-contact receptacle |
EP0584582A1 (en) * | 1992-08-25 | 1994-03-02 | Sumitomo Wiring Systems, Ltd. | Joint connector and plug fixation plate |
US5356302A (en) * | 1992-08-25 | 1994-10-18 | Sumitomo Wiring Systems, Ltd. | Joint connector |
US5427545A (en) * | 1993-02-25 | 1995-06-27 | The Whitaker Corporation | Insulation displacement electrical terminal assembly |
FR2709606A1 (en) * | 1993-09-03 | 1995-03-10 | Grote & Hartmann | Electrical contact element. |
EP0650222A1 (en) * | 1993-10-20 | 1995-04-26 | Grote & Hartmann GmbH & Co. KG | Female terminal for an electrical connection of flat contact pins |
EP2214264A1 (en) * | 2009-01-30 | 2010-08-04 | Tyco Electronics AMP GmbH | Insulation displacement contact with decoupling point and contact arrangement with insulation displacement contact |
WO2023096564A1 (en) * | 2021-11-26 | 2023-06-01 | Fumex Ab | Grounding device for a local gas extractor, a local gas extractor with such a grounding device and a method for mounting such a grounding device |
Also Published As
Publication number | Publication date |
---|---|
ES287009U (en) | 1985-11-16 |
ES287009Y (en) | 1986-06-16 |
CA1211175A (en) | 1986-09-09 |
EP0122780B1 (en) | 1986-11-20 |
DE3461406D1 (en) | 1987-01-08 |
SG61289G (en) | 1989-12-29 |
AU567336B2 (en) | 1987-11-19 |
MX155836A (en) | 1988-05-10 |
AU2670384A (en) | 1984-10-25 |
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