EP0091962B1 - Device for translating woven pattern into mechanical operation - Google Patents
Device for translating woven pattern into mechanical operation Download PDFInfo
- Publication number
- EP0091962B1 EP0091962B1 EP81902957A EP81902957A EP0091962B1 EP 0091962 B1 EP0091962 B1 EP 0091962B1 EP 81902957 A EP81902957 A EP 81902957A EP 81902957 A EP81902957 A EP 81902957A EP 0091962 B1 EP0091962 B1 EP 0091962B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- permanent magnet
- actuators
- electric signals
- mechanical
- pair
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
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- 238000004080 punching Methods 0.000 claims description 16
- 238000004804 winding Methods 0.000 claims description 16
- 238000009941 weaving Methods 0.000 description 25
- 230000005284 excitation Effects 0.000 description 15
- 238000010276 construction Methods 0.000 description 7
- 238000012986 modification Methods 0.000 description 5
- 230000004048 modification Effects 0.000 description 5
- 239000000696 magnetic material Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 238000005192 partition Methods 0.000 description 3
- 125000006850 spacer group Chemical group 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 230000005415 magnetization Effects 0.000 description 2
- 239000002759 woven fabric Substances 0.000 description 2
- 238000003491 array Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03C—SHEDDING MECHANISMS; PATTERN CARDS OR CHAINS; PUNCHING OF CARDS; DESIGNING PATTERNS
- D03C3/00—Jacquards
- D03C3/20—Electrically-operated jacquards
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03C—SHEDDING MECHANISMS; PATTERN CARDS OR CHAINS; PUNCHING OF CARDS; DESIGNING PATTERNS
- D03C17/00—Card-punching apparatus
- D03C17/06—Card-punching apparatus automatic, i.e. design scanned optically or otherwise to control punching apparatus or to control loom jacquard directly
Definitions
- the present invention relates to an apparatus for translating weaving patterns into mechanical actions, adapted for use with a machine which controls the operation of warp yarns on the basis of predetermined information on weaving patterns, typically a Jacquard machine or a machine for punching pattern cards for Jacquard machines, said apparatus imparting weaving information in the form of electric signals to such machines to control their operation controlling the handling of warp yarns.
- a pattern analyzer for coding weaving information concerning warp yarn operation for weaving has already been developed and put into practical use. Attempts have also been made to impart such coded weaving pattern information in the form of electric signals to a Jacquard machine or the like so as to directly control the operation thereof, in which case an apparatus is required which translates weaving pattern information provided in the form of electric signals into mechanical actions.
- an actuator operable by excitation of an excitation winding (solenoid) as an element of a mechanism for converting electric signals into mechanical actions
- conventional attempts have been .mainly by such method.
- conventional apparatuses of this type have been very bulky, complicated in construction, very expensive, not smooth or reliable in operation, slow in response, incapable of high speed operation or otherwise unsatisfactory, thus not yet reaching the substantial level of practical use.
- DE-A-2 809 248 discloses apparatus for translating woven pattern information into a mechanical operation, comprising signal output means for producing the woven pattern information as electric signals and a mechanism for converting the output electric signals from said output means into a mechanical operation, the mechanism comprising a plurality of actuators cooperatively associated with a plurality of mechanical transmitting means for warp operation information, each of the actuators being pivoted at one end thereof and having a magnetic body and being associated with an excitor winding for selectively exciting the magnetic body in accordance with the output electric signals from said signal output means, the mechanism further including a permanent magnet assembly disposed at a predetermined position and composed of a plurality of permanent magnet structures cooperative with said actuators, respectively, so that each actuator may be positioned at two positions repelled from one pole of one of the permanent magnet structures and attracted to the other pole of the permanent magnet structure, the position of the actuator determining the warp operation information.
- the excitor winding associated with each actuator is fixed in position relative to the permanent magnet structures and a separate permanent magnetic structure is
- an object of the invention is to provide an apparatus for translating weaving pattern information into mechanical actions, which is designed to minimize said drawbacks.
- the present invention provides apparatus for translating woven pattern information into a mechanical operation, which comprises signal output means for producing the woven pattern information as electric signals, and a mechanism for converting the output electric signals from said output means into a mechanical operation, said mechanism comprising a plurality of actuators cooperatively associated with a plurality of mechanical transmitting means for warp operation information, each of said actuators being pivoted at one end thereof and having a magnetic body and an excitor winding for selectively exciting the magnetic body in accordance with the output electric signals from said signal output means, said mechanism further including a permanent magnet assembly disposed at a predetermined position and composed of a plurality of permanent magnet structures cooperative with said actuators, respectively, so that each actuator may be selectively positioned at two positions repelled from one pole of one of the permanent magnet structures and attracted to another pole of the magnet structure, the position of the actuator being in accordance with warp operation information to be transmitted by the respective mechanical transmitting means, characterized in that:
- the mechanism for converting electric signals into mechanical actions is composed simply of actuators each having a magnetic body and an excitation winding and movable between two positions, and a permanent magnet structure fixed in position, thus achieving a simple and small-sized construction, which ensures that the entire apparatus is compact and relatively inexpensive.
- the operation of the converting mechanism is such that the magnetic body is selectively excited by an electric signal through the excitation winding and moved between two positions in cooperation with the poles of the permanent magnet fixed in position, so that the operation is smooth and reliable, and the response is high, enabling high speed operation.
- the output means for deriving weaving pattern information in the form of electric signals is generally composed of weaving pattern information recording means wherein weaving information is once coded and recorded in a magnetic tape or other suitable medium from a weaving pattern by a pattern analyzing device or the like through a computer, and means for reading information from said recording means to produce electric signals. Further, without intervention of such recording means, it is possible to derive weaving pattern information from a pattern directly as electric signals through a pattern analyzing device.
- recording means besides magnetic tapes, use may be made of floppy disks, punched tapes, punched disks, and conventional pattern cards.
- the permanent magnet structure cooperating with said magnetic body has a pair of opposed magnetic poles of different polarities and the magnetic body of said actuator is selectively attracted to a magnetic pole of either polarity by excitation caused by said output electric signal.
- the action by the movement of the actuator between the two positions is smooth and reliable and the response is high, so that the merit of enabling high speed operation is further enhanced.
- said magnetic body will remain attracted to the selected magnetic pole even if the output electric signal is stopped, so long as it is not attracted to the pole of the opposite polarity by the next output electric signal.
- said means for mechanically transferring warp yarn operation information is the heddle operating mechanism of a Jacquard machine. In this case, it is possible to produce woven fabrics on the basic of weaving pattern information, without having to use pattern cards.
- said means for mechanically transferring warp yarn operation information is a pattern card punching mechanism.
- conventional pattern cards for Jacquard machines can be produced by punching.
- FIG. 1 the arrangement of a preferred embodiment of the apparatus of the invention applied to a Jacquard machine is diagrammatically shown.
- the main component of a known Jacquard machine is generally designated by the reference numeral 1
- signal output means for deriving weaving pattern information in the form of electric signals is designated by the reference numeral 22.
- each horizontal needle 7 constitutes means for mechanically transferring warp yarn operation information to a heddle operating mechanism.
- the converting mechanism 10 Adjacent the front ends of the horizontal needles 7 extended immediately before the auxiliary mouth plate 9 disposed forwardly of the Jacquard machine 1, the converting mechanism 10 is positioned in opposed relation with the horizontal needles 7. Therefore, the converting mechanism 10 is provided at the position where originally the pattern card cylinder would be mounted, in lieu of the pattern card cylinder.
- the converting mechanism 10 is equipped with a box-like frame 11 of substantially the same size as the pattern card cylinder.
- the frame 11 is adapted to be mechanically reciprocated in the lengthwise direction of the horizontal needles 7 for pushing the latter by an illustrated batten 12 or other suitable drive means driven by rod drive, shaft drive, chain drive or any other method from the crank shaft or the like of the weaving machine, as in the case of the pattern card cylinder.
- a plurality of movable actuators 13 Disposed in the internal rear region of the frame 11 and in opposed relation with the respective horizontal needles 7 with the same pitch as that of the latter in accordance with the arrangement of the horizontal needles 7, are a plurality of movable actuators 13 each having a magnetic body and an excitation winding (solenoid) for selectively exciting said magnetic body.
- the end tips of the actuators 13 are respectively placed in the partitions in a permanent magnetic assembly 14 formed like shelving in accordance with the arrangement thereof.
- the end tips of the actuators 13 are disposed in adjacent opposed relation with the rear ends of push rods 15 disposed further forwardly in accordance with the arrangement thereof, said push rods serving as inter- mediaries for pushing the horizontal needles 7.
- the push rods 15 are slidably inserted in a front plate 17 which is resiliently supported by springs 16 forwardly of the frame 11 at a suitable distance from the latter so as to be movable toward the frame.
- the tips of the push rods 15 projecting slightly beyond the front plate 17 are respectively formed with heads 18 which are opposed to the tips of the associated horizontal needles 7.
- Each push rod 15 is rearwardly urged by a spring 19 installed thereon so that the heads 18 are in contact with the front plate 17, and damper members 20 projecting a predetermined distance forwardly of the heads 18 for abutment against the auxiliary mouth plate 9 are mounted on the front plate 17 on both sides.
- the excitation windings of the actuators 13 are coupled to terminals on a terminal board 21 disposed at the rear of the frame 11, said terminals on terminal board 21 being electrically connected to signal output means 22 installed at a suitable position, as adjacent to the weaving machine, separate from the converting mechanism 10, so that in accordance with the instruction of electric signals from the output means 22 the actuators 13 will be actuated by individual excitation of the magnetic bodies by the excitation windings.
- a magnetic tape or floppy disk in which pattern information has been magnetically recorded by a pattern analyzer using a computer as selective control signals for desired pushing and non-pushing of horizontal needles for operation on warp yarns, or a punched tape or punched disk having selective control signals recorded therein by punching are used as recording means.
- a magnetic tape or floppy disk a magnetic head is used as read means, while a phototransistor or a laser beam device is used as read means in the case of a punched tape or punched disk. Electric signals in forward or reverse direction are fed from said read means to the solenoids of the actuators 13 through a memory device and a power source device.
- the position where said memory device and power device are installed is not limited to the signal output means 22 but may be at the converting mechanism 10.
- the front plate 17 is resiliently supported at a suitable distance from the frame 11 by the springs 16 so as to be movable toward the frame.
- Such resilient-support springs 16 are installed at total of 4 places, namely, two places, upper and lower, on each of the right and left sides (see Figs. 2 and 4).
- the Front plate 17 is guided by guide means 24 installed at four places as in the case of the resilient-support springs 16 so that it can be moved toward the frame 11 against the forces of the springs 16 (see Figs. 2 and 5).
- Each guide means 24 comprises slide pins 27 slidably fitted in through-holes 26 formed in a guide member 25 attached to the end of the frame 11, the front ends of said pins 27 being fixedly connected to the front plate 17 as by bolts, and stopper members 28 against the back of the frame 11 attached to the rear ends of the pins 27.
- the front plate 17 is urged by the springs 16 to be positioned at a predetermined distance forwardly of the frame 11 and can be moved toward the frame 11 against the forces of the springs 16 by guidance established by the slide movement of the guide pins 27 along the through-holes 26 in the guide means 24.
- Brackets 29 are attached to the frame 11 on both right and left sides.
- said brackets 29 attachment members having shafts 30 corresponding to the right and left projecting center shafts of a pattern card cylinder, the entire mechanism10 can be simply installed in place of the pattern card cylinder of the Jacquard machine which would otherwise be installed therein (see Figs. 2 and 3).
- each push rod 15 is made of synthetic resin or the like and is thicker than the horizontal needles 7, and its length of projection forwardly from the front plate 17 between the head 18 and the damper member 20, and the distance between the frame 11 and the front plate 17 are suitably set cause to the horizontal needles 7 to be pushed at a desired distance e.g., at about 9 mm.
- Each actuator 13 comprises an excitation winding 32 wound in taper form on a bar-like magnetic body 31 of iron or the like, the rear ends of said magnetic bodies 31 being pivotally connected to the frame 11 by a vertical pivot pin 33, thereby allowing the end tips of the magnetic bodies 31 to turn clockwise and counterclockwise around the rear end pivot pin 33 (see Figs. 2 and 6).
- flange-like ring spacers 40 and bushings 41 are alternately fitted on the vertical pivot pin 33 installed between the top and bottom of the frame 11, with the boss portions 42 provided on the rear ends of the magnetic bodies 31 being rotatably mounted on said bushings 41 between adjoining spacers 40 (see Figs. 6 and 11).
- the pivot pin 33, spacers 40 and bushings 41 as well as the frame 11 are made of non-magnetic material.
- the permanent magnet assembly 14, as shown in Fig. 7, comprises equispaced plates 34 in the form of long strips of magnetic material each interposed between adjacent horizontally spaced arrays of the magnetic bodies 31 of the actuators and the push rods 15, with the distance between adjacent plate 34 being about 2-3 times the thickness of the magnetic bodies 31 and push rods 15, and permanent magnets 35 held between adjacent plate 34 and at the upper and lower ends of the space therebetween.
- the permanent magnets 35 held between the plates have horizontally spaced S and N poles, with the S and N poles being alternately reversed in the horizontal arrangement.
- the horizontally spaced plates 34 have different polarities such that alternating plates have an S pole and the others an N pole.
- the plates 34 having poles of alternately different polarities are used as partition walls so that spots 36 in which the tips of the magnetic bodies 31 are received are formed like shelving between adjacent opposed plates 34 of different polarities, thereby completing the permanent magnet assembly 14.
- this permanent magnet assembly 14 it is preferable to provide insert members 39 of non-magnetic material each held between adjacent plates 34, said insert member having on its front side a push rod insertion hole 37 at a position biased to one plate and on its rear side a slit 38 extending between the two plates for horizontally movably receiving the magnetic bodies 31, thereby forming the individual spots 36.
- the tips of the magnetic bodies 31 are inserted from the slits 38 into the spots 36, while the rear ends of the push rods 15 are inserted thereinto from the insertion holes 37 in adjacent opposed relation with said tips.
- the actuators 13 individually have electric signals of weaving pattern information from the signal output means 22 imparted to their excitation windings 32 as forward and reverse selective electric currents, whereby the tips of the magnetic bodies 31 are selectively magnetized to switch to S or N polarity.
- the end tips of the magnetic bodies 31, in the spots 36 of the permanent magnet assembly 14 are each selectively attracted to either of the mating pole surfaces of different polarities of the plates 34 forming the partition walls of the assembly to switchingly abut against the same. This action results in the tips of magnetic bodies 31 being changed in position between the two positions of turning around the axis of the pivot pin 33 at their rear ends within the spots 36.
- the tip of a magnetic body 31 is in one position, said tip is not in axial alignment with the rear end of the associated push rod 15 and cannot engage the same, whereas if the tip of said magnetic body 31 is in the other position, said tip is in axial alignment with the rear end of the push rod 15 and can engage the same.
- the two-position operation of the actuators 13 can be smoothly effected with small electric power load on the excitation windings 32 or by instantaneous pulse.
- the damper members 20 are separated from the auxiliary mouth plate 9, with the heads 18 of the push rods 15 being separated from the tips of the associated horizontal needles 7 projecting through the auxiliary mouth plate 9, which condition is shown in Fig. 2.
- the damper members 20 abut against the the auxiliary mouth plate 9, in which condition the heads 18 of the push rods 15 substantially abut against the tips of the corresponding horizontal needles 7, and in this condition or the previous condition, the above-mentioned selective operation between the two positions of the actuators 13 is effected in accordance with the current direction of electric signals from the signal output means 22.
- the frame 11 and hence the entire converting mechanism 10 are further advanced to the most advanced position, where, as shown in Fig. 13, the abutment of the damper members 20 against the auxiliary mouth plate 9 causes the front plate 17 to be relatively brought close to the frame 11 againstthe forces of the springs 16. At this time, some push rods 15 abut against the tips of the associated magnetic bodies but the others do not, depending upon the selective positions of the actuators 13.
- the selective push control of the horizontal needles is achieved by the mechanical reciprocating motion of the converting mechanism 10 and by the two-position excitation of the actuators 13, and the shedding of the warp yarns in the Jacquard machine can be performed in accordance with weaving pattern information, without having to use pattern cards, to produce a woven fabric. It is also possible to arrange the apparatus such that when the frame 11 is in the retracted position in its reciprocating motion, the damper members 20 have already abutted against the auxiliary mouth plate 9, as shown in Fig. 12, that is, the members 20 are always abutting against the plate 9.
- the tip of the magnetic body 31 of the actuator 13 may be covered with a covering member 45, such as a cap, made of non-magnetic material so that the contact of the tip of the magnetic body 31 of the actuator 13 with the polar plates 34 of the permanent magnet assembly 14 on the basis of magnetization of said tip may be made through the covering member 45.
- a covering member 45 such as a cap
- This arrangement provides a high merit of preventing damage in connection with the abutment of the tip of the magnetic body 31 againstthe rear end of the push rod 15 and another merit that the two-position switching operation of the front end of the magnetic body 31 by excitation can be smoothly performed with less electric power consumption.
- the plates 34 are of laminar construction comprising a non-magnetic intermediate plate 34a sandwiched between magnetic plates 34b and 34c, whereby the S and N poles of the sandwiched permanent magnets 35 can be respectively oriented in the same direction, with each plate 34 having S and N poles in the magnetic plates 34b and 34c.
- the front and rear plates 34b and 34c may be permanent magnets having S and N poles.
- Fig. 16 shows a modification, wherein such intervening members as the front plate 9 and push rods 15 employed in the embodiment shown in Fig. 1 are omitted and instead the tips of the horizontal needles 7 as means mechanically transferring warp yarn operation information are directly associated with the magnetic bodies 31 of the actuators 13, thereby further simplifying the construction.
- Fig. 17 shows an embodiment wherein the apparatus of the present invention is applied to a pattern card punching machine.
- the pattern card punching machine 50 has a machine frame 51 provided with a table 52 for punching pattern cards and a plurality of punches 53.
- the table 52 has holes associated with the punches 53 and is vertically moved by vertical moving means 54.
- the punches 53 are vertically extending and are vertically movably supported. Pattern cards 55 to be punched are intermittently fed one by one on the table 52 in synchronism with the vertical movement of the table 52, so that necessary holes are formed therein by the punches 53 when the table 52 is upwardly moved.
- the upper portions of the punches 53 are engaged with a plurality of associated control horizontal rods 56.
- the control horizontal rods 56 are reciprocable transversely (lengthwise) and have their right-hand side ends, as viewed in the figure, connected with a plurality of flexible wires or horizontal bars 57 having tube covers for push operation, so that they are selectively pushed by the selective pushing of the wires or horizontal bars 57.
- Punching actions of the chisels 53 are selected by selective push movement of the horizontal bars 56, and the pattern cards 55 are successively punched in accordance with weaving pattern information.
- the horizontal bars 56 are pushed in unison at their left-hand ends by a reset push plate 58 which reciprocates in each punching operation, whereby they are moved back to their original position.
- the wires or horizontal bars 57 for push operation correspond to means for mechanically transferring warp yarn operation information as a pattern card punching drive mechanism, and a converting mechanism 10 which is mechanically reciprocated as in the case of the Jacquard machine shown in Fig. 1 is installed in opposed relation with the actuating ends of the wires or horizontal bars 57.
- the punching of pattern cards for use with conventional Jacquard machines can. be effected by electric signals for weaving pattern information from the signal output means 22.
- the apparatus for translating weaving pattern information into mechanical actions according to the present invention is very useful, in weaving, for operation control of treatment concerning warp yarn operation by imparting weaving pattern information to such a machine as a Jacquard machine: or pattern card punching machine for Jacquard machines through the intermediary of electric signals.
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Looms (AREA)
- Knitting Machines (AREA)
Description
- The present invention relates to an apparatus for translating weaving patterns into mechanical actions, adapted for use with a machine which controls the operation of warp yarns on the basis of predetermined information on weaving patterns, typically a Jacquard machine or a machine for punching pattern cards for Jacquard machines, said apparatus imparting weaving information in the form of electric signals to such machines to control their operation controlling the handling of warp yarns.
- A pattern analizer for coding weaving information concerning warp yarn operation for weaving has already been developed and put into practical use. Attempts have also been made to impart such coded weaving pattern information in the form of electric signals to a Jacquard machine or the like so as to directly control the operation thereof, in which case an apparatus is required which translates weaving pattern information provided in the form of electric signals into mechanical actions. To put this apparatus into practical use, it is the most common method to use an actuator operable by excitation of an excitation winding (solenoid) as an element of a mechanism for converting electric signals into mechanical actions, and conventional attempts have been .mainly by such method. However, conventional apparatuses of this type have been very bulky, complicated in construction, very expensive, not smooth or reliable in operation, slow in response, incapable of high speed operation or otherwise unsatisfactory, thus not yet reaching the substantial level of practical use.
- DE-A-2 809 248 discloses apparatus for translating woven pattern information into a mechanical operation, comprising signal output means for producing the woven pattern information as electric signals and a mechanism for converting the output electric signals from said output means into a mechanical operation, the mechanism comprising a plurality of actuators cooperatively associated with a plurality of mechanical transmitting means for warp operation information, each of the actuators being pivoted at one end thereof and having a magnetic body and being associated with an excitor winding for selectively exciting the magnetic body in accordance with the output electric signals from said signal output means, the mechanism further including a permanent magnet assembly disposed at a predetermined position and composed of a plurality of permanent magnet structures cooperative with said actuators, respectively, so that each actuator may be positioned at two positions repelled from one pole of one of the permanent magnet structures and attracted to the other pole of the permanent magnet structure, the position of the actuator determining the warp operation information. The excitor winding associated with each actuator is fixed in position relative to the permanent magnet structures and a separate permanent magnetic structure is provided for each actuator. The apparatus consequently requires a large space for installation and has a complicated construction.
- Accordingly, an object of the invention is to provide an apparatus for translating weaving pattern information into mechanical actions, which is designed to minimize said drawbacks.
- The present invention provides apparatus for translating woven pattern information into a mechanical operation, which comprises signal output means for producing the woven pattern information as electric signals, and a mechanism for converting the output electric signals from said output means into a mechanical operation, said mechanism comprising a plurality of actuators cooperatively associated with a plurality of mechanical transmitting means for warp operation information, each of said actuators being pivoted at one end thereof and having a magnetic body and an excitor winding for selectively exciting the magnetic body in accordance with the output electric signals from said signal output means, said mechanism further including a permanent magnet assembly disposed at a predetermined position and composed of a plurality of permanent magnet structures cooperative with said actuators, respectively, so that each actuator may be selectively positioned at two positions repelled from one pole of one of the permanent magnet structures and attracted to another pole of the magnet structure, the position of the actuator being in accordance with warp operation information to be transmitted by the respective mechanical transmitting means, characterized in that:
- said excitor winding is wound on said magnetic body of each of said actuators,
- the permanent magnet assembly comprises the plurality of permanent magnet structures, which are assembled laterally relative to each other,
- each of said magnet structures is provided by a pair of spaced elongate polar plates arranged at opposite sides of the structure and facing each other and a pair of permanent magnet pieces disposed between said pair of polar plates at their opposite terminal portions, respectively to magnetize said pair of polar plates with different polarities and together with said pair of polar plates to define an elongate opening, the other ends of a plurality of said actuators being accommodated within said elongate opening at different spots or zones therein for selective attraction to either of said polar plates.
- Therefore, in this apparatus, the mechanism for converting electric signals into mechanical actions is composed simply of actuators each having a magnetic body and an excitation winding and movable between two positions, and a permanent magnet structure fixed in position, thus achieving a simple and small-sized construction, which ensures that the entire apparatus is compact and relatively inexpensive. Further, the operation of the converting mechanism is such that the magnetic body is selectively excited by an electric signal through the excitation winding and moved between two positions in cooperation with the poles of the permanent magnet fixed in position, so that the operation is smooth and reliable, and the response is high, enabling high speed operation.
- In addition, the output means for deriving weaving pattern information in the form of electric signals is generally composed of weaving pattern information recording means wherein weaving information is once coded and recorded in a magnetic tape or other suitable medium from a weaving pattern by a pattern analyzing device or the like through a computer, and means for reading information from said recording means to produce electric signals. Further, without intervention of such recording means, it is possible to derive weaving pattern information from a pattern directly as electric signals through a pattern analyzing device. As for recording means, besides magnetic tapes, use may be made of floppy disks, punched tapes, punched disks, and conventional pattern cards.
- In the preferable embodiment of the invention, the permanent magnet structure cooperating with said magnetic body has a pair of opposed magnetic poles of different polarities and the magnetic body of said actuator is selectively attracted to a magnetic pole of either polarity by excitation caused by said output electric signal. In this case, the action by the movement of the actuator between the two positions is smooth and reliable and the response is high, so that the merit of enabling high speed operation is further enhanced. More advantageously, in that action after the magnetic body of each actuator has been attracted to a magnetic pole of either polarity in accordance with an output electric signal, said magnetic body will remain attracted to the selected magnetic pole even if the output electric signal is stopped, so long as it is not attracted to the pole of the opposite polarity by the next output electric signal. Therefore, by dividing all actuators into two or more groups, it is possible to perform instruction treatment of a series of actions by such pulse drive as to shift them with a slight time lag for each cycle of operation of the apparatus, whereby the mechanism for deriving weaving pattern information in the form of electric signals can be made simple and compact.
- In another embodiment of the invention, said means for mechanically transferring warp yarn operation information is the heddle operating mechanism of a Jacquard machine. In this case, it is possible to produce woven fabrics on the basic of weaving pattern information, without having to use pattern cards.
- In a further embodiment of the invention, said means for mechanically transferring warp yarn operation information is a pattern card punching mechanism. In this case, conventional pattern cards for Jacquard machines can be produced by punching.
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- Fig. 1 is a diagrammatic setup view showing an embodiment of the present apparatus applied to a Jacquard machine;
- Fig. 2 is a plan view, partly broken away, showing in detail a mechanical portion for converting electric signals into mechanical actions in the apparatus of Fig. 1, with the intermediate portion being omitted;
- Fig. 3 is a side view of the mechanical portion of Fig. 2;
- Fig. 4 is a cross-sectional view of the mechanical portion of Fig. 2 taken along the line I-I';
- Fig. 5 is a cross-sectional view taken along the line 11-11' in Fig. 2;
- Fig. 6 is a cross-sectional view taken along the line III-III' in Fig. 2;
- Fig. 7 is a fragmentary enlarged perspective view of a permanent magnet assembly in the mechanism portion of Fig. 2;
- Fig. 8 is a front view of a part of the permanent magnet assembly of Fig. 7, further enlarged, as seen from the front, showing the details thereof;
- Fig. 9 is a front view of the permanent magnet assembly of Fig. 7, as seen from the back;
- Fig. 10 is a cross-sectional view of the permanent magnet assembly taken along the line IV-IV' in Fig. 8;
- Fig. 11 is a fragmentary side view, in section, showing the pivotal construction of actuators in the mechanism portion of Fig. 2;
- Figs. 12 and 13 are views for an explanation of the function of the mechanical portion of Fig. 2.
- Fig. 14 is a sectional view partly showing a modification of the construction of the tip of an actuator;
- Fig. 15 is a front view partly showing a modification of the permanent magnet assembly;
- Fig. 16 is a schematic diagram showing a modification of the mechanical portion for converting electric signals into mechanical actions;
- Fig. 17 is a diagrammatic setup view showing an embodiment of the apparatus of the present invention applied to a pattern card punching machine.
- Referring to Fig. 1, the arrangement of a preferred embodiment of the apparatus of the invention applied to a Jacquard machine is diagrammatically shown. The main component of a known Jacquard machine is generally designated by the
reference numeral 1, and signal output means for deriving weaving pattern information in the form of electric signals is designated by thereference numeral 22. - In the Jacquard
machine 1, a plurality of vertical needles adapted to be vertically moved with their upper end hooks suitably catching theknives 3 of a verticallymovable knife box 2 are arranged and supported on a bottom plate 6, the lower ends of said vertical needles being respectively connected to cords 5 which are respectively connected to the heddle for controlling the shedding motion of warp yarns, and a plurality ofhorizontal needles 7 each adapted to engage and push the associatedvertical needle 4 and movable lengthwise to establish and cancel engagement of the upper end hook of the needle with the associatedknife 3 are arranged and supported on arear mouth plate 8 and a frontauxiliary mouth plate 9. Therefore, eachhorizontal needle 7 constitutes means for mechanically transferring warp yarn operation information to a heddle operating mechanism. - Adjacent the front ends of the
horizontal needles 7 extended immediately before theauxiliary mouth plate 9 disposed forwardly of the Jacquardmachine 1, theconverting mechanism 10 is positioned in opposed relation with thehorizontal needles 7. Therefore, theconverting mechanism 10 is provided at the position where originally the pattern card cylinder would be mounted, in lieu of the pattern card cylinder. - The
converting mechanism 10 is equipped with a box-like frame 11 of substantially the same size as the pattern card cylinder. Theframe 11 is adapted to be mechanically reciprocated in the lengthwise direction of thehorizontal needles 7 for pushing the latter by an illustratedbatten 12 or other suitable drive means driven by rod drive, shaft drive, chain drive or any other method from the crank shaft or the like of the weaving machine, as in the case of the pattern card cylinder. - Disposed in the internal rear region of the
frame 11 and in opposed relation with the respectivehorizontal needles 7 with the same pitch as that of the latter in accordance with the arrangement of thehorizontal needles 7, are a plurality ofmovable actuators 13 each having a magnetic body and an excitation winding (solenoid) for selectively exciting said magnetic body. The end tips of theactuators 13 are respectively placed in the partitions in a permanentmagnetic assembly 14 formed like shelving in accordance with the arrangement thereof. The end tips of theactuators 13 are disposed in adjacent opposed relation with the rear ends ofpush rods 15 disposed further forwardly in accordance with the arrangement thereof, said push rods serving as inter- mediaries for pushing thehorizontal needles 7. Thepush rods 15 are slidably inserted in afront plate 17 which is resiliently supported bysprings 16 forwardly of theframe 11 at a suitable distance from the latter so as to be movable toward the frame. The tips of thepush rods 15 projecting slightly beyond thefront plate 17 are respectively formed withheads 18 which are opposed to the tips of the associatedhorizontal needles 7. Eachpush rod 15 is rearwardly urged by aspring 19 installed thereon so that theheads 18 are in contact with thefront plate 17, anddamper members 20 projecting a predetermined distance forwardly of theheads 18 for abutment against theauxiliary mouth plate 9 are mounted on thefront plate 17 on both sides. - The excitation windings of the
actuators 13 are coupled to terminals on aterminal board 21 disposed at the rear of theframe 11, said terminals onterminal board 21 being electrically connected to signal output means 22 installed at a suitable position, as adjacent to the weaving machine, separate from theconverting mechanism 10, so that in accordance with the instruction of electric signals from the output means 22 theactuators 13 will be actuated by individual excitation of the magnetic bodies by the excitation windings. - As for the signal output means 22, a magnetic tape or floppy disk in which pattern information has been magnetically recorded by a pattern analizer using a computer as selective control signals for desired pushing and non-pushing of horizontal needles for operation on warp yarns, or a punched tape or punched disk having selective control signals recorded therein by punching are used as recording means. In the case of a magnetic tape or floppy disk, a magnetic head is used as read means, while a phototransistor or a laser beam device is used as read means in the case of a punched tape or punched disk. Electric signals in forward or reverse direction are fed from said read means to the solenoids of the
actuators 13 through a memory device and a power source device. In addition, the position where said memory device and power device are installed is not limited to the signal output means 22 but may be at the convertingmechanism 10. - The details of the converting
mechanism 10 will now be described with reference to Figs. 2 through 6 and further to Figs. 7 through 11. - As previously described, the
front plate 17 is resiliently supported at a suitable distance from theframe 11 by thesprings 16 so as to be movable toward the frame. Such resilient-support springs 16 are installed at total of 4 places, namely, two places, upper and lower, on each of the right and left sides (see Figs. 2 and 4). TheFront plate 17 is guided by guide means 24 installed at four places as in the case of the resilient-support springs 16 so that it can be moved toward theframe 11 against the forces of the springs 16 (see Figs. 2 and 5). Each guide means 24 comprisesslide pins 27 slidably fitted in through-holes 26 formed in aguide member 25 attached to the end of theframe 11, the front ends of said pins 27 being fixedly connected to thefront plate 17 as by bolts, andstopper members 28 against the back of theframe 11 attached to the rear ends of thepins 27. As a result, thefront plate 17 is urged by thesprings 16 to be positioned at a predetermined distance forwardly of theframe 11 and can be moved toward theframe 11 against the forces of thesprings 16 by guidance established by the slide movement of the guide pins 27 along the through-holes 26 in the guide means 24. -
Brackets 29 are attached to theframe 11 on both right and left sides. By suitably fixing to saidbrackets 29 attachmentmembers having shafts 30 corresponding to the right and left projecting center shafts of a pattern card cylinder, the entire mechanism10 can be simply installed in place of the pattern card cylinder of the Jacquard machine which would otherwise be installed therein (see Figs. 2 and 3). - The
head 18 of eachpush rod 15 is made of synthetic resin or the like and is thicker than thehorizontal needles 7, and its length of projection forwardly from thefront plate 17 between thehead 18 and thedamper member 20, and the distance between theframe 11 and thefront plate 17 are suitably set cause to thehorizontal needles 7 to be pushed at a desired distance e.g., at about 9 mm. - Each
actuator 13 comprises an excitation winding 32 wound in taper form on a bar-likemagnetic body 31 of iron or the like, the rear ends of saidmagnetic bodies 31 being pivotally connected to theframe 11 by avertical pivot pin 33, thereby allowing the end tips of themagnetic bodies 31 to turn clockwise and counterclockwise around the rear end pivot pin 33 (see Figs. 2 and 6). In such pivotal mounting of themagnetic bodies 31 for theactuators 13, for example, flange-like ring spacers 40 andbushings 41 are alternately fitted on thevertical pivot pin 33 installed between the top and bottom of theframe 11, with theboss portions 42 provided on the rear ends of themagnetic bodies 31 being rotatably mounted on saidbushings 41 between adjoining spacers 40 (see Figs. 6 and 11). With this design, arrangement of themagnetic bodies 31 with accurate pitch conforming to the pitch of thehorizontal needles 7 can be easily realized. In this case, thepivot pin 33,spacers 40 andbushings 41 as well as theframe 11 are made of non-magnetic material. - The
permanent magnet assembly 14, as shown in Fig. 7, comprisesequispaced plates 34 in the form of long strips of magnetic material each interposed between adjacent horizontally spaced arrays of themagnetic bodies 31 of the actuators and thepush rods 15, with the distance betweenadjacent plate 34 being about 2-3 times the thickness of themagnetic bodies 31 and pushrods 15, andpermanent magnets 35 held betweenadjacent plate 34 and at the upper and lower ends of the space therebetween. In this case, thepermanent magnets 35 held between the plates have horizontally spaced S and N poles, with the S and N poles being alternately reversed in the horizontal arrangement. As a result, the horizontally spacedplates 34 have different polarities such that alternating plates have an S pole and the others an N pole. Theplates 34 having poles of alternately different polarities are used as partition walls so thatspots 36 in which the tips of themagnetic bodies 31 are received are formed like shelving between adjacentopposed plates 34 of different polarities, thereby completing thepermanent magnet assembly 14. Further, in the arrangement of thispermanent magnet assembly 14, as shown in Figs. 8-10, it is preferable to provideinsert members 39 of non-magnetic material each held betweenadjacent plates 34, said insert member having on its front side a pushrod insertion hole 37 at a position biased to one plate and on its rear side aslit 38 extending between the two plates for horizontally movably receiving themagnetic bodies 31, thereby forming the individual spots 36. Thus, the tips of themagnetic bodies 31 are inserted from theslits 38 into thespots 36, while the rear ends of thepush rods 15 are inserted thereinto from the insertion holes 37 in adjacent opposed relation with said tips. - In operation, the
actuators 13 individually have electric signals of weaving pattern information from the signal output means 22 imparted to theirexcitation windings 32 as forward and reverse selective electric currents, whereby the tips of themagnetic bodies 31 are selectively magnetized to switch to S or N polarity. As a result of such magnetization for the switching of polarity, the end tips of themagnetic bodies 31, in thespots 36 of thepermanent magnet assembly 14, are each selectively attracted to either of the mating pole surfaces of different polarities of theplates 34 forming the partition walls of the assembly to switchingly abut against the same. This action results in the tips ofmagnetic bodies 31 being changed in position between the two positions of turning around the axis of thepivot pin 33 at their rear ends within thespots 36. In this two-position operation, if the tip of amagnetic body 31 is in one position, said tip is not in axial alignment with the rear end of the associatedpush rod 15 and cannot engage the same, whereas if the tip of saidmagnetic body 31 is in the other position, said tip is in axial alignment with the rear end of thepush rod 15 and can engage the same. The two-position operation of theactuators 13 can be smoothly effected with small electric power load on theexcitation windings 32 or by instantaneous pulse. Once themagnetic body 31 is attracted to the magnetic pole of one polarity in the permanent magnet assembly, it will remain attracted to this position even if the electric signal is stopped so that it is demagnetized, so long as the next electric signal for switching to the opposite side is not provided. - Thus, such switching actions by electric signals from the signal output means 22 between the two positions of the
actuators 13 are effected for each cycle of the reciprocating motion of theframe 11, whereby the selective push action control of thehorizontal needles 7 is achieved in the following manner. - If the
frame 11 and hence the entire convertingmechanism 10 are in the retracted position in their reciprocating motion, thedamper members 20 are separated from theauxiliary mouth plate 9, with theheads 18 of thepush rods 15 being separated from the tips of the associatedhorizontal needles 7 projecting through theauxiliary mouth plate 9, which condition is shown in Fig. 2. When theframe 11 and hence the entire convertingmechanism 10 are advanced, as shown in Fig. 12, thedamper members 20 abut against the theauxiliary mouth plate 9, in which condition theheads 18 of thepush rods 15 substantially abut against the tips of the correspondinghorizontal needles 7, and in this condition or the previous condition, the above-mentioned selective operation between the two positions of theactuators 13 is effected in accordance with the current direction of electric signals from the signal output means 22. Subsequently, theframe 11 and hence the entire convertingmechanism 10 are further advanced to the most advanced position, where, as shown in Fig. 13, the abutment of thedamper members 20 against theauxiliary mouth plate 9 causes thefront plate 17 to be relatively brought close to theframe 11 againstthe forces of thesprings 16. At this time, somepush rods 15 abut against the tips of the associated magnetic bodies but the others do not, depending upon the selective positions of theactuators 13. As a result, those push rods 15whose rear ends are not aligned with and hence do not abut against the tips of the associatedmagnetic bodies 31 are moved backwardly within the associatedspots 36 of thepermanent magnet assembly 14 while passing the tips of the associatedmagnetic bodies 31, so that theirheads 18 do not project forwardly from thefront plate 17 and do not push the associatedhorizontal needles 7, whereas those push rods whose rear ends are aligned with and hence abut against the tips of the associatedmagnetic bodies 31 are pushed by said tips, with theirheads 18 projecting forwardly from thefront plate 17 against the forces of thesprings 19, as theframe 11 and hence the entire convertingmechanism 10 are advanced, thereby pushing the associatedhorizontal needles 7. In this way, with this apparatus, the selective push control of the horizontal needles is achieved by the mechanical reciprocating motion of the convertingmechanism 10 and by the two-position excitation of theactuators 13, and the shedding of the warp yarns in the Jacquard machine can be performed in accordance with weaving pattern information, without having to use pattern cards, to produce a woven fabric. It is also possible to arrange the apparatus such that when theframe 11 is in the retracted position in its reciprocating motion, thedamper members 20 have already abutted against theauxiliary mouth plate 9, as shown in Fig. 12, that is, themembers 20 are always abutting against theplate 9. - In addition, in the apparatus described above, as shown in Fig. 14, the tip of the
magnetic body 31 of theactuator 13 may be covered with a coveringmember 45, such as a cap, made of non-magnetic material so that the contact of the tip of themagnetic body 31 of theactuator 13 with thepolar plates 34 of thepermanent magnet assembly 14 on the basis of magnetization of said tip may be made through the coveringmember 45. - This arrangement provides a high merit of preventing damage in connection with the abutment of the tip of the
magnetic body 31 againstthe rear end of thepush rod 15 and another merit that the two-position switching operation of the front end of themagnetic body 31 by excitation can be smoothly performed with less electric power consumption. - Further, in the arrangement of the
permanent magnet assembly 14 shown in Figs. 7-10 described previously, since themagnetic plates 34 are alternately given S and N poles in horizontal arrangement, it is necessary that for each horizontal pitch, the relation between the forward and reverse currents to theexcitation windings 32 of theactuators 31 and the engaging and non- engaging positions thereof relative to thepush rods 15 be reversed by signal instructions. This requirement may be eliminated by adopting an arrangement, as exemplified in Fig. 15, wherein in thepermanent magnet assembly 14, theplates 34 are of laminar construction comprising a non-magnetic intermediate plate 34a sandwiched betweenmagnetic plates 34b and 34c, whereby the S and N poles of the sandwichedpermanent magnets 35 can be respectively oriented in the same direction, with eachplate 34 having S and N poles in themagnetic plates 34b and 34c. If possible, without usingpermanent magnets 35, the front andrear plates 34b and 34c may be permanent magnets having S and N poles. - Fig. 16 shows a modification, wherein such intervening members as the
front plate 9 and pushrods 15 employed in the embodiment shown in Fig. 1 are omitted and instead the tips of thehorizontal needles 7 as means mechanically transferring warp yarn operation information are directly associated with themagnetic bodies 31 of theactuators 13, thereby further simplifying the construction. - Though not shown, in this invention, as a further modification, instead of mechanically reciprocating the converting
mechanism 10 to push thehorizontal needles 7 serving as mechanical-transfer means of warp yarn operation as in the embodiment shown in Fig. 1, it is possible to fixedly install the convertingmechanism 10 on the rear side of theJacquard machine 1 in such a manner as to be associated with the rear ends of the horizontal needles and provide means on the front side of theJacquard machine 1 for resiliently pushing thehorizontal needles 7 through springs or the like. - Fig. 17 shows an embodiment wherein the apparatus of the present invention is applied to a pattern card punching machine. In this figure, the principal component section of a known pattern card punching machine is collectively indicated by 50. The pattern
card punching machine 50 has a machine frame 51 provided with a table 52 for punching pattern cards and a plurality of punches 53. The table 52 has holes associated with the punches 53 and is vertically moved by vertical moving means 54. The punches 53 are vertically extending and are vertically movably supported. Pattern cards 55 to be punched are intermittently fed one by one on the table 52 in synchronism with the vertical movement of the table 52, so that necessary holes are formed therein by the punches 53 when the table 52 is upwardly moved. - The upper portions of the punches 53 are engaged with a plurality of associated control
horizontal rods 56. The controlhorizontal rods 56 are reciprocable transversely (lengthwise) and have their right-hand side ends, as viewed in the figure, connected with a plurality of flexible wires or horizontal bars 57 having tube covers for push operation, so that they are selectively pushed by the selective pushing of the wires or horizontal bars 57. Punching actions of the chisels 53 are selected by selective push movement of thehorizontal bars 56, and the pattern cards 55 are successively punched in accordance with weaving pattern information. Thehorizontal bars 56 are pushed in unison at their left-hand ends by a reset push plate 58 which reciprocates in each punching operation, whereby they are moved back to their original position. In this patterncard punching machine 50, therefore, the wires or horizontal bars 57 for push operation correspond to means for mechanically transferring warp yarn operation information as a pattern card punching drive mechanism, and a convertingmechanism 10 which is mechanically reciprocated as in the case of the Jacquard machine shown in Fig. 1 is installed in opposed relation with the actuating ends of the wires or horizontal bars 57. - Therefore, in this apparatus, the punching of pattern cards for use with conventional Jacquard machines can. be effected by electric signals for weaving pattern information from the signal output means 22.
- As has been described so far, the apparatus for translating weaving pattern information into mechanical actions according to the present invention is very useful, in weaving, for operation control of treatment concerning warp yarn operation by imparting weaving pattern information to such a machine as a Jacquard machine: or pattern card punching machine for Jacquard machines through the intermediary of electric signals.
Claims (3)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/JP1981/000302 WO1983001633A1 (en) | 1981-10-28 | 1981-10-28 | Device for translating woven pattern into mechanical operation |
Publications (4)
Publication Number | Publication Date |
---|---|
EP0091962A1 EP0091962A1 (en) | 1983-10-26 |
EP0091962A4 EP0091962A4 (en) | 1984-03-01 |
EP0091962B1 true EP0091962B1 (en) | 1986-12-30 |
EP0091962B2 EP0091962B2 (en) | 1991-11-06 |
Family
ID=13734323
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP81902957A Expired EP0091962B2 (en) | 1981-10-28 | 1981-10-28 | Device for translating woven pattern into mechanical operation |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP0091962B2 (en) |
BE (1) | BE892127A (en) |
DE (1) | DE3175762D1 (en) |
IT (1) | IT1149630B (en) |
WO (1) | WO1983001633A1 (en) |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS60119243A (en) * | 1983-11-24 | 1985-06-26 | 三菱レイヨン株式会社 | Jaquard machine |
FR2662710B1 (en) * | 1990-05-31 | 1992-08-28 | Staubli Sa Ets | ELECTRO-MAGNETIC UNIT FOR THE CONTROL OF RATIERES AND OTHER WEAVING MECHANICS. |
FR2746421B1 (en) * | 1996-03-21 | 1998-04-24 | Tis | ELECTRONIC JACQUARD MECHANICAL CONTROL DEVICE |
CN100436676C (en) * | 2003-08-08 | 2008-11-26 | 郑小军 | Electronic pattern card |
CN101876116B (en) * | 2010-07-13 | 2012-02-08 | 杭州天迈纺织电子科技有限公司 | Electronic jacquard card drive board |
CN101876117B (en) * | 2010-07-13 | 2012-05-02 | 杭州天迈纺织电子科技有限公司 | Electronic jacquard card needle-selection drive board |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CH609105A5 (en) * | 1976-09-02 | 1979-02-15 | Sulzer Ag | |
DE2809248C2 (en) * | 1978-03-03 | 1982-05-06 | Grosse Webereimaschinen Gmbh, 7910 Neu-Ulm | Device for the pattern-based control of reading elements in shedding and card cutting machines |
-
1981
- 1981-10-28 EP EP81902957A patent/EP0091962B2/en not_active Expired
- 1981-10-28 WO PCT/JP1981/000302 patent/WO1983001633A1/en active IP Right Grant
- 1981-10-28 DE DE8181902957T patent/DE3175762D1/en not_active Expired
-
1982
- 1982-02-12 BE BE0/207308A patent/BE892127A/en not_active IP Right Cessation
- 1982-02-12 IT IT19628/82A patent/IT1149630B/en active
Also Published As
Publication number | Publication date |
---|---|
IT8219628A0 (en) | 1982-02-12 |
DE3175762D1 (en) | 1987-02-05 |
BE892127A (en) | 1982-05-27 |
EP0091962B2 (en) | 1991-11-06 |
EP0091962A1 (en) | 1983-10-26 |
WO1983001633A1 (en) | 1983-05-11 |
EP0091962A4 (en) | 1984-03-01 |
IT1149630B (en) | 1986-12-03 |
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