EP0087418A1 - Appareil de radiocarottage pendant le forage - Google Patents

Appareil de radiocarottage pendant le forage

Info

Publication number
EP0087418A1
EP0087418A1 EP81902875A EP81902875A EP0087418A1 EP 0087418 A1 EP0087418 A1 EP 0087418A1 EP 81902875 A EP81902875 A EP 81902875A EP 81902875 A EP81902875 A EP 81902875A EP 0087418 A1 EP0087418 A1 EP 0087418A1
Authority
EP
European Patent Office
Prior art keywords
valve
disk
seat
fluid
housing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP81902875A
Other languages
German (de)
English (en)
Other versions
EP0087418A4 (fr
Inventor
Edward Sheldon Mumby
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Baker Hughes Oilfield Operations LLC
Original Assignee
Exploration Logging Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US06/302,446 external-priority patent/US4405021A/en
Application filed by Exploration Logging Inc filed Critical Exploration Logging Inc
Publication of EP0087418A1 publication Critical patent/EP0087418A1/fr
Publication of EP0087418A4 publication Critical patent/EP0087418A4/fr
Withdrawn legal-status Critical Current

Links

Classifications

    • E—FIXED CONSTRUCTIONS
    • E21—EARTH OR ROCK DRILLING; MINING
    • E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B21/00—Methods or apparatus for flushing boreholes, e.g. by use of exhaust air from motor
    • E21B21/10—Valve arrangements in drilling-fluid circulation systems
    • E21B21/103—Down-hole by-pass valve arrangements, i.e. between the inside of the drill string and the annulus
    • E—FIXED CONSTRUCTIONS
    • E21—EARTH OR ROCK DRILLING; MINING
    • E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B47/00—Survey of boreholes or wells
    • E21B47/12—Means for transmitting measuring-signals or control signals from the well to the surface, or from the surface to the well, e.g. for logging while drilling
    • E21B47/14—Means for transmitting measuring-signals or control signals from the well to the surface, or from the surface to the well, e.g. for logging while drilling using acoustic waves
    • E21B47/18—Means for transmitting measuring-signals or control signals from the well to the surface, or from the surface to the well, e.g. for logging while drilling using acoustic waves through the well fluid, e.g. mud pressure pulse telemetry
    • E—FIXED CONSTRUCTIONS
    • E21—EARTH OR ROCK DRILLING; MINING
    • E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B47/00—Survey of boreholes or wells
    • E21B47/12—Means for transmitting measuring-signals or control signals from the well to the surface, or from the surface to the well, e.g. for logging while drilling
    • E21B47/14—Means for transmitting measuring-signals or control signals from the well to the surface, or from the surface to the well, e.g. for logging while drilling using acoustic waves
    • E21B47/18—Means for transmitting measuring-signals or control signals from the well to the surface, or from the surface to the well, e.g. for logging while drilling using acoustic waves through the well fluid, e.g. mud pressure pulse telemetry
    • E21B47/22—Means for transmitting measuring-signals or control signals from the well to the surface, or from the surface to the well, e.g. for logging while drilling using acoustic waves through the well fluid, e.g. mud pressure pulse telemetry by negative mud pulses using a pressure relieve valve between drill pipe and annulus

Definitions

  • This invention relates to the logging of wells during drilling, and more particularly to the wireless telemetry of data relating to downhole conditions.
  • Wireless systems have also been proposed using low- frequency electromagnetic radiation through the drill string, borehole casing, and the earth's lithosphere to the surface of the earth.
  • Negative pressure pulses are generated by intermittently bypassing a relatively -3- small proportion of the total drilling fluid flow around the drill bit by opening and closing a valve in a passage ⁇ way connecting the drill string interior with the borehole annulus.
  • a general problem with using pressure pulses in the drilling fluid to send information is that the pulse gene ⁇ rators to date have been bulky and, therefore, impose a wasteful pressure drop in the drilling fluid flowing through the drill string.
  • This invention provides a "slim" pulse generator which minimizes energy losses due to pressure drop in the drill string.
  • a specific problem with previous negative pulse gene ⁇ rating systems is that if the valve in the bypass passage fails in the open position, energy of the drilling fluid is wasted, because part of the drilling fluid continuously bypasses the drill bit. Moreover, with the valve stuck in the open position, the abrasive nature of the drilling fluid may rapidly enlarge the bypass passage, with further waste of drilling fluid energy. Even more serious, a con- tinuous, uncontrolled high-speed jet of drilling fluid out the side of the drill string may wash out a cavity in the well bore, leading to a possible cave-in and sticking of the drill string. Uncontrolled bypassing of drilling fluid also makes it difficult to place lost circulation material, or the like, in a desired position in the well bore, when the volume of fluid displaced through the drill bit must be accurately known.
  • bypass valves have notl generally been trusted in oil well drilling operations.
  • This invention provides a "fail-safe" bypass valve for generating negative pressure pulses in a manner which is safe, efficient, and reliable.
  • valves used to generate pressure pulses in circulating drilling fluid are problems with valves used to generate pressure pulses in circulating drilling fluid.
  • the valve seats and valve disks which open and close the valves, tend to wear rapidly because of the abrasive nature of the drilling fluid. Consequently, the valves usually need to be replaced much sooner and more often than the rest of the pulse-generating equipment in the drill string.
  • This invention provides a modular valve housing which can be quickly slipped into or out of operative engagement with the other equipment in the drill string, and provides superior valving action with longer life, because each valve seat and valve disk may be lapped into a specific fit to ensure a perfect seal, which increases valve operating service time.
  • the pulse generator of this invention includes a mono- stable valve in a passage which bypasses the drilling fluid pressure drop across a drill bit at the lower end of a drill string in a well.
  • the valve opens and closes in a coded sequence in response to downhole conditions to create nega ⁇ tive pressure pulses in the drilling fluid.
  • the pulses may be generated and detected while drilling.
  • Means are provided to urge the valve from an open to a closed position, preferably by the pressure of the drilling fluid pumped through the drill string. A larger force is required to open the valve than to hold it open.
  • the valve is actuated by a solenoid, which is first supplied enough current to open the valve. There ⁇ after, the current to the solenoid is reduced to a value just sufficient to hold the valve open to minimize power consumption. The solenoid is de-energized to close the valve. The opening and closing of t e valve generates a negative pressure pulse in the drilling fluid to indicate a downhole condition. *
  • the valve is urged to a closed position by a fluid catcher secured to a valve disk, which opens and closes the valve by moving away from or
  • the fluid catcher is disposed on the low pressure side of the valve seat.
  • a spring urges the valve disk toward the valve seat.
  • the valve automatically closes, thereby preventing the bypass of drilling fluid around the drill bit during slow pumping operations, such as when lost circulation material is being "spotted” in a desired position.
  • the surface of the valve seat slopes inwardly in the direction of fluid flow at an angle of between about 5° and 40° to where the disk rests in a sealing position.
  • the valve disk is undercut on the low-pressure side to provide rapid opening of the valve in response to slight movement of the disk away from the seat.
  • the valve also includes a valve guide chamber on the high- pressure side of the seat.
  • a piston connected to the- disk makes a sliding seal in the chamber, and a pressure- balancing bore connects the interior of the valve guide chamber to the low-pressure side of the valve near where the valve disk engages the valve seat.
  • the effective area of the piston acted on by the drilling fluid on the high- pressure side when the valve is closed is slightly less than that of the valve disk so a positive closing force is kept on the disk while the valve is closed.
  • the pressure-balancing bore extends through a valve stem which connects the piston to the valve disk to simplify construction and minimize the size of the pulse generator.
  • the valve is preferably operated by a solenoid shaft mounted to engage and lift the valve disk from the valve seat.
  • a circuit supplies a relatively high current to the solenoid to generate enough force to open the valve. The force required to hold the valve open is substantially less than that required* to open it. After the valve opens, the current to the solenoid is reduced to a value which
  • OMFI generates a force just sufficient to overcome the closing force generated by the flow of fluid through the valve.
  • the solenoid is subsequently de-energized so that the fluid flow through the valve (and the spring, if used) urges the valve to a closed position.
  • the solenoid is ordinarily surrounded by a liquid, such as oil or drilling fluid.
  • a liquid such as oil or drilling fluid.
  • the face plate of the solenoid is provided with shallow channels to facilitate the movement of fluid as the face plate moves toward and away from the solenoid core.
  • longitudinal bores extend through the face plate to further facilitate the surge of liquid as the solenoid is actuated.
  • the solenoid is disposed in a housing filled with oil
  • the solenoid shaft extends from a solenoid armature in the housing, and out through a floating piston, which keeps the pressure of the oil in the solenoid housing equal to the pressure of the drilling fluid surrounding the housing so that the solenoid is not subjected to extreme pressure differentials.
  • the end of the solenoid shaft projecting through the float ⁇ ing piston from the solenoid housing is adapted to be ope- ratively engaged by a valve stem operatively associated with a valve disk.
  • valve stem, valve disk, and valve seat are preferably enclosed in a modular valve housing which can slide longitudinally relative to the drill string so the valve housing can be slipped into the drill string into an operating position where the valve stem can be ope ⁇ ratively engagecJ by the solenoid shaft.
  • Means are provided for releasably locking the valve housing in the operating position in the drill string,
  • the modular valve housing can be quickly released, removed, and replaced by a similar valve housing when operating conditions require it.
  • one valve housing can be substituted for another without disturbing the solenoid arrangement.
  • FIG. 1 shows a system for simultaneously drilling and logging a well
  • FIG. 2 is a schematic longitudinal cross-section of an embodiment of the pulse generator mounted in a drill string;
  • FIG. 3 is a perspective view of a solenoid face plate modified in accordance with this invention;
  • FIG. 4 is a schematic diagram of a circuit used to control current through one or more solenoids for operating the pulse generator.
  • FIG. 5 is a fragmentary, schematic, longitudinal cross section of a presently preferred embodiment of the pulse generator mounted in a drill string so the valve can be replaced without disturbing the solenoid assembly; and FIG. 6 is an enlarged view taken in the area of 6-6 of FIG. 5, with the valve disk spaced from the valve seat at the incipient stage of the valve being opened.
  • pressure pulses are transmitted through a drilling fluid to send information from the vi- cinity of a drill bit on the lower end of a drill string in a well to the surface of the earth as the well is drilled.
  • At least one downhole condition within the well is sensed, and a signal, usually analog, is generated to represent the sensed condition.
  • the signal controls the bypass of the flow of drilling fluid around the drill bit to cause pres ⁇ sure pulses at the surface in a coded sequence representing the downhole condition.
  • a well 10 is drilled in the earth with a rotary drilling rig 12, which includes the usual derrick 14, derrick floor 16, draw works 18, hook 20, swivel 22, kelly joint 24, rotary table 26, and a drill string 28 made up of drill pipe 30 secured to the lower end of the kelly joint 24 and to the upper end of a section of drill collars 32, which carry a drill bit 34.
  • Drilling fluid (commonly called drilling mud in the field) circulates from a mud pit 36 through a mud pump 38, a desurger 40, a mud supply line 41, and into the swivel 22.
  • the drilling mud flows down through the kelly joint, drill string and drill collars, and through nozzles (not shown) in the lower face of the drill bit.
  • the drilling mud flows back up through an annular space 42 between the outer diameter of the drill string and the well bore to the surface, where it is re ⁇ turned to the mud pit through a mud return line 43.
  • the usual shaker screen for separating formation cuttings from the drilling mud before it returns to the mud" * pit is not shown.
  • a transducer 44 in the mud supply line 41 detects variations in drilling mud pressure at the surface.
  • the transducer generates electrical signals responsive to drill- ing mud pressure variations. These signals are transmitted by an electrical conductor 46 to a surface electronic pro ⁇ cessing system 48, such as that described in U. S. Patent No. 4,078,620.
  • an elongated, vertical, cylindri- cal pulser housing 50 includes a pair of outwardly extend ⁇ ing fins or spiders 52 on diametrically opposite sides of the pulser housing.
  • the spiders centralize the pulser housing within the drill collar and rest at their lower ends on inwardly extending shoulders 54 formed on the inte- rior of the drill collar.
  • Drilling fluid flows down an annular space 55 formed between the pulser housing and the drill collar, past the spiders, and out the drill bit noz ⁇ zles (not shown), where it experiences a pressure drop of 1,000 to 3,000 p.s.i. in a typical drilling operation.
  • a central bore 56 extends longitudinally through the pulser housing.
  • An externally-threaded plug 58 screwed into an internally-threaded section 59 at the lower end of the central bore, closes the bottom of the pulser housing.
  • the plug seals against an O-ring gasket 60 in a downwardly opening annular groove 61 in the lower face of an inwardly extending annular shoulder 62 in the central bore 56 just above threaded portion 59.
  • a first, or lower, solenoid 67 rests on the upper end of a cylindrical lower solenoid spacer 68, which makes a snug fit within the lower end of a solenoid housing 69, which makes a snug fit within the pulser housing.
  • the lower end of the solenoid spacer and the solenoid housing rest on the upper face of annular shoulder 62 at the lower end of the puls ' er housing.
  • a second, or upper, solenoid 70 rests on the upper end of a cylindrical upper ** solenoid spacer 72, which has an inwardly extending annular flange 74 that rests on the upper surface of the lower solenoid.
  • a pair of upwardly extending aligning pins 76 on the upper surface of the lower solenoid fit into respective vertical bores 78 in the inwardly extending flange 74.
  • Upwardly extending aligning pins 110 on the upper face of the upper solenoid extend into aligning holes 112 in the bottom of a cylindrical valve assembly housing 113, which makes a snug fit within the pulser housing.
  • the bottom of the valve assembly housing rests on the upper end of the solenoid housing and the top face of the upper solenoid.
  • Each solenoid includes an annular solenoid winding or coil 116, through which electrical current is passed to create a strong magnetic field in an annular core 11-8, which has a relatively small central vertical bore 120 extending from its upper face to about the center of the core. The bore is then stepped outwardly to an enlarged diameter at 122 to form a downwardly facing internal shoulder 124.
  • a cylindri ⁇ cal solenoid armature or face plate 126 includes a central cylindrical core 127, which makes a close, sliding fit within the enlarged portion 122 of bore 120.
  • Radially extending channels 128 (FIG.
  • each face plate carries a longitudinally extend- ing central shaft 133, which projects above and below the face plate.
  • the upper end of the solenoid shaft of the lower solenoid bears against the lower end of the solenoid shaft of the upper solenoid.
  • the solenoids are energized simultaneously so that the solenoid face plates are driven upwardly together when the valve of this invention is to be opened.
  • the two solenoids connected in tandem provide a strong force with a relatively small diameter required by the solenoids, thus permitting the pulser housing to be relatively small in diameter to minimize restriction of flow of drilling fluid past it.
  • the upper end of the shaft of the upper solenoid makes a sliding fit through an O-ring seal 138 in a central bore 144 in a floating piston 146, which has an outwardly extend- ing annular flange 148 with an annular O-ring seal 150 that makes a sliding seal against the inside of a reduced bore section 152 of a central bore 153 through the valve assem ⁇ bly housing.
  • An inwardly extending C-ring 154 in an inward ⁇ ly opening annular groove 156 just above the floating pis- ton limits the upper travel of that piston, which forms the upper end of a solenoid chamber 157 filled with oil (not shown) .
  • valve stem 160 The lower end of a vertical valve stem 160 bears against the upper end of the upper solenoid shaft.
  • the valve stem extends up through a bore 162 in a transverse partition 164 which extends across the central bore of the valve assembly housing.
  • a vent 165 through the partition equalizes fluid pressure on opposite sides of the partition.
  • the intermediate portion of the valve stem is enlarged to form an annular valve disk 166, which normally rests on an annular valve seat 167, formed integrally with the interior wall of the valve housing assembly.
  • the valve .seat includes an upwardly and outwardly sloping conical wall inclined at an angle between about 20° and about 30° from the center- line of the valve stem.
  • the valve disk includes a downwardly and outwardly sloping upper conical surface 168, the lower edge of which rests on the valve seat.
  • the valve disk extends inwardly and horizontally for a short distance from the line of contact the valve disk makes with the valve seat, and then
  • a valve stem piston 170 on the upper end of the valve stem makes a close sliding fit within a downwardly opening cylindrical valve guide chamber 172 in the lower face of a cylindrical upper guide 174 for the valve stem.
  • the upper portion of the valve guide chamber 172 is stepped down to a reduced diameter section 176 to receive the upper end of a compression spring 178, the lower end of which bears down against the top surface of the valve stem piston.
  • a main lock-ring 180 threaded into the upper end of the valve assembly housing central bore, holds an outwardly extending flange 181 on the upper valve guide in compres ⁇ sion against the upper end of the valve assembly housing.
  • An annular O-ring seal 184 around the exterior of the upper valve guide makes a fluid-tight seal against the' interior of the valve assembly housing.
  • An annular O-ring seal 185 at the upper end of the valve assembly housing makes a fluid-tight seal against the interior of the pulser housing.
  • An annular O-ring seal 186 on the valve stem piston makes a fluid-tight sliding seal within the wall of the valve guide chamber.
  • a pressure-balancing bore or channel 188 extends longitudinally through the piston and upper portion of the valve stem down to a point just below the valve disk 166.
  • the lower end of bore 188 branches out into two lateral bores or channels 190, which each open into the central bore of the valve assembly housing just below the valve seat so that pressure on the low-pressure side of the valve disk when the valve is closed is trans- mitted to the upper surface of the valve stem piston.
  • OMH effective area of the valve stem piston acted on by the pressure of the drilling fluid in the valve is slightly less than that of the valve disk to balance the pressure across the disk to a relatively small, but steady, force which tends to hold the disk down on the valve seat. That force is equal to the differential pressure multiplied by the difference in the effective cross-sectional areas of the piston and the valve disk.
  • a lateral bore 192 through the wall of the valve asse - bly housing is aligned with a bore 194 through the wall of the pulser housing to form a valve inlet 196 for drilling fluid from the annular space 55 between the pulser housing exterior and the drill collar interior.
  • a screen 198 over the valve inlet prevents the entry of large solid particles into the valve.
  • a plurality of upwardly and inwardly in ⁇ clined bores 200 in the screen minimize the entry of solid particles into the valve.
  • An inner exhaust nozzle 202 fits in collinear matching bores 204 and 206 in the pulser housing wall and valve assembly housing wall, respectively.
  • the inner end of the inner nozzle bears against an annular shoulder 209 formed where bore 206 is reduced in diameter.
  • the inner nozzle is of reduced diameter in an outwardly extend ⁇ ing direction.
  • An outer exhaust nozzle 208 fits in a bore 210 through the wall of the drill collar and -collinear with a bore 211 through the spider on the left (as viewed in FIG. 2) side of the pulser housing.
  • Bores 210 and 211 are collinear with, and slightly larger than, bores 204 and 206 so the inner end of the outer nozzle bears against a shoul- der 212 at the juncture of bores 204 and 211.
  • the outer exhaust nozzle increases in diameter in an outward direction.
  • a retaining ring 213 in an annu ⁇ lar groove 214 at the outer end of bore 210 holds the ex ⁇ haust nozzles in place.
  • the exhaust nozzles 202 and 208 form a valve outlet 216 for fluid when the valve is open.
  • a check valve 217 in nozzle 202 prevents the flow of fluid from the well bore annulus into the valve, such as when reverse circulation may be imposed on the drilling fluid.
  • An outwardly extending fluid catcher 220 in the form of an annular ring with an inwardly and upwardly sloping surface 222, is secured to the valve stem by a set screw 224 at about the same level as the upper portion of the valve outlet.
  • the fluid catcher may be formed integrally with the valve stem.
  • An annular O-ring seal 230 in the bore 204 makes a fluid-tight seal around the inner exhaust nozzle, and an annular O-ring seal 232 in the bore 210 makes a fluid-tight seal around the outer exhaust nozzle.
  • An O-ring 233 in an annular groove 234 in the outer face of the valve housing wall makes a fluid-tight seal against the interior surface of the pulser housing exterior 66 above the upper end of the solenoid housing.
  • An O-ring 235 in an annular groove 236 in the outer face of the valve assembly housing makes a fluid-tight seal against the in- terior surface of the pulser housing between the valve inlet and outlet.
  • the upper end of the pulser housing is sealed by a cap 240 threaded into the pulser housing.
  • An annular O-ring 242 in the lower face of the cap seals against the upper end of the pulser housing to make a fluid-tight-seal.
  • upwardly opening recesses 246 in the upper surface of the main lock— ing for the valve assembly housing permit the main lock-ring to be screwed tightly into place or re ⁇ moved, as required.
  • Similar recesses 243 in the upper surface of the cap 240 permit it to be installed or removed, as required.
  • FIG. 2 shows the valve inlet and valve outlet in the same vertical plane, more than one inlet or outlet can be provided, and they need not be in the same vertical, plane.
  • the valve assembly housing may include two inlets (not shown) on opposite sides of the valve as- sembly housing, with a single valve outlet centered between the two inlets.
  • a power source (not shown in FIG. 2), such as a bat ⁇ tery or a generator (not shown) driven by a turbine (not shown) through which drilling fluid flows, may be mounted in the pulser housing.
  • the valve opens and closes in response to electrical signals developed by the circuit shown in FIG. 4.
  • the cir ⁇ cuit may ' be in a sealed chamber (not shown) within the pulser housing.
  • the electrical leads between the power source, the electronic circuitry, and the sole ⁇ noids are not shown in FIG. 2.
  • a power supply 300 supplies cur ⁇ rent through a first conductor 301 to the solenoid coils 116 connected in series, and across which is connected a diode rectifier 302.
  • the input of a one-shot vibrator 316 is connected to the output of the pulse gene- rator, and the output of the one-shot vibrator is connected
  • the R-C components (not shown) in the one-shot vibrator are connected by a line 319 to a contact of switch 136, which is open when the valve is closed.
  • a compression spring 320 closes the switch when the valve opens thereby grounding the R-C com- ponents to stop the pulse from the one-shot vibrator.
  • a sensor 322 (normally mounted in the drill collar near the drill bit) detects a downhole condition, such as, formation electrical resistivity, mud temperature, mud pressure, weight on drill bit, natural radioactivity of the formation, inclination of the borehole, or the like.
  • the pulse generator delivers a coded sequence of pressure pulses in response to signals received from the sensor.
  • the pulse generator applies a long, say, 500 milliseconds, pulse to the input of the one-shot vibrator and to the base of the first tran ⁇ sistor.
  • the one-shot vibrator applies a short pulse to the base of the second transistor, causing it to conduct d.c. electrical power from the power supply, through the sole- noid coil windings, and to ground.
  • the pulse from the one-shot vibrator lasts until the valve opens. At that time the lower solenoid flange moves away from switch 136, which closes and turns off the one- shot vibrator, causing the second transistor to stop con- ducting.
  • the switch may be of any suitable type, such as a limit switch, proximity detector, magnetic switch, or the like. Alternatively, the switch may be omitted, and the vibrator set to provide a pulse of fixed duration, say, 40 milliseconds, which is ordinarily sufficient time for the valve to open. The duration of the short pulse is
  • the short pulse duration is between about 1% and about 50% of that of the long pulse.
  • the resistance of the circuit through the second tran- sistor is low so that a relatively large current of 4 to 5 amps flows through the solenoid coil windings, generating a sufficiently large force on the solenoid armatures that the solenoid shafts are driven upwardly to lift the valve disk off its seat, thereby permitting drilling fluid to flow from the annular space between the pulser housing and drill collar, through the valve, and into the annular space be ⁇ tween the drill collar and well bore.
  • the diode connected across the solenoid coils permits "free wheel” current to flow through them as the large cur- rent drops to the lower value. This provides additional force without drawing energy from the power source, and * helps hold the valve open, if it should tend to "bounce" closed.
  • variable resistor is set so that the current flowing through the solenoid coil windings after the pulse from the one-shot vibrator has ended is just suf- ficient to hold the valve open against the pressure exerted by drilling fluid flowing through it against the fluid catcher.
  • valve stem piston Since the area of the valve stem piston is slightly less than that of the valve disk, a relatively small, but
  • OMPI steady, force is applied on the upper side of the valve disk when the valve is closed.
  • the pressure drop across the drill bit is between about 1000 and about 3000 pounds per square inch, but with the pressure- balancing bore in the valve stem, the force on the valve disk in the closed position is only 30 to 50 pounds, there ⁇ by permitting the valve to be opened with a relatively small force. It is held open with an even smaller force.
  • the current through the solenoid windings after the second transistor stops conducting is substanti ⁇ ally less than, and usually only about ten percent of, that required to open the valve.
  • the holding cur ⁇ rent is between about 1% and about 50% of the opening current.
  • the minimum holding cur- rent is produced when the catcher is between about 1/4 and about 3/4 inch below the line where the valve disk contacts the valve seat.
  • the pulser housing can be made relatively slim to minimize pressure drop in the drilling fluid as it flows down the drill string.
  • Another advantage of the two solenoids working toge ⁇ ther is that the solenoid shafts and valve stem work toge ⁇ ther by simple abutment without requiring any complicated linkages which could break, jam, or permit misalignment, during operation.
  • the onostable valve cannot be bounced into a permanently open position, as can happen with a bistable valve. Therefore, the balanced force keeping the valve closed can be lower, resulting in a lower opening force. This, of course, permits the use of smaller solenoids and requires less power for operation.
  • the spring 178 urging the valve disk into the closed position is not essential to the operation of the valve, although it is useful in those situations where the valve might tend to remain open under low flow conditions. For example, if cement is being placed in the well by displac ⁇ ing it downwardly during slow operation of the drilling pump, the accuracy of the placement is improved if the valve is closed so that no drilling fluid can bypass the drill bit. In such a situation, the spring would ensure that the valve is closed.
  • the spring is chosen so that it does not sub ⁇ stantially affect the force required to open the valve.
  • the spring is not intended to supplement the force produced by the fluid catcher on the valve stem. It is present only to provide a steady minimum closing force under slow or no- flow conditions for the drilling fluid.
  • the fluid catcher can be omitted, if the valve disk is shaped and located so the flow of drilling fluid through the open valve produces the desired closing force after the solenoids are de-energized.
  • Venting bore 165 permits the application of drilling fluid pressure against the top of the floating piston 146 so that the oil in the solenoid chamber remains fully pres- surized to reduce any tendency for drilling fluid to leak into the solenoid chamber.
  • the radial channels 130 and the .bores 132 in the sole ⁇ noid face plates facilitate surging of the oil and free movement of the solenoid face plates as the solenoids are energized and de-energized.
  • an elongated, vertical, cylindrical pulser housing 450 includes a pair of elongated, outwardly extending fins or spiders 452 on diametrically opposite sides of the pulser housing.
  • the spiders central- ize the pulser housing within the drill collar 32, and rest at their lower ends on an inwardly extending shoulder (not shown) formed on the interior of the drill collar, as shown and described above with reference to FIG. 7.
  • Drill ⁇ ing fluid flows down an annular space 55 between the pulser housing and the drill collar, past the spiders, and out the drill bit nozzles (not shown), where it undergoes a pressure drop of 1,000 to 2,000 psi in a typical drilling operation.
  • a central bore 456 extends longitudinally through the pulser housing, the lower end (not shown) of which is closed as described above with respect to the pulser housing shown in FIG. 2.
  • a solenoid housing 457 rests ⁇ on the upper end of a control circuit housing 458 in the pulser central bore.
  • the control circuit housing 458 rests on the bottom closure for the pulser housing, and is not described in detail, because it forms no part of the present inven ⁇ tion.
  • a plug 459 closes the lower end of the solenoid hous ⁇ ing and is held' in place by an externally threaded retainer 460 screwed into the lower end of the solenoid housing.
  • An O-ring 461 in an outwardly opening external groove 462 around the periphery of the plug 459, makes a fluid-tight seal between the plug and the interior surface of the lower end of the solenoid housing.
  • Standard circuit feed-through devices 463 are sealed through the plug 459 for controlling operation of the solenoids, as described in detail above with reference to FIGS. 2 and 4.
  • a cylindrical first spacer 464 rests on the upper end of the plug 459.
  • a first, or lower, solenoid 467 in the solenoid housing rests on the upper end of the first spacer 464.
  • a second, or upper, solenoid 470 rests on the upper end of a second cylindrical spacer 472, the lower end of which rests on the upper surface of the lower solenoid.
  • the bottom of a cylindrical valve housing 474 rests on the upper end of the solenoid housing.
  • each sole ⁇ noid includes an annular solenoid winding or coil (not shown), through which electrical current is passed to cre- ate a magnetic field in an annular core (not shown in de ⁇ tail).
  • a cylindrical solenoid armature or face plate 526 includes a central cylindrical core 527, which makes a close, sliding fit within the annular core of the solenoid.
  • Each armature or face plate carries a longitudinally extend- ing solenoid shaft 533, which projects above and below the solenoid. The upper end of the solenoid shaft of the lower solenoid bears against the lower end of solenoid shaft of the upper solenoid.
  • the solenoids are energized simultane ⁇ ously so that the solenoid face plates are driven upwardly together when the valve of this invention is to be opened.
  • the two solenoids connected in tandem provide a strong force with a relatively small diameter required by the solenoids, thus permitting the pulser housing to be rela ⁇ tively small in " diameter to minimize restriction of flow of drilling fluid past it.
  • the solenoids When the solenoids are de-energized, the outwardly extending portion of the face plate Of the lower solenoid contacts a limit switch (not shown), which operates as described above in detail with respect to FIG. 4.
  • the upper end of the upper solenoid shaft makes a loose sliding fit through a vertical bore 534 in a trans ⁇ verse wall 535 extending across the interior of the sole ⁇ noid housing.
  • the extreme upper end of the upper solenoid shaft makes a sliding fit through an O-ring seal 538 in a central bore 544 in a floating piston 546, which has an outwardly opening annular groove 547 that carries an O-ring 550 that makes a sliding seal against the inside surface of the upper portion of the solenoid housing.
  • the solenoid housing is filled with oil from the plug 459 to the float ⁇ ing piston 546, which keeps the oil pressure equal to that of the surrounding drilling fluid so the solenoids operate without any extraneous pressure differentials.
  • An inwardly extending C-ring 554 in an inwardly open- ing annular groove 556 just above the floating piston limits the upper travel of that piston.
  • valve stem.560 bears against the upper end of the upper solenoid shaft.
  • the valve stem extends upwardly to make a close sliding fit through a central bore 562 in a transverse partition 564 across the bottom of a cylindrical lower valve housing spacer 566, which rests on the upper surface of an inwardly extending annular flange 567 that forms the lower end of the valve housing 474 that rests on the upper end of the solenoid housing.
  • the intermediate portion of the valve stem is enlarged to form an annular valve disk 568, which normally rests on an annular valve seat 569, the lower end of which rests on the upper edge " of the lower valve housing spacer 566.
  • An O-ring 570 in an inwardly opening annular groove on the interior surface of the valve housing wall makes a seal against the exterior surface of the annular valve seat 569.
  • the valve seat includes an upwardly and outwardly sloping conical wall 571 (at a subtended angle between about 15° and about 25° with respect to the centerline of the valve stem) where the valve disks rest on the seat with the valve closed.
  • the seating of the valve disk on the valve seat is described in more detail below with respect to FIG. 6.
  • the valve seat also includes a conical wall 572, which slopes downwardly and outwardly (at a subtended angle between about 15° and about 25° with respect to the valve stem centerline) below where the valve disk rests on the seat with the valve closed.
  • a valve stem piston 573 on the upper end of the valve stem makes a close sliding fit within a downwardly opening cylindrical valve guide chamber 574 in the lower face of an upper cylindrical guide 575 for the valve stem.
  • the guide 575 is externally threaded and is screwed into an internally threaded section at the upper end of the valve housing so an annular shoulder 575A is flush with the upper end of the valve housing.
  • An annular boss 575B, formed integrally with the top surface of the guide 575, is in ⁇ ternally threaded to receive a threaded handle (not shown), which may be used to pull the valve housing and associateed elements out of the pulser housing.
  • the guide 575 bottoms on the upper end of an upper cylindrical valve housing spacer 575C, the lower end of which bears against the upper end of the valve seat 569.
  • the upper portion of the valve guide chamber 574 is stepped down to a reduced diameter section 576 to receive the upper end of a compression spring 578, the lower end of which bears down against the top surface of the valve stem piston.
  • a locking ring 580 threaded into the upper end of the pulser housing, ** locks the valve housing, solenoid housing, and the circuit housing 578 firmly in operating position in the drill collar, as shown in FIG. 5.
  • An O-ring 581 in an outwardly opening annular groove around the exterior of the cylindrical upper guide 574 makes a fluid-tight seal against the interior of the valve housing.
  • a section of the upper end of the valve housing is of reduced diameter to receive a sleeve 582, which compresses an O-ring 583 resting on an annular shoulder formed where the reduced diameter section stops.
  • the locking ring 580 holds the sleeve 582 and O-ring 583 in compression to make a seal which prevents drilling mud from entering a longi ⁇ tudinally extending wire passage 584 in the pulser housing.
  • An annular O-ring seal 586 on the valve stem piston makes a fluid—tight sliding seal against the interior sur- face of the valve guide chamber wall.
  • a pressure-balancing bore or channel 588 extends longitudinally through the piston and upper portion of the valve stem down to a point just below the valve disk 568.
  • the lower end of channel 588 branches out into two lateral bores or channels 590, which each open into the central bore of the valve housing just below the valve seat so that pressure on the low-pressure side of the valve disk, when the valve is closed, is transmitted to the upper surface of the valve stem piston in the chamber 574.
  • the effective area of the valve stem piston acted on by the pressure of the drilling fluid in the valve is slightly less than that of the valve disk to balance the pressure across the disk to a relatively small, but steady, force, which tends to hold the valve disk down on the valve seat.
  • That force is equal to the differential pressure multiplied by the dif ⁇ ference in the effective cross sectional areas of the pis ⁇ ton and the valve disk.
  • a lateral bore 592 through the wall of the valve hous ⁇ ing is aligned with a bore (not shown) through the wall of the pulser housing to form a valve housing inlet for drill- ing fluid from the annular space 55 between the pulser
  • a screen (not shown) over the valve inlet prevents entry of large solid particles into the valve.
  • a plurality of upwardly and inwardly inclined bores (not shown) in the screen over the inlet minimize the entry of solid particles into the valve.
  • An inner exhaust nozzle 602 fits in collinear and horizontal matching bores 604 and 606 in the pulser housing wall and valve housing wall, respectively.
  • the inner end of the inner nozzle bears against an annular shoulder 609 formed where a bore 610 through the wall of the lower spa ⁇ cer in the valve housing is aligned with the bores 604 and 606.
  • the nozzle is of reduced diameter in an outwardly extending direction.
  • An outer diffuser 611 fits in a bore 612 through the wall of the drill collar and collinear with a bore 613 through the spider on the -left (as viewed In FIG. 5) of the pulser housing. Bores 612 and 613 are collinear with bores 604 and 606.
  • the inner end of the diffuser bears against the outer end of the nozzle.
  • the diffuser ' increases in diameter in an outwardly extending direction.
  • a retaining ring 614 in an annular groove 615 at the outer end of bore 612 secures a locking ring 616 screwed into a threaded section of bore 612 to hold the diffuser and nozzle in compression against the annular shoulder 609 of the lower spacer in the valve housing.
  • Exhaust nozzle 602 and the diffuser 611 form a valve housing outlet 618 for fluid when " the valve is open.
  • An annular O-ring seal 630 in the bore 6 * 04 makes a fluid-tight seal around the inner exhaust nozzle.
  • An O-ring 635 in an annular groove 636 in the outer surface of the valve housing makes a fluid-tight seal against the interior surface of the pulser housing between the valve housing inlet and outlet.
  • the upper end of the pulser housing is closed by a cap (not shown) in a manner similar to that described above with respect to the apparatus shown in FIG. 2.
  • Upwardly opening recesses 646 permit the lock ring 580 to be screwed tightly into place or removed, as required. Similar recesses (not shown) in the outer surface of lock ⁇ ing ring 616 at the outer end of the diffuser permit ring 616 to be screwed into position or removed, as required.
  • the lock ring 580 can be removed, and so can the retaining ring 614, locking ring 616, the diffuser 611, and nozzle 602. This leaves the valve housing free to slide longitudinally relative to the drill string and out of the pulser housing so the valve housing can be quickly removed and replaced with another, if the valve becomes worn through use, or inoperative for any other reason.
  • valve housing mounted in the drill collar, as shown in FIG. 5, drilling fluid flows as indicated by the arrows down the annular space between the pulser housing and drill collars, into the valve housing inlet, and, when the valve is open, out the valve housing outlet, thereby bypassing some of the fluid around the drill " bit around the lower end of the drill string.
  • the drilling fluid which does not pass through the valve continues to flow down past the pulser ' housing and out through the drill bit.
  • a power source such as a battery or a generator (not shown), driven by a turbine (not shown) through which drilling fluid flows, may be mounted in the pulser housing.
  • the valve shown in FIG. 5 opens and closes in response to electrical signals developed by the circuit shown in FIG. 4. That operation is described above with respect to FIGS. 2 and 4 and is not repeated here for brevity. For simplicity, the electrical leads between the power source, the electronic circuity, and the solenoids are not shown in FIG. 5.
  • the valve shown in FIGS. 5 and 6 dif ⁇ fers from that shown in FIG. 2 in another important respect.
  • the valve disk includes a central cylindrical section 700, where the disk is of maximum dia ⁇ meter.
  • the cylindrical section is parallel to the longi ⁇ tudinal axis of the valve stem and terminates at its lower end at an inwardly and downwardly extending first inclined annular surface 702, which terminates at an annular contact area 702 of the valve disk that rests on the valve seat 567.
  • the width of the contact area is determined by the lapping process used to achieve a perfect seat between sur- face 702 and valve seat 571. Ordinarily, it is in the order of 0.006" to 0.012" wide.
  • the enlarged portion of the valve disk above the contact area provides structural strength and allows room to reface the contact area, * as required, and without changing the diameter of the valve disk where it rests on the valve seat.
  • the valve disk includes an annular inwardly and downwardly extending section 704, which arcs into a smooth curve at 706 to join with a third inwardly and downwardly extending annular section 708 that continues past the lateral bores 590.
  • the first downwardly and inwardly extending annular surface 702 is inclined at an angle of about 15° from the longitudinal axis of the valve stem.
  • the annular contact area 702 is at an angle of about 30° from the longitudinal axis of the valve stem to be parallel with the surface of valve seat 571.
  • the third inclined area 704 is at an angle more like 50° to 60° from the lon ⁇ gitudinal axis of the valve stem.
  • the fourth inclined sec ⁇ tion.708 is inclined at an angle of about 30° from the lon- gitudinal axis of the valve stem.
  • the design of the valve is such that the fluid velocity forces are moder ⁇ ated and used to enable low-power solenoids to operate the valve.
  • valve disk has a diameter of about 0.780" for the straight cylindrical section 700, where the valve disk is of maximum dimension, and the contact area has a diameter of 0.755", with a compensating piston diamter of 0.750", good results have been obtained using the configu ⁇ ration shown in FIG. 6, where the lateral bore 590 begins about 0.17" from the contact area on the valve disk.
  • valve disk contact area can be lapped repeatedly, as may be required due to wear from service conditions, without hav ⁇ ing to discard the valve disk and seat. Moreover, the valve disks and seats are easily replaced, when needed, without having to dispose of the entire valve housing.

Landscapes

  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Geology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Mining & Mineral Resources (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Fluid Mechanics (AREA)
  • Environmental & Geological Engineering (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Acoustics & Sound (AREA)
  • Remote Sensing (AREA)
  • Geophysics (AREA)
  • Mechanical Engineering (AREA)
  • Magnetically Actuated Valves (AREA)
  • Apparatus For Radiation Diagnosis (AREA)
  • Geophysics And Detection Of Objects (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
  • Earth Drilling (AREA)

Abstract

Une soupape monostable commandée par solénoïde dans un passage qui by-passe la chute de pression du fluide de forage au niveau d'un trépan de forage (34) à l'extrémité inférieure d'un cordon de forage (28) dans un puits s'ouvre et se ferme en réponse aux conditions du fond du trou pour créer des impulsions de pression dans le fluide de forage. La soupape (166) est sollicitée vers une position fermée par du fluide de forage pompé au travers du cordon de forage. Une force plus importante est requise pour ouvrir la soupape (166) que pour la maintenir ouverte. Le courant qui alimente le solénoïde (67, 70) pour ouvrir la soupape est ensuite réduit jusqu'à une valeur suffisante pour maintenir la soupape ouverte. Le solénoïde est désexcité pour fermer la soupape.
EP19810902875 1981-09-15 1981-10-02 Appareil de radiocarottage pendant le forage. Withdrawn EP0087418A4 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US302446 1981-09-15
US06/302,446 US4405021A (en) 1980-11-28 1981-09-15 Apparatus for well logging while drilling

Publications (2)

Publication Number Publication Date
EP0087418A1 true EP0087418A1 (fr) 1983-09-07
EP0087418A4 EP0087418A4 (fr) 1985-06-26

Family

ID=23167766

Family Applications (1)

Application Number Title Priority Date Filing Date
EP19810902875 Withdrawn EP0087418A4 (fr) 1981-09-15 1981-10-02 Appareil de radiocarottage pendant le forage.

Country Status (6)

Country Link
EP (1) EP0087418A4 (fr)
AU (1) AU548627B2 (fr)
DK (1) DK214783D0 (fr)
GB (1) GB2114632B (fr)
NO (1) NO831701L (fr)
WO (1) WO1983001087A1 (fr)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
USH55H (en) * 1984-06-18 1986-05-06 Method for improved mud pulse telemetry
GB8514887D0 (en) * 1985-06-12 1985-07-17 Smedvig Peder As Down-hole blow-out preventers
GB0101806D0 (en) * 2001-01-24 2001-03-07 Geolink Uk Ltd A pressure pulse generator
US10364671B2 (en) * 2016-03-10 2019-07-30 Baker Hughes, A Ge Company, Llc Diamond tipped control valve used for high temperature drilling applications

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2964116A (en) * 1955-05-26 1960-12-13 Dresser Ind Signaling system
GB2009473A (en) * 1977-12-05 1979-06-13 Gearhart Owen Industries Borehole while drilling
WO1980002051A1 (fr) * 1979-03-19 1980-10-02 Exploration Logging Inc Appareil de consignation d'un puit en cours de forage

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US2769943A (en) * 1953-04-20 1956-11-06 Milwaukee Gas Specialty Co Electromagnetic control device
US2901210A (en) * 1953-06-29 1959-08-25 Phillips Petroleum Co Electro-magnetic device
US2925251A (en) * 1954-03-05 1960-02-16 Jan J Arps Earth well borehole drilling and logging system
US2887298A (en) * 1958-02-26 1959-05-19 Harry D Hampton Well bore inclinometer
US3015801A (en) * 1959-06-16 1962-01-02 David C Kalbfell Drill pipe module data collection and transmission system
US3205477A (en) * 1961-12-29 1965-09-07 David C Kalbfell Electroacoustical logging while drilling wells
US3958217A (en) * 1974-05-10 1976-05-18 Teleco Inc. Pilot operated mud-pulse valve
US3964556A (en) * 1974-07-10 1976-06-22 Gearhart-Owen Industries, Inc. Downhole signaling system
US4120097A (en) * 1974-10-02 1978-10-17 John Doise Jeter Pulse transmitter
US4078620A (en) * 1975-03-10 1978-03-14 Westlake John H Method of and apparatus for telemetering information from a point in a well borehole to the earth's surface
US4139836A (en) * 1977-07-01 1979-02-13 Sperry-Sun, Inc. Wellbore instrument hanger

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2964116A (en) * 1955-05-26 1960-12-13 Dresser Ind Signaling system
GB2009473A (en) * 1977-12-05 1979-06-13 Gearhart Owen Industries Borehole while drilling
WO1980002051A1 (fr) * 1979-03-19 1980-10-02 Exploration Logging Inc Appareil de consignation d'un puit en cours de forage

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
See also references of WO8301087A1 *

Also Published As

Publication number Publication date
AU548627B2 (en) 1985-12-19
DK214783A (da) 1983-05-13
EP0087418A4 (fr) 1985-06-26
GB2114632A (en) 1983-08-24
GB2114632B (en) 1985-05-15
WO1983001087A1 (fr) 1983-03-31
AU7724581A (en) 1983-04-08
GB8309495D0 (en) 1983-05-11
DK214783D0 (da) 1983-05-13
NO831701L (no) 1983-05-13

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