EP0074013B1 - Cation emission type halogenated hydrocarbon gas detecting element - Google Patents
Cation emission type halogenated hydrocarbon gas detecting element Download PDFInfo
- Publication number
- EP0074013B1 EP0074013B1 EP82107746A EP82107746A EP0074013B1 EP 0074013 B1 EP0074013 B1 EP 0074013B1 EP 82107746 A EP82107746 A EP 82107746A EP 82107746 A EP82107746 A EP 82107746A EP 0074013 B1 EP0074013 B1 EP 0074013B1
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- EP
- European Patent Office
- Prior art keywords
- detecting element
- halogenated hydrocarbon
- hydrocarbon gas
- detector
- emission type
- Prior art date
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- 150000008282 halocarbons Chemical class 0.000 title claims description 23
- 150000001768 cations Chemical class 0.000 title claims description 16
- 150000002500 ions Chemical class 0.000 claims description 22
- 239000000919 ceramic Substances 0.000 claims description 20
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 10
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 6
- 238000010438 heat treatment Methods 0.000 claims description 5
- 229910052759 nickel Inorganic materials 0.000 claims description 2
- 229910001413 alkali metal ion Inorganic materials 0.000 claims 1
- 239000007789 gas Substances 0.000 description 23
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 11
- 230000035945 sensitivity Effects 0.000 description 7
- 229910052697 platinum Inorganic materials 0.000 description 5
- 238000005057 refrigeration Methods 0.000 description 5
- 229910006587 β-Al2O3 Inorganic materials 0.000 description 5
- 229910052593 corundum Inorganic materials 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 229910001845 yogo sapphire Inorganic materials 0.000 description 4
- 238000010276 construction Methods 0.000 description 3
- 238000001514 detection method Methods 0.000 description 3
- 239000011734 sodium Substances 0.000 description 3
- 229910001415 sodium ion Inorganic materials 0.000 description 3
- 229910000873 Beta-alumina solid electrolyte Inorganic materials 0.000 description 2
- KKCBUQHMOMHUOY-UHFFFAOYSA-N Na2O Inorganic materials [O-2].[Na+].[Na+] KKCBUQHMOMHUOY-UHFFFAOYSA-N 0.000 description 2
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000003507 refrigerant Substances 0.000 description 2
- 229910052708 sodium Inorganic materials 0.000 description 2
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 2
- 239000007784 solid electrolyte Substances 0.000 description 2
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- PXGOKWXKJXAPGV-UHFFFAOYSA-N Fluorine Chemical compound FF PXGOKWXKJXAPGV-UHFFFAOYSA-N 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- NTGONJLAOZZDJO-UHFFFAOYSA-M disodium;hydroxide Chemical compound [OH-].[Na+].[Na+] NTGONJLAOZZDJO-UHFFFAOYSA-M 0.000 description 1
- 230000005684 electric field Effects 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 229910021645 metal ion Inorganic materials 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 235000017557 sodium bicarbonate Nutrition 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Images
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N27/00—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
- G01N27/62—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating the ionisation of gases, e.g. aerosols; by investigating electric discharges, e.g. emission of cathode
- G01N27/626—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating the ionisation of gases, e.g. aerosols; by investigating electric discharges, e.g. emission of cathode using heat to ionise a gas
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N33/00—Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
- G01N33/0004—Gaseous mixtures, e.g. polluted air
- G01N33/0009—General constructional details of gas analysers, e.g. portable test equipment
- G01N33/0027—General constructional details of gas analysers, e.g. portable test equipment concerning the detector
- G01N33/0036—General constructional details of gas analysers, e.g. portable test equipment concerning the detector specially adapted to detect a particular component
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T436/00—Chemistry: analytical and immunological testing
- Y10T436/19—Halogen containing
- Y10T436/196666—Carbon containing compound [e.g., vinylchloride, etc.]
Definitions
- This invention relates to a halogenated hydrocarbon gas detecting element of cation emission type.
- Halogenated hydrocarbon gas has been widely used as refrigerant gas or coolant for electric refrigerators, air conditioners and the like.
- Halogenated hydrocarbon has a chemical formula wherein one or more of the hydrogen atoms has been replaced by chlorine, fluorine or the like, and typically includes R-12 (CCI z F 2 ), R-22(CHCIF 2 ), etc. These halogenated hydrocarbons are chemically and thermally very stable, harmless to human bodies, and have excellent thermodynamical characteristics when they are used for refrigeration systems.
- the halogenated hydrocarbon gas mentioned above is alternately compressed and expanded to cause its refrigeration actions.
- a trace amount of the halogenated hydrocarbon gas may sometimes leak away from compressors, radiators, pipes, etc. If such leaks are left unstopped, efficiency of the refrigeration systems is lowered due to a gradual decrease of the refrigerant gas, with the result of a possible stop of the function of such equipments. Accordingly, severe control is required when such equipments are manufactured in a factory, and it is desirable to periodically check any leak along the pipe systems.
- the refrigeration systems such as air conditioners for cars and the like, there is a greater possibility of leak due to a shock during drive, and a detector which may simply find out the leaks has long been desired.
- the air conditioner as mentioned above is heavy in weight, and in addition it is usually fixed at one place or mounted on a car. Therefore, it is impossible to make an inspection thereof by simply turning or overturning it. Moreover, the leaks are usually too small to find out visually or by a magnifier. Further, it is desirable for an element for detecting leaks to be as miniature as possible since the pipe system, etc. is usually of complicated structure. Still further, the detecting end of an element should preferably be as small as possible in diameter since the detecting element traces the pipe or the like to locate a leak. In addition, it is required that a detecting element can be operated by means of a miniature cell or cells in order to make it easy to handle. While the sensitivity of a detector is desirably as high as possible as a matter of course, it is required for it to detect a gas leak of at least 10- 4 cm 3 /sec (25°C, 1 atm).
- a typical detector a torch, utilizes a kind of flame reaction; it utilizes the phenomenon that the color of a flame changes responding to the chemical reaction of the halogen gas mixed into the flame with a copper metal provided in the flame.
- this method is simple, it is often accompanied by errors because the presence or absence of leaks is visually judged.
- the limit of detection according to this method is 10- 2 cm 3 /sec (25°C, 1 atm) at best.
- a detector which utilizes a high voltage electric discharge.
- This detector is provided with a pair of electrodes exposed to air with a gap therebetween, to which electrodes is applied a high voltage of several hundred volts for producing an electric discharge at the gap.
- the discharge stops when halogenated hydrocarbon gas comes into the gap between the electrodes.
- the leak can be detected by detecting the change of the discharged current, with the detection limit leveled up to 10- 3 cm 3 /sec (25°C, 1 atm) which is sufficient for practical use.
- this detector which utilizes the electric discharge, is disadvantageous in for example that the discharge is interrupted due to other external causes such as wind or the like even when there is no leak of the halogenated hydrocarbon gases.
- a detector having sufficiently high sensitivity there has been known a detector called a cation emission type leak detector (see DE-U-7516931).
- the detector of this type comprises ceramics such as steatite containing Na, K, etc., an ion collector electrode and a heater.
- the ceramics are kept being heated to a high temperature (e.g. 800°C), to which ceramics there is provided at a predetermined space the ion collector electrode made of a metal. While a high voltage of about 300 V is applied to the space between the ceramics and the ion collector electrode, the halogenated hydrocarbon gas is reacted on the surface of the ceramics due to the high temperature to emit ions of Na, K, etc.
- the detection limit is not more than 10- s cm 3 /sec (25°C, 1 atm) and thus the detector exhibits very high sensitivity.
- the detector of this type consumes electric power of as large as 20-30 W because the ceramics must be kept to have a high temperature (about 800°C) as mentioned above, whereby not only a larger size of an apparatus but also a cord for the power source are required.
- the detector of this type is in contact with an unexpectedly high concentration of the halogenated hydrocarbon gas, the alkaline metals in the vicinity of the surface of the ceramics such as the steatite mentioned above are ionized in large quantities to form a flow of cations which flows to a cathode undesirably, with the result that the alkaline ions in the vicinity of the surface of said ceramics have been consumed.
- the ceramics because of scantiness of alkaline ions on the surface of the ceramics, a quick response of the detector cannot be expected even if it is brought again into contact with halogenated hydrocarbon gas, and the sufficient detecting sensitivity can not be obtained until the alkaline ions in the ceramics are recovered by having diffused sufficiently in the vicinity of the surface. It is therefore necessary for the ceramics to be heated at a high temperature so that the alkaline ions may readily migrate from the inside of the ceramics to the surface thereof. It is for this reason that the temperature of the element must be kept at 800°C as aforementioned, but nonetheless it shows unavoidable non-sensitivity during a time of several minutes to several ten minutes after having detected halogenated hydrocarbon gas of a high concentration.
- Such a high temperature further causes disadvantageously a serious breakage or wear of the metallic electrode, and especially a short life time of a heating wire serving also as an anode.
- the detector of this type which detects the halogenated hydrocarbon gas while consuming the alkaline ions which are finite, has necessarily a limited life time since the whole quantity of the alkaline metal ions contained in the aforesaid ceramics is extremely small.
- this invention aims to eliminate them and to provide a cation emission type halogenated hydrocarbon gas detecting element which consumes less. electric power, and is of a low price and a high efficiency.
- ⁇ -AI 2 0 3 which is well known to be a solid electrolyte
- steatite conventionally used as the cation source
- Beta-alumina ( ⁇ -Al 2 0 3 ) to be used in this invention is commercially available or may be prepared by a conventional method, e.g., in the following manner:
- Fig. 1 illustrates a basic construction of a halogenated hydrocarbon gas detecting element of cation emission type.
- a conventional cation emission type halogenated hydrocarbon gas detecting element having such a basic construction as shown in Fig. 1 was prepared.
- reference numeral 1 denotes an ion collector electrode made of platinum of a cylindrical shape
- numeral 2 a heater for heating ceramics containing alkaline ions
- numeral 3 the ceramics as a cation source, i.e. steatite containing the alkaline ions; these are the basic components constituting the detecting element.
- a measuring circuit is also shown together in Fig.
- numeral 4 denotes a high voltage electric source which forms direct current electric field at the space between the ion collector electrode 1 and the heater 2, charging the former with negative and the latter with positive.
- Numeral 5 denotes an electric source for heating, which may be of either alternating current or direct current.
- Numeral 6 denotes an ampere meter for measuring the ionic current which corresponds to the quantity of halogenated hydrocarbon gas.
- a cation emission type halogenated hydrocarbon gas detecting element which has substantially the same basic construction as shown in Fig. 1 and provided with ⁇ -Al 2 O 3 as the cation source 3 in place of steatite in the conventional detecting element.
- the ⁇ -Al 2 0 3 employed was the one available from Toshiba Ceramics Co., Ltd. and having composition of 1.2 Na 2 O . 11 Al 2 O 3 containing 6.2 wt% of Na. Comparing the efficiency of the detecting element of this invention with that of the above-mentioned conventional one, the results were as follows:
- the ⁇ -Al 2 O 3 used in this invention having in nature relatively higher mobility of Na + ions even at a room temperature, showed enhanced mobility of the Na + ions. Accordingly, having constructed such detecting element as shown in Fig. 1 by using the ⁇ -Al 2 O 3 , a lower temperature of about 300-600°C was employable as a matter of fact.
- the cation source which is smaller in size than the conventional one, i.e. the one smaller in the surface area of the cylindrical body corresponding to the numeral 3 in Fig. 1, was sufficiently suited to a practical use; in fact, ⁇ -Al 2 O 3 having the surface area which was smaller by a factor of about 1/10 was operable as the cation source of the detecting element. Therefore, the detecting element according to this invention was able to be miniaturized to about 1/3 size by employing the (3-AI 2 0 3 . In addition thereto, the electric power to be consumed by the heater 2 was as small as not more than 1/10 of the power consumed by the conventional detecting element, because it was possible for the detecting element of this invention to work at the aforementioned lower temperature.
- the detecting element of this invention was further advantageous in that it was not the case with the invention that the element had no sensitivity for a long time as in the case of the conventional type after it came into contact with the gas of a high concentration, because the migration of Na + ions in the ⁇ -Al 2 O 3 was performed swiftly; the sensitivity of the detector of this invention was recovered in about five seconds even after it was exposed to a 100% concentration of the halogenated hydrocarbon gas for about ten seconds.
- Example 1 Prepared was a detecting element according to this invention in the same manner as in Example 1 except that the ion collector electrode made of platinum was replaced by one made of nickel to compare its performance with that of the conventional detecting element. Substantially the same results as in the case of Example 1 were obtained.
- the conventional detecting element whose temperature reaches as high as 800°C, employs platinum or the like as the material for the ion collector electrode because otherwise it seriously shows change in its characteristics or is damaged by the oxidation of the heating wire and the collector electrode.
- platinum is limited in resource and high in price, so that the price of the detecting element has been raised, and there has been a problem in using it widely.
- the detecting element for the detecting element according to this invention, ordinary metals including Ni and the like can be used with substantially no problem because of its lower operating temperature. Besides, since it can be miniaturized, wide use thereof can be expected. Further, it becomes feasible that the element is operable with cells because the electric power to be consumed by it is as small as 2 to 3 W, and therefore it has become possible to provide a detector which is easy to use even at a place distant from an electric source or at a complicated place, while the conventional detector has required an electric source of AC 100 V. These advantages result from the employment of (3-AI 2 0 3 as the alkaline ionic source. As a result, there can be provided a detector which is not only superior in the detecting efficiency to that of the conventional detector, but also very easy to handle practically.
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Description
- This invention relates to a halogenated hydrocarbon gas detecting element of cation emission type.
- Halogenated hydrocarbon gas has been widely used as refrigerant gas or coolant for electric refrigerators, air conditioners and the like. Halogenated hydrocarbon has a chemical formula wherein one or more of the hydrogen atoms has been replaced by chlorine, fluorine or the like, and typically includes R-12 (CCIzF2), R-22(CHCIF2), etc. These halogenated hydrocarbons are chemically and thermally very stable, harmless to human bodies, and have excellent thermodynamical characteristics when they are used for refrigeration systems.
- In the refrigeration systems, the halogenated hydrocarbon gas mentioned above is alternately compressed and expanded to cause its refrigeration actions. At this time, a trace amount of the halogenated hydrocarbon gas may sometimes leak away from compressors, radiators, pipes, etc. If such leaks are left unstopped, efficiency of the refrigeration systems is lowered due to a gradual decrease of the refrigerant gas, with the result of a possible stop of the function of such equipments. Accordingly, severe control is required when such equipments are manufactured in a factory, and it is desirable to periodically check any leak along the pipe systems. Especially, in the refrigeration systems such as air conditioners for cars and the like, there is a greater possibility of leak due to a shock during drive, and a detector which may simply find out the leaks has long been desired.
- Generally, the air conditioner as mentioned above is heavy in weight, and in addition it is usually fixed at one place or mounted on a car. Therefore, it is impossible to make an inspection thereof by simply turning or overturning it. Moreover, the leaks are usually too small to find out visually or by a magnifier. Further, it is desirable for an element for detecting leaks to be as miniature as possible since the pipe system, etc. is usually of complicated structure. Still further, the detecting end of an element should preferably be as small as possible in diameter since the detecting element traces the pipe or the like to locate a leak. In addition, it is required that a detecting element can be operated by means of a miniature cell or cells in order to make it easy to handle. While the sensitivity of a detector is desirably as high as possible as a matter of course, it is required for it to detect a gas leak of at least 10-4 cm3/sec (25°C, 1 atm).
- There has been proposed a number of halogenated hydrocarbon gas detectors, some examples of which are being explained below:
- A typical detector, a torch, utilizes a kind of flame reaction; it utilizes the phenomenon that the color of a flame changes responding to the chemical reaction of the halogen gas mixed into the flame with a copper metal provided in the flame. Although this method is simple, it is often accompanied by errors because the presence or absence of leaks is visually judged. Moreover, the limit of detection according to this method is 10-2 cm3/sec (25°C, 1 atm) at best.
- Further, there has been proposed a detector which utilizes a high voltage electric discharge. This detector is provided with a pair of electrodes exposed to air with a gap therebetween, to which electrodes is applied a high voltage of several hundred volts for producing an electric discharge at the gap. The discharge stops when halogenated hydrocarbon gas comes into the gap between the electrodes. As a result, the leak can be detected by detecting the change of the discharged current, with the detection limit leveled up to 10-3 cm3/sec (25°C, 1 atm) which is sufficient for practical use. However, this detector, which utilizes the electric discharge, is disadvantageous in for example that the discharge is interrupted due to other external causes such as wind or the like even when there is no leak of the halogenated hydrocarbon gases.
- On the other hand, as a detector having sufficiently high sensitivity, there has been known a detector called a cation emission type leak detector (see DE-U-7516931). The detector of this type comprises ceramics such as steatite containing Na, K, etc., an ion collector electrode and a heater. The ceramics are kept being heated to a high temperature (e.g. 800°C), to which ceramics there is provided at a predetermined space the ion collector electrode made of a metal. While a high voltage of about 300 V is applied to the space between the ceramics and the ion collector electrode, the halogenated hydrocarbon gas is reacted on the surface of the ceramics due to the high temperature to emit ions of Na, K, etc. contained in the ceramics, which ions are attracted to and captured by the metallic electrode with the aid of the high voltage. As the result, the leak can be detected by detecting ionic current thus generated. According to this detector, the detection limit is not more than 10-s cm3/sec (25°C, 1 atm) and thus the detector exhibits very high sensitivity.
- However, the detector of this type consumes electric power of as large as 20-30 W because the ceramics must be kept to have a high temperature (about 800°C) as mentioned above, whereby not only a larger size of an apparatus but also a cord for the power source are required. Moreover, when the detector of this type is in contact with an unexpectedly high concentration of the halogenated hydrocarbon gas, the alkaline metals in the vicinity of the surface of the ceramics such as the steatite mentioned above are ionized in large quantities to form a flow of cations which flows to a cathode undesirably, with the result that the alkaline ions in the vicinity of the surface of said ceramics have been consumed. Accordingly, because of scantiness of alkaline ions on the surface of the ceramics, a quick response of the detector cannot be expected even if it is brought again into contact with halogenated hydrocarbon gas, and the sufficient detecting sensitivity can not be obtained until the alkaline ions in the ceramics are recovered by having diffused sufficiently in the vicinity of the surface. It is therefore necessary for the ceramics to be heated at a high temperature so that the alkaline ions may readily migrate from the inside of the ceramics to the surface thereof. It is for this reason that the temperature of the element must be kept at 800°C as aforementioned, but nonetheless it shows unavoidable non-sensitivity during a time of several minutes to several ten minutes after having detected halogenated hydrocarbon gas of a high concentration. Such a high temperature further causes disadvantageously a serious breakage or wear of the metallic electrode, and especially a short life time of a heating wire serving also as an anode. In addition, the detector of this type, which detects the halogenated hydrocarbon gas while consuming the alkaline ions which are finite, has necessarily a limited life time since the whole quantity of the alkaline metal ions contained in the aforesaid ceramics is extremely small.
- In view of the drawbacks in the conventional detecting elements as mentioned above, this invention aims to eliminate them and to provide a cation emission type halogenated hydrocarbon gas detecting element which consumes less. electric power, and is of a low price and a high efficiency.
- According to the invention, this problem is solved by means of the detecting element defined in
Claim 1. - By employing α-AI203, which is well known to be a solid electrolyte, in place of the steatite conventionally used as the cation source, it becomes possible to miniaturize the size of the element to a great extent, and improve the durability of the element as it can work at a lower temperature. Further, according to this invention, it is unnecessary to limit the material for the ion collector electrode used as an opposite pole to a particular material such as platinum which has been required so in the conventional detector, and it is possible to use an ordinary material such as Ni.
- Beta-alumina (β-Al203) to be used in this invention is commercially available or may be prepared by a conventional method, e.g., in the following manner:
- Powders of alpha-alumina (a-A1203) and sodium monoxide (Na20) or sodium hydrogencarbonate (NaHC03) are mixed in predetermined amounts and calcined at 1250°C, to which is added an organic binder such as a 2 wt% solution of PVA. A mixture thus obtained is pressed under pressure of 1 ton/cm2, followed by removing the organic solvent at 800°C in air and firing the resultant product at 1600 to 1700°C for two hours in a Pt or MgO crucible, thereby obtaining a beta-alumina (β-Al203).
- This invention will be described below in more detail by giving examples of its embodiments and comparing them with a conventional detector, with reference to the accompanying drawing (Fig. 1):
- Fig. 1 illustrates a basic construction of a halogenated hydrocarbon gas detecting element of cation emission type. For comparison a conventional cation emission type halogenated hydrocarbon gas detecting element having such a basic construction as shown in Fig. 1 was prepared. In Fig. 1,
reference numeral 1 denotes an ion collector electrode made of platinum of a cylindrical shape, numeral 2 a heater for heating ceramics containing alkaline ions, andnumeral 3 the ceramics as a cation source, i.e. steatite containing the alkaline ions; these are the basic components constituting the detecting element. A measuring circuit is also shown together in Fig. 1 by illustrating its principle;numeral 4 denotes a high voltage electric source which forms direct current electric field at the space between theion collector electrode 1 and theheater 2, charging the former with negative and the latter with positive. Numeral 5 denotes an electric source for heating, which may be of either alternating current or direct current. Numeral 6 denotes an ampere meter for measuring the ionic current which corresponds to the quantity of halogenated hydrocarbon gas. - Also prepared was a cation emission type halogenated hydrocarbon gas detecting element according to the invention, which has substantially the same basic construction as shown in Fig. 1 and provided with β-Al2O3 as the
cation source 3 in place of steatite in the conventional detecting element. The β-Al203 employed was the one available from Toshiba Ceramics Co., Ltd. and having composition of 1.2 Na2O . 11 Al2O3 containing 6.2 wt% of Na. Comparing the efficiency of the detecting element of this invention with that of the above-mentioned conventional one, the results were as follows: - In the case of the conventional detecting element, which was provided as the
cation source 3 in Fig. 1 with the ceramics of steatite containing alkaline ions, it was necessary to heat said steatite to 800°C or higher in order to promote emission of a sufficient quantity of the alkaline ions. - In contrast thereto, the β-Al2O3 used in this invention, having in nature relatively higher mobility of Na+ ions even at a room temperature, showed enhanced mobility of the Na+ ions. Accordingly, having constructed such detecting element as shown in Fig. 1 by using the β-Al2O3, a lower temperature of about 300-600°C was employable as a matter of fact.
- Since the ionic concentration of the alkaline ions present at the surface of the α-AI203 solid electrolyte of this invention is higher than that of the conventional steatite, the cation source which is smaller in size than the conventional one, i.e. the one smaller in the surface area of the cylindrical body corresponding to the
numeral 3 in Fig. 1, was sufficiently suited to a practical use; in fact, β-Al2O3 having the surface area which was smaller by a factor of about 1/10 was operable as the cation source of the detecting element. Therefore, the detecting element according to this invention was able to be miniaturized to about 1/3 size by employing the (3-AI203. In addition thereto, the electric power to be consumed by theheater 2 was as small as not more than 1/10 of the power consumed by the conventional detecting element, because it was possible for the detecting element of this invention to work at the aforementioned lower temperature. - The detecting element of this invention was further advantageous in that it was not the case with the invention that the element had no sensitivity for a long time as in the case of the conventional type after it came into contact with the gas of a high concentration, because the migration of Na+ ions in the β-Al2O3 was performed swiftly; the sensitivity of the detector of this invention was recovered in about five seconds even after it was exposed to a 100% concentration of the halogenated hydrocarbon gas for about ten seconds.
- Prepared was a detecting element according to this invention in the same manner as in Example 1 except that the ion collector electrode made of platinum was replaced by one made of nickel to compare its performance with that of the conventional detecting element. Substantially the same results as in the case of Example 1 were obtained.
- As described in the foregoing, the conventional detecting element, whose temperature reaches as high as 800°C, employs platinum or the like as the material for the ion collector electrode because otherwise it seriously shows change in its characteristics or is damaged by the oxidation of the heating wire and the collector electrode. However, it is well known that the platinum is limited in resource and high in price, so that the price of the detecting element has been raised, and there has been a problem in using it widely.
- Whereas, for the detecting element according to this invention, ordinary metals including Ni and the like can be used with substantially no problem because of its lower operating temperature. Besides, since it can be miniaturized, wide use thereof can be expected. Further, it becomes feasible that the element is operable with cells because the electric power to be consumed by it is as small as 2 to 3 W, and therefore it has become possible to provide a detector which is easy to use even at a place distant from an electric source or at a complicated place, while the conventional detector has required an electric source of AC 100 V. These advantages result from the employment of (3-AI203 as the alkaline ionic source. As a result, there can be provided a detector which is not only superior in the detecting efficiency to that of the conventional detector, but also very easy to handle practically.
Claims (2)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP56135414A JPS5837556A (en) | 1981-08-31 | 1981-08-31 | Cation discharge type halogenated hydrocarbon sensor |
JP135414/81 | 1981-08-31 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0074013A1 EP0074013A1 (en) | 1983-03-16 |
EP0074013B1 true EP0074013B1 (en) | 1985-11-21 |
Family
ID=15151165
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP82107746A Expired EP0074013B1 (en) | 1981-08-31 | 1982-08-24 | Cation emission type halogenated hydrocarbon gas detecting element |
Country Status (6)
Country | Link |
---|---|
US (1) | US4499054A (en) |
EP (1) | EP0074013B1 (en) |
JP (1) | JPS5837556A (en) |
KR (1) | KR860000472B1 (en) |
AU (1) | AU531552B2 (en) |
DE (1) | DE3267604D1 (en) |
Families Citing this family (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS62503186A (en) * | 1985-06-27 | 1987-12-17 | ウクラインスキ ゴスダルストベンニ プロエクトニイ ナウチノ−イススレドバテルスキ インスティテュト コミュナルニフ ソ−ルゼニ ゴロドフ“ウクロコミュニイプロエクト” | Surface ionization sensor for halogen gas leak detector |
SU1698727A1 (en) * | 1988-06-02 | 1991-12-15 | Институт электроники им.У.А.Арифова | Surface ionization detector for analysis of gas mixtures |
US4928033A (en) * | 1988-11-15 | 1990-05-22 | Environmental Technologies Group, Inc. | Thermionic ionization source |
US5293130A (en) * | 1991-07-02 | 1994-03-08 | Martin Marietta Energy Systems, Inc. | Proportional counter device for detecting electronegative species in an air sample |
US5238650A (en) * | 1991-09-13 | 1993-08-24 | W. R. Grace & Co.-Conn. | Electrode feed through |
US5397552A (en) * | 1992-02-27 | 1995-03-14 | Process Technologies, Inc. | Method and apparatus for use in photochemically oxidizing gaseous organic compounds |
US5260036A (en) * | 1992-02-27 | 1993-11-09 | Process Technologies, Inc. | Method and apparatus for use in photochemically oxidizing gaseous halogenated organic compounds |
US5601184A (en) * | 1995-09-29 | 1997-02-11 | Process Technologies, Inc. | Method and apparatus for use in photochemically oxidizing gaseous volatile or semi-volatile organic compounds |
WO2003050511A1 (en) * | 2001-12-13 | 2003-06-19 | The University Of Wyoming Research Corporation Doing Business As Western Research Institute | Volatile organic compound sensor system |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2742585A (en) * | 1952-08-22 | 1956-04-17 | Gen Electric | Electrical vapor detector |
BE534288A (en) * | 1953-12-24 | |||
GB1447364A (en) * | 1972-11-24 | 1976-08-25 | Defence Secretaryof State For | Oxygen sensors |
US4166009A (en) * | 1974-07-03 | 1979-08-28 | National Research Development Corporation | Method for detecting elements |
DE7516931U (en) * | 1974-07-18 | 1976-02-05 | Balzers Hochvakuum Gmbh, 6201 Nordenstadt | Device for the detection of gases and vapors. |
US3972480A (en) * | 1975-05-29 | 1976-08-03 | General Electric Company | Method of preparing a suspension of additive-free beta-alumina particles |
GB1603496A (en) * | 1978-05-16 | 1981-11-25 | Atomic Energy Authority Uk | Measuring devices and apparatus |
FR2426905A2 (en) * | 1978-05-22 | 1979-12-21 | Auergesellschaft Gmbh | Continuous automatic determn. of vinyl chloride in gas streams - by thermo-hydrolytic decomposition and determn. of the hydrogen chloride formed |
-
1981
- 1981-08-31 JP JP56135414A patent/JPS5837556A/en active Granted
-
1982
- 1982-08-19 AU AU87415/82A patent/AU531552B2/en not_active Ceased
- 1982-08-24 EP EP82107746A patent/EP0074013B1/en not_active Expired
- 1982-08-24 US US06/411,019 patent/US4499054A/en not_active Expired - Fee Related
- 1982-08-24 DE DE8282107746T patent/DE3267604D1/en not_active Expired
- 1982-08-28 KR KR8203886A patent/KR860000472B1/en active
Also Published As
Publication number | Publication date |
---|---|
KR860000472B1 (en) | 1986-04-28 |
JPS5837556A (en) | 1983-03-04 |
EP0074013A1 (en) | 1983-03-16 |
US4499054A (en) | 1985-02-12 |
AU531552B2 (en) | 1983-08-25 |
KR840001337A (en) | 1984-04-30 |
DE3267604D1 (en) | 1986-01-02 |
AU8741582A (en) | 1983-03-10 |
JPS6342741B2 (en) | 1988-08-25 |
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