EP0067014B1 - Katalytischer Reformierprozess - Google Patents
Katalytischer Reformierprozess Download PDFInfo
- Publication number
- EP0067014B1 EP0067014B1 EP19820302733 EP82302733A EP0067014B1 EP 0067014 B1 EP0067014 B1 EP 0067014B1 EP 19820302733 EP19820302733 EP 19820302733 EP 82302733 A EP82302733 A EP 82302733A EP 0067014 B1 EP0067014 B1 EP 0067014B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- catalyst
- reactor
- rhenium
- platinum
- naphtha
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
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- 238000000034 method Methods 0.000 title claims description 38
- 230000008569 process Effects 0.000 title claims description 31
- 238000001833 catalytic reforming Methods 0.000 title description 2
- 239000003054 catalyst Substances 0.000 claims description 182
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 claims description 109
- 229910052702 rhenium Inorganic materials 0.000 claims description 61
- WUAPFZMCVAUBPE-UHFFFAOYSA-N rhenium atom Chemical compound [Re] WUAPFZMCVAUBPE-UHFFFAOYSA-N 0.000 claims description 60
- 229910052697 platinum Inorganic materials 0.000 claims description 54
- 238000002407 reforming Methods 0.000 claims description 37
- 230000008929 regeneration Effects 0.000 claims description 27
- 238000011069 regeneration method Methods 0.000 claims description 27
- 230000007420 reactivation Effects 0.000 claims description 22
- 239000001257 hydrogen Substances 0.000 claims description 18
- 229910052739 hydrogen Inorganic materials 0.000 claims description 18
- DBJYYRBULROVQT-UHFFFAOYSA-N platinum rhenium Chemical compound [Re].[Pt] DBJYYRBULROVQT-UHFFFAOYSA-N 0.000 claims description 14
- 150000002431 hydrogen Chemical class 0.000 claims description 12
- 125000004122 cyclic group Chemical group 0.000 claims description 10
- 229910052717 sulfur Inorganic materials 0.000 claims description 9
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 8
- 239000011593 sulfur Substances 0.000 claims description 8
- 229910052736 halogen Inorganic materials 0.000 claims description 6
- 150000002367 halogens Chemical class 0.000 claims description 6
- 239000000571 coke Substances 0.000 description 26
- 230000000694 effects Effects 0.000 description 20
- 229910052751 metal Inorganic materials 0.000 description 16
- 239000002184 metal Substances 0.000 description 16
- 229930195733 hydrocarbon Natural products 0.000 description 11
- 150000002430 hydrocarbons Chemical class 0.000 description 11
- 239000007788 liquid Substances 0.000 description 11
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 10
- 238000006243 chemical reaction Methods 0.000 description 10
- GTWAWHTXELHKDE-UHFFFAOYSA-N [Re].[Pt].[Re] Chemical compound [Re].[Pt].[Re] GTWAWHTXELHKDE-UHFFFAOYSA-N 0.000 description 9
- 238000006356 dehydrogenation reaction Methods 0.000 description 9
- 239000007789 gas Substances 0.000 description 9
- 230000015572 biosynthetic process Effects 0.000 description 7
- TVMXDCGIABBOFY-UHFFFAOYSA-N octane Chemical compound CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 7
- 239000000047 product Substances 0.000 description 7
- 239000004215 Carbon black (E152) Substances 0.000 description 6
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 6
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 6
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 6
- 230000008901 benefit Effects 0.000 description 6
- 150000002739 metals Chemical class 0.000 description 6
- 229910052760 oxygen Inorganic materials 0.000 description 6
- 239000001301 oxygen Substances 0.000 description 6
- 150000003839 salts Chemical class 0.000 description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 5
- 229910052757 nitrogen Inorganic materials 0.000 description 5
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 4
- CPLXHLVBOLITMK-UHFFFAOYSA-N Magnesium oxide Chemical compound [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 4
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 4
- WQAQPCDUOCURKW-UHFFFAOYSA-N butanethiol Chemical compound CCCCS WQAQPCDUOCURKW-UHFFFAOYSA-N 0.000 description 4
- 229910052809 inorganic oxide Inorganic materials 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 150000001875 compounds Chemical class 0.000 description 3
- 230000008021 deposition Effects 0.000 description 3
- -1 i.e. Natural products 0.000 description 3
- 238000005470 impregnation Methods 0.000 description 3
- 238000006317 isomerization reaction Methods 0.000 description 3
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- 238000012423 maintenance Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonia chloride Chemical compound [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 2
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- YRKCREAYFQTBPV-UHFFFAOYSA-N acetylacetone Chemical compound CC(=O)CC(C)=O YRKCREAYFQTBPV-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 150000001336 alkenes Chemical class 0.000 description 2
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 2
- VSCWAEJMTAWNJL-UHFFFAOYSA-K aluminium trichloride Chemical compound Cl[Al](Cl)Cl VSCWAEJMTAWNJL-UHFFFAOYSA-K 0.000 description 2
- MWPLVEDNUUSJAV-UHFFFAOYSA-N anthracene Chemical compound C1=CC=CC2=CC3=CC=CC=C3C=C21 MWPLVEDNUUSJAV-UHFFFAOYSA-N 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 125000004432 carbon atom Chemical group C* 0.000 description 2
- 239000012876 carrier material Substances 0.000 description 2
- 239000000460 chlorine Substances 0.000 description 2
- 229910052801 chlorine Inorganic materials 0.000 description 2
- VPUGDVKSAQVFFS-UHFFFAOYSA-N coronene Chemical compound C1=C(C2=C34)C=CC3=CC=C(C=C3)C4=C4C3=CC=C(C=C3)C4=C2C3=C1 VPUGDVKSAQVFFS-UHFFFAOYSA-N 0.000 description 2
- 238000005336 cracking Methods 0.000 description 2
- 150000001934 cyclohexanes Chemical class 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- 230000008020 evaporation Effects 0.000 description 2
- 150000004820 halides Chemical class 0.000 description 2
- 239000000395 magnesium oxide Substances 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000000737 periodic effect Effects 0.000 description 2
- 239000003208 petroleum Substances 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- VZGDMQKNWNREIO-UHFFFAOYSA-N tetrachloromethane Chemical compound ClC(Cl)(Cl)Cl VZGDMQKNWNREIO-UHFFFAOYSA-N 0.000 description 2
- KLFRPGNCEJNEKU-FDGPNNRMSA-L (z)-4-oxopent-2-en-2-olate;platinum(2+) Chemical compound [Pt+2].C\C([O-])=C\C(C)=O.C\C([O-])=C\C(C)=O KLFRPGNCEJNEKU-FDGPNNRMSA-L 0.000 description 1
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 1
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical compound S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 1
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 description 1
- PXGOKWXKJXAPGV-UHFFFAOYSA-N Fluorine Chemical compound FF PXGOKWXKJXAPGV-UHFFFAOYSA-N 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 1
- 239000005909 Kieselgur Substances 0.000 description 1
- 229910002651 NO3 Inorganic materials 0.000 description 1
- NHNBFGGVMKEFGY-UHFFFAOYSA-N Nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 229910021536 Zeolite Inorganic materials 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- DIZPMCHEQGEION-UHFFFAOYSA-H aluminium sulfate (anhydrous) Chemical compound [Al+3].[Al+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O DIZPMCHEQGEION-UHFFFAOYSA-H 0.000 description 1
- 239000001099 ammonium carbonate Substances 0.000 description 1
- 235000012501 ammonium carbonate Nutrition 0.000 description 1
- 235000019270 ammonium chloride Nutrition 0.000 description 1
- 239000000908 ammonium hydroxide Substances 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000440 bentonite Substances 0.000 description 1
- 229910000278 bentonite Inorganic materials 0.000 description 1
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 238000004517 catalytic hydrocracking Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 229910052570 clay Inorganic materials 0.000 description 1
- 238000000975 co-precipitation Methods 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 238000004939 coking Methods 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000011246 composite particle Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000009849 deactivation Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000008246 gaseous mixture Substances 0.000 description 1
- 150000002366 halogen compounds Chemical class 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- IXCSERBJSXMMFS-UHFFFAOYSA-N hydrogen chloride Substances Cl.Cl IXCSERBJSXMMFS-UHFFFAOYSA-N 0.000 description 1
- 229910000041 hydrogen chloride Inorganic materials 0.000 description 1
- 229910000040 hydrogen fluoride Inorganic materials 0.000 description 1
- 229910000037 hydrogen sulfide Inorganic materials 0.000 description 1
- 238000005984 hydrogenation reaction Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 229910021432 inorganic complex Inorganic materials 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000005342 ion exchange Methods 0.000 description 1
- 229910052741 iridium Inorganic materials 0.000 description 1
- GKOZUEZYRPOHIO-UHFFFAOYSA-N iridium atom Chemical compound [Ir] GKOZUEZYRPOHIO-UHFFFAOYSA-N 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 229910000510 noble metal Inorganic materials 0.000 description 1
- LSQODMMMSXHVCN-UHFFFAOYSA-N ovalene Chemical compound C1=C(C2=C34)C=CC3=CC=C(C=C3C5=C6C(C=C3)=CC=C3C6=C6C(C=C3)=C3)C4=C5C6=C2C3=C1 LSQODMMMSXHVCN-UHFFFAOYSA-N 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 239000012071 phase Substances 0.000 description 1
- CLSUSRZJUQMOHH-UHFFFAOYSA-L platinum dichloride Chemical compound Cl[Pt]Cl CLSUSRZJUQMOHH-UHFFFAOYSA-L 0.000 description 1
- NWAHZABTSDUXMJ-UHFFFAOYSA-N platinum(2+);dinitrate Chemical compound [Pt+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O NWAHZABTSDUXMJ-UHFFFAOYSA-N 0.000 description 1
- 229920000768 polyamine Polymers 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 239000002243 precursor Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000006057 reforming reaction Methods 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 238000005979 thermal decomposition reaction Methods 0.000 description 1
- ZCUFMDLYAMJYST-UHFFFAOYSA-N thorium dioxide Chemical compound O=[Th]=O ZCUFMDLYAMJYST-UHFFFAOYSA-N 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 239000012808 vapor phase Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000010457 zeolite Substances 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G59/00—Treatment of naphtha by two or more reforming processes only or by at least one reforming process and at least one process which does not substantially change the boiling range of the naphtha
- C10G59/02—Treatment of naphtha by two or more reforming processes only or by at least one reforming process and at least one process which does not substantially change the boiling range of the naphtha plural serial stages only
Definitions
- Catalytic reforming is a well-established industrial process employed by the petroleum industry for improving the octane quality of naphthas or straight run gasolines.
- a multi-functional catalyst is employed which contains a metal hydrogenation-dehydrogenation (hydrogen transfer) component, or components, substantially atomically dispersed upon the surface of a porous, inorganic oxide support, notably alumina.
- Noble metal catalysts notably of the platinum type, are currently employed, reforming being defined as the total effect of the molecular changes, or hydrocarbon reactions, produced by dehydrogenation of cyclohexanes and dehydroisomerization of alkylcyclopentanes to yield aromatics; dehydrogenation of paraffins to yield olefins; dehydrocyclization of paraffins and olefins to yield aromatics; isomerization of n-paraffins; isomerization of alkylcycloparaffins to yield cyclohexanes; isomerization of substituted aromatics; and hydrocracking of paraffins which produces gas, and inevitably coke, the latter being deposited on the catalyst.
- Platinum has been widely commercially used in recent years in the production of reforming catalysts, and platinum-on-alumina catalysts have been commercially employed in refineries for the last few decades. In the last decade, additional metallic components have been added to platinum as promotors to further improve the activity or selectivity, or both, of the basic platinum catalyst e.g., iridium, rhenium, tin, and the like. Some catalysts possess superior activity, or selectivity, or both, as contrasted with other catalysts.
- Platinum-rhenium catalysts by way of example possess admirable selectivity as contrasted with platinum catalysts, selectivity being defined as the ability of the catalyst to produce high yields of C 5 + liquid products with concurrent low production of normally gaseous hydrocarbons, i.e., methane and other gaseous hydrocarbons, and coke.
- a series of reactors constitute the heart of the reforming unit.
- Each reforming reactor is generally provided with fixed beds of the catalyst which receive upflow or downflow feed, and each is provided with a heater, because the reactions which take place are endothermic.
- a naphtha feed, with hydrogen, or hydrogen recycle gas is concurrently passed through a preheat furnace and reactor, and then in sequence through subsequent interstage heaters and reactors of the series.
- the product from the last reactor is separated into a liquid fraction, and a vaporous effluent.
- the latter is a gas rich in hydrogen, and usually contains small amounts of normally gaseous hydrocarbons, from which hydrogen is separated from the Cs liquid product and recycled to the process to minimize coke production.
- the activity of the catalyst gradually declines due to buildup of coke. Coke formation is believed to result from the deposition of coke precursors such as anthracene, coronene, ovalene and other condensed ring aromatic molecules on the catalyst, these polymerizing to form coke. During operation, the temperature of the process is gradually raised to compensate for the activity loss caused by the coke deposition. Eventually, however, economics dictate the necessity of reactivating the catalyst. Consequently, in all processes of this type the catalyst must necessarily be periodically regenerated by burning the coke off the catalyst at controlled conditions, this constituting an initial phase of catalyst reactivation.
- the reactors are individually isolated, or in effect swung out of line by various manifolding arrangements, motor operated valving and the like.
- the catalyst is regenerated to remove the coke deposits, and then reactivated while the other reactors of the series remain on stream.
- a "swing reactor” temporarily replaces a reactor which is removed from the series for regeneration and reactivation of the catalyst, until it is put back in series.
- a response to this demand embodies a process described in said published U.K. Application 2060682A, wherein, in a series of reforming zones, or reactors, each of which contains a bed, or beds of catalysts, the catalyst in the leading reforming zones is constituted of supported platinum and a relatively low concentration of rhenium, and in the last reforming zone, or reactor of the series, the catalyst is constituted of platinum and a relatively high concentration of rhenium.
- the amount of rhenium relative to the platinum in the catalyst contained in the last reforming zone, or reactor is in fact present in an atomic ratio of rhenium:platinum of at least 1.5:1 and higher, and preferably the atomic ratio of rhenium:platinum ranges at least 2:1, and higher, and more preferably from 2:1 to 3:1.
- the leading reforming zones, or reactors of the series are provided with platinum-rhenium catalysts wherein the atomic ratio of the rhenium-platinum ranges from 0.1:1 to 1:1, preferably from 0.3:1 to 1:1.
- the beds of catalyst are contacted with a hydrocarbon or naphtha feed, and hydrogen, at reforming conditions to produce a hydrocarbon, or naphtha product of improved octane, and the product is withdrawn.
- the amount of coke produced in an operating run increases progressively from a leading reactor to a subsequent reactor, or from the first reactor to the last, or tail reactor of the series as a consequence of the different types of reactions that predominate in the several different reactors.
- the metal site, or hydrogenation-dehydrogenation component of the catalyst plays a dominant role and the predominant reaction involves the dehydrogenation of naphthenes to aromatics. This reaction proceeds at relatively low temperature, and the coke formation is relatively low.
- the acid site plays an important role in isomerizing paraffins and naphthenes, and the additional naphthenes are dehydrogenated to aromatics as in the first reactor.
- the temperature is maintained higher than in the first reactor, and the temperature in the third reactor is maintained higher than that of the second reactor of the series. Carbon formation is higher in these reactors than in the first reactor of the series, and coke is higher in the third reactor than in the second reactor of the series.
- the chief reaction in the last, or tail reactor of the series involves dehydrocyclization of paraffins, and the highest temperature is employed in this reactor. Coke formation is highest in this reactor, and the reaction is often the most difficult to control. It is also generally known that these increased levels of coke in the several reactors of the series causes considerable deactivation of the catalysts.
- the catalysts within the series of reactors are progressively staged with respect to the rhenium concentration, the rhenium concentration being increased from the first to the last reactor of the series such that the rhenium content of the platinum-rhenium catalysts is varied significantly to counteract the normal effects of coking.
- cyclic reforming typically three or four reactors are arranged in series, and a swing reactor is manifolded in the unit such that it can occupy any position in the reactor train as reactors are taken out of service and the catalyst regenerated, and reactivated.
- a swing reactor is manifolded in the unit such that it can occupy any position in the reactor train as reactors are taken out of service and the catalyst regenerated, and reactivated.
- the swing reactor spends less than about twenty-five percent of the time in the first two reactor positions of the series, while in the remaining period the swing reactor occupies either the third or last reactor position.
- the last reactor of the series remains on oil about seventy percent of the time.
- the present invention provides a process for a process for reforming naphtha, with hydrogen, in a cyclic reforming unit comprised of a plurality of serially connected on-stream platinum-rhenium catalyst-containing reactors, inclusive of one or more lead reactors, a tail reactor and a swing reactor which can be substituted for any one of the on-stream reactors while the latter is off-stream for regeneration and reactivation of the catalyst, the catalyst of the tail reactor containing a major concentration of rhenium relative to the concentration of the platinum, as contrasted with the concentrations of rhenium and platinum contained in the lead reactors, the atomic ratio of rhenium:platinum in the tail reactor being at least 1.5:1, and the catalyst of the lead reactors containing a minor concentration of rhenium or no more than an equal amount of rhenium, relative to the platinum, the naphtha flowing in sequence from one reactor of the series to another and contacting the catalyst at reforming conditions in the presence of hydrogen, characterized in that the first catalyst contacted
- the amount of rhenium relative to the platinum in the last reforming reactor, and in the last (e.g. lower) bed of the swing reactor is higher than an atomic ratio of 1.5:1, more preferably from 2:1 to 3: 1.
- the amount of rhenium relative to the platinum in the initial and intermediate onstream reactors of the series, and the first (e.g. upper) bed of the swing reactor are provided with platinum-rhenium catalyst wherein the atomic ratio of rhenium:platinum may range from 0.01:1 to 1:1, e.g. from 0.1:1 to 1:1, and preferably from 0.3:1 to 1:1, most preferably from 0.5:1 to 1:1.
- the beds of catalyst in the several reactors, inclusive of the swing reactor are serially contacted with a hydrocarbon or naphtha feed, and hydrogen, at reforming conditions, the feed flowing from one reactor of the series to the rest, serially through the first (e.g. upper) and last (e.g. lower) beds of the swing reactor, to produce a hydrocarbon, or naphtha product of improved octane, and the product is withdrawn.
- Staged system credits in selectivity, catalyst activity and catalyst activity maintenance are provided by the use of a swing reactor containing an upper fixed bed of platinum-rhenium catalyst having a relatively low concentration of rhenium:platinum, and a lower fixed bed of platinum-rhenium catalyst having a relatively high concentration of rhenium:platinum.
- the upper bed reactor contains from 50 to 90 percent, preferably from 70 percent to 85 percent of the catalyst, based on the weight of catalyst in the reactor; the balance of the catalyst (50 percent to 10 percent, preferably 30 percent to 15 percent) being contained in the lower bed, or beds, of the reactor.
- the endotherm is sufficient to minimize cracking reactions in the lower zone of the reactor, thereby suppressing Cs liquid yield loss.
- the high concentration of rhenium in the lower bed, or beds is beneficial in improving coke tolerance at the elevated temperatures.
- the Figure depicts, by means of a simplified flow diagram, a preferred cyclic reforming unit inclusive of multiple on-stream reactors, and an alternate or swing reactor inclusive of manifolds for use with catalyst regeneration and reactivation equipment (not shown).
- a cyclic unit comprised of a multi-reactor system, inclusive of on-stream Reactors A, B, C, D, and a swing Reactor S, and a manifold useful with a facility for periodic regeneration and reactivation of the catalyst of any given reactor, swing Reactor S being manifolded to Reactors A, B, C, D so that it can serve as a substitute reactor for purposes of regeneration and reactivation of the catalyst of a reactor taken off-stream.
- the several reactors of the series A, B, C, D are arranged so that while one reactor is off-stream for regeneration and reactivation of the catalyst, the swing Reactor S can replace it and provision is also made for regeneration and reactivation of the catalyst of the swing reactor.
- the on-stream Reactors A, B, C, D each of which is provided with a separate furnace or heater, F AI or reheater F,,, F c , Fp, respectively, are connected in series via an arrangement of connecting process piping and valves so that feed can be passed in seratim through F A A, F B B, F c C, F D D, respectively; or generally similar grouping wherein any of Reactors A, B, C, D are replaced by Reactor S.
- This arrangement of piping and valves is designated by the numeral 10. Any one of the on-stream Reactors A, B, C, D, respectively, can be substituted by Swing Reactor S as when the catalyst of any one of the former requires regeneration and reactivation.
- the reactor regeneration sequence is practiced in the order which will optimize the efficiency of the catalyst based on a consideration of the amount of coke deposited on the catalyst of the different reactors during the operation. Coke deposits much more rapidly on the catalyst of Reactors C, D, and S than on the catalyst of Reactors A and B and, accordingly, the catalysts of the former are regenerated and reactivated at greater frequency than the latter.
- the reactor regeneration sequence is characteristically in the order ACDS/BCDS, i.e., Reactors A, C, D, B, etc., respectively, are substituted in order by another reactor, typically swing Reactor S, and the catalyst thereof regenerated and reactivated while the other four reactors are left on-stream.
- substantially all or a major portion of the moisture is scrubbed, or adsorbed from the hydrogen recycle gas which is returned to the unit to maintain a dry system.
- the recycle gas of the stream should be dried sufficiently such that it contains a maximum of about 50 parts, preferably 20 parts, per million parts of water.
- Reactors A, B and C were each then charged with a portion of Catalyst X.
- Reactor D, and the lower portion of Reactor S were each then charged with a catalyst, Catalyst Y, similar in all respects to Catalyst X and similarly treated, except that Catalyst Y (dry basis) was of the following composition:
- the catalyst type charged to each reactor and the fraction of the total catalyst charge, based on the weight of the total catalyst in all reactors, the catalyst regeneration time required for each reactor in its respective position, and the equivalent isothermal temperature (E.I.T.) in each of the runs is given in Table 1.
- the regeneration in each instance was accomplished by burning the coke from the coked catalyst, initially by burning at 950°F (510°C) by the addition of a gas which contained 0.6 mole percent oxygen; and thereafter the temperature was maintained at 950°F (510°C) while the oxygen concentration in the gas was increased to 6 mole percent.
- Reactivation in each instance was conducted by the steps of: (a) redispersing the agglomerated metals by contact of the catalyst with a gaseous admixture containing sufficient carbon tetrachloride to decompose in situ and deposit 0.1 wt.% chloride on the catalyst; (b) continuing to add a gaseous mixture containing 6% oxygen for a period of 2 to 4 hours while maintaining temperature of 950°F (510°C); (c) purging with nitrogen to remove essentially all traces of oxygen from the reactor; and (d) reducing the metals of the catalyst of contact with a hydrogen-containing gas at 850°F (454°C).
- the activation of the catalyst was completed by sulfiding the catalyst of all of Reactors A, B, C, D and S by direct contact with a gaseous admixture of n-butyl mercaptan in hydrogen, sufficient to deposit 0.001-0.1 wt.% sulfur on the catalyst.
- Table 3 there is tabulated a conventional reactor regeneration sequence ACDS/BCDS, inclusive of starting step "O" (Column 1) wherein all of Reactors A, B, C, and D are on-stream and serially aligned, with swing Reactor S in standby, and eight additional steps, viz. steps 1 through 8, wherein Reactors A, C, D, and B, C, D, are replaced one by one with swing Reactor S.
- the fourth column of the table shows the time period each reactor remains off-stream for regeneration, and reactivation; a total of 264 hours.
- the use of the high rhenium platinum-rhenium catalyst in the tail reactor can provide a 15% activity credit and a 1.0% C 5 + liquid volume yield credit as contrasted with an operation which employs a conventional platinum-rhenium catalyst, or platinum-rhenium catalyst which contains an atomic ratio of rhenium:platinum of 1:1 in all of the reactors of the unit.
- the lower catalyst bed of swing Reactor S of the present invention takes advantage of the endotherm which normally occurs in the bottom portion of a reactor in the A and B positions, this preventing yield loss by cracking such as has been observed with high rhenium platinum-rhenium catalysts employed in lead reactor positions (i.e., swing reactor charged with 100% high rhenium platinum-rhenium catalysts).
- optimum utilization of rhenium-promoted platinum catalysts is obtained by providing the catalyst of the initial, or first reactor of the series with rhenium in concentration adequate to provide an atomic ratio of rhenium:platinum ranging from 0.1:1 to 0.5:1, preferably from 0.3:1 to 0.5:1.
- the catalyst of the intermediate reforming zones, as represented by the reactors intermediate between the first and last reactors of the series, and the upper portion of the swing reactor are provided with rhenium in concentration adequate to provide an atomic ratio of rhenium:platinum ranging from 0.5:1 to 1:1, preferably above 0.5:1 to 0.8:1.
- the last reactor of the series and lower portion of the swing reactor are provided with rhenium in concentration adequate to provide an atomic ratio of rhenium:platinum from 1.5:1 to 3:1, preferably from 2:1 to 3:1.
- the last reactor of a series, whether the series contains less than three or more than three reactors, and the lower portion of the swing reactor are always provided with a catalyst which contains an atomic ratio of rhenium:platinum of at least 1.5:1 and preferably contains an atomic ratio of rhenium:platinum ranging from 2:1 to 3:1.
- the catalyst employed in accordance with this invention is necessarily constituted of composite particles which contain, besides a carrier or support material, a hydrogenation-dehydrogenation component, or components, a halide component and, preferably, the catalyst is sulfided.
- the support material is constituted of a porous, refractory inorganic oxide, particularly alumina.
- the support can contain, e.g., one or more of alumina, bentonite, clay, diatomaceous earth, zeolite, silica, activated carbon, magnesia, zirconia, thoria, and the like; though the most preferred support is alumina to which, if desired, can be added a suitable amount of other refractory carrier materials such as silica, zirconia, magnesia, titania, etc., usually in a range of 1 to 20 percent, based on the weight of the support.
- a preferred support for the practice of the present invention is one having a surface area of more than 50 m 2 fg, preferably from 100 to 300 m 2 /g, a bulk density of 0.3 to 1.0 g/ml, preferably 0.4 to 0.8 g/ml, an average pore volume of 0.2 to 1.1 ml/g, preferably 0.3 to 0.8 ml/g, and an average pore diameter of 30 to 300°A (30x10 10 to 300x10 10 m).
- the metal hydrogenation-dehydrogenation component can be composited with or otherwise intimately associated with the porous inorganic oxide support or carrier by various techniques known to the art such as ion-exchange, co-precipitation with the alumina in the sol or gel form, and the like.
- the catalyst composite can be formed by adding together suitable reagents such as a salt of platinum and ammonium hydroxide or carbonate, and a salt of aluminum such as aluminum chloride or aluminum sulfate to form aluminum hydroxide.
- suitable reagents such as a salt of platinum and ammonium hydroxide or carbonate
- a salt of aluminum such as aluminum chloride or aluminum sulfate
- the aluminum hydroxide containing the salts of platinum can then be heated, dried, formed into pellets or extruded, and then calcined in nitrogen or other non-agglomerating atmosphere.
- the metal hydrogenation components can also be added to the catalyst by impregnation, typically via an "incipient wetness" technique which
- porous refractory inorganic oxides in dry or solvated state are contacted, either alone or admixed, or otherwise incorporated with a metal or metals-containing solution, or solutions, and thereby impregnated by either the "incipient wetness" technique, or a technique embodying absorption from a dilute or concentrated solution, or solutions, with subsequent filtration or evaporation to effect total uptake of the metallic components.
- Platinum in absolute amount is usually supported on the carrier within the range of from 0.01 to 3 percent, preferably from 0.05 to 1 percent, based on the weight of the catalyst (dry basis).
- Rhenium, in absolute amount is also usually supported on the carrier in concentration ranging from 0.1 to 3 percent, preferably from 0.5 to 1 percent, based on the weight of the catalyst (dry basis).
- the absolute concentration of each is preselected to provide the desired atomic ratio of rhenium:platinum for a respective reactor of the unit, as heretofore expressed.
- the rhenium In the tail reactor, and lower portion of the swing reactor, the rhenium is provided in major amount relative to the platinum whereas, in contrast, in all other reactors and upper portion of the swing reactor the rhenium is provided in minor amount, or no more than about an equal amount, relative to the platinum, based on the atomic weight of these metals, one with respect to the other.
- essentially any soluble compound can be used, but a soluble compound which can easily be subjected to thermal decomposition and reduction is preferred, for example, inorganic salts such as halide, nitrate, inorganic complex compounds, or organic salts such as the complex salt of acetylacetone, amine salt, and the like.
- platinum chloride, platinum nitrate, chloroplatinic acid, ammonium chloroplatinate, potassium chloroplatinate, platinum polyamine, platinum acetylacetonate, and the like are preferably used.
- a promoter metal, or metal other than platinum and rhenium, when employed, is added in concentration ranging from 0.1 to 3 percent, preferably from 0.05 to 1 percent, based on the weight of the catalyst.
- halogen component to the catalysts, fluorine and chlorine being preferred halogen components.
- the halogen is contained on the catalyst within the range of 0.1 to 3 percent, preferably within the range of 1 to 1.5 percent, based on the weight of the catalyst.
- chlorine When using chlorine as a halogen component, it is added to the catalyst within the range of 0.2 to 2 percent, preferably within the range of 1 to 1.5 percent, based on the weight of the catalyst.
- the introduction of halogen into catalyst can be carried out by any method at any time. It can be added to the catalyst during catalyst preparation, for example, prior to, following or simultaneously with the incorporation of the metal hydrogenation-dehydrogenation component, or components. It can also be introduced by contacting a carrier material in a vapor phase or liquid phase with a halogen compound such as hydrogen fluoride, hydrogen chloride, ammonium chloride, or the like.
- the catalyst is dried by heating at a temperature above about (80°F) 27°C, preferably between 150°F (66°C) and 300°F (149°C), in the presence of nitrogen or oxygen, or both, in an air stream or under vacuum.
- the catalyst is calcined at a temperature between 500°F to 1,200°F (260 to 649°C), preferably 500°F to 1,000°F (260 to 538°C), either in the presence of oxygen in an air stream or in the presence of an inert gas such as nitrogen.
- Sulfur is a highly preferred component of the catalysts, the sulfur content of the catalyst generally ranging to 0.2 percent, preferably from 0.05 percent to 0.15 percent, based on the weight of the catalyst (dry basis).
- the sulfur can be added to the catalyst by conventional methods, suitably by breakthrough sulfiding of a bed of the catalyst with a sulfur-containing gaseous stream, e.g., hydrogen sulfide in hydrogen, performed at temperatures ranging from 350°F (177°C) to 1,050°F (566°C) and at pressures ranging from 1 to 40 atmospheres for the time necessary to achieve breakthrough, or the desired sulfur level.
- a sulfur-containing gaseous stream e.g., hydrogen sulfide in hydrogen
- the feed or charge stock can be a virgin naphtha, cracked naphtha, a naphtha from a coal liquefaction process, a Fischer-Tropsch naphtha, or the like. Such feeds can contain sulfur or nitrogen, or both, at fairly high levels. Typical feeds are those hydrocarbons containing from about 5 to 12 carbon atoms, or more preferably from about 6 to 9 carbon atoms. Naphthas, or petroleum fractions boiling within the range of from 80°F (27°C) to 450°F (232°C), and preferably from 125°F (52°C) to 375°F (191°C), contain hydrocarbons of carbon numbers within these ranges.
- Typical fractions thus usually contain from 15 to 80 vol.% paraffins, both normal and branched, which fall in the range of C s to C 12 , from 10 to 80 vol.% of naphthenes falling within the range of from C 6 to C 12 .
- the reforming runs are initiated by adjusting the hydrogen and feed rates, and the temperature and pressure to operating conditions.
- the run is continued at optimum reforming conditions by adjustment of the major process variables, within the ranges described below:
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Claims (8)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US27152881A | 1981-06-08 | 1981-06-08 | |
US271528 | 1981-06-08 |
Publications (2)
Publication Number | Publication Date |
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EP0067014A1 EP0067014A1 (de) | 1982-12-15 |
EP0067014B1 true EP0067014B1 (de) | 1985-09-25 |
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ID=23035974
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Application Number | Title | Priority Date | Filing Date |
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EP19820302733 Expired EP0067014B1 (de) | 1981-06-08 | 1982-05-27 | Katalytischer Reformierprozess |
Country Status (5)
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EP (1) | EP0067014B1 (de) |
JP (1) | JPS57212293A (de) |
CA (1) | CA1189814A (de) |
DE (1) | DE3266502D1 (de) |
MX (1) | MX7607E (de) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
NZ214432A (en) * | 1984-12-27 | 1988-03-30 | Mobil Oil Corp | A multi-reactor hydrocarbon catalytic conversion process. reactors cyclically operated in a continuous operation during regeneration of the catalyst |
FR2966058B1 (fr) * | 2010-10-15 | 2013-11-01 | IFP Energies Nouvelles | Catalyseur optimise pour le reformage catalytique |
CN107365600B (zh) * | 2016-05-13 | 2020-04-21 | 神华集团有限责任公司 | 一种非石化类石脑油加氢精制生产催化重整原料的方法及其反应装置 |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4174271A (en) * | 1977-11-03 | 1979-11-13 | Cosden Technology, Inc. | High severity reforming |
US4174270A (en) * | 1977-11-03 | 1979-11-13 | Cosden Technology, Inc. | High severity process for the production of aromatic hydrocarbons |
US4166024A (en) * | 1978-07-10 | 1979-08-28 | Exxon Research & Engineering Co. | Process for suppression of hydrogenolysis and C5+ liquid yield loss in a cyclic reforming unit |
US4261811A (en) * | 1979-04-06 | 1981-04-14 | Standard Oil Company (Indiana) | Reforming with an improved rhenium-containing catalyst |
-
1982
- 1982-05-13 CA CA000402892A patent/CA1189814A/en not_active Expired
- 1982-05-27 DE DE8282302733T patent/DE3266502D1/de not_active Expired
- 1982-05-27 EP EP19820302733 patent/EP0067014B1/de not_active Expired
- 1982-06-08 MX MX1011682U patent/MX7607E/es unknown
- 1982-06-08 JP JP9706482A patent/JPS57212293A/ja active Pending
Also Published As
Publication number | Publication date |
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EP0067014A1 (de) | 1982-12-15 |
MX7607E (es) | 1990-03-15 |
CA1189814A (en) | 1985-07-02 |
JPS57212293A (en) | 1982-12-27 |
DE3266502D1 (en) | 1985-10-31 |
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