TITLE:
Actuators for electronic selection in knitting machines
DESCRIPTION
Field of invention
The invention relates to actuators for electronic selection in knitting machines such as for example V-bed flat or circular knitting machines. Background of invention
Actuators may have a plurality of solenoids with associated rockers with projecting front ends for engaging pattern butts on jacks in tricks of a needle bed. The actuators are fixed with respect to the cam system and are operated at high frequenices during knitting when the actuators and jacks move at high relative speeds.
A form of actuator is known on certain types of V-bed machines using monostable solenoids incorporating a coil and permanent magnet made by a West-German company Harting. Six rockers are mounted, spaced from one another with parallel rocking axes. The
rockers are of metal and have at the rear extensions with a recess for gripping an end of a pivotable armature mounted inside the coil. The solenoids are arranged in a T-shaped configuration when seen fron above.
The armature ends converge to reception places inside the respective extensions of the rockers, which extensions lie substantially in one line. The individual rockers are spaced to permit their movement in opposite senses when required.
It is an object of the invention to provide a different actuator having superior performance characteristics.
A difficulty is the dynamic behaviour and irregularities therein occurring at high knitting speeds or after prolonged use of the actuators. Summary of invention
These problems can be significantly reduced by the simple expedient of forming the body of the rockers from a plastics material with an axially extending cylindrical part which is arranged close to and parallel to other cylindrical parts of other rockers and has a rear extension for cooperating with a solenoid at a desired position along its length so that all the armatures operate in the same plane or in parallel planes, the pattern butts being operated through a metal insert in the body at the front of the sleeve. It is believed that the good dynamic behaviour over long periods is due to the reduced even wear at the joint of the rocker body and armature, the restriction of ingress of dirt into the solenoids by the wall formed by successive sleeve bodies and the confinement
of the magnetic field by the plastics material of which the sleeve bodies are formed.
In preferred forms of the invention the rockers move through a dead centre position and have their movement limited by parts of the solenoid.
Drawings
Figure 1 shows a rear view of an actuator according to the invention with a lid removed; Figure 2 shows a section along line II-II in Figure 1;
Figure 3 shows a side view of an individual
Harting solenoid used in the actuator of
Figure 1; and Figure 4 shows a section along line IV-IV
±n Figure 1.
Specific description
With reference to the Figures, six Harting solenoids 2 are arranged side-by-side but vertically off-set so as to place the pivot axes 4 of the armatures 6 at six equally spaced levels. The solenoids 2 have (see Figure 3) an outer bracket 8 with screw holes 10 for mounting the solenoids 2 on a plate 12, and inner brackets 14 mounting a coil 16. At the top there is a permanent magnet 18. The travel of the movable end of the armatures 6 is limited by inturned edges of the brackets 14. Control pulses are supplied to the coils 16 by a cable introduced through a hole in a lid 20.
The lid 20 and the plate 12 with its solenoids 2 are screwed to the top of a housing 22. At the front a number of rocker shafts 23 are retained in extensions 26 on the
front of the housing 22. Rockers 24 are of a plastics material and comprise rear lever extensions 28 with recesses for receiving ends of the armatures 6, These extensions 28 are spaced sideways as can be seen in Figure 4 and are on a sleeve 30 surrounding the shafts 24, The sleeve 30 lies against a plastics bush 31 which holds the sleeve 30 in the desired position between the extensions 26. The sleeves 30 and bushes 31 are closely adjacent so as to substantially protect the solenoids 2 in the inside of the housing 22 from the surroundings of the housing 22. The rockers 24 also have front extensions 32 with a wear resistant metal member 34 moulded into the extensions 30 at the front. Because of the combination of the sleeves 30 and bushes 31 along the rockers shafts 23, one size of bush 31 and two mouldings for the rockers 32, provide all the variations in rear extension position necessary for a six-high actuator.
In operation when it is desired that a pattern butt on a jack (not shown) be engaged, an electrical pulse is passed through the appropriate coil 16 causing the armature 6 to move away from its normal position (as shown in Figure 2 for the fourth rocker 24 from above) to its active position (as shown in Figure 2 for the second rocker 24 from above). Consequently the armature 6 moves through a small angle and the associated rocker 24 through a larger angle. When the pattern butts meet the metal member 34 of the moved rocker 24 it is pushed into the trick from an outward position at A (Figure 4) to an inward position at B. The reaction
force on the rocker is absorbed by the armature 6 bearing against the inturned edge of the lower bracket 14. The end of the armature 6 passes through a line interconnecting the rocker and armature pivot axis (i.e. through dead-centre). The reaction force thus cannot lead to a dislodging of the rocker and armature.
The actuators are compact. The space between adjacent extensions 32 and bushes 31 is small. As seen in Figure 1, two or more actuators can be mounted closely adjacent on a cam carriage 36. Each armature 8 is connected to its rocker 24 in an identical. manner so that the dynamic behaviour of the different rockers 24 is very similar. Each armature 6 is subject to the same sort of low friction with respect to its rocker 24. The rockers and armatures wear in the same manner and continue to perform similarly after prolonged use of the actuators. The actuators operate with only very light movable masses: the armature which is of metal but moves through a small angle and a rocker which is of ligh plastics material and moves through a larger angle. The magnetic fields generated by the coils are shielded off from the front of the rockers, the jacks and the needle bed by the plastics sleeves 30 and the bushes 31. The inlaid metal member 34 is thus not magnetised and the collection of metal dust on operating parts outside the housing 22 is reduced. Ingress of dirt into the housing 22 is equally obstructed by the sleeves 30 and bushes 31. Because of the efficient magnetic insulation
of the actuator mal-function as a result of induced magnetism on operation parts of the knitting machine are avoided. The actuator is efficient at high cam system speeds.