METHOD AND APPARATUS FOR THE RECOVERY OF SOLVENT FROM A SOLUTION, IN PARTICULAR AN EXTRACT, AND FOR STORING THE RECOVERED SOLVENT
The present invention relates to a method and an apparatus for the recovery of solvent from a solution and for storing the recovered solvent for rapid re-use thereof. For extraction processes on a laboratory scale for, for example, analysis, use is often made of a flask or container with a condenser which may be sealingly connected at the top of the container. A filter thimble or crucible accommodating a sample which is to be extracted is inserted into the container which contains solvent or extractor for sample component parts, and the solvent is heated up to boiling point. The solvent vapours condense in the condenser and fall back into the container. The filter crucible with the sample may be immersed in the solvent or be located above the level of the solvent, in which latter case the solvent vapour and condensed solvent vapour or vapour condensate constitute the extractor.
In such extraction for analysis or for further processing of extracted sample component parts, the solvent is often distilled off from the extract. The analysis may, in such a case, relate, for example, to weighing. An example of such a process is fat determination in accordance with the Soxhlet process. The distillation is often carried out with a loss of the solvent or utilizing special distillation apparatuses with receivers for taking care of the solvent. However, a certain amount of the solvent is lost also in this latter case, more precisely in the components of the distillation apparatus.
The object of the present invention is to realize a method and an apparatus which eliminates the abovementioned disadvantages and which in a simple and
effective manner makes possible the recovery and storage of solvent and the rapid re-use thereof.
This is achieved according to the invention by means of a method and an apparatus having the characteristic features disclosed in the claims.
In brief, the basic concept of the invention is that the solvent from an extract or other solution is vaporized and led via a conduit, which is axially movably disposed in a condenser, to a space located outside the conduit but essentially within the condenser, the space including the cooling surfaces of the condenser and being, at one end, sealable by means of the outer wall of the conduit by an axial shifting of the conduit to this end, the end being, furthermore, connectable to a container for the solution. The distilledoff or vaporized solvent departs, thus, from the container to the space via the conduit and is retained in this space until the conduit is retracted from the above-mentioned space end, in which event the recovered solvent may run into the container for re-use .
The invention is particularly favourably suited to extraction processes, in particular extraction for the purposes of analysis, since it permits rapid mutually subsequent extraction cycles. However, the invention is generally applicable to all types of solvent recovery processes in which it is desirable to be able rapidly to re-use the solvent without any appreciable losses'.
The invention will be described in greater detail hereinbelow with reference to the accompanying drawing in which Fig. 1 shows, partly in longitudinal section, an extraction apparatus including a recovery apparatus according to the invention and Fig. 2 shows a cut-away portion of the apparatus of Fig. 1 in a condition of readiness for the recovery of solvent. A container 1 for extractor or solvent/extract 2 is releasably connected at 3 to a vertical recycle
cooler or condenser 4. A filter crucible or thimble 5, arranged to contain the solid sample intended for extraction, is inserted in the container 1 and a heater 6 is, provided for heating the solvent 2 to its boiling point.
The hitherto described extraction apparatus is conventional in laboratories and has a conventional function, for which reason no detailed description of this apparatus is necessary. It should be emphasized that the component parts of the apparatus may each be of conventional type. Thus, the recycle cooler or condenser 4 may be of the ball type, spiral type or, as shown on the drawing, of the Liebig type, with paths for liquid cooling, or without such paths if the extraction is to be carried out under air cooling. The important feature is that the apparatus allows of the mounting-in and operation of a conduit (which will be described below) shiftable in its longitudinal direction and forming part of an apparatus according to the invention for the recovery of solvent. The releasable connection at 3 between the container 1 and the condenser 4 may, if the container 1 advantageously has the same inner diameter as the lower end of the condenser 4, be of the type disclosed in our Swedish Patent No. 7611015-4 orin U.S. patent application No. 877,959, filed on
February 15, 1978 and assigned to Tecator Instrument AB. The releasable connection at 3 may also be defined by a sealing plug through which through which the lower end of the condensor is passed, or by a ground end of the container 1 for receiving a ground lower end of the condenser 4 . Furthermore , the filter crucible or thimble 5 may, if it consists of easily collapsible material, such as paper, be supported in a conventional manner by a metal wire mesh basket which keeps the crucible 5 immersed in the solvent 2 or above the level of the solvent 2 in the container 1. If the extraction process is to be carried out only by means
of vapour and vapour condensate, the crucible 5 may be supported in a conventional Soxhlet extractor which has two parallel-coupled conduits, of which one serves to lead the solvent vapour to the condenser, whereas the other serves to receive the filter crucible and the vapour condensate reflowing from the condenser and also serves to lead the vapour condensate further to the container 1 for solvent/extract.
An apparatus for the recovery and storage of solvent or extractor after completed extraction comprises the condenser 4 and, in the illustrated embodiment, a sealing bushing 7 of resilient material which is disposed within a lower end portion of the condenser at a position where the condensation surface 8 of the condenser is not yet capable to any great extent of condensing the solvent vapour rising in the condenser, that is to say at a position which the solvent vapour must first pass on its upward travel before any appreciable condensation of the vapour takes place. In the relaxed state, the bushing 7 has a slightly greater outer circumference than the inner circumference of the lower end of the condenser 4 where the bushing is placed, so that good retention and sealing forces are obtained against the inner wall of the condenser once the bushing has been inserted in place through the open lower end of the condenser. An inner wall of the bushing forming a circular opening 9 is also disposed, when the bushing is in place, to sealingly engage with the outer wall 10a of a circular conduit 10 which is shiftable in its axial direction within the condenser a distance inside the condensation surfaces thereof (that is to say in, for example, a spiral condenser with cooling agent flow in the spiral radially inwardly of the spiral turns), when the conduit is lowered from an upper position (Fig. 1) in which the outside of the conduit is not in engagement with the inner wall of the bushing, to a lower position
(Fig. 2). As shown on the drawing, the inner wall of the bushing advantageously conically tapers downwardly towards the container 1, such that the conical wall together with the lower surface of the bushing, forms a lip sealing against the conduit 10 when the conduit engages with the bushing, whereby the bushing also forms a lower guide for the conduit 10. The material of the bushing 7 and the conduit 10 are selected such that they withstand the prevalent vapour temperatures.
At its upper end, which projects beyond the upper end of the condenser 4, the conduit 10 is sealed by means of a plug 11 and the conduit 10 has a number of orifices 12 in its wall distributed in a circumferential direction at a region of its length surrounded by the condensation or cooling surface 8 of the condenser 4, such that the interior of the conduit 10 is in communication with a space 13 which is laterally defined by the outside of the conduit 10 and the condensation surface 8. This space is above the level of the orifices 12, when the conduit is in the upper position, partially sealed by means of a collar 14 which serves as an upper guide for the conduit and has passages for connecting the space 13 with the atmosphere. A metal washer 15 embedded in the collar 14 has an inwardly projecting pin 16 which engages in a helical groove 17 in the outside of the conduit 10, such that, on rotation of the conduit 10 at its upper end, the conduit may be moved from the upper position shown in Fig. 1 to the lower position shown in Fig. 2, and vice versa.
Naturally, other possibilities are obvious to a person skilled in the art for maintaining the conduit in the upper position, in which event the shifting of the conduit may take place parallel with generatrix on the conduit.
The smaller end of the opening 9 may advantageously be given the same diameter as the crucible 5, such that
if the crucible, after a completed extraction process with the hot solvent is lifted above the level of the solvent/extract 2 in the container 1 for continued extraction with solvent vapour and vapour..condensate, substantially all of the vapour condensate may run down into the crucible. Raising and lowering of the crucible may be effected by means of, for example, a magnet arrangement illustrated in principle in Fig. 1, in which an annular magnet 19 within the container 1 fixedly retains the crucible 5 which, in such an instance, is mounted on or in a magnetisable metal portion, for example, a steel wire mesh basket 19 and may be influenced by means of another semi-annular magnet 20 outside the container for upward and downward movement.
The function of the extraction apparatus illustrated in Figs. 1 and 2 is as follows. On heating of the solvent 2 by means of the heater 6 for extraction of the sample in the crucible 5, the solvent vapour rises, as shown by means of arrows in Fig. 1, up in the condenser 4 through the opening 9 and falls, after condensation, through the opening 9 back into the container 1 and/or into the crucible 5. After completed extraction of the sample, the conduit 10 is rotated at its upper end so that it moves downwardly to the lower position where the outer wall of the conduit sealingly engages with the bushing 7, the space 13 being shut-off at its bottom so that, on distillation-off of the solvent from the extract in the container, the solvent vapour can only leave the container 1 through the conduit 10, as shown by means of an arrow in Fig. 2. The vapour leaves the conduit via the orifices 12, is condensed by the cooling surfaces 8 and collected in the space 13 beneath the orifices 12, recycling to the container being prevented by the sealing engagement between the conduit 10 and the bushing 7 (please see Fig.2). After distillation-off of the solvent, the connection at 3 may be
released and the crucible 5 with the ready-extracted sample may be removed from the container 1 and the extraction residue in the container 1 may be analyzed or further processed. The distilled-off solvent 2 is securely accommodated in the space 13. A new container 1 with a new sample but being empty of solvent can thereupon be connected to the condenser 4, and the solvent in the space 13 may thereafter be released into the container 1 in that the conduit is rotated at its upper end so that it moves upwardly, out of engagement with the bushing 7, that is to say from the lower position in Fig. 2 to the upper position in Fig. 1. The design of the bushing 7 with such a conical inner wall as tapers all the way from the outer side wall of the bushing will give the result that substantially all of the recovered solvent may run into the container 1.
It should be obvious to a person skilled in the art that the illustrated embodiment may be modified such that the bushing 7 could be disposed in the container 1 instead of in the condenser 4, the lower region of the outer wall of the space 13 being then defined by a portion of the lateral defining wall of the container 1.