EP0020847B1 - Process for the production of soap bars - Google Patents

Process for the production of soap bars Download PDF

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Publication number
EP0020847B1
EP0020847B1 EP80100638A EP80100638A EP0020847B1 EP 0020847 B1 EP0020847 B1 EP 0020847B1 EP 80100638 A EP80100638 A EP 80100638A EP 80100638 A EP80100638 A EP 80100638A EP 0020847 B1 EP0020847 B1 EP 0020847B1
Authority
EP
European Patent Office
Prior art keywords
soap
smaller piece
extrusion
basic
cavity
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
EP80100638A
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German (de)
French (fr)
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EP0020847A1 (en
Inventor
Hans Werner Dr. Hörnig
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Blendax GmbH
Original Assignee
Blendax Werke R Schneider and Co GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Blendax Werke R Schneider and Co GmbH filed Critical Blendax Werke R Schneider and Co GmbH
Publication of EP0020847A1 publication Critical patent/EP0020847A1/en
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Publication of EP0020847B1 publication Critical patent/EP0020847B1/en
Expired legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D13/00Making of soap or soap solutions in general; Apparatus therefor
    • C11D13/14Shaping
    • C11D13/18Shaping by extrusion or pressing

Definitions

  • the present invention relates to a method for producing a novel bar soap.
  • a particularly aesthetically pleasing soap consists of two halves of the same size but different colors; their manufacture is the subject of DE-B-2 049 268.
  • Soaps have also become known which contain a smaller piece of soap, usually in a color which contrasts with the color of the base body, embedded in a base body made of soap mass; such soaps and their preparation are described for example in DE-A-1 617 253 and 1 617254.
  • DE-C-932 624 already describes soap pieces composed of several piled and colored soap parts, which are characterized in that the parts worked on each other are not only different in color and smell, but also in consistency and by time separately worked side parts are held in such a way that when the pieces are subsequently pressed, the inner soap part pushes itself to the edge of the outer soap parts and is said to result in a usable, uniform multi-color soap.
  • These soap bars consist of several (according to the sketches at least three) parts of approximately the same size, which are to be produced separately and assembled after production.
  • the individual soap parts are mechanically coupled one behind the other by strongly undercut grooves and springs.
  • the extrusion of the various soap parts is carried out at different times ("at least six hours earlier"); the different colored soap parts are kept as supple and warm as possible by adding lanolin and pure bee honey.
  • inlay the smaller piece of soap to be stored was pressed into the cavity provided on the top of the base body, a deformation of the inlay was frequently observed, which prevented it from being connected exactly to the base body and also led to an unsightly and irregular surface design.
  • the viscosity of the two soap compositions to be processed is adjusted by regulating the temperatures so that only the outer (main) soap body flows during the pressing process, while the smaller soap body to be inserted remains fixed and is thereby firmly enclosed by the outer soap body and thus one forms a firm connection with it.
  • the temperature for the extrusion of the soap bodies is kept at 35 to 45 ° C, preferably around 40 ° C, and the secondary soap body at Exit from the extrusion press is cooled to 25 to 35 ° C., preferably about 30 ° C., and then pressed into the cavity of the main soap body provided for this purpose.
  • the insertion of the smaller soap bar into the cavity of the basic soap body can be optimally solved if both the smaller soap bar to be stored itself and the cavity of the basic soap body intended for receiving the same are conical.
  • the soap bars can have any shape, for example round or oval, the smaller soap bar used can in principle also have any desired shape.
  • the cavity of the main soap body provided for receiving the soap bar to be inserted can, but need not, be arranged symmetrically in its surface; i.e. it can be in the middle of it or outside it.
  • soap bars corresponds to that usually used for this purpose;
  • soaps therefore means both alkali salts of higher fatty acids alone and so-called surfactant soaps, which contain the usual additives.
  • surfactant soaps which contain the usual additives.
  • it is based on the information in Ullmann's encyclopedia of industrial chemistry. 3rd edition, volume 18, pp. 355-395 (1967, Urban & Schwarzenberg, Kunststoff-Berlin-Vienna) as well as the monograph by D. Osteroth, «Cosmetics Feinseife »(1972, Hüthig-Verlag, Heidelberg).
  • the basic soap body blanks are now fed to a punching device, where the cavity intended for receiving the secondary soap body is punched out of the surface.
  • a punching device In an insertion device, the parallel soap bars preformed in accordance with the cavity punching are inserted into the recess of the base soap bars and the assembled soap bars obtained in this way are pressed or stamped in a manner known per se.
  • an embossing of the cavity floor can optionally be carried out in order to obtain soap bars which, after partial use, that is to say after washing the surface, make the embossed symbol visible again.

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Detergent Compositions (AREA)

Description

Die vorliegende Erfindung betrifft ein Verfahren zur Herstellung einer neuartigen Stückseife. Es sind bereits zahlreiche Stückseifen verschiedenartigen Aussehens, das in der Regel auf verschiedenen optischen Effekten beruht, entwickelt worden ; diese Stückseifen erfreuen sich beim Verbraucher einer großen Beliebtheit. So ist es bereits seit langem bekannt, transparente Stückseifen herzustellen ; auch marmorierte oder gestreifte Seifen befinden sich seit längerer Zeit auf dem Markt. Eine ästhetisch besonders ansprechende Seife besteht aus zwei gleich großen, jedoch verschieden gefärbten Hälften ; ihre Herstellung ist Gegenstand der DE-B-2 049 268.The present invention relates to a method for producing a novel bar soap. Numerous bar soaps of various types, which are usually based on different optical effects, have already been developed; these bar soaps are very popular with consumers. So it has long been known to produce transparent bar soaps; Marbled or striped soaps have also been on the market for a long time. A particularly aesthetically pleasing soap consists of two halves of the same size but different colors; their manufacture is the subject of DE-B-2 049 268.

Es sind auch bereits Seifen bekannt geworden, die in einem Grundkörper aus Seifenmasse ein kleineres Seifenstück, meist in einer zur Farbe des Grundkörpers kontrastierenden Farbe, eingelagert enthalten ; derartige Seifen und ihre Herstellung sind beispielsweise in den DE-A-1 617 253 und 1 617254 beschrieben.Soaps have also become known which contain a smaller piece of soap, usually in a color which contrasts with the color of the base body, embedded in a base body made of soap mass; such soaps and their preparation are described for example in DE-A-1 617 253 and 1 617254.

Die DE-C-932 624 beschreibt bereits aus mehreren pilierten und farbigen Seifenteilen zusammengesetzte Seifenstücke, die dadurch gekennzeichnet sind, daß die auf gegenseitige Fassung gearbeiteten Teile nicht nur in Farbe und Gerüchen von unterschiedlicher Beschaffenheit sind, sondern darüberhinaus auch in der Konsistenz und durch zeitlich getrennt gearbeitete Seitenteile so gehalten sind, daß beim nachfolgenden Pressen der Stücke sich der innere Seifenteil bis an den Rand der äußeren Seifenteile schiebt und so eine brauchbare einheitliche Mehrfarbenseife ergeben soll.DE-C-932 624 already describes soap pieces composed of several piled and colored soap parts, which are characterized in that the parts worked on each other are not only different in color and smell, but also in consistency and by time separately worked side parts are held in such a way that when the pieces are subsequently pressed, the inner soap part pushes itself to the edge of the outer soap parts and is said to result in a usable, uniform multi-color soap.

Diese Seifenstücke bestehen aus mehreren (nach den Skizzen mindestens drei) etwa gleich großen Teilen, die separat hergestellt und nach der Herstellung zusammengefügt werden sollen.These soap bars consist of several (according to the sketches at least three) parts of approximately the same size, which are to be produced separately and assembled after production.

Nach der DE-C-932 624 werden die einzelnen Seifenteile durch stark hinterschnittene Nuten und Federn mechanisch hintereinander gekuppelt.According to DE-C-932 624, the individual soap parts are mechanically coupled one behind the other by strongly undercut grooves and springs.

Das Strangpressen der verschiedenen Seifenteile, beispielsweise eines Dreiseifenstücks, erfolgt zeitlich getrennt (« mindestens sechs Stunden früher ») ; die andersfarbigen Seifenteile werden durch « Zugabe von Lanolin und reinem Bienenhonig möglichst geschmeidig und warm gehalten ».The extrusion of the various soap parts, for example a three-bar bar, is carried out at different times ("at least six hours earlier"); the different colored soap parts are kept as supple and warm as possible by adding lanolin and pure bee honey.

Es handelt sich hierbei also um eine diskontinuierliche Verfahrensweise, die eine rationelle großtechnische Fertigung nicht gestattet.It is therefore a discontinuous procedure that does not allow rational, large-scale production.

Bei den bisher bekannten Verfahren war es nicht möglich, derartige, in einem Grundkörper eingelegte Seifenstücke aufweisende Stückseifen, sogenannte « Intarsien-Seifen », auf kontinuierliche Weise im technischen Maßstab rationell herzustellen. Darüberhinaus wurde beim Einpressen des einzulagernden Kleineren Seifenstückchens (« Intarsie ») in den dafür vorgesehenen Hohlraum an der Oberseite des Grundkörpers häufig eine Verformung der Intarsie beobachtet, die eine exakte Verbindung derselben mit dem Grundkörper verhinderte und auch zu einer unschönen und unregelmäßigen Oberflächengestaltung führt.In the previously known processes, it was not possible to produce such bar soaps, so-called “inlaid soaps”, which are inserted into a base body, on a technical scale in a continuous manner. In addition, when the smaller piece of soap ("inlay") to be stored was pressed into the cavity provided on the top of the base body, a deformation of the inlay was frequently observed, which prevented it from being connected exactly to the base body and also led to an unsightly and irregular surface design.

Es wurde nun gefunden, daß man diese Nachteile überwinden und sogenannte « Intarsien-Seifen mit exakten Sitz des eingelagerten Stücks im Grundkörper herzustellen kann, die ein optisch ansprechendes Gesamtbild bieten, wann man bei der getrennten Herstellung und Nachbehandlung sowohl des Grundseifenkörpers als auch der einzulagernden Seifenstückchen ganz bestimmte Parameter einhält.It has now been found that these disadvantages can be overcome and so-called "inlaid soaps with exact fit of the stored piece in the base body can be produced, which offer a visually appealing overall picture of when to separate manufacture and post-treatment of both the base soap body and the soap bars to be stored adheres to certain parameters.

Erfindungsgemäß wird dabei die Viskosität der beiden zu verarbeitenden Seifenmassen durch Regelung über die Temperaturen so eingestellt, daß beim Preßvorgang nur der äußere (Haupt-) Seifenkörper fließt, während der einzufügende, kleinere Seifenkörper festbleibt und dabei von dem äußeren Seifenkörper fest umschlossen wird und damit eine feste Verbindung mit diesem bildet.According to the invention, the viscosity of the two soap compositions to be processed is adjusted by regulating the temperatures so that only the outer (main) soap body flows during the pressing process, while the smaller soap body to be inserted remains fixed and is thereby firmly enclosed by the outer soap body and thus one forms a firm connection with it.

Dies wird dadurch bewirkt, daß während des Strangpreßvorgangs, der für Haupt- und Nebenkörperseifenmasse in parallel geschalteten, getrennten Schneckenpressen abläuft, die Temperatur für die Versträngung der Seifenkörper bei 35 bis 45 °C vorzugsweise etwa bei 40 °C, gehalten, und der Nebenseifenkörper beim Austritt aus der Strangpresse schockartig auf 25 bis 35 °C, vorzugsweise etwa 30 °C, abgekühlt und anschließend in den dafür vorgesehenen Hohlraum des Hauptseifenkörpers eingepreßt wird.This is caused by the fact that during the extrusion process, which takes place for main and secondary body soap mass in parallel, separate screw presses, the temperature for the extrusion of the soap bodies is kept at 35 to 45 ° C, preferably around 40 ° C, and the secondary soap body at Exit from the extrusion press is cooled to 25 to 35 ° C., preferably about 30 ° C., and then pressed into the cavity of the main soap body provided for this purpose.

Das Einfügen des kleineren Seifenstücks in den Hohlraum des Grundseifenkörpers läßt sich optimal lösen, wenn sowohl das kleinere einzulagernde Seifenstück selbst und der zur Aufnahme desselben bestimmte Hohlraum des Grundseifenkörpers konisch ausgebildet sind.The insertion of the smaller soap bar into the cavity of the basic soap body can be optimally solved if both the smaller soap bar to be stored itself and the cavity of the basic soap body intended for receiving the same are conical.

Die Seifenkörper können eine beliebige Form aufweisen, beispielsweise rund oder oval sein, das eingesetzte kleinere Seifenstück kann prinzipiell ebenfalls jede gewünschte Form besitzen.The soap bars can have any shape, for example round or oval, the smaller soap bar used can in principle also have any desired shape.

Der für die Aufnahme des einzufügenden Seifenstückes vorgesehene Hohlraum des Hauptseifenkörpers kann, muß jedoch nicht symmetrisch in dessen Oberfläche angeordnet sein ; d.h., er kann sowohl in dessen Mitte als auch außerhalb derselben liegen.The cavity of the main soap body provided for receiving the soap bar to be inserted can, but need not, be arranged symmetrically in its surface; i.e. it can be in the middle of it or outside it.

Die chemische Zusammensetzung der erfindungsgemäßen Seifenstücke entspricht der üblicherweise für diesen Zweck eingesetzten ; unter der Bezeichnung « Seifen » sind also sowohl Alkalisalze höherer Fettsäuren alleine als auch sogenannte Tensid-Seifen zu verstehen, die die üblichen Zusätze enthalten. Es wird in diesem Zusammenhang auf die Angaben in Ullmanns Enzyklopädie der technischen Chemie. 3. Auflage, Band 18, S. 355-395 (1967, Urban & Schwarzenberg, München-Berlin-Wien) sowie die Monographie von D. Osteroth, « Kosmetikum Feinseife » (1972, Hüthig-Verlag, Heidelberg) verwiesen.The chemical composition of the soap bars according to the invention corresponds to that usually used for this purpose; The term “soaps” therefore means both alkali salts of higher fatty acids alone and so-called surfactant soaps, which contain the usual additives. In this context, it is based on the information in Ullmann's encyclopedia of industrial chemistry. 3rd edition, volume 18, pp. 355-395 (1967, Urban & Schwarzenberg, Munich-Berlin-Vienna) as well as the monograph by D. Osteroth, «Cosmetics Feinseife »(1972, Hüthig-Verlag, Heidelberg).

Das erfindungsgemäße Verfahren läßt sich auf folgende Weise schematisch beschreiben :

  • In zwei nebeneinander angeordneten, parallellaufenden Vakuum-Zweischnecken-Strangpressen an sich bekannter Bauart werden die Seifenmassen für den Haupt- und Nebenseifenkörper bei Temperaturen zwischen etwa 35 und 45 °C, vorzugsweise etwa 40 °C, getrennt versträngt. Nach dem Austritt aus der Strangpresse wird die zur Bildung des Nebenseifenkörpers bestimmte Seifenmasse schockartig auf etwa 25-35 °C, vorzugsweise etwa 30 °C, abgekühlt, während die zur Bildung des Hauptseifenkörpers vorgesehene Seifenmasse auf ihrer Versträngungstemperatur belassen wird. Danach werden beide Seifenmassen in Stücke der erforderlichen Größe geschnitten. Hierbei ist zu bemerken, daß die erwähnte schockartige Abkühlung der Nebenkörper-Seifenmasse auch nach dem Schneiden derselben in Stücke erfolgen kann.
The process according to the invention can be described schematically in the following way:
  • The soap masses for the main and secondary soap bodies are extruded separately at temperatures between about 35 and 45.degree. C., preferably about 40.degree. After exiting the extrusion press, the soap composition intended to form the secondary soap body is shock-cooled to about 25-35 ° C., preferably about 30 ° C., while the soap composition provided for forming the main soap body is left at its extrusion temperature. Then both soap masses are cut into pieces of the required size. It should be noted here that the aforementioned shock-like cooling of the secondary body soap mass can also take place after the same has been cut into pieces.

Die Grundseifenkörper-Rohlinge werden nunmehr einer Ausstanzvorrichtung zugeführt, wo der zur Aufnahme des Nebenseifenkörpers bestimmte Hohlraum aus der Oberfläche ausgestanzt wird. In einer Einfügevorrichtung werden nunmehr die entsprechend der Hohlraumausstanzung vorgeformten, parallel geführten Nebenseifenkörper in die Vertiefung der Grundseifenkörper eingefügt und die so erhaltenen zusammengefügten Seifenstücke in an sich bekannter Weise verpreßt bzw. gestanzt.The basic soap body blanks are now fed to a punching device, where the cavity intended for receiving the secondary soap body is punched out of the surface. In an insertion device, the parallel soap bars preformed in accordance with the cavity punching are inserted into the recess of the base soap bars and the assembled soap bars obtained in this way are pressed or stamped in a manner known per se.

Vor der Einfügung des Nebenseifenkörpers kann gegebenenfalls noch eine Prägung des Hohlraumbodens erfolgen, um Seifenstücke zu erhalten, die nach teilweisem Gebrauch, das heißt, nach dem Abwaschen der Oberfläche das so eingeprägte Zeichen wieder sichtbar werden lassen.Before inserting the secondary soap body, an embossing of the cavity floor can optionally be carried out in order to obtain soap bars which, after partial use, that is to say after washing the surface, make the embossed symbol visible again.

Claims (4)

1. Process for the production of soap bars consisting of a basic soap bar body and at least one smaller piece of soap embedded in the surface of that basic soap bar body, whereat that basic soap bar has been produced by extrusion and subsequent cutting, having a cavity in the surface of the body wherein that smaller piece of soap corresponding to the shape of said cavity is embedded and the composed soap bars are pressed and stamped, characterized in that both soap materials are extruded separately in parallel- connected extrusion-mouldings at 35 to 45 °C, and the soap material destinated for the formation of said smaller piece of soap is cooled down to 25-35 °C after extrusion before embedding in said basic soap bar body.
2. Process according to claim 1, characterized in that the cooling of the soap material destinated to form the smaller piece of soap is effected immediately after extrusion.
3. Process according to claim 1, characterized in that the cooling of the smaller piece of soap is effected after cutting.
4. Process according to one are more of the preceding claims, characterized in that the bottom of the cavity of the basic soap bar body is fitted with a stamping, preferably a raised relief design, prior to the insert of the smaller piece of soap.
EP80100638A 1979-06-22 1980-02-07 Process for the production of soap bars Expired EP0020847B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE19792925228 DE2925228A1 (en) 1979-06-22 1979-06-22 METHOD FOR PRODUCING BAR SOAPS
DE2925228 1979-06-22

Publications (2)

Publication Number Publication Date
EP0020847A1 EP0020847A1 (en) 1981-01-07
EP0020847B1 true EP0020847B1 (en) 1982-09-22

Family

ID=6073891

Family Applications (1)

Application Number Title Priority Date Filing Date
EP80100638A Expired EP0020847B1 (en) 1979-06-22 1980-02-07 Process for the production of soap bars

Country Status (7)

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US (1) US4318878A (en)
EP (1) EP0020847B1 (en)
JP (1) JPS5638400A (en)
AU (1) AU5894080A (en)
CA (1) CA1153526A (en)
DE (2) DE2925228A1 (en)
ES (1) ES492649A0 (en)

Families Citing this family (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3225292A1 (en) * 1982-07-07 1984-01-12 Henkel KGaA, 4000 Düsseldorf CLEANING AND DISINFECTANT TABLET FOR THE WATER CASE OF RINSING TOILETS
JPS63177317A (en) * 1987-01-19 1988-07-21 Toshiba Corp Magnetic transfer method
DE4107445A1 (en) * 1991-03-08 1992-09-10 Stefan Gaertner Composite soap bar prodn. - by subsidiary soap introduction into basic soap body cavity
US5536433A (en) * 1991-09-20 1996-07-16 De Gaye; Emmanuel J. Cake of soap
US5869437A (en) * 1996-10-29 1999-02-09 Wolfersberger; Donna J. Transparent soap with dissolvable logo
GB0008553D0 (en) * 2000-04-06 2000-05-24 Unilever Plc Process and apparatus for the production of a detergent bar
DE10125132A1 (en) * 2001-05-23 2002-12-05 Haarmann & Reimer Gmbh Continuous manufacturing process for multiphase soaps
US7838480B2 (en) * 2007-02-07 2010-11-23 Conopco, Inc. Process for making personal washing bars exhibiting artisan crafted appearance having surface inclusions
MX2010006372A (en) * 2007-12-17 2010-06-30 Colgate Palmolive Co Cleansing bars.

Family Cites Families (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2423435A (en) * 1941-05-23 1947-07-08 Wilton A Block Method of making soap cake having desired insignia
US2292359A (en) * 1941-05-23 1942-08-11 Leslie A Block Cake of soap having desired insignia
US2412979A (en) * 1944-07-12 1946-12-24 Arthur Garvey Manufacture of milled toilet soap
BE616115A (en) * 1961-04-10 1900-01-01
DE2049268B2 (en) * 1970-10-07 1978-08-24 Blendax-Werke R. Schneider Gmbh & Co, 6500 Mainz Process for the continuous production of two-tone detergent bars, in particular soaps
US4201743A (en) * 1971-05-27 1980-05-06 Colgate-Palmolive Company Method of making soap bars
CA1000916A (en) * 1971-11-05 1976-12-07 Unilever Limited Manufacture of soap bars
US3976736A (en) * 1974-03-11 1976-08-24 Avon Products, Inc. Soap bar manufacture
DE2910162A1 (en) * 1979-03-15 1980-09-25 Solvay Werke Gmbh Textile-surfaced wall covering - produced by applying warp and weft threads directly to an adhesive-coated backing paper

Also Published As

Publication number Publication date
US4318878A (en) 1982-03-09
ES8103159A1 (en) 1981-02-16
DE2925228A1 (en) 1981-01-08
AU5894080A (en) 1981-01-08
EP0020847A1 (en) 1981-01-07
JPS5638400A (en) 1981-04-13
DE3060866D1 (en) 1982-11-04
CA1153526A (en) 1983-09-13
ES492649A0 (en) 1981-02-16

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