EP0013462A1 - Dithiocarbamat/Sulfonium-Salz enthaltende Korrosionsschutzzusammensetzung und seine Anwendung in sauren Reinigungslösungen - Google Patents
Dithiocarbamat/Sulfonium-Salz enthaltende Korrosionsschutzzusammensetzung und seine Anwendung in sauren Reinigungslösungen Download PDFInfo
- Publication number
- EP0013462A1 EP0013462A1 EP19790300007 EP79300007A EP0013462A1 EP 0013462 A1 EP0013462 A1 EP 0013462A1 EP 19790300007 EP19790300007 EP 19790300007 EP 79300007 A EP79300007 A EP 79300007A EP 0013462 A1 EP0013462 A1 EP 0013462A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- acid
- solution
- inhibitor
- composition
- thiourea
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000203 mixture Substances 0.000 title claims abstract description 80
- 238000005260 corrosion Methods 0.000 title claims abstract description 14
- 230000007797 corrosion Effects 0.000 title claims abstract description 14
- 239000003112 inhibitor Substances 0.000 title claims description 110
- 238000004140 cleaning Methods 0.000 title claims description 60
- 230000002378 acidificating effect Effects 0.000 title claims 4
- 150000004659 dithiocarbamates Chemical class 0.000 title description 8
- UMGDCJDMYOKAJW-UHFFFAOYSA-N thiourea Chemical compound NC(N)=S UMGDCJDMYOKAJW-UHFFFAOYSA-N 0.000 claims abstract description 75
- 229910052751 metal Inorganic materials 0.000 claims abstract description 42
- 239000002184 metal Substances 0.000 claims abstract description 42
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Natural products NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 claims abstract description 40
- DKVNPHBNOWQYFE-UHFFFAOYSA-N carbamodithioic acid Chemical class NC(S)=S DKVNPHBNOWQYFE-UHFFFAOYSA-N 0.000 claims abstract description 27
- ZFEAYIKULRXTAR-UHFFFAOYSA-M triphenylsulfanium;chloride Chemical compound [Cl-].C1=CC=CC=C1[S+](C=1C=CC=CC=1)C1=CC=CC=C1 ZFEAYIKULRXTAR-UHFFFAOYSA-M 0.000 claims abstract description 20
- 239000008139 complexing agent Substances 0.000 claims abstract description 7
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims description 104
- 239000002253 acid Substances 0.000 claims description 87
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical class S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 claims description 18
- 125000000217 alkyl group Chemical group 0.000 claims description 11
- 125000003118 aryl group Chemical group 0.000 claims description 8
- 150000001875 compounds Chemical class 0.000 claims description 8
- 238000000034 method Methods 0.000 claims description 8
- 125000003710 aryl alkyl group Chemical group 0.000 claims description 6
- 239000004094 surface-active agent Substances 0.000 claims description 6
- 150000003672 ureas Chemical class 0.000 claims description 6
- 125000002877 alkyl aryl group Chemical group 0.000 claims description 5
- 150000001450 anions Chemical class 0.000 claims description 5
- 150000001768 cations Chemical class 0.000 claims description 4
- 230000008569 process Effects 0.000 claims description 4
- 125000000623 heterocyclic group Chemical group 0.000 claims description 3
- 125000003342 alkenyl group Chemical group 0.000 claims description 2
- 125000000304 alkynyl group Chemical group 0.000 claims description 2
- 125000004122 cyclic group Chemical group 0.000 claims description 2
- CALBDOUFMLLGQH-UHFFFAOYSA-N hydroxymethylthiourea Chemical compound NC(=S)NCO CALBDOUFMLLGQH-UHFFFAOYSA-N 0.000 claims description 2
- 125000003367 polycyclic group Chemical group 0.000 claims description 2
- XDLNRRRJZOJTRW-UHFFFAOYSA-N thiohypochlorous acid Chemical compound ClS XDLNRRRJZOJTRW-UHFFFAOYSA-N 0.000 claims description 2
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims 1
- 231100000241 scar Toxicity 0.000 claims 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 abstract description 12
- 229910052802 copper Inorganic materials 0.000 abstract description 12
- 239000010949 copper Substances 0.000 abstract description 12
- -1 sulfonium compound Chemical class 0.000 abstract description 12
- 230000005764 inhibitory process Effects 0.000 abstract description 9
- 238000010306 acid treatment Methods 0.000 abstract description 5
- 235000011167 hydrochloric acid Nutrition 0.000 description 49
- 239000000243 solution Substances 0.000 description 42
- 239000012990 dithiocarbamate Substances 0.000 description 19
- 230000002401 inhibitory effect Effects 0.000 description 18
- 150000003585 thioureas Chemical class 0.000 description 17
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 14
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 13
- 239000004615 ingredient Substances 0.000 description 13
- 239000000654 additive Substances 0.000 description 12
- 238000009472 formulation Methods 0.000 description 11
- 150000007513 acids Chemical class 0.000 description 10
- 150000001412 amines Chemical class 0.000 description 10
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 10
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- 239000000463 material Substances 0.000 description 5
- 150000003839 salts Chemical class 0.000 description 5
- 125000000446 sulfanediyl group Chemical group *S* 0.000 description 5
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- 230000000996 additive effect Effects 0.000 description 4
- TVDSBUOJIPERQY-UHFFFAOYSA-N prop-2-yn-1-ol Chemical compound OCC#C TVDSBUOJIPERQY-UHFFFAOYSA-N 0.000 description 4
- 238000003756 stirring Methods 0.000 description 4
- QGJOPFRUJISHPQ-UHFFFAOYSA-N Carbon disulfide Chemical compound S=C=S QGJOPFRUJISHPQ-UHFFFAOYSA-N 0.000 description 3
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 3
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 3
- 239000004480 active ingredient Substances 0.000 description 3
- 125000002947 alkylene group Chemical group 0.000 description 3
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- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 3
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- 229910052717 sulfur Inorganic materials 0.000 description 3
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- 238000011282 treatment Methods 0.000 description 3
- YXIWHUQXZSMYRE-UHFFFAOYSA-N 1,3-benzothiazole-2-thiol Chemical compound C1=CC=C2SC(S)=NC2=C1 YXIWHUQXZSMYRE-UHFFFAOYSA-N 0.000 description 2
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 2
- 239000004215 Carbon black (E152) Substances 0.000 description 2
- 229910000975 Carbon steel Inorganic materials 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- SNRUBQQJIBEYMU-UHFFFAOYSA-N Dodecane Natural products CCCCCCCCCCCC SNRUBQQJIBEYMU-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 2
- 235000011054 acetic acid Nutrition 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- VSCWAEJMTAWNJL-UHFFFAOYSA-K aluminium trichloride Chemical compound Cl[Al](Cl)Cl VSCWAEJMTAWNJL-UHFFFAOYSA-K 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 239000002585 base Substances 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- IOJUPLGTWVMSFF-UHFFFAOYSA-N benzothiazole Chemical compound C1=CC=C2SC=NC2=C1 IOJUPLGTWVMSFF-UHFFFAOYSA-N 0.000 description 2
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 2
- 239000010962 carbon steel Substances 0.000 description 2
- 239000007795 chemical reaction product Substances 0.000 description 2
- 238000004090 dissolution Methods 0.000 description 2
- 125000003438 dodecyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 2
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 2
- 235000019253 formic acid Nutrition 0.000 description 2
- 150000004820 halides Chemical class 0.000 description 2
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- 125000005843 halogen group Chemical group 0.000 description 2
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- 229910052500 inorganic mineral Inorganic materials 0.000 description 2
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 2
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 2
- 239000011707 mineral Substances 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
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- 238000002360 preparation method Methods 0.000 description 2
- 239000007858 starting material Substances 0.000 description 2
- 125000001424 substituent group Chemical group 0.000 description 2
- RWSOTUBLDIXVET-UHFFFAOYSA-O sulfonium Chemical compound [SH3+] RWSOTUBLDIXVET-UHFFFAOYSA-O 0.000 description 2
- 230000002195 synergetic effect Effects 0.000 description 2
- 239000008399 tap water Substances 0.000 description 2
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- 238000010998 test method Methods 0.000 description 2
- WLOQLWBIJZDHET-UHFFFAOYSA-N triphenylsulfonium Chemical compound C1=CC=CC=C1[S+](C=1C=CC=CC=1)C1=CC=CC=C1 WLOQLWBIJZDHET-UHFFFAOYSA-N 0.000 description 2
- MFCXZZJQPDIXAS-UHFFFAOYSA-N 1-(2-hydroxyethyl)-3-phenylthiourea Chemical compound OCCNC(=S)NC1=CC=CC=C1 MFCXZZJQPDIXAS-UHFFFAOYSA-N 0.000 description 1
- HNNQYHFROJDYHQ-UHFFFAOYSA-N 3-(4-ethylcyclohexyl)propanoic acid 3-(3-ethylcyclopentyl)propanoic acid Chemical compound CCC1CCC(CCC(O)=O)C1.CCC1CCC(CCC(O)=O)CC1 HNNQYHFROJDYHQ-UHFFFAOYSA-N 0.000 description 1
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 description 1
- RREANTFLPGEWEN-MBLPBCRHSA-N 7-[4-[[(3z)-3-[4-amino-5-[(3,4,5-trimethoxyphenyl)methyl]pyrimidin-2-yl]imino-5-fluoro-2-oxoindol-1-yl]methyl]piperazin-1-yl]-1-cyclopropyl-6-fluoro-4-oxoquinoline-3-carboxylic acid Chemical compound COC1=C(OC)C(OC)=CC(CC=2C(=NC(\N=C/3C4=CC(F)=CC=C4N(CN4CCN(CC4)C=4C(=CC=5C(=O)C(C(O)=O)=CN(C=5C=4)C4CC4)F)C\3=O)=NC=2)N)=C1 RREANTFLPGEWEN-MBLPBCRHSA-N 0.000 description 1
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 1
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- 235000006408 oxalic acid Nutrition 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 125000003854 p-chlorophenyl group Chemical group [H]C1=C([H])C(*)=C([H])C([H])=C1Cl 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- 229920000768 polyamine Polymers 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 125000004076 pyridyl group Chemical group 0.000 description 1
- 125000005493 quinolyl group Chemical group 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 150000003333 secondary alcohols Chemical class 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 238000005063 solubilization Methods 0.000 description 1
- 230000007928 solubilization Effects 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 125000004079 stearyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 229910052715 tantalum Inorganic materials 0.000 description 1
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 description 1
- 235000002906 tartaric acid Nutrition 0.000 description 1
- 239000011975 tartaric acid Substances 0.000 description 1
- 125000000335 thiazolyl group Chemical group 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 1
- 239000012953 triphenylsulfonium Substances 0.000 description 1
- 230000004580 weight loss Effects 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- DUBNHZYBDBBJHD-UHFFFAOYSA-L ziram Chemical compound [Zn+2].CN(C)C([S-])=S.CN(C)C([S-])=S DUBNHZYBDBBJHD-UHFFFAOYSA-L 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G1/00—Cleaning or pickling metallic material with solutions or molten salts
- C23G1/02—Cleaning or pickling metallic material with solutions or molten salts with acid solutions
- C23G1/04—Cleaning or pickling metallic material with solutions or molten salts with acid solutions using inhibitors
- C23G1/06—Cleaning or pickling metallic material with solutions or molten salts with acid solutions using inhibitors organic inhibitors
Definitions
- This invention pertains to compositions for use as corrosion inhibitors in acid cleaning, acid pickling and similar acid treatments of metal.
- this invention pertains to a synergistic combination of organic sulfur-containing compounds which together can be effectively utilized as an additive to acid cleaning solutions, particularly, those utilizing hydrochloric acid and a copper complexing thiourea for cleaning industrial systems subject to accumulations of Mater-insoluble deposits on the metal surfaces.
- Acid cleaning operations are commonly employed to remove adhering substances such as mill scale and fly ash from the inner surface of vessels, tubes and related industrial processing equipment, particularly, where such equipment is fabricated from ferrous metals.
- acid cleaning is used for example to remove lime deposits or water scale from power plant boilers and piping systems and from evaporating equipment as well as to remove scale and deposits from processing equipment in such plants as refineries, utility companies, paper mills, chemical plants and similar industrial operations. Since the acid tends to remove a portion of the basis metal with each cleaning, the use of inhibitors to reduce basis metal loss in acid cleaning can substantially extend the life of such industrial equipment.
- the inorganic acids particularly, the mineral acids such as hydrochloric, sulfuric, nitric, and phosphoric acid are most frequently used, though others are also used depending upon the particular needs.
- organic acids including formic acid, citric acid-, mixtures of hydroxy acetic and formic acids, and acetic acid and other organic acids, such as, oxalic acid, tartaric acid and alky-1'ene polyamine carboxylic acids as well as water soluble salts and mixes of acids and salts are used.
- hydrochloric acid perhaps the most widely used acid for chenical cleaning is hydrochloric acid, particularly, when used for the removal of scales and other unwanted deposits from steam generating equipment and from chemical and petrochemical reaction vessels.
- Hydrochloric acid solutions are also used in oil well acidizing wherein large quantities are pumped at high rates of flow through the oil well into the oil producing formation.
- the acid concentrations are usually high, in the order of 10% to 15% by weight and the temperatures at the bottom of the well are also high creating situations for severe corrosion of the oil well tubing by the attack of the hydrochloric acid on the metal.
- acid inhibitors are extensively used as additives to the cleaning, acidizing or pickling solutions employed in these operations.
- acid inhibitors have been developed and selection of a particular inhibitor will vary according to the type of acid used in the operation, the particular metal substrate and other considerations. Mixtures of inhibitors have also found considerable interest among those employing acid treatments for metal cleaning and the like, particularly, inhibitors which in combination produce an apparent synergistic effect.
- the complexity of the inhibition phenomena is such that there are no particular criteria by which one can predict the inhibiting power or degree of inhibition that can be achieved with any particular inhibitor or combination under particular circumstances and in some instance, a comtinal on of inhibitors may result in a decrease in .the inhibiting strength.
- the metai involved is generally one of the various steel alloys.
- Other metals are occasionally invoived, particularly, in the case of valves and fittings.
- the other metals that are involved are copper.
- aluminum, nickel, and nickel alloys and some of the exotic metals such as titanium, zirconium and tantalum.
- work with inhibited acids in industrial situations involves working with steel and, to a very large extent, carbon steel or mild steel.
- the nitrogen containing compounds or amines have been found to be particularly effective as inhibitors in hydrochloric acid; though certain thio compounds or sulfur containing compounds have also been found to be of value. The thio compounds, however, tend to be used more frequently in conjunction with sulfuric acid.
- the thioureas are weii xnown as innioirors ana components or innioitors for many acid systems but they are not generally satisfactory for organic acids unless blended with organic bases. See for example U. S. Patent Nos. 2,403,153; 2,807,585; and 2,561,510.
- the nitrogen bases used in producing inhibitor blends might be objectionable at times, particularly, because of their tendency t 6 form undesirable deposits on the metal surface.
- urea derivatives particularly thiourea and a number of substituted thioureas and thiourea derivatives, are useful for removing metallic copper from scale components when used in hydrochloric acid solutions.
- the thioureas when used with acid cleaning solutions prevent the redeposition of copper dissolved from boiler scale and the like.
- the acid is excessively corrosive to the basis metal or steel. It has even been shown that under certain conditions, thiourea is actually an accelerator of corrosion in acid solutions. This is particularly true in the case of hydrochloric acid solutions-.
- Triphenylsulfonium chloride is also known as an inhibitor and as a component of inhibitors for sulfuric, phosphoric, hydrochloric, sulfamic, hydrofluoric, and fluosilicic acids among others. (See for example U. S. Patent No. 2,941,949). This inhibitor, however, is more effective when combined with other appropriate inhibitors and combinations with organic amines-and propargyl alcohol are known, among others.
- dithiocarbamate salts and esters have also been previously disclosed for use as inhibitors though the dithiocarbamates are not utilized as acid inhibitors and are not known to be effective inhibitors in hydrochloric acid/thiourea cleaning solutions; nor are-the dithiocarbamates generally considered for use in combination with other inhibitors particularly sulfonium salts and thioureas.
- U. S. Patent No. 2,723,232 which discloses the use of dithiocarbamate salts as inhibitors in certain en- - vironments also states that the dithiocarbamic acid salts function in a corrosive environment in which direct acid attack upon the ferrous metal is a minor factor. Thus, the dithiocarbamates appear as unlikely candidates for inhibitor blends in industrial acid cleaning.
- an object of this invention to provide an acid cleaning solution with increased inhibiting strength thereby reducing the loss of basis metal during scale removal and cleaning operations.
- Another object of this invention is to provide novel acid inhibitor combinations of greater inhibiting power than could be achieved heretofore. It is a further object of this invention to provide inhibitor combinations which when used in hydrochloric acid cleaning with a urea derviative provide a substantial reduction in metal loss. Still other objects and advantages will be apparent from the description of'the invention which follows.
- This invention provides a novel acid inhibitor combination which is particularly useful for chemical cleaning with solutions of hydrochloric acid and thiourea.
- the combination comprises a sulfonium salt preferably triphenylsulfonium chloride and a dithiocarbamate preferably benzyl-N-methyl dithiocarbamate in a preferred ratio of about 1 part by weight of benzyl-N-methyl dithiocarbamate for each 2 to 3 parts by weight of triphenylsulfonium chloride.
- a combination of: (A) an acid inhibitor of the sulfonium snit type and (B) a dithiocarbamic acid or derivative thereof such as an ester or salt of dithiocarbamic acid has unusually high inhibiting strength in hydrochloric acid cleaning solutions containing a urea derivative as a copper complexing agent.
- the two component acid inhibitor combination can be provided as a single stable composition and it is to be understood that whenever reference is made to the composition, the results can be achieved by adding the two components separately or as a combination along with other additives.
- the invention can be viewed as comprising a three component inhibitor compositinn in which the third component is thiourea or a substituted thiourea or thiourea derivative.
- any of the well known sulfonium inhibitor compounds particularly those of the formula: wherein R 1 , R 2 , and R are each a hydrocarbon radical, such as for example, those selected from the group consisting of alkyl, aryl and aralkyl and alkaryl, wherein X is an acid anion, preferably an anion of a strong mineral acid.
- R 1 , R 2 , and R are each a hydrocarbon radical, such as for example, those selected from the group consisting of alkyl, aryl and aralkyl and alkaryl, wherein X is an acid anion, preferably an anion of a strong mineral acid.
- Formula I above includes within its scope compounds wherein the R 1 , R and R radicals may be the same or different.
- Formula I above includes also compounds wherein one or more of the R 1 , R 2 , and R radicals contain one or more of the same or different substituents examples of which include hydroxy, amino, halo- and alkyl groups.
- radicals R 1 , R 2 and R 3 of Formula I above are methyl, ethyl, propyl, nonyl, dodecyl, isobutyl, phenyl, hydroxy-phenyl, dodecyl phenyl, benzyl and 4-hydroxy-3,5-dimethylphenyl. It is preferred that at least one of R 1 , R and R radicals be aryl or aralkyl and most preferably, each of said radicals is aryl, such as for example phenyl or p-chlorophenyl.
- Examples of X, the acid anion, in Formula I above, are chloride, bromide, iodide and sulfate, the first mentioned being preferred.
- Sulfonium salts and methods for their preparation are known. For example, they can be prepared by the reaction of an aromatic hydrocarbon with a sulfur monohalide in the presence of anhydrous aluminum chloride and a halogen.
- a sulfonium salt other than halide
- Salts such as the acetate can be readily obtained from the halides by simply passing an aqueous solution of the available sulfonium salt usually the chloride, for example a 50% solution of triphenylsulfonium chloride, through an appropriate ion exchange medium.
- the acetate can be readily obtained by using a strong base resin- such as Rohm and Haas IRA 400.
- the other essential component of the inhibitor combination is a dithiocarbamic acid derivative of the formula: wherein R 1 , R 2 and R 3 are each hydrogen or a hydrocarbon radical such as for example alkyl, alkenyl, alkynyl, aryl, alkaryl, aralkyl, or a cyclic, polycyclic or heterocyclic group.
- M (+)n represents a metal cation preferably an alkali metal, e.g. sodium or potassium, an ammonium or a heavy metal multi valent cation such as lead, zinc, cadmium, antimony and the like in which case a single cation is associated with two anion moieties, n is 1 to 3.
- R Z or R 3 in Formula II-b above may also be a dithiocarboxyl alkyl group in which case the dithiocarbamic acid salt is an alkylene bis-dithiocarbamate preferably the alkylene moiety is lower alkylene, e.g. methylene, - ethylene or propylene.
- the radicals R 1 , R and R contain one or more of the same or different substituents, examples of which include hydroxy, amino, halo- and alkyl groups.
- radicals R 1 , R 2 and R 3 are methyl, ethyl, isopropyl, octadecyl, dodecyl, decenyl, benzyl, phenyl, naphthyl, cyclopentyl, cyclohexyl, thiazolyl, abietyl, pyridyl, quinolyl, the group (-CH 2 - CH 2 - -R 4 ) wherein R 4 is alkyl, aryl or alkaryl preferably lower alkyl.
- the preferred dithiocarbamic acid components are the N-substituted esters, particularly, the alkyl or aralkyl esters of N-alkyl and N,N-dialkyl dithiocarbamic acid preferably benzyl-N-methyl dithiocarbamate.
- dithiocarbamic acid derivatives suitable for use as the dithiocarbamate component of the inhibitor composition are known materials which are either available commercially or can be prepared in accordance with procedures known in the literature.
- the thioureas with which the inhibitor combination of this invention is effective are those which have been found useful in acid cleaning of industrial equipment, such as, boilers and particularly those which function as copper complexing agents.
- the thiourea compounds used for this purpose can be represented by the following formula: wherein R 1 , R 2 , R 3 and R 4 are each hydrogen, alkyl, aralkyl, heterocyclic, or aryl groups and may be the same or different. These groups can in turn be substituted by such functional groups as halogen, amino, hydroxy, or common radicals containing nitrogen, oxygen or sulfur.
- Suitable thioureas of Formula III are for example: thiourea, 1-methylthiourea, 1,3-di- ethylthiourea, 1-phenylthiourea, 1-phenyl-3(2 hydroxyethyl) thiourea, methylolthiourea and the like.
- the thioureas are usually used in acid solutions to be inhibited in concentrations as low as .001 gm/liter of acid solution and" as high as 100 gms/liter.
- concentrations as low as .001 gm/liter of acid solution and" as high as 100 gms/liter.
- the particular concentration is determined by the nature of the acid solution, the copper content of the scale to be removed, the temperature at the time of exposure to the metal and other inhibitors used in making inhibitor blends.
- a commonly used industrial cleaning solution has about 7% (wt/wt) hydrochloric acid and about 1% (wt/ vol) thiourea.
- the inhibitor composition of this invention can be conveniently used by adding it to the acid cleaning solution used in the customary manner.
- the acid solution is generally selected in accordance with the nature of the incrustations with the non-oxidizing acids and especially the inorganic non-oxidizing acids being preferred.
- Hydrochloric, sulfuric or phosphoric are the particular acids most commonly used.
- Hydrochloric acid is generally used at a concentration of between 5 to 251 by weight; sulfuric at a concentration of about 5 to 15% by weight and phosphoric at about 10 to 25% by weight. Higher or lower concentrations of these acids are also used depending upon specific conditions and type of acid treatment involved.
- oil well acidizing may utilize hydrochloric acid at concentrations of 30t by weight or higher whereas pickling operations may utilize concentrations as low as about 1% acid by weight in the bath.
- Aqueous solutions of hydrochloric acid preferably at a concentration of about 5 to about 10% by weight are most frequently used in cleaning heating equipment and the like and the use of the inhibitor combination of this invention will be described with particular reference to such cleaning operations though it is to be understood that the combination will find use in other acid treating situations of the type described above and elsewhere herein, whenever attack on the basis metal is a problem and particularly when thiourea or a thiourea derivative is used with the acid.
- Typical of cleaning treatments with hydrochloric acid to which a urea derivative has been added is the process described in U. S. Patent No. 2,959,555 and the combination of this invention is particularly well suited to use in such processes.
- the combination of this invention is used by adding to either the diluted or concentrated hydrochloric acid a formulated composition containing the two essential ingredients, preferably in solution in a suitable solvent, though a dry formulation can also be used.
- a dry formulation can also be used.
- the formulation can also be readily combined with the urea derivative preferably thiourea.
- the inhibitor composition should be added and thoroughly mixed with the acid by stirring or agitating.
- The.inhibited solution is conveniently - used by circulating it through the equipment to be cleaned. If circulation cannot be accomplished, the equipment should be filled with the inhibited acid and allowed to react with the scale and incrustations for sufficient time to remove the objectionable deposits.
- samples of the deposits to be removed can be tested in the laboratory prior to the cleaning operation. If desired, the equipment to be cleaned or the acid cleaning solution or both can be heated to speed the cleaning action. In such case, the heating is preferably done prior to beginning the cleaning operation and generally a greater amount of inhibitor composition is used at higher temperatures. As in the case of selecting an appropriate acid concentration and cleaning time, the cleaning temper- aturc can be choscn by testing with a representative sample of the metal and deposits to be cleaned.
- the amount of inhibitor used can also he determined by similar testing. For uidance, however, it has been found that when using a 5t hydrochloric acid solution (14.1% by volume of 20° Baume hydrochloric acid)for cleaning at a temperature of about 150°F effective inhibition can be obtained by using about 0.2 gms/1 triphenylsulfonium chloride and about 0.1 gms/l of benzyl-N-methyl dithiocarbamate. Greater amounts can be used though generally there is little increase of inhibiting strength by increasing inhibitor concentration significantly above the effective concentration.for any given temperature and acid concentration. In practice, it is preferred to use the inhibitor blend in an amount sufficient to provide at-least about .008% by wt.
- triphenylsulfonium chloride and at least about .003% by wt. of benzyl-N-methyl dithiocarbamate in the working bath. Greater amounts are required for higher temperatures. Generally for each 25°F increase in temperature above 150°F there is required an additional amount of inhibitor equivalent to the amount found to be effective at about 150°F.
- the length of time required to remove the undesirable deposits will depend upon the effectiveness of the acid dissolution of the incrustations or scale and the solution is generally allowed to remain in the system until the metal surface is free of unwanted deposits or until the action of the acid stops.
- the amount of sulfonium salt and dithiocarbamate inhibitors used to provide the effective acid inhibitor of this invention can be varied over a wide range, depending upon the particular acid used in the cleaning solution, the basis metal, the temperature and other factors.
- the ratio in which the two essential components arc utilized does not appear to be critical and the proportions can also be varied over a wide range.
- dithiocarbamate e.g. benzyl-N-methyl dithiocarbamate
- sulfonium salt e.g. triphenylsulfonium chloride.
- sulfonium salt e.g. triphenylsulfonium chloride.
- sulfonium salt e.g. triphenylsulfonium chloride.
- sulfonium salt e.g. triphenylsulfonium chloride
- compositions having about 2.5 parts by weight of triphenylsulfonium chloride for each part by weight of benzyl-N-methyl dithiocarbamate have been found to be particularly effective in hydrochloric acid/thiourea systems.
- the inhibitor combination of this invention can be added to the cleaning solution as separate additives or can be conveniently formulated in a concentrated inhibitor composition in liquid or dry form along with the usual formulating ingredients.
- the amounts of essential inhibiting ingredients in the formulation will comprise about 10 to 80% by wt. of the total formulated concentrate; the remainder consisting of solvent preferably butyl cellosolve and other conventional formulated ingredients.
- the product can also be supplied as dry powder formulation along with other ingredients or as a dry formulation it can have nearly 100% active ingredients, i.e. essential only sulfonium salt and dithiocarbamate.
- a formulated composition containing as the essential inhibitor composition a mixture of triphcnyl sulfonium chloride and benzyl-N-methyl dithiocarbamnte can be easily prepared by blending the essential ingredients in a water miscible solvent along with other additives generally employed in formulating inhibitor compositions.
- solvent there can be utilized any water miscible solvent in which the two essential components are soluble and which is stable to the acid cleaning solution in use.
- Suitable additives include materials which increase acid solubility of the composition and oil dissolution.
- Other additives known to the art may be included to get a homogeneous concentrate and to aid in solubilization of the essential components.
- these additives are surface active agents and solvents for the other components comprising the composition.
- Other ingredieats such as anti-foaming agents, diluents to adjust the volume, buffers to adjust pH and the like which are typically utilized in formulating may be included and are intended to come within the scope of this invention.
- any surface active agent compatible with the other components of the composition can be used including anionic, cationic and nonionic surface active agents with the nonionic being preferred.
- nonionic surface active agents are the ethoxylated secondary alcohols and ethoxylated nonyl phenols.
- surfactants that are particularly suitable in formulating the inhibitor compositions of this invention, there can be mentioned the following: Igepal CO-850 available from the Gaf Corp.; Makon 20 available from Stepan Chemical, Retzanol NP200 manufactured by Retzloff; Surfonic N200 manufactured by Jefferson; T Det N20 manufactured by'Thompson Hayward and Tergitol NP40 manufactured by Union Carbide Corporation.
- the essential inhibitor ingredients of this invention can be combined with other inhibitors which may also contain other additive materials or they can be formulated along with such other inhibitors as an additional active ingredient.
- Other inhibitors that may be blended with the: synergistic combination of sulfonium salt and dithiocarbamic acid derivative include for example propargyl alcohol, ammonium thiocyanate, mereapto benzothiazole, the Mannich bases and the like.
- the inhibitor complex of this invention which is particularly useful far reducing the basis metal attack of hydrochloric acid/thiourea cleaning solutions can be formulated by combining the inhibitor composition with the thiourea to provide a single additive to hydrochloric acid thereby facilitating make-up of the inhibited hydrochloric acid/thiourea cleaning solution.
- the combination when used with a conventional hydrochloric acid/thiourea cleaning solution provides a substantial reduction in basis metal loss as compared to acid corrosion inhibitors presently employed in such acid cleaning solutions.
- the reduction in metal loss achieved by using this combination of inhibitors, particularly, in the case of mild steel is significantly greater than can be achieved with either inhibitor separately.
- the combination is preferably added to the particular acid composition as the formulated concentrate utilized in an amount sufficient to inhibit attack of the particular acid on the metal which is exposed thereto.
- the amount of inhibiting composition that is indicated will vary depending upon a number of factors, some of which can be readily controlled including the concentration of the acid and the temperature at which the operation is conducted. Generally, the amount of inhibitor to be utilized at high temperature is greater; likewise, the amount to be utilized at higher acid concentrations-is greater.
- the range of inhibitor concentrations over which the degree of inhibition varies significantly with increase, or decrease in inhibitor concentration at a given temperature is relatively narrow. So also the range of inhibitor concentration over which the degree of inhibition varies for any given cleaning acid concentration is relatively narrow.
- the amount of inhibitor combination in accordance with this invention will be at least about 0.01% by volume and usually between about 0.1% and about 1.0 preferably .1 to .2S% based upon a ratio of about 2.5 parts of triphenylsulfonium chloride for each part of benzyl-N-methyl dithiocarbamate utilized at a temperature in the range of.about 150°F to about 200°F.
- inhibitor compositions containing about 20 to 50% by weight, preferably 20 to 30% by weight, of active ingredients (sulfonius sait and dithiocarbamate) is used in an amount sufficient to provide at least about 0.055 by volume of inhibitor in the cleaning solution.
- the inhibitor compositions of this invention while best suited for inhibiting the attack of hydrochloric acid in the presence of thiourea can also be employed in applications where acid inhibitors are generally utilized, for exaaple, in metal pickling operations and oil well acidizing processes. While particularly effective results have been obtained with the inhibitor combination in treatment of ferrous metals, particularly mild steel, the inhibitor combination can also be utilized to protect against acid attack on other metals such as copper, brass, stainless steel and other alloys. As will become evident from the examples which follow, the particular synergistic effect obtained with the inhibitor combination provides a special advantage in the case of hydrochloric acid/thiourea cleaning. However, the high degree of inhibiting power provided by the combination males it suitable for a multitude of applications. EXAMPLE 1
- Benzyl-N-methyl dithiocarbamate which is representative of the dithiocarbamates suitable for use in the compositions of this invention, is a commercially available product. If desired, it can also be prepared from readily available starting . materials and the entire reaction product can be used in formulating the inhibitor composition.
- a suitable method for preparing benzyl-N-methyl dithiocarbamate is as follows:
- the acetone is distilled off.
- the contents of the flask are then placed into a separatory funnel and the product is extracted from the bottom as an "oil-like" substance which is drained into a Petri dish and allowed to crystallize.
- benzyl-N-methyl dithiocarbamate product After solidifying, the benzyl-N-methyl dithiocarbamate product is broken up and used "as is" in preparing the inhibitor formulations.
- Other dithiocarbamate products can be prepared by analgous
- reaction products can be used as is in formulating the corresponding inhibitor compositions.
- An inhibitor composition was prepared with ingredients in the following amounts:
- the composition is prepared by combining the ingredients in a blending vessel equipped with a stirrer.
- the benzyl-N-methyl dithiocarbamate is first dissolved in the butyl cellosolve.
- the remainder of the ingredients are then added in the order listed, while stirring. Stirring is continued until a homogeneous mixture is obtained.
- the final product is a clear liquid.
- the mixture is preferably filtered to remove unwanted impurities which may be carried in with the starting materials.
- the clear liquid composition has a specific gravity of 1.029 .005 at 60°F before putting it into containers for shipment.
- Example 2 This example illustrates formulations having different concentration and ratio of ingredients than that of Example 2. The components were combined in a similar manner.
- the inhibiting strength of the composition was determined as follows:
- a corrosion inhibitor composition of the type sold commercially for industrial cleaning with hydrochloric acid was prepared and tested in hydrochloric acid solutions with and without thiourea.
- the corrosion inhibitor was prepared by combining a rosin amine inhibitor of the type disclosed in U. S. Patent No. 2,758,970 with triphenylsulfonium chloride and propargyl alcohol.
- inhibitors are available for example under the brand name Rodine sold by Amchem Products, Inc.
- a typical inhibitor of this type has the following approximate composition:
- Example 5 An inhibitor composition in accordance with Example 5 was tested for corrosion inhibition as described in Example 4 using a 7t hydrochloric acid test solution maintained at 150°F for 6 hours. Thiourea was added in amounts as indicated in Table 1.
- This example shows the greatly improved inhibiting power of the compositions of Examples 1 and formula A of 3 as compared to the. prior art compositions of Example 5 in a hydrochloric acid and thiourea cleaning solution.
- the tests were carried out as in Example 4 above using as test solution hydrochloric acid cleaning compositions containing thiourea or a thiourea derivative as a copper complexing agent in amounts as indicated.
- the concentration of hydrochloric acid was 7% (wt/wt).
- the test was done at 150°F for 6 hours.
- the resuLts are as shown in Table II.
- This example demonstrates the syncrgistic corrosion inhibiting effect of the triphenyl sulfonium , salt and dithiocarbamate combination.
- the tests were carried out as in the preceding examples using amounts of test compositions as indicated in Table III. The tests were done with 7% wt/wt hydrochloric acid solutions maintained at 150°F for 6 hours.
- the triphenylsulfonium chloride was for- sulated without the dithiocarbamate by substituting an equal weight amount of butyl cellosolve for the dithiocarbamate.
- This formulation-identified as Formu- lated TPSC has the following compositions:
- This example illustrates the use of the inhibitor combination of this invention in conjunction with another inhibitor.
- the tests were carried out as in the preceding examples using 1% wt/vol thiourea in a 7% wt/wt hydrochloric acid salution at 150°F for 6 hours.
- the weight loss results are shown in Table IV.
- This example illustrates the inhibiting power of the combination with change in the ratio of amount of triphenylsulfonium salt to the amount of dithiocarbamate. Tests were carried out in the same manner as above using 7t (wt/wt) hydrochloric acid with 1% (wt/vol) thiourea at 150°F for 6 hours. Results are shown in Table V.
- Example 4 illustrates the inhibiting power at various concentrations of the synergistic combination of triphenylsulfonium chloride and benzyl-N-methyl di- thiocarbamate (Example 4).
- Test procedures are the same as in previous examples using 7% hydrochloric acid (wt/ wt) with 1% thiourea (wt/vol) at 150°F for 6 hours. Results are shown in Table VII.
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
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Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP19790300007 EP0013462B1 (de) | 1979-01-03 | 1979-01-03 | Dithiocarbamat/Sulfonium-Salz enthaltende Korrosionsschutzzusammensetzung und seine Anwendung in sauren Reinigungslösungen |
DE7979300007T DE2965334D1 (en) | 1979-01-03 | 1979-01-03 | Dithiocarbamate/sulfonium salt corrosion inhibitor composition and its use in acidic cleaning solutions |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP19790300007 EP0013462B1 (de) | 1979-01-03 | 1979-01-03 | Dithiocarbamat/Sulfonium-Salz enthaltende Korrosionsschutzzusammensetzung und seine Anwendung in sauren Reinigungslösungen |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0013462A1 true EP0013462A1 (de) | 1980-07-23 |
EP0013462B1 EP0013462B1 (de) | 1983-05-11 |
Family
ID=8186315
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP19790300007 Expired EP0013462B1 (de) | 1979-01-03 | 1979-01-03 | Dithiocarbamat/Sulfonium-Salz enthaltende Korrosionsschutzzusammensetzung und seine Anwendung in sauren Reinigungslösungen |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP0013462B1 (de) |
DE (1) | DE2965334D1 (de) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5247087A (en) * | 1992-05-13 | 1993-09-21 | Baker Hughes Incorporated | Epoxy modified water clarifiers |
US10301553B2 (en) | 2017-02-28 | 2019-05-28 | Ecolab Usa Inc. | Use of sulfonium salts as hydrogen sulfide inhibitors |
WO2020047193A1 (en) * | 2018-08-29 | 2020-03-05 | Ecolab Usa Inc. | Use of sulfonium salts as corrosion inhibitors |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR1127418A (fr) * | 1954-02-10 | 1956-12-17 | Dehydag | Procédé de protection des métaux au cours de leur traitement par des agents acides |
FR1283323A (fr) * | 1960-12-23 | 1962-02-02 | Cie D Applic Chimiques A L Ind | Produit inhibiteur de l'attaque des métaux par les acides forts |
FR2205563A1 (de) * | 1972-11-06 | 1974-05-31 | Amchem Prod |
-
1979
- 1979-01-03 DE DE7979300007T patent/DE2965334D1/de not_active Expired
- 1979-01-03 EP EP19790300007 patent/EP0013462B1/de not_active Expired
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR1127418A (fr) * | 1954-02-10 | 1956-12-17 | Dehydag | Procédé de protection des métaux au cours de leur traitement par des agents acides |
FR1283323A (fr) * | 1960-12-23 | 1962-02-02 | Cie D Applic Chimiques A L Ind | Produit inhibiteur de l'attaque des métaux par les acides forts |
FR2205563A1 (de) * | 1972-11-06 | 1974-05-31 | Amchem Prod |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5247087A (en) * | 1992-05-13 | 1993-09-21 | Baker Hughes Incorporated | Epoxy modified water clarifiers |
US10301553B2 (en) | 2017-02-28 | 2019-05-28 | Ecolab Usa Inc. | Use of sulfonium salts as hydrogen sulfide inhibitors |
WO2020047193A1 (en) * | 2018-08-29 | 2020-03-05 | Ecolab Usa Inc. | Use of sulfonium salts as corrosion inhibitors |
US10900128B2 (en) | 2018-08-29 | 2021-01-26 | Championx Usa Inc. | Use of sulfonium salts as corrosion inhibitors |
Also Published As
Publication number | Publication date |
---|---|
DE2965334D1 (en) | 1983-06-16 |
EP0013462B1 (de) | 1983-05-11 |
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