DK161432B - PROCEDURE FOR EXTRACING FORM LABEL, FLUID MASSES AND MIXING APPLIANCES FOR USING THE PROCEDURE - Google Patents
PROCEDURE FOR EXTRACING FORM LABEL, FLUID MASSES AND MIXING APPLIANCES FOR USING THE PROCEDURE Download PDFInfo
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- DK161432B DK161432B DK341284A DK341284A DK161432B DK 161432 B DK161432 B DK 161432B DK 341284 A DK341284 A DK 341284A DK 341284 A DK341284 A DK 341284A DK 161432 B DK161432 B DK 161432B
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- 238000000034 method Methods 0.000 title claims abstract description 53
- 238000002156 mixing Methods 0.000 title claims abstract description 35
- 239000012530 fluid Substances 0.000 title description 2
- 238000000605 extraction Methods 0.000 claims abstract description 89
- 230000008569 process Effects 0.000 claims abstract description 32
- 239000000284 extract Substances 0.000 claims abstract description 19
- 238000000926 separation method Methods 0.000 claims abstract description 11
- 239000007789 gas Substances 0.000 claims description 74
- 239000000203 mixture Substances 0.000 claims description 29
- 239000007788 liquid Substances 0.000 claims description 25
- 239000000758 substrate Substances 0.000 claims description 23
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims description 12
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 claims description 7
- 229910052744 lithium Inorganic materials 0.000 claims description 7
- 229910002092 carbon dioxide Inorganic materials 0.000 claims description 6
- 239000001569 carbon dioxide Substances 0.000 claims description 6
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 claims description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 4
- 150000001335 aliphatic alkanes Chemical class 0.000 claims description 2
- 150000001336 alkenes Chemical class 0.000 claims description 2
- 229910052786 argon Inorganic materials 0.000 claims description 2
- 125000004432 carbon atom Chemical group C* 0.000 claims description 2
- 229910052757 nitrogen Inorganic materials 0.000 claims description 2
- 238000010926 purge Methods 0.000 claims 1
- 230000009969 flowable effect Effects 0.000 abstract description 3
- 238000003756 stirring Methods 0.000 abstract 1
- 239000003921 oil Substances 0.000 description 14
- 235000019198 oils Nutrition 0.000 description 14
- 239000012071 phase Substances 0.000 description 13
- IIZPXYDJLKNOIY-JXPKJXOSSA-N 1-palmitoyl-2-arachidonoyl-sn-glycero-3-phosphocholine Chemical compound CCCCCCCCCCCCCCCC(=O)OC[C@H](COP([O-])(=O)OCC[N+](C)(C)C)OC(=O)CCC\C=C/C\C=C/C\C=C/C\C=C/CCCCC IIZPXYDJLKNOIY-JXPKJXOSSA-N 0.000 description 12
- 229940067606 lecithin Drugs 0.000 description 12
- 235000010445 lecithin Nutrition 0.000 description 12
- 239000000787 lecithin Substances 0.000 description 12
- 239000000126 substance Substances 0.000 description 9
- 239000007787 solid Substances 0.000 description 8
- 239000002904 solvent Substances 0.000 description 7
- 239000000470 constituent Substances 0.000 description 5
- 241000196324 Embryophyta Species 0.000 description 4
- 230000008901 benefit Effects 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 241000219745 Lupinus Species 0.000 description 3
- 230000001419 dependent effect Effects 0.000 description 3
- 239000006185 dispersion Substances 0.000 description 3
- 238000004090 dissolution Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
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- 230000033001 locomotion Effects 0.000 description 3
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- 230000009467 reduction Effects 0.000 description 3
- 238000007670 refining Methods 0.000 description 3
- 230000002123 temporal effect Effects 0.000 description 3
- XPDWGBQVDMORPB-UHFFFAOYSA-N Fluoroform Chemical compound FC(F)F XPDWGBQVDMORPB-UHFFFAOYSA-N 0.000 description 2
- WMFOQBRAJBCJND-UHFFFAOYSA-M Lithium hydroxide Chemical compound [Li+].[OH-] WMFOQBRAJBCJND-UHFFFAOYSA-M 0.000 description 2
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- RYYVLZVUVIJVGH-UHFFFAOYSA-N caffeine Chemical compound CN1C(=O)N(C)C(=O)C2=C1N=CN2C RYYVLZVUVIJVGH-UHFFFAOYSA-N 0.000 description 2
- 239000010685 fatty oil Substances 0.000 description 2
- 230000002349 favourable effect Effects 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 238000004853 microextraction Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 238000005325 percolation Methods 0.000 description 2
- 150000003904 phospholipids Chemical class 0.000 description 2
- 238000000746 purification Methods 0.000 description 2
- LJPZHJUSICYOIX-UHFFFAOYSA-N quinolizidine Chemical class C1CCCC2CCCCN21 LJPZHJUSICYOIX-UHFFFAOYSA-N 0.000 description 2
- 229930002337 quinolizidine alkaloid Natural products 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- LVGUZGTVOIAKKC-UHFFFAOYSA-N 1,1,1,2-tetrafluoroethane Chemical compound FCC(F)(F)F LVGUZGTVOIAKKC-UHFFFAOYSA-N 0.000 description 1
- UJPMYEOUBPIPHQ-UHFFFAOYSA-N 1,1,1-trifluoroethane Chemical compound CC(F)(F)F UJPMYEOUBPIPHQ-UHFFFAOYSA-N 0.000 description 1
- 240000003538 Chamaemelum nobile Species 0.000 description 1
- 235000007866 Chamaemelum nobile Nutrition 0.000 description 1
- OTMSDBZUPAUEDD-UHFFFAOYSA-N Ethane Chemical compound CC OTMSDBZUPAUEDD-UHFFFAOYSA-N 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 235000008694 Humulus lupulus Nutrition 0.000 description 1
- LPHGQDQBBGAPDZ-UHFFFAOYSA-N Isocaffeine Natural products CN1C(=O)N(C)C(=O)C2=C1N(C)C=N2 LPHGQDQBBGAPDZ-UHFFFAOYSA-N 0.000 description 1
- 239000004166 Lanolin Substances 0.000 description 1
- 235000007232 Matricaria chamomilla Nutrition 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 229930013930 alkaloid Natural products 0.000 description 1
- 150000003797 alkaloid derivatives Chemical class 0.000 description 1
- 239000013566 allergen Substances 0.000 description 1
- 150000001491 aromatic compounds Chemical class 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229960001948 caffeine Drugs 0.000 description 1
- VJEONQKOZGKCAK-UHFFFAOYSA-N caffeine Natural products CN1C(=O)N(C)C(=O)C2=C1C=CN2C VJEONQKOZGKCAK-UHFFFAOYSA-N 0.000 description 1
- 230000000711 cancerogenic effect Effects 0.000 description 1
- 231100000315 carcinogenic Toxicity 0.000 description 1
- 235000021466 carotenoid Nutrition 0.000 description 1
- 150000001747 carotenoids Chemical class 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 150000008280 chlorinated hydrocarbons Chemical class 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 230000001143 conditioned effect Effects 0.000 description 1
- 239000010779 crude oil Substances 0.000 description 1
- 239000012043 crude product Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000001877 deodorizing effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- -1 difluoroethylene, tetrafluoroethylene Chemical group 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000029142 excretion Effects 0.000 description 1
- 230000001747 exhibiting effect Effects 0.000 description 1
- 235000019197 fats Nutrition 0.000 description 1
- 235000021588 free fatty acids Nutrition 0.000 description 1
- 239000007792 gaseous phase Substances 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- WMIYKQLTONQJES-UHFFFAOYSA-N hexafluoroethane Chemical compound FC(F)(F)C(F)(F)F WMIYKQLTONQJES-UHFFFAOYSA-N 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 238000001802 infusion Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 235000019388 lanolin Nutrition 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- GTLACDSXYULKMZ-UHFFFAOYSA-N pentafluoroethane Chemical compound FC(F)C(F)(F)F GTLACDSXYULKMZ-UHFFFAOYSA-N 0.000 description 1
- 239000000575 pesticide Substances 0.000 description 1
- 238000010587 phase diagram Methods 0.000 description 1
- 238000005381 potential energy Methods 0.000 description 1
- 239000001294 propane Substances 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 230000028327 secretion Effects 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 239000008247 solid mixture Substances 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 241000894007 species Species 0.000 description 1
- 235000013599 spices Nutrition 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
- 229940099259 vaseline Drugs 0.000 description 1
- 235000015112 vegetable and seed oil Nutrition 0.000 description 1
- 235000019871 vegetable fat Nutrition 0.000 description 1
- 239000008158 vegetable oil Substances 0.000 description 1
- 235000013311 vegetables Nutrition 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D11/00—Solvent extraction
- B01D11/02—Solvent extraction of solids
- B01D11/0203—Solvent extraction of solids with a supercritical fluid
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23J—PROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
- A23J7/00—Phosphatide compositions for foodstuffs, e.g. lecithin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D11/00—Solvent extraction
- B01D11/04—Solvent extraction of solutions which are liquid
- B01D11/0403—Solvent extraction of solutions which are liquid with a supercritical fluid
- B01D11/0407—Solvent extraction of solutions which are liquid with a supercritical fluid the supercritical fluid acting as solvent for the solute
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07F—ACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
- C07F9/00—Compounds containing elements of Groups 5 or 15 of the Periodic Table
- C07F9/02—Phosphorus compounds
- C07F9/06—Phosphorus compounds without P—C bonds
- C07F9/08—Esters of oxyacids of phosphorus
- C07F9/09—Esters of phosphoric acids
- C07F9/10—Phosphatides, e.g. lecithin
- C07F9/103—Extraction or purification by physical or chemical treatment of natural phosphatides; Preparation of compositions containing phosphatides of unknown structure
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11B—PRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
- C11B3/00—Refining fats or fatty oils
- C11B3/006—Refining fats or fatty oils by extraction
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/50—Improvements relating to the production of bulk chemicals
- Y02P20/54—Improvements relating to the production of bulk chemicals using solvents, e.g. supercritical solvents or ionic liquids
Landscapes
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- Polymers & Plastics (AREA)
- Health & Medical Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Microbiology (AREA)
- Molecular Biology (AREA)
- Food Science & Technology (AREA)
- Wood Science & Technology (AREA)
- Extraction Or Liquid Replacement (AREA)
- Pens And Brushes (AREA)
- Materials For Medical Uses (AREA)
- Organic Insulating Materials (AREA)
- Fats And Perfumes (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
Abstract
Description
iin
DK 161432 BDK 161432 B
Opfindelsen angår en fremgangsmåde til ekstraktion af formlabile, f lydedygtige masser ved hjælp af højtryksekstraktion samt et apparat til udførelse af fremgangsmåden.The invention relates to a method for extracting mold-labile, sound masses by means of high-pressure extraction and an apparatus for carrying out the process.
Højtryksekstraktion er en fremgangsmåde til adskillelse af 5 stoffer, ved hvilken et substrat behandles med en ved an vendelse af tryk fortættet gas som opløsningsmiddel. Gassen befinder sig herved svarende til sit fasediagram i fordråbet eller overkritisk tilstand og udmærker sig heri ved gunstige, alt efter de indstillede tryk- og temperaturbetingel-10 ser, mere eller mindre selektive opløsningsegenskaber og massetransportegenskaber. Den gunstige opløsningsadfærd af sådanne fortættede gasarter har længe været kendt, men den industrielle anvendelse befinder sig stadig kun på et udviklingsstadium og er begrænset til nogle få eksempler, f.eks.High-pressure extraction is a process for separating 5 substances in which a substrate is treated with a gas-solvent, which is densified by pressure. The gas is hereby corresponding to its phase diagram in the droplet or overcritical state and is characterized herein by favorable, depending on the set pressure and temperature conditions, more or less selective dissolution properties and mass transport properties. The favorable dissolution behavior of such densified gases has long been known, but the industrial application is still only at a developmental stage and is limited to a few examples, e.g.
15 til fjernelse af koffein fra råkaffe og ekstraktion af humle.15 for removing caffeine from raw coffee and extracting hops.
Fordelene ved højtryksfremgangsmåden, især ved anvendelse af carbondioxid (C02) som opløsningsmiddel, sammenlignet med de klassiske ekstraktionsmetoder med benzinfraktioner eller chlo-rerede hydrocarboner, er tilstrækkeligt kendt: C02 er ikke 20 brændbar, står til rådighed billigt i stor mængde, er fysiolo gisk uskadelig, kan let og fuldstændigt skilles fra ekstrat og raffinat og forårsager ingen miljøproblemer. Ved optimal udførelse af fremgangsmåden fås straks værdifulde produkter, som helt eller delvis overflødiggør påfølgende raffinerings-25 trin og rensningstrin. Derved spares energi og udgifter til fremgangsmåden, og stoftab ved raffinering undgås. Højtryksfremgangsmåden er derfor et værdifuldt alternativ til de sædvanlige ekstraktionsmetoder.The advantages of the high-pressure process, especially when using carbon dioxide (CO 2) as a solvent, compared to the classical extraction methods with gasoline fractions or chlorinated hydrocarbons, are sufficiently known: CO 2 is not flammable, is available in large quantities, is physiologically harmless , can be easily and completely separated from extract and refinate and does not cause any environmental problems. In optimum execution of the process, valuable products are immediately obtained which completely or partially eliminate subsequent refining steps and purification steps. This saves energy and costs on the process and avoids dust loss by refining. The high pressure method is therefore a valuable alternative to the usual extraction methods.
Der kendes allerede fremgangsmåder, ved hvilke der ved anven-30 delse af fortættede gasarter i flydende eller overkritisk tilstand bevirkes en ekstraktion af indholdsstoffer fra naturlige råstoffer. Således udvindes ifølge DE-PS 21 27 611 krydderiekstrakter af sønderdelt eller knust vegetabilsk ud- 2Methods are already known in which the extraction of constituents from natural raw materials by the use of condensed gases in liquid or supercritical state. Thus according to DE-PS 21 27 611 spice extracts are extracted from broken or crushed vegetable extract.
DK 161432 BDK 161432 B
gangsmateriale. DE-PS 27 09 033 beskriver en fremgangsmåde til ekstraktion af kamille med overkritiske gasarter og DE-OS 21 27 596 en fremgangsmåde til udvinding af vegetabilske olier, ved hvilken fedtet ekstraheres med overkritiske gasarter, 5 fortrinsvis af frø som råstof. Fælles for disse og andre fremgangsmåder er, at indholdsstofferne udvindes af et sønderdelt råmateriale med fast eller formstabil konsistens og større overflade. Råmaterialet anbringes først i en ekstraktionsbeholder, og indholdsstofferne opløses så og transporteres 10 videre af den gennemstrømmende fortættede gas ved perkolation. DE-PS 14 93 190 beskriver en fremgangsmåde til adskillelse af flydende og/eller faste stofblandinger ved hjælp af overkritiske gasarter. Ekstraktionen af flydende stofblandinger sker derved på den måde, at væsken i et blandingstrin af type som 15 en kolonne med fyldlegemer bringes i kontakt med den overkritiske gas, hvorved denne helt eller delvis optager væsken. En anden udførelsesform består i, at en bestemt mængde af den flydende stofblanding, der skal skilles, anbringes først i apparatet, og den gasformige fase med henblik på ladning le-20 des i bobleform gennem væsken. En ubegrænset forøgelse af den flydende fase skal,om nødvendigt, forhindres ved særlige foranstaltninger. DE-AS 23 32 038 beskriver en fremgangsmåde til desodorisering af fede olier, idet disse under anvendelse af en kolonne med fyldlegemer bringes i kontakt med den overkriti-25 ske gas i modstrøm. Også DE-OS 28 43 490 beskriver en fremgangsmåde til behandling af rå, vegetabilske fede olier, ved hvilken gassen pumpes ind forneden og materialeblandingen foroven i ekstraktions-autoklaven.once material. DE-PS 27 09 033 discloses a process for extracting chamomile with supercritical gases and DE-OS 21 27 596 a process for extracting vegetable oils in which the fat is extracted with supercritical gases, preferably from seeds as raw material. Common to these and other methods is that the constituents are extracted from a decomposed raw material of solid or mold stable consistency and larger surface area. The raw material is first placed in an extraction vessel, and the constituents are then dissolved and transported further by the flow-through densified gas upon percolation. DE-PS 14 93 190 discloses a process for separating liquid and / or solid mixtures by means of supercritical gases. The extraction of liquid substance mixtures is thereby effected by contacting the liquid in a mixing step of the type 15 with a column of filler bodies with the supercritical gas, thereby absorbing it in whole or in part. Another embodiment is that a certain amount of the liquid substance to be separated is first placed in the apparatus and the gaseous phase for charge is passed in bubble form through the liquid. Unlimited increases in the liquid phase should be prevented, if necessary, by special measures. DE-AS 23 32 038 discloses a process for deodorizing fatty oils by contacting them with countercritical gas countercurrent using a column of filler bodies. DE-OS 28 43 490 also discloses a process for treating crude vegetable fat oils in which the gas is pumped into the bottom and the material mixture at the top of the extraction autoclave.
Der har ikke hidtil været kendt nogen egnet metode, som mulig-30 gør en anvendelse af højtryksekstraktion til viskose medier, stive pastaer eller seje masser, der holdes sammen af stærke indre kohæsionskræfter.To date, no suitable method has been known which allows the use of high pressure extraction for viscous media, rigid pastes or tough masses held together by strong internal cohesive forces.
Vanskeligheden ved ekstraktion af flydende eller viskose, ikke formstabile medier består i tilvejebringelse af store in- 3The difficulty of extracting liquid or viscous, non-stable media consists in providing large infusions.
DK 161432 BDK 161432 B
dre overflader. Til dette formål må der tilvejebringes en bestemt mængde kinetisk energi, der tjener til at overvinde overfladeenergien i det anvendte medium. Med tyndtflydende medier, hvor der virker forholdsvis ringe kohæsionskræfter, 5 er under visse omstændigheder den potentielle energi af det indsatte medium selv tilstrækkelig til, når det flyder ned i en kolonne med fyldlegemer, at levere den til tilvejebringelse af en stor overflade nødvendige bevægelsesenergi.dry surfaces. For this purpose, a certain amount of kinetic energy must be provided which serves to overcome the surface energy of the medium used. With thin fluid media with relatively low cohesive forces, 5 under certain circumstances, the potential energy of the inserted medium itself is sufficient to supply it, when flowing into a column of filler bodies, to provide it with a large surface energy needed.
Denne fremgangsmåde er dog kun egnet i de tilfælde, hvor sub-10 strat og raffinat har en tilstrækkeligt flydende konsistens.However, this method is only suitable in cases where substrate and raffinate have a sufficient liquid consistency.
Hvis den frembragte overflade ikke er tilstrækkelig, og søjlepakningen ikke er tæt nok, er der fare for, at gassen strømmer forbi væskefilmen uden at blive ladet til den maksimalt mulige ligevægtskoncentration. En blot og bar gennemledning af 15 ekstraktionsgassen gennem det anvendte medium er heller ikke universelt anvendelig og kun af ringe effektivitet. Tilføring af mekanisk bevægelsesenergi i form af mekanisk bevægelse af substratet, f.eks. med et røreværk, har den ulempe, at sådanne foranstaltninger under tryk i teknisk målestok er meget 20 omkostnings-intensive og vedligeholdelses-intensive, medfører mange begrænsninger, f.eks. med hensyn til omdrejningstal og muligt ekstraktionstryk etc., og at en derved fremkaldt mekanisk videretransport af den indsatte blanding i anlæggets udskillelsesdel må forhindres ved særlige foranstaltninger.If the surface produced is not sufficient and the column gasket is not tight enough, there is a danger that the gas will flow past the liquid film without being charged to the maximum possible equilibrium concentration. A mere and bare passage of the extraction gas through the medium used is also not universally applicable and only of poor efficiency. Application of mechanical movement energy in the form of mechanical movement of the substrate, e.g. with a stirrer, the disadvantage is that such measures under pressure on a technical scale are very cost-intensive and maintenance-intensive, impose many limitations, e.g. with regard to rpm and possible extraction pressure, etc., and that a consequent mechanical transfer of the inserted mixture into the separation part of the plant must be prevented by special measures.
25 Det er den foreliggende opfindelses opgave at tilvejebringe en fremgangsmåde til ekstraktion af formlabile, flydedygtige masser, ved hvilken der ikke haves de i det foregående nævnte ulemper, og som også egner sig godt til ekstraktion af viskose og seje substrater, der holdes sammen af stærke indre 30 kohæsionskræfter. Denne opgave løses med fremgangsmåden ifølge opfindelsen.It is the object of the present invention to provide a method for extracting moldable, liquid masses which do not have the disadvantages mentioned above and which are also well suited for extraction of viscous and tough substrates held together by strong inner 30 cohesive forces. This task is solved by the method according to the invention.
Opfindelsen angår en fremgangsmåde til ekstraktion af formlabile, flydedygtige masser med en fordråbet eller overkritisk gas, som er ejendommelig ved, at man tilfører den flydedygtige 4BACKGROUND OF THE INVENTION 1. Field of the Invention This invention relates to a process for extracting form-labile, liquid masses with a vaporized or supercritical gas, which is characterized by adding the
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masse og ekstraktionsgassen til et blandekammer, hvis længde er flere gange dets bredde henholdsvis dets diameter, og som ikke har noget røreværk, i den ene ende under grundig gennem-blanding og udtager den i den modsatte anden ende, afblander 5 den ekstraktholdige gas i et udskilningstrin ved nedsættelse af vægtfylden og aftrækker ekstrakten og raffinatet.the mass and extraction gas of a mixing chamber, the length of which is several times its width and its diameter, respectively, and having no agitator, at one end under thorough mixing and withdrawing it at the opposite other end, the extract-containing gas mixes in a separation steps by reducing the density and extracting the extract and raffinate.
De formlabile, flydedygtige masser kan f.eks. foreligge som molekular-dispers blanding (opløsning), emulsion eller dispersion af forskellige komponenter, idet enkelte komponenter 10 kan være luftformige, flydende eller faste, eller ekstrakt eller raffinat kan udvise fast eller flydende konsistens. Højtryksekstraktionen ifølge opfindelsen tjener derved det formål at fraskille ønskede eller uønskede bestanddele af det indsatte substrat i form af en udvinding af et bærerstof 15 eller en ekstrakt eller en kombination af begge muligheder.The form-labile, liquid masses can e.g. are present as molecular dispersion mixture (solution), emulsion or dispersion of various components, single components 10 may be gaseous, liquid or solid, or extract or raffinate may exhibit solid or liquid consistency. The high-pressure extraction according to the invention thus serves to separate desired or undesirable constituents of the inserted substrate in the form of a recovery of a carrier 15 or an extract or a combination of both options.
Den indsatte blanding kan endvidere bestå af en flydedygtig dispersion, d.v.s. af en større eller mindre mængde findelte faststofpartikler, som ved adhæsionskræfter fastholdes i en flydende eller viskos grundmasse. Desuden kan også væsker 20 ekstraheres på en væsentligt mere effektiv måde ved fremgangsmåden ifølge opfindelsen end svarende til den kendte teknik, ligesom faste stoffer, der som støv-gas-blanding kan udvise en flydedygtig adfærd. Konsistensen af den indsatte blanding kan inden for visse grænser ændres ved indstilling af en be-25 stemt temperatur. Den pågældende temperatur er uafhængig af temperaturen af ekstraktionsgassen i ladningstrinet og begrænses kun af størkningspunktet for det indsatte materiale og dets termiske holdbarhed.The inserted mixture may further consist of a liquid dispersion, i.e. of a larger or smaller amount of finely divided solid particles which are retained by adhesive forces in a liquid or viscous matrix. In addition, liquids 20 can also be extracted in a significantly more efficient manner by the process of the invention than in accordance with the prior art, as are solids which, as a dust-gas mixture, can exhibit a flowable behavior. The consistency of the inserted mixture may be changed within certain limits by setting a determined temperature. The temperature in question is independent of the temperature of the extraction gas in the charge step and is limited only by the solidification point of the inserted material and its thermal durability.
Det har vist sig, at man med fordel kan udnytte trykket af 30 ekstraktionsgassen selv til at levere den til frembringelse af en større overflade nødvendige kinetiske energi, idet man fører ekstraktionsgassen og den indsatte blanding gennem et blandekammer, d.v.s. udfører ladningen i et blandekammer.It has been found that it is advantageous to utilize the pressure of the extraction gas itself to supply the kinetic energy needed to generate a larger surface, passing the extraction gas and the inserted mixture through a mixing chamber, i.e. performs the charge in a mixing chamber.
Som blandekammer anvendes således et til sådanne formål egnet 35 apparat, som har passende tilførselsledninger for den indsatte blanding og ekstraktgassen og en udførselsledning for 5Thus, as a mixing chamber, an apparatus suitable for such purposes is used which has appropriate supply lines for the inserted mixture and the extract gas and an output line for 5
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komponenterne efter ekstraktionen. Til en tilstrækkelig ekstraktion er længden af blandekammeret hensigtsmæssigt flere gange bredden eller diameteren af blandekammeret, idet tilførselen for den indsatte blanding og ekstraktionsgassen befinder 5 sig i den ene ende og udgangen i den modsatte ende af blande kammeret. Fortrinsvis bliver den indsatte blanding (substrat) og/eller ekstraktionsgassen indført i blandekammeret gennem dyser. I en udførelsesform kan strøinningsretningen af ekstraktionsgassen ved indgangen i blandekammeret være i det væ-10 sentlige vinkelret på strømningsretningen af den indsatte blan ding .the components after the extraction. For a sufficient extraction, the length of the mixing chamber is conveniently several times the width or diameter of the mixing chamber, the supply of the inserted mixture and the extraction gas being at one end and the outlet at the opposite end of the mixing chamber. Preferably, the inserted mixture (substrate) and / or the extraction gas are introduced into the mixing chamber through nozzles. In one embodiment, the flow direction of the extraction gas at the entrance to the mixing chamber may be substantially perpendicular to the flow direction of the inserted mixture.
Ganske særligt gode resultater opnås med en anden udførelsesform, i hvilken den indsatte blanding og ekstraktionsgassen føres gennem hver en af to koncentrisk som en dobbeltblande-15 dyse indrettede og delvis i hinanden indskudte dyser, som f.eks.Quite particularly good results are obtained with another embodiment in which the inserted mixture and the extraction gas are passed through each of two concentrically arranged as a double mixing nozzle and partially interposed nozzles, e.g.
to ædelstålkapillarer. Denne opbygning belyses nærmere i forbindelse med figur 1 og 2. Med en sådan anordning opnås i reglen bedre resultater end med et blandekammer, hvormed kun det indsatte medium indsprøjtes i gasfasen, eller kun eks-20 traktionsgassen indsprøjtes i den flydedygtige blanding.two stainless steel capillaries. This structure is further elucidated in connection with Figures 1 and 2. Such a device generally achieves better results than with a mixing chamber by which only the inserted medium is injected into the gas phase or only the extraction gas is injected into the liquid mixture.
Ved hjælp af den foretrukne anordning ifølge opfindelsen bliver ekstraktionsgassens tryk omsat til hastighed, d.v.s. bevægelsesenergi. Den af tværsnitsindsnævringen betingede hastighedsvækst af den strømmende fortættede gasfase svarer 25 til et trykfald af denne, som, alt efter dysens udformning, udgør en større eller mindre størrelse. Til rådighed for ekstraktionen står følgelig det af fortætteren frembragte og med denne størrelse formindskede tryk af den fortættede gasfase. Dette trykfald er i reglen af mindre betydning sara-30 menlignet med de anvendte høje ekstraktionstryk og kan endog, som vist i forbindelse med fig. 3, udnyttes på fornuftig måde i en særlig udførelsesform for fremgangsmåden.By means of the preferred device according to the invention, the pressure of the extraction gas is converted to velocity, i.e. kinetic energy. The velocity increase conditioned by the cross-sectional narrowing of the flow-condensed gas phase corresponds to a pressure drop thereof, which, depending on the design of the nozzle, constitutes a larger or smaller size. Accordingly, for the extraction, the pressure produced by the condenser is reduced and this size is reduced by the condensed gas phase. This pressure drop is usually of minor importance compared to the high extraction pressures used and may even, as shown in connection with FIG. 3 is sensibly utilized in a particular embodiment of the method.
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Det flydedygtige substrat tilføres gennem kapillarerne 1 med ringe indre diameter. Herved har det vist sig, at viskose medier uden videre kan trykkes gennem kapillarer med kun 200 yum indre diameter ved passende tidsmæssig masse- i 5 gennemgang. Den nøjagtige dimensionering af kapillarerne retter sig efter forskellige synspunkter og kan, alt efter det pågældende tilfælde, være forskellig. Over udgangsenden af denne substratdyse er koncentrisk indskudt en anden kapillar 2., hvis indre diameter kun er lidt større 10 end den ydre diameter af kapillaret 1 , således at der over en vis strækning, der fortrinsvis ikke er mindre end 0,3 cm, og især 0,5 - 2 cm, er en overlapning af de to kapillarer. Ekstraktionsgassen tilføres nu på en sådan måde, at den må strømme gennem det herved dannede snævre ringformede mellem-15 rum mellem indervæggen af det ydre og ydervæggen af det in dre kapillarrør, hvorved der frembringes store hastigheder.The liquid substrate is supplied through the small inner diameter capillaries 1. Hereby, it has been found that viscous media can be readily pressed through capillaries of only 200 µm inner diameter at appropriate temporal mass in 5 passages. The exact sizing of the capillaries is directed at different points of view and may, depending on the case in question, be different. Above the outlet end of this substrate nozzle is inserted a second capillary 2 concentric, the inner diameter of which is only slightly larger than the outer diameter of the capillary 1, so that over a certain distance, preferably not less than 0.3 cm, and especially 0.5 - 2 cm, is an overlap of the two capillaries. The extraction gas is now supplied in such a way that it must flow through the narrow annular space thus formed between the inner wall of the outer and the outer wall of the inner capillary tube, thereby producing high velocities.
På det punkt,hvor den indre substratførende dyse ender, optræder stærke hvirveldannelser med uregelmæssig fordelt hastighedsprofil. Derved bliver massen, som ekstraheres, på for-20 delagtig måde findelt og omskyllet på alle sider, hvilket sker automatisk i kraft af' den optrædende turbulens i strømningen. På grund af den intensive blanding og den dermed forbundne høj-e opløsningshastighed kan gas-substrat-blandingen allerede efter en kort ekstraktionsstrækning inde i kapilla-25 ret 2. ledes direkte ind i en højtryksbeholder, hvori det ikke opløste raffinat samles, medens den med ekstrakt ladede gasfase føres videre til anlæggets udskillelsesdel.At the point where the inner substrate-bearing nozzle ends, strong eddy formation occurs with irregularly distributed velocity profile. Thereby the mass which is extracted is finely divided and flushed on all sides, which is done automatically by the occurrence of turbulence in the flow. Due to the intensive mixing and the associated high dissolution rate, the gas-substrate mixture can, after a short extraction stretch within the capillary 2, be fed directly into a high-pressure container in which the dissolved raffinate is not collected, while extracted gas phase is passed to the separation part of the plant.
Længden af ekstraktionsstrækningen afhænger i første række af hastigheden af den indsatte blanding og hastigheden og 30 trykket af ekstraktionsgassen, af diameteren af dyserne og, hvis det drejer sig om en dobbeltblandedyse, af det indbyrdes forhold mellem diametrene, samt endvidere af arten af den indsatte blanding og ekstraktionsgassen. Fortrinsvis er længden af ekstraktionsstrækningen 3 cm og især 6 - 10 cm.The length of the extraction stretch depends primarily on the velocity of the inserted mixture and the speed and pressure of the extraction gas, on the diameter of the nozzles and, in the case of a double mixing nozzle, on the relationship between the diameters, and furthermore on the nature of the inserted mixture. and the extraction gas. Preferably, the length of the extraction stretch is 3 cm and especially 6-10 cm.
35 I udskillelsesdelen bevirkes på i og for sig kendt måde35 The secretion part is effected in a manner known per se
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7 udskillelse af den opløste ekstrakt ved nedsættelse af vægtfylden af ekstraktionsmidlet. Den regenererede gas bliver derefter på kendt måde ved fortætning og termostatisering igen bragt i den ønskede ekstraktionstilstand og kan tilbage-5 føres igen som i en kredsproces.7 separating the dissolved extract by reducing the density of the extractant. The regenerated gas is then brought back to the desired extraction state by condensation and thermostatification, and can be returned again as in a circular process.
I den foretrukne udførelsesform ifølge opfindelsen bliver den til virkningsfuld ekstraktion af det flydedygtige substrat nødvendige store overflade opnået ved hjælp af et første trin eller trinvis ved kombination af to hinanden supple-10 rende virkningsmekanismer (første og andet trin). Det første trin til overfladeforøgelse af den formlabile masse består i, at man presser den gennem en fin kapillar, hvorved der fås en trådagtig struktur. Den trådformede masse bliver så i et andet trin sønderdelt til ganske små segmenter af de i den 15 ydre kapillar optrædende turbulenser i den hurtigt strømmende gas, hvorpå der sker en blanding af massepartiklerne med frisk ekstraktionsmiddel, hvorved der kan opnås en meget effektiv ensartet god ekstraktion uden hjælp af mekanisk bevæge- · de apparatdele.In the preferred embodiment of the invention, the large surface required for effective extraction of the liquid substrate is obtained by a first step or step by combination of two complementary mechanisms of action (first and second steps). The first step for surface enhancement of the mold labile mass is to push it through a fine capillary to give a filamentous structure. The filamentous mass is then, in a second step, decomposed into very small segments of the turbulence occurring in the 15 outer capillary in the rapidly flowing gas, whereupon a mixture of the mass particles with fresh extractant is obtained, whereby a very efficient uniform good extraction can be obtained. without the aid of mechanically moving apparatus parts.
20 Opfindelsen er nærmere anskueliggjort på tegningen, hvor fig. 1 viser et blandeapparat til anvendelse ved fremgangsmåden ifølge opfindelsen, fig. 2 viser dyserne i blandeapparatet i større målestok, og fig. 3 viser et ekstraktionsanlæg til udførelse af frem-25 gangsmåden ifølge opfindelsen.BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 shows a mixer for use in the method according to the invention; FIG. 2 shows the nozzles of the mixer on a larger scale; and FIG. 3 shows an extraction system for carrying out the method according to the invention.
Den på fig. 1 viste anordning er en mulig udførelsesform for det ifølge opfindelsen fortrinsvis anvendte blandeapparat, der har vist sig velegnet i et pilotanlæg og tjener det formål at belyse den principielle funktionsmåde af fremgangsmåden 30 ifølge opfindelsen. På fig. 1 betegnes med 1 dysen, hvorigen-The FIG. 1, a possible embodiment of the mixer according to the invention is preferably used, which has proved suitable in a pilot plant and serves the purpose of illustrating the principle operation of the method 30 according to the invention. In FIG. 1 is denoted by 1 nozzle, where-
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8 nem substratet strømmer. 2 er en dyse, der er skudt ind over dysen 1 og delvis overlapper denne, og hvorigennem ekstraktionsgassen indtræder. Fig. 2 viser en større detailfremstilling af dyserne (kapillarerne) 1 og 2. Den indre diameter 5 af dysen 1 er i reglen 100 - 1000 yum, især 100 - 400 /um. Den indre diameter af dysen 2 er i reglen kun lidt større end den ydre diameter af dysen 1. Den er fortrinsvis 250 - 1200 ,um og især 250 - 700 /um. Den vejstrækning, hvorover de to dyser 1 og 2 overlapper, har til formål ved tværsnitsindsnævring 10 at omsætte trykket af ekstraktionsgassen delvis til hastighed, d.v.s. bevægelsesenergi. I reglen er overlapningsstrækningen, der skal være mindst mulig, 0,3-4 cm, især 0,5-2 cm. Afgørende for den derved opnåede omsætning af tryk til bevægelsesenergi er især tværsnitsindsnævringen.8 easy substrate flows. 2 is a nozzle shot over the nozzle 1 and partially overlaps it, through which the extraction gas enters. FIG. 2 shows a larger detail production of the nozzles (capillaries) 1 and 2. The inner diameter 5 of the nozzle 1 is usually 100-1000 µm, especially 100-400 µm. The inner diameter of the nozzle 2 is generally only slightly larger than the outer diameter of the nozzle 1. It is preferably 250 - 1200 µm and especially 250 - 700 µm. The stretch of road over which the two nozzles 1 and 2 overlap is intended for partial cross-sectional 10 to translate the pressure of the extraction gas partially to velocity, i.e. kinetic energy. As a rule, the overlap distance, which should be as small as possible, is 0.3-4 cm, especially 0.5-2 cm. The cross-sectional narrowing is particularly crucial for the resulting conversion of pressure into motion energy.
15 I en anden udførelsesform kan der med fordel være indrettet mange sådanne dyser parallelt. En enkelt realisering med en enkelt central gastilførsel kan f.eks. tænkes ved, at funktionen af dysen 2 overtages af en massiv hulplade med fine parallelle boringer, hvori de substratførende fine ka-20 pillarer 1 indskydes et stykke.In another embodiment, many such nozzles may advantageously be arranged in parallel. A single realization with a single central gas supply can e.g. It is envisaged that the function of the nozzle 2 is taken over by a solid hollow plate with fine parallel bores into which the substrate-carrying fine capillaries 1 are pushed in one piece.
Opfindelsen angår derfor også et blandeapparat af den foran beskrevne art til anvendelse i ekstraktionsfremgangsmåden ifølge opfindelsen.The invention therefore also relates to a mixer of the kind described above for use in the extraction process according to the invention.
Fig. 3 viser til nærmere belysning en udførelsesform af 25 hoveddelen af et ekstraktionsanlæg, som indeholder de på fig. 1 og 2 viste blande- og ekstraktionstrin som bestanddel og er egnet til ekstraktion af viskose medier. Trykfrembringelse og regulering inklusive gasforrådsbeholder, kompressor eller pumpe, regulerings- og afspærringsventiler etc, er 30 ikke vist, da det her drejer sig om kendte foranstaltninger. Ligeledes er der givet afkald på at vise den i og for sig kendte udskillelsesdel (et eller flere trin} i højtryksanlægget med tilsluttet gastilbageføring.FIG. 3 shows, for further illumination, an embodiment of the main part of an extraction system containing the ones in FIG. 1 and 2 as the component and extraction steps as constituent and are suitable for extraction of viscous media. Pressure generation and regulation, including gas supply tank, compressor or pump, control and shut-off valves, etc., are not shown, as these are known measures. In addition, the separation part known per se (one or more steps} in the high-pressure system with connected gas return has been waived.
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Fra fortætteren kommer den komprimerede gas via afspærrings-ventilen VI ind i anlægget og udøver her på den ene side, eventuelt via et bevægeligt stempel, et tryk på det substrat, som skal ekstraheres, og som befinder sig i en eventuelt 5 termostatiserbar autoklav Al. På den anden side strømmer gassen via afspærringsventilen V2 og varmeudveksleren W, som bestemmer ekstraktionstemperaturen T, ind i blande- og ekstraktionstrinene ifølge opfindelsen, svarende til fig. 1 og 2, bliver ladet med ekstraherbare stoffer og fører ekstrak-10 ten direkte via trykbeholderen A2 og afspærringsventilen V5 til anlæggets udskillelsesdel. Den som raffinat betegnede del af substratet, der ikke er opløselig i ekstraktionsmidlet, bliver tilbage i trykbeholderen A2 og kan aftrækkes herfra portionsvis eller kontinuerligt via den forneden 15 anbragte afspærringsventil V4. Autoklaven A2 udøver derfor i en vis forstand funktionen af en udskiller, selv om raf-finatet ikke er blevet optaget af opløsningsmidlet.From the condenser, the compressed gas enters the system via the shut-off valve VI and exerts here, on the one hand, possibly via a moving piston, a pressure on the substrate to be extracted and contained in a possibly thermostatable autoclave A1. On the other hand, the gas flows via the shut-off valve V2 and the heat exchanger W, which determines the extraction temperature T, into the mixing and extraction steps according to the invention, similar to FIG. 1 and 2, are charged with extractable substances and direct the extract 10 via the pressure vessel A2 and the shut-off valve V5 to the discharge part of the plant. The portion of the substrate which is not soluble in the extractant is referred to as raffinate remains in the pressure vessel A2 and can be withdrawn from it portionwise or continuously via the shut-off valve V4 located below. The autoclave A2 therefore, in some sense, performs the function of a separator, even though the solvent has not been taken up by the solvent.
Ved udførelse af fremgangsmåden bliver det givne tryk først indstillet i autoklaven A2 ved åbning af ventilerne VI og V2, 20 og derefter åbnes ventilen V5, og den ønskede cirkulationshastighed af den fortættede gasfase indstillet. Derefter åbner man ventilen V3, således at adgangen for det i Al værende substrat, der skal ekstraheres, muliggøres. I de fleste tilfælde er den beskrevne af dysevirkningen forårsagede tryk-25 forskel mellem Al og A2, som er afhængig af strømningshastigheden af den fortættede gas, tilstrækkelig til at bevirke tilstrømningen af den viskose blanding. En forstærket tilstrømning kan bevirkes ved indbygning af en reduktionsventil RV ifølge fig. 3, ved hvis hjælp den tilstedeværende ringe tryk-30 forskel forøges yderligere. Man skal blot drage omsorg for, at forholdet mellem den tilførte massestrøm af substrat og den tilførte massestrøm af ekstraktionsmiddel er således, at den fortættede gas i overensstemmelse med sin af tryk og temperatur betingede optagelsesevne har mulighed for at op-35 løse de ønskede komponenter og derved skille dem fra den indsatte blanding.In carrying out the method, the given pressure is first adjusted in the autoclave A2 by opening valves VI and V2, 20 and then valve V5 is opened and the desired circulation rate of the condensed gas phase is adjusted. The valve V3 is then opened to allow access to the substrate to be extracted in A1. In most cases, the pressure difference caused by the nozzle effect described between A1 and A2, which is dependent on the flow rate of the densified gas, is sufficient to effect the inflow of the viscous mixture. An increased inflow can be effected by incorporating a reduction valve RV according to FIG. 3, by which the slight pressure difference present is further increased. One only has to make sure that the ratio between the applied mass flow of substrate and the applied mass flow of extractant is such that the condensed gas has the ability to dissolve the desired components in accordance with its pressure and temperature conditional absorption. thereby separating them from the inserted mixture.
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Som en afvigelse fra fig. 3 bliver den indsatte blanding i teknisk målestok fortrinsvis tilført kontinuerligt ved hjælp af en doseringsenhed, der kan være udformet som en membranpumpe eller kan bestå af to parallelt indskudte spindel-5 pumper med langt slag, som ved hjælp af en styring er reguleret således, at til enhver tid den ene udfører trykslaget, medens den anden lades til det næste trykslag.As a departure from FIG. 3, the inserted mixture on a technical scale is preferably supplied continuously by means of a metering unit which can be formed as a diaphragm pump or may consist of two long-stroke parallel-injected spindle pumps which are controlled by means of a control such that at any one time one performs the pressure stroke while the other is charged to the next pressure stroke.
Ved hjælp af det beskrevne apparat muliggøres højtryksekstraktion af flydende og viskose medier eller andre flydedygtige 10 blandinger også med viskos eller fast raffinatfase på en simpel måde, der uden anvendelse af en mekanisk omrører og de dermed forbundne investerings- og driftsomkostninger muliggør en væsentligt mere effektiv blanding og ekstraktion af det indsatte materiale med fortættede gasarter, end det var 15 muligt med den hidtil kendte teknik.By means of the described apparatus, high-pressure extraction of liquid and viscous media or other liquid mixtures is also possible with viscous or solid raffinate phase in a simple manner which, without the use of a mechanical stirrer and the associated investment and operating costs, enables a significantly more efficient mixing and extracting the inserted material with densified gases than was possible with the prior art.
Forløbet af ekstraktionen kan ikke sammenlignes med de sædvanlige . høj tryk s fremgangsmåder, som i det normale tilfælde kræver en ekstraktionsautoklav, og ved hvilken ekstraktionen udgør perkolering af substratet med fortættede gasarter som opløs-20 ningsmiddel. Disse fremgangsmåder har derfor en tidsmæssig ekstraktionsgradient, idet f.eks. ved begyndelsen af ekstraktionen gasfasen er ladet med de lettere opløselige stoffer og mod slutningen i stigende grad med dele af tungere opløselige komponenter. Samtidig opnås ganske vist til at begynde 25 med den til ekstraktionsbetingelserne svarende maksimalt mulige ladning af gasfasen, men med stigende udtømning af den indsatte blanding falder stofmængden i gasfasen og dermed effektiviteten af fremgangsmåden. Denne ulempe forsøger man ofte at udligne ved efter hinanden at indskyde flere ekstrak-30 tionsbeholdere med forskellig ekstraktionsgrad. I modsætning hertil anvendes ved fremgangsmåden ifølge opfindelsen ikke en ekstraktionsautoklav i sædvanlig forstand. Ladningen af gasfasen sker tværtimod i et blandekammer og fortrinsvis et lille rumfangsafsnit deraf, og især inde i eller i tilslut-35 ning til den beskrevne dobbeltblandedyse. Derved fås et eks- 11The course of the extraction cannot be compared to the usual ones. high pressure processes which normally require an extraction autoclave and in which the extraction constitutes percolation of the substrate with densified gases as a solvent. These methods therefore have a temporal extraction gradient, e.g. at the beginning of the extraction the gas phase is charged with the more easily soluble substances and towards the end increasingly with parts of heavier soluble components. At the same time, although the maximum possible charge of the gas phase corresponding to the extraction conditions is obtained initially, with increasing depletion of the inserted mixture, the amount of substance in the gas phase decreases and thus the efficiency of the process. This disadvantage is often attempted to offset by the successive insertion of several extraction vessels with different degrees of extraction. In contrast, the method of the invention does not use an extraction autoclave in the usual sense. On the contrary, the charge of the gas phase takes place in a mixing chamber and preferably a small volume section thereof, and especially within or in connection with the double mixing nozzle described. This results in an ex- 11
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traktionsforløb, der kan opfattes som tidsmæssig rækkefølge af flere mikroekstraktioner af differentielt mindre massedele af den indsatte blanding. Alle mikroekstraktioner har den samme ekstraktionsgrad, der kun er afhængig af tilstan-5 den og opløsningsevnen af den fortættede gasfase. Man får derved en ekstraktfase, som under hele ekstraktionens forløb kvalitativt og kvantitativt er konstant, og som altid svarer til den maksimale virkningsgrad af fremgangsmåden.traction sequences that can be perceived as temporal order of multiple microextractions of differentially smaller mass portions of the inserted mixture. All microextractions have the same degree of extraction which is dependent only on the state and the solubility of the densified gas phase. There is thus obtained an extract phase which, throughout the extraction process, is qualitatively and quantitatively constant and which always corresponds to the maximum efficiency of the process.
Tryk og temperatur i ladningstrinet og også i udskillelses-10 trinet retter sig især efter den til ekstraktion anvendte fordråbede eller overkritiske gas og efter de stoffer, der skal ekstraheres. Således anvendes til ekstraktion af rå-lecithin med CO 2 følgende betingelser: I ladningstrinet arbejder man fortrinsvis ved et tryk på 600 - 1200, og især 15 fra 800 til 1000 bar, og fortrinsvis ved en temperatur fra 70 til 150°C, især 80 - 100°C. Trykket i udskillelsestrinet er fortrinsvis 40 - 120 bar, især 40 - 80 bar, og temperaturen er fortrinsvise 20 - 120°C og især 40 - 80°C.Pressure and temperature in the charge step and also in the excretion step are mainly directed to the evaporated or supercritical gas used for extraction and to the substances to be extracted. Thus, for the extraction of crude lecithin with CO 2, the following conditions are used: In the charging step, preferably at a pressure of 600 - 1200, and in particular 15 from 800 to 1000 bar, and preferably at a temperature of 70 to 150 ° C, especially 80 - 100 ° C. The pressure in the separation step is preferably 40 - 120 bar, especially 40 - 80 bar, and the temperature is preferably 20 - 120 ° C and especially 40 - 80 ° C.
Som ekstraktionsgas i fordråbet eller overkritisk tilstand 20 kan i reglen anvendes enhver til højtryksekstraktion kendt gas, idet der fortrinsvis anvendes gasarter, som er ufarlige og lette at have med at gøre, som er miljøvenlige, prisgunstige og, afhængende af arten og anvendelsen af raffinat og ekstrakter, især også sundhedsmæssigt uskadelige. Gas-25 arter, der foretrækkes ifølge opfindelsen, er alkaner eller alkener med 1-3 carbonatomer, såsom f.eks. methan, ethan, propan, ethen, deres delvis eller fuldstændigt fluorerede derivater, f.eks. mono-, di- eller trifluormethan, mono-, di-, tri-, tetra-, penta- eller hexafluorethan etc., difluorethylen, 30 tetrafluorethylen etc., ^0, SFg, argon, nitrogen, og især carbondioxid. Der kan arbejdes med en enkelt gas eller også med en blanding af to eller flere gasarter. Gasarterne kan anvendes i overkritisk eller i fordråbet tilstand.As the extraction gas in the droplet or supercritical state 20, any gas known for high-pressure extraction can generally be used, preferably using gases which are harmless and easy to deal with, which are environmentally friendly, economical and, depending on the nature and use of the refinery and extracts, especially also harmless to health. Preferred gas species according to the invention are alkanes or alkenes having 1-3 carbon atoms, such as e.g. methane, ethane, propane, ethene, their partially or completely fluorinated derivatives, e.g. mono-, di- or trifluoromethane, mono-, di-, tri-, tetra-, penta- or hexafluoroethane, etc., difluoroethylene, tetrafluoroethylene, etc., SFO, argon, nitrogen, and especially carbon dioxide. You can work with a single gas or with a mixture of two or more gases. The gases can be used in supercritical or in the condensed state.
Som repræsentative eksempler på det store antal anvendelses-35 muligheder for ekstraktionsfremgangsmåden ifølqe opfindelsen skal nævnes: Ekstraktion af vaseline til fraskillelse af 12Representative examples of the large number of uses for the extraction process of the invention are to be mentioned: Extraction of Vaseline for Separation of 12
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cancerogene ledsagestoffer, eksempelvis polykondenserede aromatiske forbindelser, ekstraktion af uldvoks til fjernelse af pesticider, polyehlorerede hydrocarboner, allergener, frie fedtsyrer etc., ekstraktion af lupinolie til fjernelse 5 af de indeholdte giftige quinolizidinalkaloider etc., og især ekstraktion af rålecithin.carcinogenic companion substances, for example, polycondensed aromatic compounds, extraction of wool wax to remove pesticides, polyyelorinated hydrocarbons, allergens, free fatty acids, etc., extraction of lupine oil to remove the toxic quinolizidine alkaloids contained, and especially extraction of crude lithium.
Med ekstraktion af rålecithin med carbondioxid som eksempel skal opregnes de fordele, der kan opnås med fremgangsmåden ifølge opfindelsen sammenlignet med den.kendte teknik: 10 Pra DE-OS 30 11 185 kendes en fremgangsmåde til udvinding af til fysiologiske formål direkte anvendelig ren lecithin ved ekstraktion med overkritiske gasarter. Denne fremgangsmåde er dog meget dårlig til ekstraktiv fjernelse af olie fra rålecithin og praktisk taget uigennemførlig i teknisk måle-15 stok, da overfladen af rålecithinen allerede ved en ringe ekstraktionsgrad overtrækker sig med et gummiagtigt lag, som umuliggør ethvert yderligere angreb af det overkritiske opløsningsmiddel eller i det mindste stærkt svækker dets effektivitet. Ifølge opfindelsen kan ekstraktionen af rå-20 lecithin - et tilfælde hvor der haves viskost substrat (rålecithin) , fast raffinat (ren lecithin) og flydende ekstrakt (fed olie) - derimod udføres hurtigt, virkningsfuldt og fuldstændigt. Ifølge DE-OS 30 11 185 udføres ekstraktionen med carbondioxid som ekstraktionsmiddel ved et tryk i området 25 72 - 800 bar, fortrinsvis 200 - 500 bar og især 300 - 400 bar, og ved temperaturer på fortrinsvis 35 - 80°C, især 40 -60°C. Ifølge opfindelsen opnås i et pilotanlæg en fuldstændig og hurtig ekstraktion af rålecithinet imidlertid særligt godt i trykområdet fra 700 til 1200 bar og ved temperaturer 30 over 70°C. Disse ekstraktionsbetingelser ifølge opfindelsen muliggør ikke blot en fuldstændig og hurtig fjernelse af olie fra rålecithine.t, men har samtidig den fordel, at sammen med olien medekstraheres hovedmængden af de indeholdte farvestoffer, f.eks. carotinoider, således at der som raffinat fås en 35 i farvemæssig henseende meget lys, ren lecithin. Phospho- lipiderne selv er også ved de anførte høje tryk- og temperaturværdier næsten uopløselige og kun som spor indeholdt i den 13By extracting crude lithium with carbon dioxide as an example, the advantages that can be obtained with the process according to the invention compared with the prior art should be enumerated: a process for the extraction of pure lecithin directly applicable for physiological purposes is known by extraction. with supercritical gases. However, this method is very poor for extractive removal of crude lithium oil and practically impracticable on a technical scale, since the surface of the crude lithine already, at a low degree of extraction, coats with a rubbery layer which prevents any further attack of the supercritical solvent or at least greatly diminishes its effectiveness. In contrast, according to the invention, the extraction of crude lecithin - a case where viscous substrate (crude lecithin), solid raffinate (pure lecithin) and liquid extract (fatty oil) can be carried out quickly, efficiently and completely. According to DE-OS 30 11 185, the extraction with carbon dioxide as extractant is carried out at a pressure in the range 25 72 - 800 bar, preferably 200 - 500 bar and especially 300 - 400 bar, and at temperatures of preferably 35 - 80 ° C, especially 40 ° C. 60 ° C. However, according to the invention, in a pilot plant, complete and rapid extraction of the raw cithin is obtained particularly well in the pressure range from 700 to 1200 bar and at temperatures 30 above 70 ° C. These extraction conditions of the invention not only allow for complete and rapid removal of crude lithium oil, but also have the advantage that, together with the oil, the bulk of the dyes contained, e.g. carotenoids, so that as a raffinate a very light, pure lecithin is obtained in color. The phospholipids themselves are also almost insoluble at the indicated high pressure and temperature values and only as traces contained in the phospholipids.
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intensivt mørkegule ekstraherede olie. Den højere temperatur-belastning udøver på ingen måde en kvalitetsforringende indflydelse på det fremkomne rene lecithin, da den forhøjede temperatur udelukkende virker under carbondioxid som beskyttelses-5 gas. Endelig har det vist sig, at ved udførelse af højtryksekstraktion ifølge fremgangsmåden ifølge den foreliggende opfindelse under de anførte betingelser kan det rene lecithin udvindes direkte i ensartet pulverformet og strøbar form og derfor både farveraæssigt og konsistensmæssigt umid-10 delbart svare til det hidtil kendte pulverformede, oliefri rene lecithin eller endog er bedre end dette. Den afgørende fordel ved fremgangsmåden ifølge opfindelsen består i, at der i et enkelt trin, udgående fra råproduktet, umiddelbart kan fås et for olie befriet lyst, strøbart, værdifuldt og 15 direkte anvendeligt rent produkt. Man undgår altså de mange fremgangsmådetrin, som efter den hidtil kendte teknik har været nødvendige til fjernelse af olie, rensning, fjernelse af opløsningsmiddelrester, tørring, pulverisering etc. for af rålecithin at få et sammenligneligt værdifuldt, rent 20 produkt. Forbundet hermed er en tilsvarende formindskelse af udgifterne til apparatur, drift og vedligeholdelse af dette (personale- og energiomkostninger) samt en nedsættelse af stoftab ved raffinering.intensely dark yellow extracted oil. The higher temperature load does not in any way exert a quality-degrading influence on the resulting pure lecithin, as the elevated temperature acts exclusively under carbon dioxide as a protective gas. Finally, it has been found that by performing high pressure extraction according to the process of the present invention, under the stated conditions, the pure lecithin can be recovered directly in uniform powdery and sprinkling form and therefore both in color and consistency immediately corresponding to the previously known powdered, oil-free pure lecithin or even better than this. The crucial advantage of the process according to the invention is that in a single step, starting from the crude product, an oil-free bright, sprinkling, valuable and directly usable pure product can be obtained immediately. Thus, the many process steps that have been necessary for the removal of oil, purification, removal of solvent residues, drying, pulverization etc. to obtain a comparatively valuable, pure product are avoided by the prior art. Associated with this is a corresponding reduction in the cost of equipment, operation and maintenance thereof (personnel and energy costs) as well as a reduction of substance loss by refining.
1 de følgende eksempler belyses opfindelsen nærmere. Hvis 25 ikke andet er angivet, er procentangivelserne vægtprocent.In the following examples, the invention is further elucidated. Unless otherwise indicated, the percentages are by weight.
EKSEMPEL 1.EXAMPLE 1.
Der blev arbejdet under anvendelse af et pilotanlæg med den på fig. 1, 2 og 3 viste opbygning. Blandeapparatet var for-30 synet med en substratdyse 1 med en indre diameter på 200 Aim og en ydre diameter på 450 Aim. Den indre diameter af dysen 2 var 600 Aim. I autoklaven Al, der var forsynet med en bevægelig cylinder, men ikke var termostatiseret, og som befandt sig ved stuetemperatur, blev der indfyldt 50 g råleci- 35 thin. Varmeudveksleren W, dobbeltblandedysen samt autokla- 14Work was done using a pilot system with the one shown in FIG. 1, 2 and 3. The mixer was provided with a substrate nozzle 1 having an inner diameter of 200 µm and an outer diameter of 450 µm. The inner diameter of the nozzle 2 was 600 µm. In the autoclave A1, which was equipped with a movable cylinder but not thermostated and which was at room temperature, 50 g of raw silicon were filled. The heat exchanger W, the double mixing nozzle and the autoclave 14
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ven A2 blev indstillet til en temperatur på 90°C og ekstraktionstrykket af C02 til 920 bar. Adskillelsen af ekstrakten i dens dele blev bevirket i ét trin ved et tryk på 60 bar og en temperatur på 60°C. Efter åbning af ventilen V3 skete 5 tilsætningen af rålecithinet i løbet af en time uden yderligere foranstaltninger. Efter endt tilsætning kunne der af autoklaven A2 udtages ca. 32,5 g af et lyst, pulverformet, rent lecithin,- medens der i udskillelsesdelen fandtes ca.friend A2 was set to a temperature of 90 ° C and the extraction pressure of CO 2 to 920 bar. The separation of the extract into its parts was effected in one step at a pressure of 60 bar and a temperature of 60 ° C. After the valve V3 was opened, the addition of the raw lithium occurred within one hour without further action. Upon completion of the addition, the autoclave A2 could be withdrawn approx. 32.5 g of a light, powdery, pure lecithin - while in the excretory part there were about
17,5 g af en næsten klar, intensivt gulfarvet olie. Bestem-10 melsen af lecithinmængden i den ekstraherede olie gav en værdi på 4%, som delvis var betinget af medrivningsvirkninger af den strømmende gas i det anvendte apparatur. Olieindholdet i det indsatte rålecithin var 35% og kunne gennem ekstraktionen nedsættes til en værdi på kun 1,5%. Et i handelen værende 15 pulverformet, raffineret rent lecithin af høj kvalitet har til sammenligning en mængde restolie på 2%.17.5 g of an almost clear, intensely yellow colored oil. The determination of the amount of lecithin in the extracted oil gave a value of 4%, which was partly dependent on the entrainment effects of the flowing gas in the apparatus used. The oil content of the inserted crude lithium was 35% and could be reduced to a value of only 1.5% through the extraction. A commercially available 15 powdered, refined pure lecithin of high quality has a residual oil content of 2%.
EKSEMPEL 2.EXAMPLE 2.
Blandeapparatet (fig. 1 og 2) blev forsynet med en substratdyse 20 1 med en indre diameter på 105 yum og en ydre diameter på 200 /am. Som dyse 2 blev valgt en ædelstålkapillar med en indre diameter på 260 /am. Det anvendte materiale var en stærkt bittert smagende rålolié fra lupinfrø med et indhold af quino-lizidinalkaloider på 2,8%. Der blev først indstillet et 25 veldefineret gaskredsløb, idet CC>2 som ekstraktionsmiddel i blande- og ekstraktionstrinet udviste et tryk på 90 bar og en temperatur på 40°C. Derefter blev lupinolien ved hjælp af en væskemembranpumpe doseret ind i gaskredsløbet via substratdysen 1. I blandetrinet blev olien så omhvirvlet intensivt 30 med ekstraktionsmiddel, således at de indeholdte og under de valgte betingelser let opløselige frie alkaloidbaser blev optaget i gasfasen og sammen med en ringe mængde andre oliekomponenter transporteret til anlæggets udskillelsesbeholder.The mixer (Figures 1 and 2) was provided with a substrate nozzle 20 1 having an inner diameter of 105 µm and an outer diameter of 200 µm. As nozzle 2, a stainless steel capillary with an internal diameter of 260 µm was selected. The material used was a highly bitter-tasting lupine seed crude oil with a quino-lizidine alkaloids content of 2.8%. First, a well-defined gas circuit was set, with CC> 2 as extractant in the mixing and extraction step exhibiting a pressure of 90 bar and a temperature of 40 ° C. Then, by means of a liquid membrane pump, the lupine oil was dosed into the gas circuit via the substrate nozzle 1. In the mixing step, the oil was then vigorously swirled with extractant so that the contained and, under the chosen conditions, easily soluble free alkaloid bases were taken up in the gas phase and together with a small amount. other oil components transported to the plant's separation tank.
Claims (20)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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DE19833329249 DE3329249A1 (en) | 1983-08-12 | 1983-08-12 | METHOD FOR EXTRACTION OF FORMABLE FLOWABLE MEASURES |
DE3329249 | 1983-08-12 |
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DK341284D0 DK341284D0 (en) | 1984-07-11 |
DK341284A DK341284A (en) | 1985-02-13 |
DK161432B true DK161432B (en) | 1991-07-08 |
DK161432C DK161432C (en) | 1991-12-16 |
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DK341284A DK161432C (en) | 1983-08-12 | 1984-07-11 | PROCEDURE FOR EXTRACING FORM LABEL, FLUID MASSES AND MIXING APPLIANCES FOR USING THE PROCEDURE |
Country Status (7)
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EP (1) | EP0137214B1 (en) |
JP (1) | JPS6054705A (en) |
AT (1) | ATE23951T1 (en) |
AU (1) | AU564964B2 (en) |
CA (1) | CA1251620A (en) |
DE (2) | DE3329249A1 (en) |
DK (1) | DK161432C (en) |
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DE3411755A1 (en) * | 1984-03-30 | 1985-11-07 | Lucas Meyer GmbH & Co, 2000 Hamburg | METHOD FOR OBTAINING LECITHIN, PREFERABLY FOR CONTINUOUSLY OBTAINING PURE LECITHIN (DETOLED) |
AT388114B (en) * | 1987-05-20 | 1989-05-10 | Ver Edelstahlwerke Ag | METHOD AND ARRANGEMENT FOR LOADING A PRINT SPACE |
US5240603A (en) * | 1990-03-02 | 1993-08-31 | Hewlett-Packard Company | Decoupled flow and pressure setpoints in an extraction instrument using compressible fluids |
DE4010400C1 (en) * | 1990-03-31 | 1991-05-29 | Fried. Krupp Gmbh, 4300 Essen, De | |
WO1996011043A1 (en) * | 1994-10-11 | 1996-04-18 | Lucas Meyer Gmbh & Co. | Liquid high pressure spraying extraction process |
FR2762512B1 (en) * | 1997-04-24 | 2000-10-13 | Pharmascience Lab | LUPINE OIL COMPOSITIONS, ESPECIALLY BASED ON LUPINE OIL AND WHEAT GERM OIL AND THEIR USE IN COSMETOLOGY, PHARMACY AND AS A FOOD SUPPLEMENT |
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US2609277A (en) * | 1947-02-24 | 1952-09-02 | Phillips Petroleum Co | Contacting of immiscible liquids |
DE3011185A1 (en) * | 1980-03-22 | 1981-10-01 | Kali-Chemie Pharma Gmbh, 3000 Hannover | METHOD FOR OBTAINING DIRECTLY APPLICABLE RIN (PARAGRAPH) LECITHIN FOR PHYSIOLOGICAL PURPOSES |
DE3120260A1 (en) * | 1980-11-04 | 1982-06-16 | Gebrüder Lödige Maschinenbau-Gesellschaft mbH, 4790 Paderborn | Appliance for moistening bulk solids |
DE3119454A1 (en) * | 1981-05-15 | 1982-12-09 | Haarmann & Reimer Gmbh, 3450 Holzminden | METHOD FOR THE PRODUCTION OF CONCENTRATED EXTRACTS FROM FRESH PLANTS OR PARTS THEREOF, IN PARTICULAR FRESH KITCHEN HERBS |
-
1983
- 1983-08-12 DE DE19833329249 patent/DE3329249A1/en not_active Withdrawn
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1984
- 1984-07-11 DK DK341284A patent/DK161432C/en not_active IP Right Cessation
- 1984-07-16 AU AU30710/84A patent/AU564964B2/en not_active Ceased
- 1984-07-25 CA CA000459638A patent/CA1251620A/en not_active Expired
- 1984-08-10 JP JP59166655A patent/JPS6054705A/en active Pending
- 1984-08-10 EP EP84109570A patent/EP0137214B1/en not_active Expired
- 1984-08-10 AT AT84109570T patent/ATE23951T1/en not_active IP Right Cessation
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DK341284D0 (en) | 1984-07-11 |
CA1251620A (en) | 1989-03-28 |
DK161432C (en) | 1991-12-16 |
AU564964B2 (en) | 1987-09-03 |
JPS6054705A (en) | 1985-03-29 |
DE3461508D1 (en) | 1987-01-15 |
DE3329249A1 (en) | 1985-02-21 |
EP0137214A1 (en) | 1985-04-17 |
ATE23951T1 (en) | 1986-12-15 |
AU3071084A (en) | 1985-02-14 |
EP0137214B1 (en) | 1986-12-03 |
DK341284A (en) | 1985-02-13 |
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