DE2711407A1 - Safety glass using polycarbonate between two glass panes - where polycarbonate has undulations compensating for differences in thermal expansion - Google Patents
Safety glass using polycarbonate between two glass panes - where polycarbonate has undulations compensating for differences in thermal expansionInfo
- Publication number
- DE2711407A1 DE2711407A1 DE19772711407 DE2711407A DE2711407A1 DE 2711407 A1 DE2711407 A1 DE 2711407A1 DE 19772711407 DE19772711407 DE 19772711407 DE 2711407 A DE2711407 A DE 2711407A DE 2711407 A1 DE2711407 A1 DE 2711407A1
- Authority
- DE
- Germany
- Prior art keywords
- inner layer
- composite panel
- panel according
- crumple zones
- outer layers
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/1055—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
- B32B17/10559—Shape of the cross-section
- B32B17/10577—Surface roughness
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/10009—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets
- B32B17/10036—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets comprising two outer glass sheets
Abstract
Description
Verbundplatten aus Schichten mit unterschiedlicherComposite panels made of layers with different
Wärmeausdehnung Dieser Vorschlag betrifft in erster Linie die Herstellung von Sicherheitsglas, berührt aber auch den Isolationssektor und andere Einsatzgebiete. Thermal expansion This proposal primarily concerns manufacturing of safety glass, but also affects the insulation sector and other areas of application.
Bekanntlich erfüllen Fensterscheiben und Schaufensterscheiben aus POLYCARBONAT aufgrund der Zähigkeit und Elastizität dieses Kunststoffes hohe Sicherheitsanforderungen. Der verbreiteten Verwendung von Polycarnonat-Scheiben im Wohnungsbau (ins Freie führende Türen und Erdgeschoß-Fenster) steht aber deren relativ hohe Kratzempfindlichkeit entgegen. Scheiben aus Silikatglas hingegen erfüllen zwar die Anforderungen an die Oberflächenhärte, nicht jedoch die an die Sicherheit.It is well known that window panes and shop windows meet POLYCARBONATE high safety requirements due to the toughness and elasticity of this plastic. The widespread use of polycarbonate panes in residential construction (outdoors leading doors and ground floor windows), however, is their relatively high sensitivity to scratching opposite. Panes made of silicate glass, on the other hand, meet the requirements for the Surface hardness, but not security.
Ideal wäre, wenn Polycarbonat-Scheiben mit Außenschichten aus Silikatglas versehen werden könnten. Dem steht aber die unterschiedliche Wärmeausdehnung beider Materialien entgegen, die beispielsweise im Falle eines Temperaturanstiegs um 70°C auf 2 m Länge zu einer Ausdehnungsdifferenz von ca. 8,3 mm führt.It would be ideal if polycarbonate panes with outer layers made of silicate glass could be provided. But this is due to the different thermal expansion of both Materials, for example, in the event of a temperature increase of 70 ° C leads to an expansion difference of approx. 8.3 mm over a length of 2 m.
Gegenstand dieses Vorschlags ist, einen Weg aufzuzeigen, der im Falle der Kombination einer Polycarbonat-Innenschicht mit zwei Glas-Außenschichten die Ausdehnungs-Differenz bei Temperatur-Anstieg (bezw. die Schrumpfungs-Differenz bei Temperatur-Abfall) derart einengt, daß sie von einer elastischen Zwischenschicht (z.B. POLYVINYLBUTYRAL oder SILICONKAUTSCHUK) aufgefangen wird.The object of this proposal is to show a way of doing this in the event the combination of a polycarbonate inner layer with two outer glass layers Expansion difference with temperature increase (or the shrinkage difference with Temperature drop) so constricts that it is covered by an elastic intermediate layer (e.g. POLYVINYLBUTYRAL or SILICONE RUBBER) is collected.
Erreicht wird dieser Effekt dadurch, daß in der Innenschicht in bestimmten Abständen (etwa 150, 200, 300 oder 400 mm) "Knautschzonen" mit lyrabogenähnlichem Querschnitt angebracht werden, welche die Ausdehnungsdifferenzen der benachbarten Raster (Quadrate oder Rechtecke) absorbieren, so daß die Wärmeausdehnung einer beliebig großen Verbundplatte der Wärmeausdehnung der Außenschichten entspricht.This effect is achieved by the fact that in the inner layer in certain Distances (about 150, 200, 300 or 400 mm) "Crumple zones" with something similar to a lyric arc Cross-section to be attached, showing the expansion differences of the neighboring Absorb grids (squares or rectangles), so that the thermal expansion of any large composite panel corresponds to the thermal expansion of the outer layers.
Der tibersichtlichkeit halber wird in nachstehender Lrläuterung davon ausgegangen, daß die Herstellung des Verbundmaterials mit dem Aufbau Glas elastische Schicht Polycarbonat elastische Schicht Glas bei der niedrigsten angenommenen Temperatur, OOC, erfolgt und daß mit einem Temperaturanstieg bis auf 70°C gerechnet wird. Ausgegangen wird von folgenden Schichtdicken Glas 5 mm elastische Schicht 2 mm Polycarbonat 8 mm elastische Schicht 2 mm Glas 5 mm insgesamt 22 mm FIG. 1 stellt eine 10CO x 1000 mm große Platte aus vorstehend aufgeführten Schichten dar, die bei einer Temperatur von OOC keine Ausdehnungsdifferenzen aufweist, bei einer Temperatur von 70 0 aber folgende Abweichungen zeigt: Die Glasschichten (lineare Wärmeausdehnung 8 x 10-6) sind in Länge und Breite um je 0,56 mm, die Polycarbonat-Schicht (lineare Wärme ausdehnung 67 x 10-6) ist in Länge und Breite um je 4,69 mm gewachsen. Die Ausdehnungsdifferenz beträgt somit je 4,13 mm in Länge und Breite und 5,84 mm in der Diagonalen. Da die Ausdehnung vom Mittelpunkt der Platte ausgeht, wirkt sie sich nach jeder Richtung nur zur Hälfte aus ( 2,07 mm an den Enden der Ränder und 2,92 mm in der Diagonal-Achse ).For the sake of clarity, this is explained in the following explanation assumed that the production of the composite material with the structure glass elastic Layer of polycarbonate elastic layer of glass at the lowest assumed temperature, OOC, takes place and that a temperature rise up to 70 ° C is expected. Went out the following layer thicknesses glass 5 mm elastic layer 2 mm polycarbonate 8 mm elastic layer 2 mm glass 5 mm in total 22 mm FIG. 1 represents a 10CO x 1000 mm large plate made up of the layers listed above, which are at a temperature of OOC has no expansion differences, but at a temperature of 70 0 shows the following deviations: The glass layers (linear thermal expansion 8 x 10-6) are 0.56 mm in length and width, the polycarbonate layer (linear heat expansion 67 x 10-6) has grown in length and width by 4.69 mm each. The expansion difference is thus 4.13 mm in length and width and 5.84 mm in the diagonal. Since the Extension from The center of the plate goes out, it has an after-effect only half way out in each direction (2.07 mm at the ends of the margins and 2.92 mm in the diagonal axis).
Bezogen auf die Dicke der elastischen Schichten (2 mm) ergibt sich für die elastischen Schichten an den rändern der Platte ein Streckungsverhältnis von 1,O : 1 im Falle einer Verbundplatte der Ausgangslänge 3000 min und der Ausgangsbreite 2000 mm kommt es bei einem Temperaturanstieg um 70°C zu folgenden Maßänderungen Länge : Polycarbonat 14,07 mm Glas 1,68 mm Differenz 12,39 mm Breite : Polycarbonat C),38 mm Glas 1,12 mm Differenz 8,26 mm Selbst wenn man berücksichtigt, daß der Mittelpunkt der Platte eine neutrale Zone darstellt und die Ausdehnungsdifferenzen an den Plattenrändern nur halb so groß sind wie zuvor spezifiziert, ist es offensichtlich, daß Ausdehnungsdifferenzen dieser Größenordnung (Streckungsverhältnis der elastischen Schichten 3,1 : 1 ) zu Schichttrennung oder Verformung der Polycarbonat-Schicht (beeinträchtigte Durchsicht) führen müssen.This results in relation to the thickness of the elastic layers (2 mm) an aspect ratio for the elastic layers at the edges of the plate of 1.0: 1 in the case of a composite panel with an initial length of 3000 min and the initial width 2000 mm, the following dimensional changes occur with a temperature increase of 70 ° C Length: polycarbonate 14.07 mm glass 1.68 mm difference 12.39 mm width: polycarbonate C), 38 mm glass 1.12 mm difference 8.26 mm Even taking into account that the The center of the plate represents a neutral zone and the expansion differences are only half the size at the plate edges as previously specified, it is obvious that expansion differences of this order of magnitude (aspect ratio of the elastic Layers 3.1: 1) to layer separation or deformation of the polycarbonate layer (impaired view) must lead.
Anders hingegen ist es, wenn erfindungsgemäß die Ausdehnungsdifferenzen durch Knautschzonen begrenzt werden. Im Falle einer Rastergröße 300 x 300 mm ergeben sich bei einem Temperaturanstieg um 700C für Länge und Breite folgende Maßänderungen Polycarbonat 1,41 mm Glas 0,17 mm Differenz 1,24 mm Das Streckungsverhältnis der elastischen Schicht liegt in diesem Falle bei 0,31 : 1 (0,62 mm Ausdehnungsdifferenz vom Mittelpunkt des Rasters bis zur Mitte der Knautschzone).On the other hand, it is different if the expansion differences according to the invention be limited by crumple zones. In the case of a grid size of 300 x 300 mm If the temperature rises by 700C, the following dimensional changes occur for length and width Polycarbonate 1.41mm Glass 0.17mm Difference 1.24mm The aspect ratio of the elastic layer in this case is 0.31: 1 (0.62 mm expansion difference from the Center of the grid to the middle of the crumple zone).
Die Knautschzone hat damit eine Ausdehnungsdifferenz von 1,24 mm zu absorbieren.The crumple zone thus has an expansion difference of 1.24 mm absorb.
FIG. 2 zeigt den Querschnitt einer Knautschzone bei 0°C (durchgezogene Linien) und bei 70°C (gestrichelte Linien).FIG. 2 shows the cross section of a crumple zone at 0 ° C (solid Lines) and at 70 ° C (dashed lines).
FIG. 3 demonstriert den Querschnitt eines 300 mm-Rasters mit den angrenzenden Knautschzonen bei einer Temperatur von 0°C. Die Maße hierfür sind : Strecke a Raster-Länge 300 mm Strecke b Abstand Mitte Raster bis Mitte Knautschzone 150 mm Strecke c Abstand Mitte Raster bis Anfang Knautschzone 142 mm Strecke d halbe Knautschzone 8 mm Strecke e Abstand Glas Mitte Raster bis Anfang Knautschzone 142 mm Strecke f Abstand Glas Anfang Knautschzone bis Mitte Knautschzone 8 mm FIG. 4 zeigt den gleichen Raster bei 700C. Die Maße sind in diesem Falle Strecke a 300,17 mm Strecke b 150,085 mm Strecke c 142,666 mm Strecke d 7,419 mm Strecke e 142,080 mm Strecke f 8,005 mm FIG. 5 stellt eine Knautschzone mit einer Welle, FIG. 6 eine solche mit zwei Wellen dar.FIG. 3 demonstrates the cross-section of a 300 mm grid with the adjacent ones Crumple zones at a temperature of 0 ° C. The dimensions for this are: distance a grid length 300 mm distance b distance from the middle of the grid to the middle of the crumple zone 150 mm distance c distance Middle of the grid to the beginning of the crumple zone 142 mm stretch d half crumple zone 8 mm stretch e Distance from the center of the grid to the beginning of the crumple zone 142 mm distance f Distance from the glass Beginning of the crumple zone to the middle of the crumple zone 8 mm FIG. 4 shows the same grid at 700C. The dimensions in this case are distance a 300.17 mm distance b 150.085 mm Distance c 142.666 mm Distance d 7.419 mm Distance e 142.080 mm Distance f 8.005 mm FIG. 5 illustrates a crumple zone with a shaft, FIG. 6 one with two shafts represent.
L e e r s e i t eL e r s e i t e
Claims (15)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19772711407 DE2711407A1 (en) | 1977-03-16 | 1977-03-16 | Safety glass using polycarbonate between two glass panes - where polycarbonate has undulations compensating for differences in thermal expansion |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19772711407 DE2711407A1 (en) | 1977-03-16 | 1977-03-16 | Safety glass using polycarbonate between two glass panes - where polycarbonate has undulations compensating for differences in thermal expansion |
Publications (1)
Publication Number | Publication Date |
---|---|
DE2711407A1 true DE2711407A1 (en) | 1978-09-21 |
Family
ID=6003774
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
DE19772711407 Pending DE2711407A1 (en) | 1977-03-16 | 1977-03-16 | Safety glass using polycarbonate between two glass panes - where polycarbonate has undulations compensating for differences in thermal expansion |
Country Status (1)
Country | Link |
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DE (1) | DE2711407A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107859457A (en) * | 2012-01-20 | 2018-03-30 | 葛迪恩实业公司 | For the CTE fillers and/or its preparation method of vanadium base melted glass, and/or its application method |
-
1977
- 1977-03-16 DE DE19772711407 patent/DE2711407A1/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107859457A (en) * | 2012-01-20 | 2018-03-30 | 葛迪恩实业公司 | For the CTE fillers and/or its preparation method of vanadium base melted glass, and/or its application method |
CN107859457B (en) * | 2012-01-20 | 2019-08-06 | 葛迪恩实业公司 | For the CTE filler and/or preparation method of vanadium base glass frit and/or its application method |
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Legal Events
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