DE20208037U1 - Compact rotating, universal table device for production-related deburring, grinding, mixing and polishing processes - Google Patents
Compact rotating, universal table device for production-related deburring, grinding, mixing and polishing processesInfo
- Publication number
- DE20208037U1 DE20208037U1 DE20208037U DE20208037U DE20208037U1 DE 20208037 U1 DE20208037 U1 DE 20208037U1 DE 20208037 U DE20208037 U DE 20208037U DE 20208037 U DE20208037 U DE 20208037U DE 20208037 U1 DE20208037 U1 DE 20208037U1
- Authority
- DE
- Germany
- Prior art keywords
- deburring
- mixing
- grinding
- production
- table device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 7
- 238000002156 mixing Methods 0.000 title claims description 7
- 238000000227 grinding Methods 0.000 title claims description 6
- 238000007517 polishing process Methods 0.000 title claims description 3
- 239000013590 bulk material Substances 0.000 claims description 4
- 238000000034 method Methods 0.000 claims description 3
- 238000005498 polishing Methods 0.000 description 4
- 239000000654 additive Substances 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B31/00—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
- B24B31/02—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor involving rotary barrels
- B24B31/023—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor involving rotary barrels with tiltable axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
- B01F23/20—Mixing gases with liquids
- B01F23/23—Mixing gases with liquids by introducing gases into liquid media, e.g. for producing aerated liquids
- B01F23/235—Mixing gases with liquids by introducing gases into liquid media, e.g. for producing aerated liquids for making foam
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
- B01F25/40—Static mixers
- B01F25/45—Mixers in which the materials to be mixed are pressed together through orifices or interstitial spaces, e.g. between beads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F31/00—Mixers with shaking, oscillating, or vibrating mechanisms
- B01F31/44—Mixers with shaking, oscillating, or vibrating mechanisms with stirrers performing an oscillatory, vibratory or shaking movement
- B01F31/441—Mixers with shaking, oscillating, or vibrating mechanisms with stirrers performing an oscillatory, vibratory or shaking movement performing a rectilinear reciprocating movement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/50—Movable or transportable mixing devices or plants
- B01F33/501—Movable mixing devices, i.e. readily shifted or displaced from one place to another, e.g. portable during use
- B01F33/5011—Movable mixing devices, i.e. readily shifted or displaced from one place to another, e.g. portable during use portable during use, e.g. hand-held
- B01F33/50112—Movable mixing devices, i.e. readily shifted or displaced from one place to another, e.g. portable during use portable during use, e.g. hand-held of the syringe or cartridge type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/50—Movable or transportable mixing devices or plants
- B01F33/501—Movable mixing devices, i.e. readily shifted or displaced from one place to another, e.g. portable during use
- B01F33/5011—Movable mixing devices, i.e. readily shifted or displaced from one place to another, e.g. portable during use portable during use, e.g. hand-held
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Dispersion Chemistry (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Description
Kompaktes rotierendes universell einsetzbares Tischgerät für produktionsbegleitende Entgratungs-, Schleif-, Misch- und PoliervorgängeCompact rotating universal table device for deburring, grinding, mixing and polishing processes during production
Entgratungs-, Polier- und Mischmaschinen üblicher stationärer Bauart im metall- oder kunststoffverarbeitendem Gewerbe sind auf Grund ihrer Größe, dem erforderlichen Schüttgutvolumen und der Menge der zur Weiterverarbeitung benötigten Zusatzmittel nicht für 0 - Serien oder anfallende Kleinteile geeignet. Bei diesen für Großserien eingesetzten, teueren Maschinen würden, wie in der Praxis bekannt, ca. 20 - 30 % der zu bearbeitenden Kleinteile bei der Entleerung der Maschine, nach abgeschlossener Behandlung, im Zusatzmittel verbleiben, da meistens die zugesetzten Gleit- oder Schleifmedien größer sind als die zu bearbeitenden Teile. Ein betriebswirtschaftlicher Einsatz ist auf Grund der anfallenden Verbrauchsdaten bei geringern Stückzahlen und kleineren Teilen nicht sinnvoll.Deburring, polishing and mixing machines of the usual stationary design in the metal or plastic processing industry are not suitable for 0 series or small parts due to their size, the required bulk material volume and the amount of additives required for further processing. With these expensive machines used for large series, as is known in practice, around 20 - 30% of the small parts to be processed would remain in the additive when the machine is emptied after treatment has been completed, as the added sliding or grinding media are usually larger than the parts to be processed. Due to the consumption data involved, it is not sensible to use them commercially for smaller quantities and smaller parts.
Der im Schutzanspruch angegebenen Erfindung liegt das Problem zugrunde, während der Erstellung bzw. Produktion von Teilen geringerer Stückzahl, kleinen Abmessungen und unterschiedlichen Materialien, direkt am Produktionsort ein industriell betriebswirtschaftlich sinnvolles, ohne den Produktionsablauf störendes, im Beilauf selbstständig arbeitendes Entgratungs-, Polier- und Mischkonzept zu entwickeln. Dieses Problem wird mit der zum Gebrauchsmuster angemeldeten Maschine gelöst.The invention specified in the protection claim is based on the problem of developing an industrially economically viable deburring, polishing and mixing concept that works independently in the process, without disrupting the production process, directly at the production site during the creation or production of parts in small quantities, small dimensions and different materials. This problem is solved with the machine for which a utility model has been registered.
Auf der Grundplatte (1) befindet sich eine geneigte, mittels Scharnier (2) und Gasdruckfeder (3) feststehend klappbare, durch Raste (4) arretierte Kunststofftrommel (5), mit verschraubtem eingelassenen Deckel (6).On the base plate (1) there is an inclined plastic drum (5) which can be folded up using a hinge (2) and a gas pressure spring (3) and is locked in place by a catch (4), with a screwed-on recessed cover (6).
Innerhalb dieser Trommel befindet sich eine mittels Zahnrad (7) angetriebene und über Lagerung (8) geführte, abgedichtete, nichtrostende VA - Sechskantwelle (9) mit aufsteckbarer, dem jeweiligen Arbeitsverfahren (Entgraten, Schleifen, Polieren, Mischen) und dem dazu benötigten Zusatzschüttgut angepasster Flügelgeometrie bzw. Flügelanzahl (10).Inside this drum there is a sealed, rust-proof VA hexagon shaft (9) driven by a gear wheel (7) and guided by a bearing (8) with an attachable blade geometry or number of blades (10) adapted to the respective work process (deburring, grinding, polishing, mixing) and the additional bulk material required.
Der Rührwellenantrieb der eingerasteten, schrägstehenden Trommel erfolgt über einen 24V Motor (11) mit vorgeschaltetem 220V Netztrafo. Die Drehzahlen, 30 see links- bzw. 30 see rechtsdrehend und die gewählten Laufzeiten werden über Stellpotentiometer geregelt. Die dem Gerätesicherheitsgesetz und den Richtlinien der VDE entsprechende Zyklussteuerung mit Sicherheits-Not-Aus-Verkettung befindet sich in einem mit der Grundplatte verbundenem Schaltschrankaufbau (12). Alle Bedienelemente inkl. Leuchtanzeigen sind auf dem Bedienfeld (13) angeordnet. Der jeweilige Betriebszustand wird durch eine 3 F;arbenleuchtsäule (14) angezeigt. Das Fassungsvermögen der Trommel beträgt ca. 4 kg, Grandmaße des Gerätes 300 &khgr; 800 mm.The agitator shaft drive of the locked, inclined drum is carried out by a 24V motor (11) with a 220V mains transformer connected upstream. The speeds, 30 RPM anti-clockwise or 30 RPM clockwise, and the selected running times are regulated by adjusting potentiometers. The cycle control with safety emergency stop link, which complies with the Equipment Safety Act and the VDE guidelines, is located in a control cabinet structure (12) connected to the base plate. All operating elements including indicator lights are arranged on the control panel (13). The current operating status is displayed by a 3-color light column (14). The drum capacity is approx. 4 kg, the overall dimensions of the device are 300 x 800 mm.
Nach Ablauf der eingestellten Zeit bzw. Beendigung der gewählten Bearbeitung wird, nach Entnahme des Deckels (6), über den mechanischen Auslöser (15) bzw. Gasdruckfeder (3) die Trommel in die Entleerposition geneigt.After the set time has elapsed or the selected processing has been completed, after the lid (6) has been removed, the drum is tilted into the emptying position via the mechanical trigger (15) or gas pressure spring (3).
Das zu bearbeitende Schüttgut mit eingefülltem Bearbeitungsmedium fällt in die Auffangschale (16). Die bearbeitenden Teile können nun leicht entnommen werden.The bulk material to be processed with the processing medium filled in falls into the collecting tray (16). The parts to be processed can now be easily removed.
Je nach Art der eingesetzten Flügelanzahl, der Flügelgeometrie und des zugeführten Bearbeitungsmediums, kann im Nass- oder Trockenverfahren entgratet, gerommelt, trovaliert, geschliffen, poliert oder gemischt werden.Depending on the type of blades used, the blade geometry and the processing medium supplied, deburring, tumbling, trovaling, grinding, polishing or mixing can be carried out using a wet or dry process.
Aui' Grund des geringen Gesamtgewichtes (ca. 20 kg) und der transportfreundlichen Abmaße ist die Anlage, innerhalb des Produktionsablaufes, an jeder Maschine einsetzbar.Due to its low total weight (approx. 20 kg) and its transport-friendly dimensions, the system can be used on any machine within the production process.
Claims (1)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE20208037U DE20208037U1 (en) | 2002-05-23 | 2002-05-23 | Compact rotating, universal table device for production-related deburring, grinding, mixing and polishing processes |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE20208037U DE20208037U1 (en) | 2002-05-23 | 2002-05-23 | Compact rotating, universal table device for production-related deburring, grinding, mixing and polishing processes |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| DE20208037U1 true DE20208037U1 (en) | 2002-09-12 |
Family
ID=7971431
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| DE20208037U Expired - Lifetime DE20208037U1 (en) | 2002-05-23 | 2002-05-23 | Compact rotating, universal table device for production-related deburring, grinding, mixing and polishing processes |
Country Status (1)
| Country | Link |
|---|---|
| DE (1) | DE20208037U1 (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103084966A (en) * | 2013-03-01 | 2013-05-08 | 湖州中云机械制造有限公司 | Automobile hub polishing method and device |
| CN103433834A (en) * | 2013-09-09 | 2013-12-11 | 王进喜 | Rust-removing and sand-cleaning chamfering machine |
| CN103831703A (en) * | 2012-11-21 | 2014-06-04 | 青岛运城制版有限公司 | Dustproof grinding machine |
| CN107638821A (en) * | 2017-10-27 | 2018-01-30 | 张连军 | A kind of highly effective pesticide agitating device |
| CN108525588A (en) * | 2018-04-16 | 2018-09-14 | 海宁金瑞金属制品有限公司 | Swing powder metallurgy raw material blending device |
| CN111571419A (en) * | 2020-05-31 | 2020-08-25 | 杨小春 | Vibration grinding machine |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE269019C (en) | ||||
| FR2067693A5 (en) | 1969-11-13 | 1971-08-20 | Louvet Robert | |
| US5593339A (en) | 1993-08-12 | 1997-01-14 | Church & Dwight Co., Inc. | Slurry cleaning process |
-
2002
- 2002-05-23 DE DE20208037U patent/DE20208037U1/en not_active Expired - Lifetime
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE269019C (en) | ||||
| FR2067693A5 (en) | 1969-11-13 | 1971-08-20 | Louvet Robert | |
| US5593339A (en) | 1993-08-12 | 1997-01-14 | Church & Dwight Co., Inc. | Slurry cleaning process |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103831703A (en) * | 2012-11-21 | 2014-06-04 | 青岛运城制版有限公司 | Dustproof grinding machine |
| CN103084966A (en) * | 2013-03-01 | 2013-05-08 | 湖州中云机械制造有限公司 | Automobile hub polishing method and device |
| CN103084966B (en) * | 2013-03-01 | 2015-05-13 | 湖州中云机械制造有限公司 | Automobile hub polishing method and device |
| CN103433834A (en) * | 2013-09-09 | 2013-12-11 | 王进喜 | Rust-removing and sand-cleaning chamfering machine |
| CN107638821A (en) * | 2017-10-27 | 2018-01-30 | 张连军 | A kind of highly effective pesticide agitating device |
| CN108525588A (en) * | 2018-04-16 | 2018-09-14 | 海宁金瑞金属制品有限公司 | Swing powder metallurgy raw material blending device |
| CN111571419A (en) * | 2020-05-31 | 2020-08-25 | 杨小春 | Vibration grinding machine |
| CN111571419B (en) * | 2020-05-31 | 2021-12-14 | 江苏鑫瑞杰智能装备有限公司 | Vibration grinding machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| R086 | Non-binding declaration of licensing interest | ||
| R207 | Utility model specification |
Effective date: 20021017 |
|
| R163 | Identified publications notified |
Effective date: 20021126 |
|
| R156 | Lapse of ip right after 3 years |
Effective date: 20051201 |