DE202006016106U1 - Work surface comprises two ceramic layers bound by layer of adhesive with fiber mat between them, product being bound by second layer of adhesive to metal-plastic-metal laminate - Google Patents

Work surface comprises two ceramic layers bound by layer of adhesive with fiber mat between them, product being bound by second layer of adhesive to metal-plastic-metal laminate Download PDF

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Publication number
DE202006016106U1
DE202006016106U1 DE200620016106 DE202006016106U DE202006016106U1 DE 202006016106 U1 DE202006016106 U1 DE 202006016106U1 DE 200620016106 DE200620016106 DE 200620016106 DE 202006016106 U DE202006016106 U DE 202006016106U DE 202006016106 U1 DE202006016106 U1 DE 202006016106U1
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Germany
Prior art keywords
plate
layer
adhesive
bound
metal
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
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DE200620016106
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German (de)
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NATURSTEIN JAESCHKE GmbH
Naturstein Jaschke GmbH
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NATURSTEIN JAESCHKE GmbH
Naturstein Jaschke GmbH
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Priority to DE200620016106 priority Critical patent/DE202006016106U1/en
Publication of DE202006016106U1 publication Critical patent/DE202006016106U1/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47BTABLES; DESKS; OFFICE FURNITURE; CABINETS; DRAWERS; GENERAL DETAILS OF FURNITURE
    • A47B96/00Details of cabinets, racks or shelf units not covered by a single one of groups A47B43/00 - A47B95/00; General details of furniture
    • A47B96/18Tops specially designed for working on
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00Clay-wares
    • C04B33/24Manufacture of porcelain or white ware
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/63Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
    • C04B35/632Organic additives
    • C04B35/634Polymers
    • C04B35/63448Polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C04B35/63452Polyepoxides
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/71Ceramic products containing macroscopic reinforcing agents
    • C04B35/78Ceramic products containing macroscopic reinforcing agents containing non-metallic materials
    • C04B35/80Fibres, filaments, whiskers, platelets, or the like
    • C04B35/82Asbestos; Glass; Fused silica
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B37/00Joining burned ceramic articles with other burned ceramic articles or other articles by heating
    • C04B37/008Joining burned ceramic articles with other burned ceramic articles or other articles by heating by means of an interlayer consisting of an organic adhesive, e.g. phenol resin or pitch
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2315/00Other materials containing non-metallic inorganic compounds not provided for in groups B32B2311/00 - B32B2313/04
    • B32B2315/02Ceramics
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/50Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
    • C04B2235/52Constituents or additives characterised by their shapes
    • C04B2235/5208Fibers
    • C04B2235/5252Fibers having a specific pre-form
    • C04B2235/5256Two-dimensional, e.g. woven structures
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2237/00Aspects relating to ceramic laminates or to joining of ceramic articles with other articles by heating
    • C04B2237/30Composition of layers of ceramic laminates or of ceramic or metallic articles to be joined by heating, e.g. Si substrates
    • C04B2237/32Ceramic
    • C04B2237/34Oxidic
    • C04B2237/341Silica or silicates

Abstract

The work surface comprises two ceramic layers (2) bound by a layer of adhesive (3) with a fiber mat between them. The product is bound by a second layer of adhesive (6) to a metal-plastic-metal laminate (7, 8).

Description

Die Erfindung betrifft eine Dünnsteinplatte als Arbeitsplatte, insbesondere eine Küchenarbeitsplatte oder eine Platte für Möbel, Waschtische oder dergleichen, die als Verbundplatte ausgebildet ist.The The invention relates to a thin stone plate as Worktop, in particular a kitchen worktop or a Plate for Furniture, Vanities or the like, which are formed as a composite plate is.

Allgemein bekannt sind derartige Arbeitsplatten aus Holz, Kunststoff oder Natur- oder Kunststein. An diese Arbeitsplatten werden Anforderungen, wie kratz- oder schnittfeste Oberflächen bzw. schmutzabweisende Eigenschaften, gestellt.Generally Such worktops made of wood, plastic or are known Natural or artificial stone. These worktops become requirements, like scratch- or cut-resistant surfaces or dirt-repellent Properties, provided.

Aus der DE 10 2005 019 038 A1 ist ein Bauelement aus Natur- oder Kunststein bzw. Glas bekannt, daß insbesondere für Küchenmöbel und Küchenverkleidungen verwendet wird und mit Zusatzelementen zur Festigkeitserhöhung versehen ist. Das Bauelement ist streifen- oder plattenförmig ausgebildet und mit einem streifenförmigen Bewehrungskörper aus Glasfasermaterial an einer von dessen Längsflächen mittels Epoxidharzkleber verbunden. Der Bewehrungskörper ist als vollprismatischer Vollkörper ausgebildet und an der Unterseite der Platte angeordnet.From the DE 10 2005 019 038 A1 is a structural element made of natural or artificial stone or glass known that is used in particular for kitchen furniture and kitchen panels and is provided with additional elements to increase strength. The device is strip-shaped or plate-shaped and connected to a strip-shaped reinforcing body made of fiberglass material at one of its longitudinal surfaces by means of Epoxidharzkleber. The reinforcing body is designed as a fully prismatic solid body and arranged on the underside of the plate.

Weiterhin ist aus dem DE 20 2005 003 809 U1 eine Arbeitsplatte bekannt, die aus Glas gebildet ist und für Küchenarbeitsplatten, Thekenplatten, Thekenverkleidungen oder als Arbeitsplatten für Waschtische oder Labortische Verwendung findet. Die Arbeitsplatte weist eine kratzfest und schmutzabweisende Oberfläche auf und ist an mindestens einer Kante mit einem Leuchtelement versehen.Furthermore, from the DE 20 2005 003 809 U1 a worktop is known, which is formed of glass and for kitchen countertops, countertops, counter panels or as countertops for washbasins or laboratory tables use. The worktop has a scratch-resistant and dirt-repellent surface and is provided on at least one edge with a luminous element.

Arbeitsplatten aus Stein oder Glas weisen eine Dicke von mindestens 30 mm auf, um die Bruchgefahr zu verringern oder sie sind mit aufwendigen vollflächigen und/oder versteifenden Unterkonstruktionen versehen.countertops made of stone or glass have a thickness of at least 30 mm, to reduce the risk of breakage or they are elaborate full-scale and / or provided stiffening substructures.

Nachteilig sind dabei einerseits die begrenzten Möglichkeiten zur Erhöhung der Festigkeit sowie andererseits die bei Temperaturschwankungen durch unterschiedliche Längenausdehnung von Platten- und Versteifungsmaterial auftretenden mechanischen Spannungen.adversely On the one hand are the limited possibilities for increasing the Strength and on the other hand, the temperature fluctuations by different Linear expansion of plate and stiffening material occurring mechanical Tensions.

Weiterhin bekannt ist eine Arbeitsplatte mit einer Deckschicht aus Natur- oder Kunststein und einer Trägerschicht aus einem leichteren Material beschrieben, bei der die Natursteinplatte mit einer Trägerschicht aus Calciumsilikat verbunden ist.Farther known is a worktop with a cover layer of natural or artificial stone and a carrier layer described from a lighter material, in which the natural stone plate with a carrier layer made of calcium silicate.

Nachteilig ist dabei die geringe Festigkeit insbesondere die Bruchfestigkeit bzw. die geringe Biegezugtragfähigkeit.adversely is the low strength in particular the breaking strength or the low bending tensile load capacity.

Davon ausgehend liegt der vorliegenden Erfindung die Aufgabe zugrunde, eine Dünnsteinplatte als Arbeitsplatte mit einer Deckschicht aus Keramik zu schaffen, die bei minimierter Dicke eine ausreichende Festigkeit aufweist, leicht zu transportieren ist und eine dekorative Anwendung ermöglicht.From that The present invention is based on the object, a thin stone plate as Worktop with a cover layer of ceramic to create the has sufficient strength with minimized thickness, light is to transport and allows a decorative application.

Erfindungsgemäß wird die Aufgabe durch eine Ausbildung der Arbeitsplatte, welche die im Anspruch 1 angegebenen Merkmale enthält, gelöst.According to the invention Task by a design of the worktop, which in the claim Contains 1 specified characteristics, solved.

Vorteilhafte Ausgestaltungen sind in den Unteransprüchen angegeben.advantageous Embodiments are specified in the subclaims.

Die Erfindung weist eine Reihe von Vorteilen auf. Durch die Ausbildung als Verbundplatte, wobei die Deck- und Trägerplatte ebenfalls als Verbundplatte ausgeführt sind, wird eine Arbeitsplatte mit einer Dicke unter 20 mm, vorzugsweise 10 mm, geschaffen, die eine erhöhte Temperaturwechselbeständigkeit, erhöhte Schlag- und Stoßfestigkeit sowie eine erhöhte Biegebruchfestigkeit aufweist.The The invention has a number of advantages. Through the training as a composite plate, wherein the cover and carrier plate also as a composite plate accomplished are, is a worktop with a thickness of less than 20 mm, preferably 10 mm, created an increased Thermal shock resistance, increased Impact and shock resistance as well as an increased Has bending strength.

Die Dünnsteinplatte als Verbundplatte kann zum einen so ausgebildet werden, daß Deck- und Trägerplatte bündig miteineinander verklebt sind und die Sichtseite der Platte stirnseitig mit einer Abschlußleiste versehen ist. Zum anderen kann die Dünnsteinplatte derart ausgebildet sein, daß die Deckplatte an den Sichtseiten gegenüber der Trägerplatte überstehend ausgebildet ist, wobei der Überstand durch einen Streifen ausgefüllt ist. Sowohl die Abschlußleiste als auch der Streifen können aus dem Material der Deckplatte oder einem anderen Material bestehen und eine glatte oder profilierte Oberfläche aufweisen. Alle Bestandteile sind durch vollflächige Verklebung miteinander verbunden.The Thin stone slab As a composite plate, on the one hand, it is possible to form a cover plate such that and support plate flush are glued together and the visible side of the plate frontally with a closure bar is provided. On the other hand, the thin-stone plate can be designed in this way be that the cover plate on the visible sides opposite the support plate protruding is formed, wherein the supernatant filled by a strip is. Both the conclusion bar as well as the strip can consist of the material of the cover plate or another material and have a smooth or profiled surface. All ingredients are by full-surface bonding connected with each other.

Anhand von Ausführungsbeispielen soll die Erfindung näher beschrieben werden. Die 1 zeigt den prinzipiellen Aufbau der erfindungsgemäßen Dünsteinplatte.Reference to exemplary embodiments, the invention will be described in detail. The 1 shows the basic structure of the invention Fünsteinplatte.

Die Dünsteinplatte ist als Arbeitsplatte, beispielsweise einer Küchenarbeitsplatte, ausgebildet. Sie besteht aus einer Deckplatte 1, die als Verbundplatte aus zwei ca. 3 mm starken Porzellankeramikplatten 2, welche durch eine Kleberschicht 3 mit eingelegter Glasfasermatte 4 verbunden sind, mit einer sich daraus ergebenden Dicke von ca. 6,5 mm und einer Trägerplatte 5, die durch eine Kleberschicht 6 miteinander verbunden sind.The steamer plate is designed as a worktop, for example, a kitchen worktop. It consists of a cover plate 1 , as a composite panel of two approximately 3 mm thick porcelain ceramic plates 2 passing through an adhesive layer 3 with inserted fiberglass mat 4 are connected, with a resulting thickness of about 6.5 mm and a support plate 5 passing through an adhesive layer 6 connected to each other.

Die Trägerplatte 5 ist als eine Metall-Kunststoff-Metall-Verbundplatte, vorzugsweise als eine Aluminium-Kunstoff-Aluminium Verbundplatte 7, 8, 7 mit einer Dicke von ca. 3 mm, ausgebildet.The carrier plate 5 is as a metal-plastic-metal composite panel, preferably as an aluminum-plastic-aluminum composite panel 7 . 8th . 7 with a thickness of about 3 mm, formed.

Der Kleber für die Kleberschichten 3 und 6 ist vorzugsweise ein Epoxidharzkleber und wird vollflächig aufgetragen.The adhesive for the adhesive layers 3 and 6 is preferably an epoxy adhesive and is applied over the entire surface.

Insgesamt ergibt sich eine Dünnsteinplatte als Arbeitsplatte mit einer Dicke von ca. 10 mm, die eine erhöhte Temperaturwechselbeständigkeit, erhöhte Schlag- und Stoßfestigkeit sowie eine erhöhte Biegebruchfestigkeit besitzt.All in all results in a thin stone plate as Worktop with a thickness of about 10 mm, which has an increased thermal shock resistance, increased Impact and shock resistance as well as an increased bending strength has.

Gemäß einem weiteren Ausführungsbeispiels besteht die Dünnsteinplatte aus einer Deckplatte 1 aus einer ca. 3 mm starken Porzellankeramik, auf die eine Kleberschicht 3 und eine Glasfasermatte 4 aufgebracht sind. Diese wird dann mit der Trägerplatte 5 vollflächig verklebt. Die Trägerplatte 5 ist ebenfalls als Verbundplatte mit einem Schichtaufbau Aluminium-Kunststoff-Aluminium 7, 8, 7 mit einer Dicke von ca. 6 mm ausgeführt.According to a further embodiment, the thin-stone plate consists of a cover plate 1 from a 3 mm thick porcelain ceramic on which an adhesive layer 3 and a fiberglass mat 4 are applied. This is then with the carrier plate 5 glued over the entire surface. The carrier plate 5 is also a composite panel with a layer structure aluminum-plastic-aluminum 7 . 8th . 7 designed with a thickness of about 6 mm.

Bei einer Kleberschicht- und Glasfasermattendicke von ca. 1 mm ergibt sich dann eine Gesamtdicke von ca. 10 mm für die als Dünnsteinplatte ausgeführte Arbeitsplatte.at an adhesive layer and glass fiber mat thickness of about 1 mm results then a total thickness of about 10 mm for the running as a thin stone plate worktop.

11
Deckplattecover plate
22
Porzellankeramikporcelain ceramics
33
Kleberschichtadhesive layer
44
Glasfasermatteglass fiber mat
55
Trägerplattesupport plate
66
Kleberschichtadhesive layer
77
Aluminiumschichtaluminum layer
88th
KunststoffschichtPlastic layer

Claims (4)

Dünnsteinplatte als Arbeitsplatte, insbesondere eine Küchenarbeitsplatte oder eine Platte für Möbel, Waschtische oder dergleichen, bestehend aus einer Deckplatte aus Keramik und einer Trägerplatte, die durch vollflächige Verklebung eine Verbundplatte bilden, dadurch gekennzeichnet, daß sowohl die Deckplatte (1) als auch die Trägerplatte (5) für sich gesehen als Verbundplatte ausgebildet sind und durch vollflächige Verklebung miteinander verbunden sind.Thin stone plate as a worktop, in particular a kitchen worktop or a plate for furniture, vanity units or the like, consisting of a cover plate made of ceramic and a support plate which form a composite panel by full-surface bonding, characterized in that both the cover plate ( 1 ) as well as the carrier plate ( 5 ) seen in themselves are formed as a composite plate and are interconnected by full-surface bonding. Dünnsteinsteinplatte nach Anspruch 1, dadurch gekennzeichnet, daß die Deckplatte (1) als Verbundplatte aus zwei dünnen Porzellankeramikplatten (2), welche durch eine Kleberschicht (3) mit eingelegter Fasermatte (4) verbunden sind, besteht.Thin stone slab according to claim 1, characterized in that the cover plate ( 1 ) as a composite plate of two thin porcelain ceramic plates ( 2 ), which by an adhesive layer ( 3 ) with inserted fiber mat ( 4 ). Dünnsteinplatte nach Anspruch 1, dadurch gekennzeichnet, daß die Trägerplatte (5) aus einer Metall-Kunststoff-Metall-Verbundplatte besteht.Thin-stone plate according to claim 1, characterized in that the carrier plate ( 5 ) consists of a metal-plastic-metal composite panel. Dünnsteinplatte nach Anspruch 1, dadurch gekennzeichnet, daß die Trägerplatte (5) aus einer Carbonverbundplatte besteht.Thin-stone plate according to claim 1, characterized in that the carrier plate ( 5 ) consists of a carbon composite plate.
DE200620016106 2006-10-18 2006-10-18 Work surface comprises two ceramic layers bound by layer of adhesive with fiber mat between them, product being bound by second layer of adhesive to metal-plastic-metal laminate Expired - Lifetime DE202006016106U1 (en)

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DE200620016106 DE202006016106U1 (en) 2006-10-18 2006-10-18 Work surface comprises two ceramic layers bound by layer of adhesive with fiber mat between them, product being bound by second layer of adhesive to metal-plastic-metal laminate

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DE200620016106 DE202006016106U1 (en) 2006-10-18 2006-10-18 Work surface comprises two ceramic layers bound by layer of adhesive with fiber mat between them, product being bound by second layer of adhesive to metal-plastic-metal laminate

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ES2338625A1 (en) * 2009-11-11 2010-05-10 Juan Lloveras Calvo Porcelain stratified and manufacturing procedure thereof (Machine-translation by Google Translate, not legally binding)
US20110111192A1 (en) * 2009-11-11 2011-05-12 Juan Lloveras Calvo Porcelain laminate and procedure for manufacturing it
WO2011058205A2 (en) 2009-11-11 2011-05-19 Juan Lloveras Calvo Porcelain laminate and production method thereof
EP2562002A3 (en) * 2007-05-27 2013-06-19 Thomas Schneider Planar element and method for the production thereof
ITUD20120181A1 (en) * 2012-10-25 2014-04-26 Modulnova S R L MULTILAYER PANEL AND CONSTRUCTION METHOD
EP3892154A1 (en) 2020-04-08 2021-10-13 Cosentino Research & Development, S.L. Laminated module and method of manufacturing the same

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2562002A3 (en) * 2007-05-27 2013-06-19 Thomas Schneider Planar element and method for the production thereof
ES2338625A1 (en) * 2009-11-11 2010-05-10 Juan Lloveras Calvo Porcelain stratified and manufacturing procedure thereof (Machine-translation by Google Translate, not legally binding)
US20110111192A1 (en) * 2009-11-11 2011-05-12 Juan Lloveras Calvo Porcelain laminate and procedure for manufacturing it
WO2011058205A2 (en) 2009-11-11 2011-05-19 Juan Lloveras Calvo Porcelain laminate and production method thereof
WO2011058205A3 (en) * 2009-11-11 2011-07-14 Juan Lloveras Calvo Porcelain laminate and its manufacturing process
US10618256B2 (en) 2009-11-11 2020-04-14 Juan Lloveras Calvo Porcelain laminate and procedure for manufacturing it
ITUD20120181A1 (en) * 2012-10-25 2014-04-26 Modulnova S R L MULTILAYER PANEL AND CONSTRUCTION METHOD
EP3892154A1 (en) 2020-04-08 2021-10-13 Cosentino Research & Development, S.L. Laminated module and method of manufacturing the same

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