DE202005008037U1 - Position sensor for metallic rolling material used in rolling mills comprises a sturdy block made from a refractory material in which a wire loop with windings made from an insulated metal wire is embedded and the ends twisted - Google Patents

Position sensor for metallic rolling material used in rolling mills comprises a sturdy block made from a refractory material in which a wire loop with windings made from an insulated metal wire is embedded and the ends twisted Download PDF

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Publication number
DE202005008037U1
DE202005008037U1 DE200520008037 DE202005008037U DE202005008037U1 DE 202005008037 U1 DE202005008037 U1 DE 202005008037U1 DE 200520008037 DE200520008037 DE 200520008037 DE 202005008037 U DE202005008037 U DE 202005008037U DE 202005008037 U1 DE202005008037 U1 DE 202005008037U1
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Prior art keywords
position sensor
embedded
rolling
insulated metal
metal wire
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DE200520008037
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Priority to DE200520008037 priority Critical patent/DE202005008037U1/en
Publication of DE202005008037U1 publication Critical patent/DE202005008037U1/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B38/00Methods or devices for measuring, detecting or monitoring specially adapted for metal-rolling mills, e.g. position detection, inspection of the product
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B2273/00Path parameters
    • B21B2273/18Presence of product
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B2273/00Path parameters
    • B21B2273/20Track of product

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Metal Rolling (AREA)
  • Winding, Rewinding, Material Storage Devices (AREA)

Abstract

Position sensor (1) for metallic rolling material comprises a sturdy block made from a refractory material in which a wire loop (2) with several windings made from an insulated metal wire is embedded and the ends twisted.

Description

Bei der Positionsbestimmung von glühendem Walzgut in Walzwerken zum Zwecke der Bestimmung der Längen für den Zuschnitt und des Standortes werden Kontaktelemente verwendet, die das Walzgut direkt mechanisch ein- oder ausschaltet.at the positioning of glowing Rolling stock in rolling mills for the purpose of determining the lengths of the blank and the location of contact elements are used, the rolling stock mechanically switched on or off directly.

Nachteilig bei dieser Lösung ist, dass infolge der mechanischen Berührung und der hohen Temperaturen diese Elemente wegen des Verschleiß nach kurzer Zeit ständig erneuert werden müssen. Der dadurch entstehende finanzielle Verlust wird nicht nur durch die Teileerneuerung bestimmt, sondern auch durch die Stillegung der Anlage.adversely in this solution is that as a result of mechanical contact and high temperatures these elements constantly renewed because of wear after a short time Need to become. The resulting financial loss is not only through determines the part renewal, but also by the decommissioning the plant.

Mit dem Einsatz von Lichtschranken wird eine weitere technische Lösung bei der Positionsbestimmung des Walzgutes angewendet.With the use of photoelectric sensors is another technical solution the position determination of the rolling stock applied.

Der Nachteil dieser Variante besteht darin, dass die Lichtschrankenoptik und die Reflektoren schnell verunreinigen und dadurch unsicher funktionieren.Of the Disadvantage of this variant is that the light barrier optics and quickly contaminate the reflectors and thereby operate insecure.

Der in Schutzanspruch 1 angegebenen Erfindung liegt das Problem zu Grunde, einen Positionssensor zu schaffen, der ohne mechanische Berührung, in staubiger Umgebung und bei den hohen Temperaturen sicher anspricht.Of the in protection claim 1 specified invention is based on the problem to provide a position sensor without mechanical contact, in Dusty environment and responsive in the high temperatures.

Dieses Problem wird mit den in Schutzanspruch 1 aufgeführten Merkmalen gelöst.This Problem is solved with the features listed in protection claim 1.

Die Erfindung bezieht sich auf eine Drahtschleife, die, in einem Block eingebettet, in einem vorbestimmten Abstand zum Walzgut positioniert wird. Anfang und Ende der Schleife werden an ein elektronisches Auswertegerät angeschlossen, bei dem am Ausgang ein elektrisch auswertbares Signal seinen Zustand ändert, wenn das Walzgut die Schleife passiert oder in ihrem Bereich verharrt.The The invention relates to a wire loop that, in a block embedded, is positioned at a predetermined distance to the rolling stock. The beginning and end of the loop are connected to an electronic evaluation unit. in which an electrically evaluable signal changes its state at the output, if the rolling stock passes the loop or remains in its area.

Ein Ausführungsbeispiel der Erfindung wird anhand der 1 und 2 erläutert. Es zeigen:An embodiment of the invention will be described with reference to 1 and 2 explained. Show it:

1 den Positionssensor 1 1 the position sensor 1

2 die Anordnung des Positionssensors 1 mit dem Walzgut 6 auf Transportrollen 7 liegend und die Bewegungsrichtung 8 Der Positionssensor 1 wird, wie in 1 dargestellt, wie folgt aufgebaut: Ein für extreme Temperaturen ausgelegter isolierter Metalldraht wird spulenartig mit mehreren Windungen so als Drahtschleife 2 gewickelt, dass die Enden 4 eine entsprechende Länge aufweisen. Die Enden 4 werden auf ihrer gesamten Länge verdrillt. Für die Verwendung in extremen Wärmebereichen und um eine feste Fixierung zu erreichen, wird diese Drahtschleife 2 zu einem Block mit feuerfester Masse 3 vergossen. Dabei sollte darauf geachtet werden, daß die Vergußmasse 3 mit gleichmäßigem Abstand die Schleife 2 einhüllen. Um die mechanische Festigkeit des Blockes zu erhöhen, besteht die Möglichkeit, Bewehrungsmaterial aus nichtrostendem Stahl, der gleichzeitig als Basis für die Schleife 2 genutzt werden kann, einzubetten. 2 the arrangement of the position sensor 1 with the rolling stock 6 on transport wheels 7 lying and the direction of movement 8th The position sensor 1 will, as in 1 as follows: An insulated metal wire designed for extreme temperatures becomes a coil with several windings in the form of a coil 2 wrapped that ends 4 have a corresponding length. The ends 4 are twisted along their entire length. For use in extreme heat areas and to achieve a firm fixation, this wire loop becomes 2 to a block with refractory mass 3 shed. Care should be taken that the potting compound 3 evenly spaced the loop 2 wrap. In order to increase the mechanical strength of the block, there is the possibility of reinforcing material made of stainless steel, which at the same time as the basis for the loop 2 can be used to embed.

Über die verdrillten Enden 4 wird der Positionssensor 1 mit einem elektronischen Auswertegerät 5 elektrisch verbunden.Over the twisted ends 4 becomes the position sensor 1 with an electronic evaluation unit 5 electrically connected.

Die prinzipielle Gesamtanordnung der Baugruppen ist in 2 dargestellt.The basic overall arrangement of the modules is in 2 shown.

Der Positionssensor 1 wird so in den Transportweg positioniert, dass keine Berührung mit dem Walzgut 6 erfolgen kann. Es muß aber gewährleistet sein, dass der Abstand des Walzgutes 6 in den Erfassungsbereich des Sensors 1 reicht.The position sensor 1 is positioned in the transport path so that no contact with the rolling stock 6 can be done. But it must be ensured that the distance of the rolling stock 6 in the detection range of the sensor 1 enough.

Die Funktion der Positionserkennung ist folgende: Die Drahtschleife 2 des Positionssensors 1 bildet mit einer elektronischen Baugruppe im elektronischen Auswertegerät 5 einen Schwingkreis, der automatisch dann abgestimmt wird, wenn sich kein Walzgut 6 im Erfassungsbereich der Schleife 2 befindet.The function of the position detection is the following: The wire loop 2 of the position sensor 1 forms with an electronic module in the electronic evaluation unit 5 a resonant circuit, which is automatically tuned when no rolling stock 6 within the detection range of the loop 2 located.

Wird das Walzgut 6 durch die Transportrollen 7 in Transportrichtung 8 bewegt, wird der Schwingkreis verstimmt, wenn das Walzgut 6 den Bereich der Schleife 2 erreicht hat.Will the rolling stock 6 through the transport rollers 7 in the transport direction 8th moved, the resonant circuit is detuned when the rolling stock 6 the area of the loop 2 has reached.

In diesem Moment ändert das Ausgangssignal des Auswertegerätes 5 seinen Zustand. Diese Änderung wird als Steuergröße für nachgeschaltete Aggregate, wie z.B. das Transportsystem der Rollen 7, genutzt.At this moment, the output signal of the evaluation unit changes 5 his condition. This change is used as a control variable for downstream aggregates, such as the transport system of the roles 7 , used.

11
Positionssensorposition sensor
22
Drahtschleifewire loop
33
Vergußmassesealing compound
44
Verdrillte Endentwisted end up
55
Elektronisches Auswertegerätelectronic evaluation
66
Walzgutrolling
77
Transportrollentransport wheels
88th
Transportrichtungtransport direction

Claims (2)

Vorrichtung eines Positionssensors für metallisches Walzmaterial dadurch gekennzeichnet, dass der Positionssensor einen massiven Block darstellt, der aus einer feuerfesten Masse besteht, in die eine Drahtschleife mit mehreren Windungen aus einem für extreme Temperaturen ausgelegten isolierten Metalldraht eingebettet ist und deren Enden verdrillt sind.A metallic rolling material position sensor apparatus characterized in that the position sensor is a solid block consisting of a refractory mass in which a multi-turn wire loop of an insulated metal wire designed for extreme temperatures is embedded and its ends twisted are. Vorrichtung nach Anspruch 1 dadurch gekennzeichnet, dass der Positionssensor in Verbindung mit einem nachgeschalteten an temperaturgeschützter Stelle aufgestellten speziellen elektronischen Auswertegerät in extremen Temperaturbereichen berührungslos das Walzgut erfaßt, und dass im Moment der Erfassung eine Ausgangssignaländerung am Auswertegerät erfolgt, mit der elektrische Systeme gesteuert werden können.Device according to claim 1, characterized that the position sensor in conjunction with a downstream at a temperature protected place set up special electronic evaluation device in extreme Temperature ranges contactless detects the rolling stock, and that at the moment of capturing an output signal change on the evaluation unit takes place, with which electrical systems can be controlled.
DE200520008037 2005-05-18 2005-05-18 Position sensor for metallic rolling material used in rolling mills comprises a sturdy block made from a refractory material in which a wire loop with windings made from an insulated metal wire is embedded and the ends twisted Expired - Lifetime DE202005008037U1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
DE200520008037 DE202005008037U1 (en) 2005-05-18 2005-05-18 Position sensor for metallic rolling material used in rolling mills comprises a sturdy block made from a refractory material in which a wire loop with windings made from an insulated metal wire is embedded and the ends twisted

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE200520008037 DE202005008037U1 (en) 2005-05-18 2005-05-18 Position sensor for metallic rolling material used in rolling mills comprises a sturdy block made from a refractory material in which a wire loop with windings made from an insulated metal wire is embedded and the ends twisted

Publications (1)

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DE202005008037U1 true DE202005008037U1 (en) 2005-09-01

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DE200520008037 Expired - Lifetime DE202005008037U1 (en) 2005-05-18 2005-05-18 Position sensor for metallic rolling material used in rolling mills comprises a sturdy block made from a refractory material in which a wire loop with windings made from an insulated metal wire is embedded and the ends twisted

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102006039150B3 (en) * 2006-08-18 2007-10-31 Ewert Gmbh Position sensor for annealed metallic rolled material comprises a core with a wire winding arranged on a base plate

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102006039150B3 (en) * 2006-08-18 2007-10-31 Ewert Gmbh Position sensor for annealed metallic rolled material comprises a core with a wire winding arranged on a base plate

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