DE19722035A1 - Reuse of especially silicon carbide-containing alumina-rich refractory rubble - Google Patents
Reuse of especially silicon carbide-containing alumina-rich refractory rubbleInfo
- Publication number
- DE19722035A1 DE19722035A1 DE19722035A DE19722035A DE19722035A1 DE 19722035 A1 DE19722035 A1 DE 19722035A1 DE 19722035 A DE19722035 A DE 19722035A DE 19722035 A DE19722035 A DE 19722035A DE 19722035 A1 DE19722035 A1 DE 19722035A1
- Authority
- DE
- Germany
- Prior art keywords
- fraction
- refractory
- grain size
- casting compound
- outbreak
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 title claims abstract description 11
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 title 1
- 229910010271 silicon carbide Inorganic materials 0.000 title 1
- 238000000034 method Methods 0.000 claims abstract description 23
- 238000004519 manufacturing process Methods 0.000 claims abstract description 10
- 238000004064 recycling Methods 0.000 claims abstract description 5
- 238000001228 spectrum Methods 0.000 claims abstract description 5
- 150000001875 compounds Chemical class 0.000 claims description 13
- 238000005266 casting Methods 0.000 claims description 11
- 239000003795 chemical substances by application Substances 0.000 claims description 4
- 239000004570 mortar (masonry) Substances 0.000 claims description 4
- 239000007921 spray Substances 0.000 claims description 4
- 229910000805 Pig iron Inorganic materials 0.000 claims description 3
- 238000009826 distribution Methods 0.000 claims 1
- 239000002245 particle Substances 0.000 abstract description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 9
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 7
- 229910052742 iron Inorganic materials 0.000 description 6
- 206010037844 rash Diseases 0.000 description 6
- 229910004298 SiO 2 Inorganic materials 0.000 description 5
- 229910010413 TiO 2 Inorganic materials 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- 238000006477 desulfuration reaction Methods 0.000 description 2
- 230000023556 desulfurization Effects 0.000 description 2
- 230000003009 desulfurizing effect Effects 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000011819 refractory material Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 235000019738 Limestone Nutrition 0.000 description 1
- 239000006004 Quartz sand Substances 0.000 description 1
- 229910001570 bauxite Inorganic materials 0.000 description 1
- 210000003323 beak Anatomy 0.000 description 1
- 239000000571 coke Substances 0.000 description 1
- 239000010459 dolomite Substances 0.000 description 1
- 229910000514 dolomite Inorganic materials 0.000 description 1
- 239000002920 hazardous waste Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000006028 limestone Substances 0.000 description 1
- 239000001095 magnesium carbonate Substances 0.000 description 1
- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 description 1
- 229910000021 magnesium carbonate Inorganic materials 0.000 description 1
- 235000014380 magnesium carbonate Nutrition 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000007873 sieving Methods 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
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- C04B33/00—Clay-wares
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- C04B33/13—Compounding ingredients
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- C04B33/1324—Recycled material, e.g. tile dust, stone waste, spent refractory material
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Abstract
Description
Die Erfindung betrifft ein Verfahren zur Wiederverwertung eines Feuerfestausbruches.The invention relates to a method for recycling a refractory outbreak.
Es sind verschiedene solche Verfahren bekannt.Various such methods are known.
Nach der DE-OS 43 42 934 wird ein Feuerfestmaterial mit hohem SiO2-Anteil, insbesondere Silikaausbruch aus Glasschmelzanlagen und Koksbatterien, als Quarzsandersatz in einem Gemenge zur Glasherstellung verwendet.According to DE-OS 43 42 934, a refractory material with a high SiO 2 content, in particular silica outbreak from glass melting plants and coke batteries, is used as a quartz sand set in a batch for glass production.
In der Feuerfestindustrie ist die Wiederverwendung von Magnesitsteinen und -brocken sowie Schamottesteinen und -brocken bekannt.In the refractory industry is the reuse of magnesite stones and chunks as well Firebricks and chunks known.
Ebenfalls durch Benutzung bekannt ist die Verwendung von Feuerfestausbruch aus Dolo mitsteinen als Dolomitkalkersatz in Sinteranlagen.The use of Dolo refractory is also known from use mitstein as a substitute for dolomite limestone in sinter plants.
Feuerfestausbruch mit überwiegendem Anteil an Al2-O3, insbesondere SiC enthaltender Feuerfestausbruch, kann bisher mangels Verwertungsmöglichkeit nur auf Deponien endge lagert werden. Oft sind dabei die für Sonderabfall bestehenden Auflagen zu erfüllen.Refractory eruption with a predominant proportion of Al 2- O 3 , in particular SiC-containing refractory eruption, can hitherto only be disposed of in landfills due to the lack of recycling options. Often the requirements for hazardous waste have to be met.
Der Erfindung liegt die Aufgabe zugrunde, eine Möglichkeit zur Wiederverwertung von hochtonerdehaltigem Feuerfestausbruch zu finden und insbesondere von SiC enthaltendem Feuerfestausbruch.The invention has for its object a way of recycling to find refractory eruptions containing high alumina and in particular those containing SiC Refractory outbreak.
Gemäß der Erfindung ist vorgesehen, daß ein hochtonerdehaltiger Feuerfestausbruch zer kleinert wird und mindestens ein Teil des Kornspektrums als Spritzmasse oder Gießmasse zur Herstellung einer Feuerfest-Auskleidung verwendet wird.According to the invention it is provided that a high-alumina refractory outbreak is reduced and at least a part of the grain spectrum as an injection or casting compound Manufacturing a refractory lining is used.
Insbesondere ist dies für einen SiC enthaltenden Feuerfestausbruch vorgesehen, aber nicht ausschließlich. In particular, this is intended for a refractory eruption containing SiC, but not exclusively.
Abhängig vom Einsatz ist die Verwendung des gesamten Kornspektrums möglich oder jeweils eines Teiles davon.Depending on the application, the use of the entire grain spectrum is possible or a part of each.
Das gesamte Kornspektrum kann beispielsweise verwendet werden zur Auskleidung einer Roheisen-Chargierpfanne oder in anderen Fällen vergleichweise geringerer thermischer Belastung.The entire grain spectrum can be used, for example, to line a Pig iron charging pan or in other cases comparatively lower thermal Burden.
Als besonders vorteilhafte Weiterbildung der Erfindung wird jedoch vorgeschlagen, den zer kleinerten Feuerfestausbruch in eine Fraktion unter 0,5 bis 2 mm Korngröße und in eine Frak tion über 0,5 bis 2 mm Korngröße zu teilen und die beiden Fraktionen verschiedenen Zwecken zuzuführen.As a particularly advantageous development of the invention, however, it is proposed that the zer smaller refractory outbreak in a fraction of less than 0.5 to 2 mm grain size and in a frak tion over 0.5 to 2 mm grain size and the two fractions different To be used for purposes.
Die Weiterbildung der Erfindung macht sich den Umstand zunutze, daß bei dieser Verfah rensweise eine gewisse Trennung der chemisch-mineralogischen Bestandteile des Materials zustande kommt.The development of the invention takes advantage of the fact that in this process a certain separation of the chemical-mineralogical components of the material comes about.
Das im Hochofenrinnenausbruch, für den die Erfindung in erster Linie vorgesehen ist, enthal tene SiC findet sich ganz überwiegend in der feineren Fraktion wieder; die den Schmelz punkt herabsetzenden Oxide CaO, Fe2O3, K2O und Na2O sind darin ebenfalls deutlich ange reichert.The SiC contained in the furnace gutter outbreak, for which the invention is primarily intended, is found predominantly in the finer fraction; the melting point reducing oxides CaO, Fe 2 O 3 , K 2 O and Na 2 O are also clearly enriched.
Wo die Teilung zwischen der feineren und der größeren Fraktion genau liegen sollte, richtet sich nach der Analyse des Feuerfestausbruches, dem angewandten Zerkleinerungsverfahren und dem vorgesehenen Verwendungszweck und läßt sich durch Routineversuche ermitteln. Als Zerkleinerungsverfahren wird insbesondere eine Zerkleinerung mittels Backenbrecher und anschließend einer Prallmühle und/oder einer Hammermühle vorgeschlagen; die Teilung der Fraktionen dürfte hier meist bei etwa 1 mm Korngröße anzusetzen sein. Aber grund sätzlich kommen zwischen 0,7 und 1,5 mm Korngröße liegende Grenzen näher in Betracht.Exactly where the division between the finer and the larger fraction should lie after the analysis of the refractory outbreak, the crushing process used and the intended use and can be determined by routine experimentation. Crushing using a jaw crusher and then proposed an impact mill and / or a hammer mill; the division the fractions should usually be set at around 1 mm grain size. But reason limits between 0.7 and 1.5 mm grain size are also considered.
Die feinere Fraktion soll in Ausgestaltung der weiteren Erfindung mit ihrem erhöhten SiC- Gehalt zur Herstellung eines Roheisen-Entschwefelungsmittels verwendet werden.In the embodiment of the further invention, the finer fraction with its increased SiC Content used to produce a pig iron desulfurization agent.
Für die gröbere Fraktion mit ihrem verringerten Gehalt an den Schmelzpunkt herabsetzen den Oxiden werden in Ausgestaltung der weiteren Erfindung verschiedene Verwendungen als Feuerfest-Material vorgeschlagen.For the coarser fraction with its reduced content, lower it to the melting point In the embodiment of the further invention, the oxides have various uses proposed as refractory material.
Grundsätzlich könnte aber auch nur eine der beiden Fraktionen wiederverwertet und die andere auf einer Deponie endgelagert werden. In principle, however, only one of the two groups could be recycled and the others are disposed of in a landfill.
Als eine spezielle Verwendung der gröberen Fraktion wird die Herstellung einer Gießmasse für die Auskleidung eines Pfannendeckels vorgeschlagen. Der bisher in der Gießmasse vor gesehene Tonerdeträger kann so bis zu etwa 30% ersetzt werden.A special use of the coarser fraction is the production of a casting compound proposed for the lining of a pan lid. So far in the casting compound seen alumina carrier can be replaced up to about 30%.
Ein weiterer Verwendungsvorschlag ist die Herstellung einer Gießmasse für die Auskleidung einer Verteilerrinne (Tundish). Hier ist ein Ersatz des bisherigen Tonerdeträgers von bis zu etwa 40% möglich.Another proposed use is the production of a casting compound for the lining a tundish. Here is a replacement of the previous alumina carrier by up to about 40% possible.
Schließlich kommen feuerfeste Mörtel oder Kitte in Betracht. Dafür kann die gröbere Fraktion weiter zerkleinert werden, vorzugsweise mittels Kugelmühle in Fraktionen < 90 µm, 90 bis 250 µm, 250 bis 500 µm und 500 bis 1000 µm. In dem Mörtel oder Kitt kann das erfindungsgemäß eingesetzte Material bis zu etwa 60% der Gesamtmasse ausmachen.Finally, refractory mortar or putty can be used. The coarser faction can do that are further crushed, preferably by means of a ball mill in fractions <90 μm, 90 to 250 µm, 250 to 500 µm and 500 to 1000 µm. This can be done according to the invention in the mortar or putty make up up to 60% of the total mass.
Die gröbere Fraktion kann nach Bedarf weiter unterteilt werden. Insbesondere kommt eine Unterteilung in die Korngrößenbereiche bis zu etwa 3 mm und über etwa 3 mm in Betracht, beispielsweise 1 bis 3 mm und 3 bis 8 mm oder mit weiterer Unterteilung des letzteren Bereichs in 3 bis 5 mm und 5 bis 8 mm.The coarser fraction can be further divided as required. One comes in particular Subdivision into the grain size ranges up to about 3 mm and over about 3 mm into consideration, for example 1 to 3 mm and 3 to 8 mm or with further subdivision of the latter Range in 3 to 5 mm and 5 to 8 mm.
Unter "hochtonerdehaltig" wird im Vorliegenden ein Gehalt von mehr als 60% Al2O3 ver standen.In the present case, "high alumina content" means a content of more than 60% Al 2 O 3 .
Ein Hochofenrinnenausbruch mit Gehalten von 70 bis 85% Al2O3, 4 bis 8% SiO2, bis 2% CaO, bis 3% TiO2, bis 2% Fe2O3, bis 0,5% Na2O, bis 0,5% K2O und 5 bis 15% SiC wurde in einem Backenbrecher und anschließend in einer Prallmühle und einer Hammermühle zerkleinert und mittels eines Magnetschneiders von Eisenteilchen befreit. Das zerkleinerte Material wurde ohne Veränderung der chemischen Zusammensetzung durch Ausscheiden einer Fraktion bei der Herstellung einer Spritzmasse zur Auskleidung des oberen Teils einer Roh eisen-Chargierpfanne, des sogenannten Pfannenschnabels, verwendet in solchem Anteil, daß der Al2O3-Gehalt der Spritzmasse von etwas über 80% zu etwa 60% durch den Hoch ofenrinnenausbruch eingebracht wurde neben Bauxite und synthetischer Sintertonerde. Die Auskleidung zeigt bei einer Temperaturbelastung von etwa 1150 bis 1400°C und einem gleichermaßen moderaten chemischen Angriff durch Schlacke einen normalen Verschleiß. A blast furnace channel eruption with contents of 70 to 85% Al 2 O 3 , 4 to 8% SiO 2 , to 2% CaO, to 3% TiO 2 , to 2% Fe 2 O 3 , to 0.5% Na 2 O, bis 0.5% K 2 O and 5 to 15% SiC were comminuted in a jaw crusher and then in an impact mill and a hammer mill and iron particles were removed by means of a magnetic cutter. The comminuted material was used without changing the chemical composition by separating a fraction in the production of a spray compound for lining the upper part of a raw iron charging pan, the so-called pan beak, in such a proportion that the Al 2 O 3 content of the spray compound was somewhat In addition to bauxite and synthetic sintered alumina, over 80% to about 60% of the furnace gutter eruption was brought in. The lining shows normal wear at a temperature load of approximately 1150 to 1400 ° C and an equally moderate chemical attack by slag.
Der gleiche zerkleinerte Hochofenrinnenausbruch wie in Beispiel 1 wurde durch Sieben in eine Fraktion unter 1 mm Korngröße und eine Fraktion über 1 mm Korngröße, die letztere mit weiterer Unterteilung in die Korngrößenbereiche 1 bis 3 mm, 3 bis 5 mm und 5 bis 8 mm, auf geteilt.The same comminuted blast furnace channel outbreak as in Example 1 was achieved by sieving in a fraction below 1 mm grain size and a fraction above 1 mm grain size, the latter with further subdivision into the grain size ranges 1 to 3 mm, 3 to 5 mm and 5 to 8 mm divided.
Die Fraktion unter 1 mm hatte eine Zusammensetzung von 43 bis 53% Al2O3, 5 bis 6% SiO2, bis 2% CaO, bis 1% TiO2, bis 2,5% Fe2O3, bis 0,5% Na2O, bis 0,5% K2O und 11 bis 27% SiC.The fraction below 1 mm had a composition of 43 to 53% Al 2 O 3 , 5 to 6% SiO 2 , to 2% CaO, to 1% TiO 2 , to 2.5% Fe 2 O 3 , to 0.5 % Na 2 O, up to 0.5% K 2 O and 11 to 27% SiC.
Die Zusammensetzung der Fraktion über 1 mm betrug 66 bis 83% Al2O3, 6 bis 9% SiO2, bis 1% CaO, bis 3% TiO2, bis 0,5% Fe2O3, bis 0,4% Na2O, bis 0,2% K2O und 5 bis 12% SiC.The composition of the fraction over 1 mm was 66 to 83% Al 2 O 3 , 6 to 9% SiO 2 , to 1% CaO, to 3% TiO 2 , to 0.5% Fe 2 O 3 , to 0.4% Na 2 O, up to 0.2% K 2 O and 5 to 12% SiC.
Die Fraktion unter 1 mm wurde zu einem Entschwefelungsmittel verarbeitet; in einem her kömmlichen Entschwefelungsmittel aus 90% CaC2 und 10% Mg wurde 1/5 des teuren CaC2 durch die Fraktion unter 1 mm ersetzt, deren SiC-Gehalt gleichfalls entschwefelnde Wirkung hat und damit die Verminderung des CaC2-Gehaltes ausgleicht.The fraction below 1 mm was processed to a desulfurizing agent; In a conventional desulfurization agent made of 90% CaC 2 and 10% Mg, 1/5 of the expensive CaC 2 was replaced by the fraction below 1 mm, the SiC content of which also has a desulfurizing effect and thus compensates for the reduction in the CaC 2 content.
Die Fraktion über 1 mm wurde zur Herstellung einer feuerfesten Gießmasse verwendet; in einer herkömmlichen Masse zur Auskleidung eines Gießpfannendeckels mit der Zusammen setzung etwa 86% Al2O3, etwa 7% SiO2, etwa 3% CaO, etwa 2,5% TiO2, etwa 0,8% Fe2O3, etwa 0,2% Na2O, etwa 0,3% K2O und etwa 1,3% SiC usw. wurde 1/4 des Al2O3 durch Hinzufügen der Fraktionen über 1 mm eingebracht. Deren Unterteilung in die verschiedenen Kornfraktionen dient in üblicher Weise der Einstellung eines gewünschten Körnungsaufbaues.The fraction over 1 mm was used to make a refractory casting compound; in a conventional mass for lining a ladle cover with the composition about 86% Al 2 O 3 , about 7% SiO 2 , about 3% CaO, about 2.5% TiO 2 , about 0.8% Fe 2 O 3 , about 0.2% Na 2 O, about 0.3% K 2 O and about 1.3% of SiC, etc. is 1/4 of the Al 2 O 3 mm is introduced by adding the fractions on the first Their subdivision into the different grain fractions serves in the usual way to set a desired grain structure.
Claims (18)
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Cited By (3)
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US7148170B2 (en) * | 2001-07-23 | 2006-12-12 | Taiyo Yuden Co., Ltd. | Recycled ceramic slurry, recycled ceramic powder, ceramic electronic part, and fabricating methods therefor |
US20170217837A1 (en) * | 2014-08-01 | 2017-08-03 | P-D Refractories GmbH | Formed fired refractory material having a high level of spectral emission, method for production thereof and method for increasing the level of spectral emission of refractory shaped bodies |
CN108358651A (en) * | 2018-05-11 | 2018-08-03 | 马鞍山利尔开元新材料有限公司 | A kind of aluminium carbon fire clay and preparation method thereof of addition slide plate regeneration fine powder |
-
1997
- 1997-05-27 DE DE19722035A patent/DE19722035A1/en not_active Withdrawn
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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US7148170B2 (en) * | 2001-07-23 | 2006-12-12 | Taiyo Yuden Co., Ltd. | Recycled ceramic slurry, recycled ceramic powder, ceramic electronic part, and fabricating methods therefor |
US20170217837A1 (en) * | 2014-08-01 | 2017-08-03 | P-D Refractories GmbH | Formed fired refractory material having a high level of spectral emission, method for production thereof and method for increasing the level of spectral emission of refractory shaped bodies |
CN107108378A (en) * | 2014-08-01 | 2017-08-29 | P-D耐火材料有限公司 | The method of forming and sintering refractory material and its production method and raising fire resisting formed body spectral emissivity with EO-1 hyperion emissivity |
CN108358651A (en) * | 2018-05-11 | 2018-08-03 | 马鞍山利尔开元新材料有限公司 | A kind of aluminium carbon fire clay and preparation method thereof of addition slide plate regeneration fine powder |
CN108358651B (en) * | 2018-05-11 | 2020-12-01 | 马鞍山利尔开元新材料有限公司 | Aluminum-carbon refractory mortar added with recycled fine powder of skateboard and preparation method thereof |
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