DE1914247A1 - Method and device for the sole or additional temperature control of high pressure synthesis reactors by supplying cold gas - Google Patents
Method and device for the sole or additional temperature control of high pressure synthesis reactors by supplying cold gasInfo
- Publication number
- DE1914247A1 DE1914247A1 DE19691914247 DE1914247A DE1914247A1 DE 1914247 A1 DE1914247 A1 DE 1914247A1 DE 19691914247 DE19691914247 DE 19691914247 DE 1914247 A DE1914247 A DE 1914247A DE 1914247 A1 DE1914247 A1 DE 1914247A1
- Authority
- DE
- Germany
- Prior art keywords
- gas
- flow
- sole
- temperature control
- high pressure
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 230000015572 biosynthetic process Effects 0.000 title claims description 13
- 238000003786 synthesis reaction Methods 0.000 title claims description 13
- 238000000034 method Methods 0.000 title claims description 9
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims description 8
- 239000003054 catalyst Substances 0.000 claims description 6
- 229910021529 ammonia Inorganic materials 0.000 claims description 4
- 241000239290 Araneae Species 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J8/00—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
- B01J8/02—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with stationary particles, e.g. in fixed beds
- B01J8/04—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with stationary particles, e.g. in fixed beds the fluid passing successively through two or more beds
- B01J8/0446—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with stationary particles, e.g. in fixed beds the fluid passing successively through two or more beds the flow within the beds being predominantly vertical
- B01J8/0449—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with stationary particles, e.g. in fixed beds the fluid passing successively through two or more beds the flow within the beds being predominantly vertical in two or more cylindrical beds
- B01J8/0453—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with stationary particles, e.g. in fixed beds the fluid passing successively through two or more beds the flow within the beds being predominantly vertical in two or more cylindrical beds the beds being superimposed one above the other
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J8/00—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
- B01J8/0005—Catalytic processes under superatmospheric pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J8/00—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
- B01J8/02—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with stationary particles, e.g. in fixed beds
- B01J8/04—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with stationary particles, e.g. in fixed beds the fluid passing successively through two or more beds
- B01J8/0492—Feeding reactive fluids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J8/00—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
- B01J8/02—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with stationary particles, e.g. in fixed beds
- B01J8/04—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with stationary particles, e.g. in fixed beds the fluid passing successively through two or more beds
- B01J8/0496—Heating or cooling the reactor
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01C—AMMONIA; CYANOGEN; COMPOUNDS THEREOF
- C01C1/00—Ammonia; Compounds thereof
- C01C1/02—Preparation, purification or separation of ammonia
- C01C1/04—Preparation of ammonia by synthesis in the gas phase
- C01C1/0405—Preparation of ammonia by synthesis in the gas phase from N2 and H2 in presence of a catalyst
- C01C1/0417—Preparation of ammonia by synthesis in the gas phase from N2 and H2 in presence of a catalyst characterised by the synthesis reactor, e.g. arrangement of catalyst beds and heat exchangers in the reactor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2208/00—Processes carried out in the presence of solid particles; Reactors therefor
- B01J2208/00008—Controlling the process
- B01J2208/00017—Controlling the temperature
- B01J2208/00106—Controlling the temperature by indirect heat exchange
- B01J2208/00265—Part of all of the reactants being heated or cooled outside the reactor while recycling
- B01J2208/00274—Part of all of the reactants being heated or cooled outside the reactor while recycling involving reactant vapours
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/50—Improvements relating to the production of bulk chemicals
- Y02P20/52—Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Analytical Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Devices And Processes Conducted In The Presence Of Fluids And Solid Particles (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Catalysts (AREA)
Description
Verfahren und Vorrichtung zur alleinigen oder zusätzlichen Temperaturregelung von Hochdrucksynthesereaktoren durch kaltgaseinspeisung Die ereindung betrifft ein Verfahren und eine Vorrichtung zur alleinigen oder zusätzlichen Temperaturregelung von Hochdruck synthesereaktoren durch Kaltgaseinspeisung. Method and device for sole or additional temperature control of high pressure synthesis reactors through cold gas injection The invention concerns a Method and device for sole or additional temperature control of high pressure synthesis reactors through cold gas feed.
Bei solchen Reaktoren ist es wichtig, die Katalysatortemperatur dem durch den Jeweiligen Reaktionsgrad gegebenem Optimu anzu passen und den Druckverlust klein zu halten.In such reactors it is important to know the catalyst temperature to adjust the given Optimu by the respective degree of reaction and the pressure loss to keep it small.
Zum Regeln der Temperatur sind verschiedene Verfahren z Vorrichtungen bekannt geworden. Eines davon besteht in der Zuführung von kaltem, noch nicht reagiertem Frischgas zwischen die cinzelnen Kontaktschlisse eines Ofens. Hiebei ist es zur Brreichung einer optimalen Reaktionsführung von großer Bedeutung. das aus der vorhergehenden Schicht austretende eiße Gas mit dem kalten Synthesegas so gut zu mischen. daß das Gemsisch über den ganzen Reakrorquerschnitt einheitliche Temperatur aufweist; bisher wurde dies dadurch bewirk@. daß man das gesamte Gemisch durch eine enge Blende Pührte, wobei es intensiv gemischt wrde ("Quench-gas converter" oder "Blendenofen"). Der Druckverlust solcher Vorrichtungen ist hoch, Sieht man dagegen Durchmischung durch eine praktisch verlustlose Mischstrecke vor, so geht baulich teurer Rochdruckraum des Reaktors verloren, Die Ereindung bezweckt eine Vermeidung der genannten Nach teile mit möglichst einfachen Mitteln, Uberraschenderweise wurde gefunden, daß die gleiche Wirkung ohne Druckverlust auP kleinstem Raum durch Mischdüsen erreicht werden kann, die das kalte Synthesegas mit entsprechender Geschwindigkeit senkrecht zur Strömungsrichtung in den heißen Gasstrom einführen. Da das kalte Synthesegas gegenüber dem heißen Gas nach der rontaktschicht mit dem ursprünglichen Druck zur Verfügung steht bedingt das Verfahren keinen zusätzlichen Druckverlust. Ein ganz besonderer Vorteil der Erfindung liegt in ihrem geringen Platzbedarf.Various methods are available for regulating the temperature known. One of these is the addition of cold, unreacted material Fresh gas between the individual contact closures of a furnace. Here it is for Achieving an optimal reaction procedure is of great importance. that from the previous one Layer escaping hot gas to mix so well with the cold synthesis gas. that this Gemsisch has a uniform temperature over the entire reactor cross-section; until now was this caused @. that he the entire mixture through one narrow aperture, whereby it is intensively mixed ("quench gas converter" or "Aperture oven"). The pressure loss of such devices is high, if you look at it Mixing through a practically lossless mixing section is how structurally works expensive pressure chamber of the reactor lost, the purpose of the installation is to avoid it the after-mentioned parts with the simplest possible means, surprisingly became found that the same effect without pressure loss in the smallest of spaces thanks to mixing nozzles can be achieved that the cold synthesis gas with appropriate speed Introduce into the hot gas stream perpendicular to the direction of flow. Because the cold synthesis gas compared to the hot gas after the contact layer with the original pressure The process does not require any additional pressure loss. A very A particular advantage of the invention is its small footprint.
Die Erfindung betrifft also ein Verfahren zur alleinigen oder zusätzlichen Temperaturregelung on Hochdruck synthese reaktoren, vorzugsweise für die Ammoniaksynthese, durch Zumischen von kaltem Frischgas, gekennzeichnet dadurch, daß das kalte Frischgas annähernd senkrcht zur Strömungsrichtung des heißen Gases mit einer Geschwindigkeit von wenigstens 0,5 m/sec., vorzugsweise aber von 2 m/sec., eingeblasen wird.The invention thus relates to a method for the sole or additional Temperature control of high pressure synthesis reactors, preferably for ammonia synthesis, by admixing cold fresh gas, characterized in that the cold fresh gas approximately perpendicular to the direction of flow of the hot gas with a velocity at least 0.5 m / sec., but preferably 2 m / sec., is blown in.
Die Durchführung des erfindungsgemäßen Verfahrens gelingt mit Hilfe einer Vorrichtung, die gleichfalls Gegenstand der vorliegenden Erfindung ist und die im Prinzip aus einem oder mehreren blind endenden Gaseinleitungsrohren besteht, das oder die mit Austrittsöffnungen versehen sind, deren Achse senkrecht zur Strömungsrichtung des heißen Gases liegt Einige mögliche A@sfürungsformen einer solchen zeigen die Fig. 1 - 4o Fig. 1 zeigt ein blind endendes Sinleitungsrohr (1) für kaltes synthesegas mit seitlichen Öffnungen (2) für den Gasauslaß; diese können an sich von beliebiger Form sein, doch werden aus Pertigungstechnischen GrUnden Bohrungen oder Schlitze vorzuziehen sein, Die Austrittsöffnungen sind so zu bemessen. daß eine Austrittsgeschwindigkeit von 0,5 m/secO nicht unterschritten wird, Die Strömungsrichtung des heißen Gases zeigt der Pfeil (3). die Ausblaserichtung des kalten Synthesegases die PPeile (4).The method according to the invention can be carried out with the aid a device which is also the subject of the present invention and which in principle consists of one or more blind gas inlet pipes, that or those are provided with outlet openings, the axis of which is perpendicular to the direction of flow of the hot gas Figures 1-40 Fig. 1 shows a blind-ended single pipe (1) for cold synthesis gas with lateral openings (2) for the gas outlet; these can in itself of any shape, but for manufacturing reasons Drilled holes or slots should be preferred. The outlet openings are to be dimensioned in this way. that an exit speed of 0.5 m / sec0 is not fallen below, The The direction of flow of the hot gas is indicated by the arrow (3). the direction of discharge of the cold synthesis gas, the parts (4).
Fig. 2 und Fig, 3 zeigen eine er£indungsgemäße Vorrichtung von vorne und von oben gesehen, eingebaut in einen Nehrschichten-Ammoniakofen. (5) ist der Reaktoreinsatz, (6) die Katalysatoschüttungen und (7) die raumsparend in der oberen Katalyaztorlage untergebrachte Verteilerspinne. Übrige Be Zeichnungen wie in Fig. 1.FIGS. 2 and 3 show a device according to the invention from the front and seen from above, built into a multilayer ammonia furnace. (5) is the Reactor insert, (6) the catalyst beds and (7) the space-saving in the upper one Katalyaztorlage housed distributor spider. Other Be drawings as in Fig. 1.
Eine weitere mögliche Ausfübrungsform deutet Fig. 4 an, Das Gaseinleitungsrohr ist durch den Zwischenraum zvischen den Katalysatorlagen senkrecht zur S trdmungsrichtung des heißen Gases in geeigneter Form, hier z.B. ringförmig durch den Querschnitt geführt; die Ausströmöffnungen Liegen seitlich am Rohr mit ihrer- Achse senkrecht tu der Strömungsrichtung des heißen Gases. Ubrige Bezeichnung vie in Fig. 1 Beispiel.Another possible embodiment is indicated in FIG. 4, the gas inlet pipe is perpendicular to the flow direction through the space between the catalyst layers of the hot gas in a suitable form, here e.g. ring-shaped through the cross-section guided; the outflow openings are on the side of the pipe with their axis perpendicular do the direction of flow of the hot gas. Other designation as in Fig. 1 example.
In einen Ammoniaksyntbesereaktoreinsatz von 700 mm Durchmesser vurde eine Kaltgaszuführung nach Fig. 2 und Fig 3 eingebaut, Die Rohre der Verteilerspinne hatten die Maße 30/2,6 mm. Ihr Ende war zugeschweißt. während der Mantel 40 mm oberhalb des indes mit @2 in 3 Reihen zu je 4 gleichmäßig über den Umfang verteilten Bohrungen von 2,5 mm lichter weite versehen war In den heißen Gasstrom von 90.000 Nm3/h bei 300 atw und 520° c wurden durch die Bohrungen 5.000 Nm³/@ kaltes Synthesegas mit 300 atm und 20° C eingeblasen. urodureh der ganze Gasstrom auf 493° c abgekühüt wurde, Es genügten 3 Lochrohre für eine homogene küblung; dei Katalysator zeigte bei nachheriger Besichtigung keine Stellen örtlicher Uberhitzung oder Schädigung.In an ammonia synthetic reactor insert with a diameter of 700 mm a cold gas supply according to Fig. 2 and Fig. 3 installed, the pipes of the distributor spider had the dimensions 30 / 2.6 mm. Its end was welded shut. while the mantle 40 mm above the meanwhile with @ 2 in 3 rows of 4 holes evenly distributed over the circumference with a clearance of 2.5 mm was provided in the hot gas stream of 90,000 Nm3 / h 300 atw and 520 ° c were 5,000 Nm³ / @ cold synthesis gas through the boreholes with 300 atm and 20 ° C blown in. urodureh the entire gas stream cooled to 493 ° C 3 perforated pipes were sufficient for homogeneous tubing; the catalyst showed no points of local overheating or damage when inspected afterwards.
Claims (1)
Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT264169A AT289847B (en) | 1969-03-18 | 1969-03-18 | Method and device for the sole or additional temperature control of high-pressure synthesis reactors, preferably for ammonia synthesis, by feeding in cold gas |
DE19691914247 DE1914247A1 (en) | 1969-03-18 | 1969-03-20 | Method and device for the sole or additional temperature control of high pressure synthesis reactors by supplying cold gas |
NL7003312A NL7003312A (en) | 1969-03-18 | 1970-03-09 | |
FR7008485A FR2037869A5 (en) | 1969-03-18 | 1970-03-10 | |
GB01495/70A GB1276457A (en) | 1969-03-18 | 1970-03-10 | Improvements in or relating to the temperature regulation of high pressure synthesis reactions |
BE747512D BE747512A (en) | 1969-03-18 | 1970-03-17 | METHOD AND DEVICE FOR FULL OR COMPLEMENTARY ADJUSTMENT OF THE TEMPERATURE OF HIGH PRESSURE SYNTHESIS REACTORS BY INJECTION OF COLD GAS |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT264169A AT289847B (en) | 1969-03-18 | 1969-03-18 | Method and device for the sole or additional temperature control of high-pressure synthesis reactors, preferably for ammonia synthesis, by feeding in cold gas |
DE19691914247 DE1914247A1 (en) | 1969-03-18 | 1969-03-20 | Method and device for the sole or additional temperature control of high pressure synthesis reactors by supplying cold gas |
Publications (1)
Publication Number | Publication Date |
---|---|
DE1914247A1 true DE1914247A1 (en) | 1970-10-08 |
Family
ID=25598851
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
DE19691914247 Pending DE1914247A1 (en) | 1969-03-18 | 1969-03-20 | Method and device for the sole or additional temperature control of high pressure synthesis reactors by supplying cold gas |
Country Status (6)
Country | Link |
---|---|
AT (1) | AT289847B (en) |
BE (1) | BE747512A (en) |
DE (1) | DE1914247A1 (en) |
FR (1) | FR2037869A5 (en) |
GB (1) | GB1276457A (en) |
NL (1) | NL7003312A (en) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4473600A (en) * | 1981-04-23 | 1984-09-25 | Imperial Chemical Industries Plc | Catalytic converter with fluid injector for catalyst-free enclosure of catalyst bed |
DE3829215A1 (en) * | 1988-08-29 | 1990-03-08 | Uhde Gmbh | REACTOR FOR CARRYING OUT CATALYTIC GAS REACTIONS WITH A PRESSURE-RESISTANT SHEATH AND ONE BALL BOTTOM ON THE FRONT OUTER EDGE |
DE3829214A1 (en) * | 1988-08-29 | 1990-03-08 | Uhde Gmbh | REACTOR FOR CARRYING OUT CATALYTIC GAS REACTIONS WITH A NUMBER OF COLD GAS SUPPLIES |
US4963338A (en) * | 1987-07-03 | 1990-10-16 | Ammonia Casale, S.A. | Process for heterogeneous synthesis and related reactors |
DE3590168C2 (en) * | 1984-04-23 | 1993-06-09 | Mitsubishi Jukogyo K.K. |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US10076736B2 (en) | 2012-10-10 | 2018-09-18 | Shell Oil Company | Multiple-bed downflow reactor comprising a mixing device, use of said reactor, as well as mixing method |
-
1969
- 1969-03-18 AT AT264169A patent/AT289847B/en not_active IP Right Cessation
- 1969-03-20 DE DE19691914247 patent/DE1914247A1/en active Pending
-
1970
- 1970-03-09 NL NL7003312A patent/NL7003312A/xx unknown
- 1970-03-10 GB GB01495/70A patent/GB1276457A/en not_active Expired
- 1970-03-10 FR FR7008485A patent/FR2037869A5/fr not_active Expired
- 1970-03-17 BE BE747512D patent/BE747512A/en unknown
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4473600A (en) * | 1981-04-23 | 1984-09-25 | Imperial Chemical Industries Plc | Catalytic converter with fluid injector for catalyst-free enclosure of catalyst bed |
DE3590168C2 (en) * | 1984-04-23 | 1993-06-09 | Mitsubishi Jukogyo K.K. | |
US4963338A (en) * | 1987-07-03 | 1990-10-16 | Ammonia Casale, S.A. | Process for heterogeneous synthesis and related reactors |
DE3829215A1 (en) * | 1988-08-29 | 1990-03-08 | Uhde Gmbh | REACTOR FOR CARRYING OUT CATALYTIC GAS REACTIONS WITH A PRESSURE-RESISTANT SHEATH AND ONE BALL BOTTOM ON THE FRONT OUTER EDGE |
DE3829214A1 (en) * | 1988-08-29 | 1990-03-08 | Uhde Gmbh | REACTOR FOR CARRYING OUT CATALYTIC GAS REACTIONS WITH A NUMBER OF COLD GAS SUPPLIES |
Also Published As
Publication number | Publication date |
---|---|
FR2037869A5 (en) | 1970-12-31 |
GB1276457A (en) | 1972-06-01 |
NL7003312A (en) | 1970-09-22 |
AT289847B (en) | 1971-05-10 |
BE747512A (en) | 1970-09-17 |
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