DE10241339A1 - Laser beam transmission system for moving elements preferably in work tools to support ductile removal has rotating resonator mirror with partly reflective passages - Google Patents
Laser beam transmission system for moving elements preferably in work tools to support ductile removal has rotating resonator mirror with partly reflective passages Download PDFInfo
- Publication number
- DE10241339A1 DE10241339A1 DE10241339A DE10241339A DE10241339A1 DE 10241339 A1 DE10241339 A1 DE 10241339A1 DE 10241339 A DE10241339 A DE 10241339A DE 10241339 A DE10241339 A DE 10241339A DE 10241339 A1 DE10241339 A1 DE 10241339A1
- Authority
- DE
- Germany
- Prior art keywords
- laser beam
- laser
- tool
- passages
- lens
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
- B23K26/06—Shaping the laser beam, e.g. by masks or multi-focusing
- B23K26/067—Dividing the beam into multiple beams, e.g. multifocusing
- B23K26/0676—Dividing the beam into multiple beams, e.g. multifocusing into dependently operating sub-beams, e.g. an array of spots with fixed spatial relationship or for performing simultaneously identical operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K25/00—Slag welding, i.e. using a heated layer or mass of powder, slag, or the like in contact with the material to be joined
- B23K25/005—Welding for purposes other than joining, e.g. built-up welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
- B23K26/06—Shaping the laser beam, e.g. by masks or multi-focusing
- B23K26/064—Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms
- B23K26/066—Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms by using masks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
- B23K26/06—Shaping the laser beam, e.g. by masks or multi-focusing
- B23K26/067—Dividing the beam into multiple beams, e.g. multifocusing
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01S—DEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
- H01S3/00—Lasers, i.e. devices using stimulated emission of electromagnetic radiation in the infrared, visible or ultraviolet wave range
- H01S3/05—Construction or shape of optical resonators; Accommodation of active medium therein; Shape of active medium
- H01S3/08—Construction or shape of optical resonators or components thereof
- H01S3/08059—Constructional details of the reflector, e.g. shape
- H01S3/08063—Graded reflectivity, e.g. variable reflectivity mirror
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01S—DEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
- H01S3/00—Lasers, i.e. devices using stimulated emission of electromagnetic radiation in the infrared, visible or ultraviolet wave range
- H01S3/09—Processes or apparatus for excitation, e.g. pumping
- H01S3/091—Processes or apparatus for excitation, e.g. pumping using optical pumping
- H01S3/0915—Processes or apparatus for excitation, e.g. pumping using optical pumping by incoherent light
- H01S3/092—Processes or apparatus for excitation, e.g. pumping using optical pumping by incoherent light of flash lamp
- H01S3/093—Processes or apparatus for excitation, e.g. pumping using optical pumping by incoherent light of flash lamp focusing or directing the excitation energy into the active medium
- H01S3/0931—Imaging pump cavity, e.g. elliptical
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01S—DEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
- H01S3/00—Lasers, i.e. devices using stimulated emission of electromagnetic radiation in the infrared, visible or ultraviolet wave range
- H01S3/10—Controlling the intensity, frequency, phase, polarisation or direction of the emitted radiation, e.g. switching, gating, modulating or demodulating
- H01S3/105—Controlling the intensity, frequency, phase, polarisation or direction of the emitted radiation, e.g. switching, gating, modulating or demodulating by controlling the mutual position or the reflecting properties of the reflectors of the cavity, e.g. by controlling the cavity length
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01S—DEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
- H01S3/00—Lasers, i.e. devices using stimulated emission of electromagnetic radiation in the infrared, visible or ultraviolet wave range
- H01S3/10—Controlling the intensity, frequency, phase, polarisation or direction of the emitted radiation, e.g. switching, gating, modulating or demodulating
- H01S3/11—Mode locking; Q-switching; Other giant-pulse techniques, e.g. cavity dumping
- H01S3/1123—Q-switching
- H01S3/121—Q-switching using intracavity mechanical devices
- H01S3/123—Q-switching using intracavity mechanical devices using rotating mirrors
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01S—DEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
- H01S5/00—Semiconductor lasers
- H01S5/005—Optical components external to the laser cavity, specially adapted therefor, e.g. for homogenisation or merging of the beams or for manipulating laser pulses, e.g. pulse shaping
- H01S5/0071—Optical components external to the laser cavity, specially adapted therefor, e.g. for homogenisation or merging of the beams or for manipulating laser pulses, e.g. pulse shaping for beam steering, e.g. using a mirror outside the cavity to change the beam direction
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01S—DEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
- H01S5/00—Semiconductor lasers
- H01S5/005—Optical components external to the laser cavity, specially adapted therefor, e.g. for homogenisation or merging of the beams or for manipulating laser pulses, e.g. pulse shaping
- H01S5/0085—Optical components external to the laser cavity, specially adapted therefor, e.g. for homogenisation or merging of the beams or for manipulating laser pulses, e.g. pulse shaping for modulating the output, i.e. the laser beam is modulated outside the laser cavity
Landscapes
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Plasma & Fusion (AREA)
- Laser Beam Processing (AREA)
Abstract
Description
Laserstrahl-Übertragung auf bewegte weiterführende Elemente vornehmlich in Werkzeuge zur Unterstützung des duktilen Abtrags ist eine Weiterentwicklung des bei Einkorn duktilen Drehen bereits eingesetzten Lasers der im Vorfeld des abtragenden Korns das Material erhitzt um die Belastung des Korns zu minimieren und eine Tiefenschädigung in Grundmaterial zu vermeiden.Laser beam transmission to moving advanced elements primarily in tools to support ductile stock removal is a further development of the ductile turning already used at Einkorn Laser that heats the material in advance of the abrasive grain to minimize the load on the grain and damage the depth of the base material to avoid.
Es wurde bereits der Versuch unternommen diese vorteilhafte Bearbeitung auch auf das Fräsen anzuwenden, da allerdings bei z.B. Fünf-Achs-Maschinen fünf weitere Achsen nötig wahren um den Laser vor dem Werkzeugeingriff zu steuern scheitere die Anwendung an zu hohen Maschinenkosten.Attempts have already been made to do this to apply advantageous machining to milling, however at e.g. Five-axis machines five more Axes necessary true to control the laser before the tool failure fail Application at too high machine costs.
Diese Erfindung umgeht die Extrasteuerung in dem der Laser über das Werkzeug an den Abtragspunkt gebracht wird und außerdem den Gesamtenergieeintrag mindert da der Laserstrahl unmittelbarer an den Abtragspunkt gebracht werden kann.This invention circumvents the extra control in which the laser over the tool is brought to the removal point and also the The laser beam reduces total energy input more directly the removal point can be brought.
Die Laserausführung nach Anspruch 1 bedeutet
eine Aufteilung der üblichen
Bauart eines geschlossenen Systems in zwei Teile –
Insbesondere für ,Lasergestützten Hoch-Geschwindigkeits-Abtrag',
ist der Resonatorspiegel
Wirkungsweise nach Ausführungsbeispiel
Mit den Teilen
Insbesondere beim lasergestützten Abtrag durch rotierende Werkzeuge treten Frequenzschwankungen der Drehfrequenz auf die auf diese Weise eliminiert werden, so dass keine Frequenzerfassung und Steuerung erforderlich ist.Especially with laser-assisted removal rotating tools occur frequency fluctuations in rotational frequency to be eliminated in this way, so no frequency detection and control is required.
Grundsätzlich ist es so, dass der rotierende Spiegel geringerer Wärmebelastung ausgesetzt ist und das besonders belastete teildurchlässige Fenster vielfach vorhanden ist und damit ebenfalls geringer belastet wird. Zudem bewegt sich beides im Kühlmedium. Durch gute Abkapslung kann für einen Überdruck gesorgt werden der eine Verschmutzung unterbindet.Basically, the rotating mirrors with lower heat load exposed and the particularly stressed partially permeable window is often present and is therefore also less polluted. In addition, both move in the cooling medium. By good encapsulation can for an overpressure care is taken to prevent pollution.
Wirkungsweise nach
Diodenlaser mit kontinuierlichem Laserstrahl geben ihre Nennleistung nur bei ununterbrochener Strahlung ab. Dieser Strahl muss dem Verlassen eines weiterführenden Elementes auf einen konkav gebogenen Spiegel zwischen je zwei weiterführenden Elementen treffen damit er in Folge der Drehung des Werkzeugschaftes von dort gespiegelt auf den Spiegel neben der Austrittslinse des Lasers trifft und von diesem kontinuierlich auf das zunächst folgende weiterführende Element gespiegelt wird solange bis dieses den Strahl direkt erreicht. Auch bei dieser Ausführung wird eine Frequenzerfassung der Drehung unnötig.Continuous diode laser Laser beams only give their nominal power when there is uninterrupted radiation from. This beam must be leaving a further one Element on a concave curved mirror between two further elements hit it from there as a result of the rotation of the tool shank the mirror next to the exit lens of the laser and from this continuously to the following element is mirrored until it reaches the beam directly. Also in this version frequency detection of the rotation becomes unnecessary.
Beschreibung nach
Die Linsen, hier Grin-Linsen, werden
seitlich angeflächt – Ein zelheit
C und Schnitt D-E das sie Stück
für Stück aneinadergelegt
einen geschlossenen Linsenring bilden wie in Ansicht A. Der Laserstrahl
Beschreibung nach
Bisherige Schnittstellen beschränkten sich auf das Werkzeug welches bedeutete das die gesamte Einkopplungsoptik in jedem Werkzeug vorhanden sein musste.Previous interfaces were limited to the tool which meant that the entire coupling optics had to be present in every tool.
Außerdem war es erforderlich
das jedes Werkzeug mit einem Hülsenkörper
Die Einbringung der zusätzlichen
Schnittstelle
Da nun die eben erwähnten Umgebungsteile ebenfalls in die Maschine integriert werden können, ist man quasi beim bisherigen Werkzeugwechsel und hat zudem eine hermetische Abdichtung zwischen Werkzeugen und Laser in der Maschine.Since the surrounding parts just mentioned also can be integrated into the machine, you are practically the previous one Tool change and also has a hermetic seal between tools and lasers in the machine.
Generell können nach jeweiligen Stand der Technik die weiter führenden Elemente auch Kunststofffasern oder Hohlfasern auch innenverspiegelt sein.In general, according to the current status the leading technology Elements also plastic fibers or hollow fibers can also be internally mirrored.
Laseraustrittlaser exit
Der Austritt des Laserstrahls z.B.
nach Ausführungsbeispiel
Es muss die polare Beweglichkeit um Minimum 180 Grad des Laser-Objektiv um die Werkuzeugachse zur grundsätzlichen Festlegung an welchem Umfangsteil des Werkzeuges der Strahlaustritt konform mit dem Werkstück-Kontakt erfolgt gegeben sein. Darüber hinaus solten für verschiedene Werkzeuggrößen zwei oder drei Einführungsteilkreise in der Einkopplungseinheit vorhanden sein, die dann allerdings auch über eine radiale Positionierachse angefahren werden müssten.There must be polar mobility around minimum 180 degrees of the laser lens around the tool axis to the basic one Definition of the circumferential part of the tool conforming to the beam exit with the workpiece contact be given. About that out for different tool sizes two or three introductory sub-circles be present in the coupling unit, but then also via a radial positioning axis would have to be approached.
Weiter kann die Austrittsrichtung
auf die Abtragsstelle direkt
Da das Werkzeug eine Umfangsgeschwindigkeit hat wird der Strahl schon dadurch gestreut. Der Wirkbereich kann noch vergrößert werden wenn jede Strahlrichtung etwas geändert wird. Auch kann die polare Verstellbarkeit oszillierend gemacht werden um den Wirkbereich des Laseraustritts zu vergrößern.Because the tool has a peripheral speed has already scattered the beam. The effective range can still be enlarged if every beam direction is changed a little. Also the polar one Adjustability can be made oscillating around the effective range of the Enlarge laser exit.
Insbesondere bei Fingerfräsern sollte zwischen zwei Schneiden mehrere Faseraustritte vorhanden sein wegen des relativ geringen Durchmessers und der begrenzten Zahl von Schneiden.Especially with end mills There should be several fiber exits between two cutting edges the relatively small diameter and the limited number of cutting edges.
Bei Walzenfräsern müssen zwischen zwei Schneiden generell mehrere Faseraustritte an wechselnden Stellen angeordnet sein.With milling cutters, there must be between two cutting edges generally several fiber outlets arranged at different points his.
Generell ist es bei diesem Verfahren ratsam die Anzahl der Schneiden so hoch wie eben möglich zu wählen damit die Einzelspan-Volumina minimiert und die Eingriffsfrequenz maximiert werden. Außerdem muss aus gleichem Grund die Umfangsgeschwindigkeit maximal ausgelegt werden.Generally it is with this procedure It is advisable to increase the number of cutting edges as much as possible choose thus minimizing the individual chip volumes and the engagement frequency be maximized. Moreover For the same reason, the circumferential speed must be designed to the maximum become.
Bei einem einteiligem Werkzeug ohne Mittenbohrung sind die Kräfte gegen die Zentrifugalkraft doppelt so hoch wie bei einem Werkzeug mit Aufnahmebohrung.With a one-piece tool without The center bore are the forces against the centrifugal force twice as high as with a tool with mounting hole.
In
Claims (4)
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10241339A DE10241339A1 (en) | 2002-08-06 | 2002-08-30 | Laser beam transmission system for moving elements preferably in work tools to support ductile removal has rotating resonator mirror with partly reflective passages |
PCT/DE2003/000400 WO2004016386A1 (en) | 2002-08-06 | 2003-02-19 | Laser beam transmission to moving, further transmitting elements preferably in tools in order to support ductile removal |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10235970.9 | 2002-08-06 | ||
DE10235970 | 2002-08-06 | ||
DE10241339A DE10241339A1 (en) | 2002-08-06 | 2002-08-30 | Laser beam transmission system for moving elements preferably in work tools to support ductile removal has rotating resonator mirror with partly reflective passages |
Publications (1)
Publication Number | Publication Date |
---|---|
DE10241339A1 true DE10241339A1 (en) | 2004-02-19 |
Family
ID=30469486
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
DE10241339A Withdrawn DE10241339A1 (en) | 2002-08-06 | 2002-08-30 | Laser beam transmission system for moving elements preferably in work tools to support ductile removal has rotating resonator mirror with partly reflective passages |
Country Status (1)
Country | Link |
---|---|
DE (1) | DE10241339A1 (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1810767A1 (en) * | 2006-01-24 | 2007-07-25 | Jenoptik Automatisierungstechnik GmbH | Combined apparatus for metal working with a milling cutter and a laser |
DE102009058254A1 (en) | 2008-12-15 | 2010-09-23 | Wilhelm König | Method for laser-support shaping for ductile ablation- with device for beam-guidance, -forming, and -guiding, comprises guiding the laser beam in an eccentrically proximate axis parallel direction to spindle/tool axis |
DE102015001168A1 (en) | 2014-02-14 | 2015-08-20 | Wilhelm König | Laser beam guidance in a work spindle substantially for material removal support and in particular for material re-fusion to evaporation. |
DE102016001624A1 (en) | 2015-10-26 | 2017-04-27 | Wilhelm König | Laser beam guidance in a work spindle and further in 2 types of tools essentially for ductile material removal support and in particular for material re-fusion to evaporation. |
-
2002
- 2002-08-30 DE DE10241339A patent/DE10241339A1/en not_active Withdrawn
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1810767A1 (en) * | 2006-01-24 | 2007-07-25 | Jenoptik Automatisierungstechnik GmbH | Combined apparatus for metal working with a milling cutter and a laser |
DE102009058254A1 (en) | 2008-12-15 | 2010-09-23 | Wilhelm König | Method for laser-support shaping for ductile ablation- with device for beam-guidance, -forming, and -guiding, comprises guiding the laser beam in an eccentrically proximate axis parallel direction to spindle/tool axis |
DE102015001168A1 (en) | 2014-02-14 | 2015-08-20 | Wilhelm König | Laser beam guidance in a work spindle substantially for material removal support and in particular for material re-fusion to evaporation. |
DE102016001624A1 (en) | 2015-10-26 | 2017-04-27 | Wilhelm König | Laser beam guidance in a work spindle and further in 2 types of tools essentially for ductile material removal support and in particular for material re-fusion to evaporation. |
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Legal Events
Date | Code | Title | Description |
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8120 | Willingness to grant licences paragraph 23 | ||
8181 | Inventor (new situation) |
Inventor name: KOENIG, LUITGARD, 93053 REGENSBURG, DE Inventor name: KOENIG, WILHELM, 40699 ERKRATH, DE Inventor name: TSCHUDI, THEO, 64293 DARMSTADT, DE |
|
8141 | Disposal/no request for examination | ||
8110 | Request for examination paragraph 44 | ||
8170 | Reinstatement of the former position | ||
R016 | Response to examination communication | ||
R119 | Application deemed withdrawn, or ip right lapsed, due to non-payment of renewal fee |