DE102022202233A1 - Brake control device, brake system with such a brake control device and method of operation - Google Patents

Abstract

Brake control device (1) for a motor vehicle with a plurality of output connections (4a-4d) for hydraulically actuated wheel brakes (5a-5d), an electrically controllable hydraulic pressure source (2), a first electronic control and regulation unit (A), a second electronic control and control unit (B), a pressure medium reservoir (3) under atmospheric pressure and an electrically actuable inlet valve (6a-6d) for each outlet connection (4a-4d), the pressure source (2) being connected to a brake line section (60) to which the Inlet valves (6a-6d) are connected, the first electronic control and regulation unit (A) and the second electronic control and regulation unit (B) being electrically independent of one another, electrical and/or electronic means being provided which are configured to do so that in the event of a failure of the first electronic control and regulation unit (A), the pressure source (2) by means of the second electronic control and control unit (B) is actuated and pressure builds up to actuate the wheel brakes (5a-5d), and that if the second electronic control and regulation unit (B) fails, the pressure source (2) is activated by the first electronic control and regulation unit (A ) is activated and a pressure builds up to activate the wheel brakes (5a-5d), and wherein the pressure source (2) is designed and connected to the pressure medium reservoir (3) in such a way that activation of the pressure source (2) creates a hydraulic pressure compensation connection (80, 61b, 61) can be produced between the pressure source (2) and the pressure medium reservoir (3), as well as a brake system with such a brake control device and a method for operation.

Description

The invention relates to a brake control device, a brake system with such a brake control device, and a method for operating a brake control device or a brake system.

From the DE 10 2017 216 617 A1 a brake control unit is known with four output connections for four hydraulically actuated wheel brakes, a first electronic control and regulation unit, a second electronic control and regulation unit, a pressure fluid reservoir and an electrically actuated inlet and outlet valve for each output connection. In order to be suitable for highly automated driving and to be able to dispense with a mechanical and/or hydraulic fallback level in which the driver can actuate the wheel brakes using muscle power, the brake control unit comprises a first and a second electrically controllable hydraulic pressure source, with the first pressure source is actuated by the first electronic control and regulation unit and the second pressure source is actuated by the second electronic control and regulation unit, as well as a multiplicity of further electrically operable valves. The brake control unit is therefore complex to manufacture and expensive. To ensure sufficient availability of the brake control unit, all of the electrically actuatable valves are distributed between the two electronic control and regulation units in terms of their control or actuation, ie each of the two electronic control and regulation units controls valves. This is also disadvantageous.

It is the object of the present invention to provide an alternative brake control device and brake system for a motor vehicle that is suitable for highly automated driving and that can do without a mechanical and/or hydraulic fallback level and still has a high level of availability and thus ensures sufficient safety for highly automated driving or .offers an autopilot function. Furthermore, the brake control unit should have the smallest possible size. It is also an object of the present invention to provide a method for operating such a brake control device and such a brake system for a motor vehicle.

This object is achieved, for example, by a brake control device according to claim 1, a brake system according to claim 15 and a method according to claim 16.

The invention is based on the idea that the brake control unit has a plurality of output connections for hydraulically actuated wheel brakes, an electrically controllable hydraulic pressure source, a first electronic control and regulating unit, a second electronic control and regulating unit, a pressure medium reservoir under atmospheric pressure and an electrically actuatable inlet valve Includes output port, wherein the pressure source is connected to a brake line section to which the inlet valves are connected. The first electronic control and regulation unit and the second electronic control and regulation unit are electrically independent of one another and electrical and/or electronic means are provided which are configured so that in the event of a failure of the first electronic control and regulation unit, the pressure source is of the second electronic control and regulation unit and a pressure builds up to actuate the wheel brakes, and that if the second electronic control and regulation unit fails, the pressure source is actuated by means of the first electronic control and regulation unit and pressure builds up to actuate the wheel brakes . Furthermore, the pressure source is designed and connected to the pressure medium reservoir in such a way that by controlling the pressure source, a hydraulic pressure compensation connection can be made or can be made between the pressure source and the pressure medium reservoir.

The brake control unit according to the invention offers the advantage that it can be ensured that the wheel brakes are under atmospheric pressure when the brakes are not being applied. A hydraulic pressure equalization connection is understood to mean, for example, a hydraulic connection for equalizing the pressure in the pressure source or its pressure chamber with the atmospheric pressure of the pressure medium reservoir.

The brake control unit according to the invention also offers the advantage that even in the event of an electrical fault in one of the two electronic control and regulation units, the other electronic control and regulation unit remains functional, and the pressure source or whose electromechanical actuator can be operated with at least part of its power to build up pressure to actuate the wheel brakes.

If one of the electronic control and regulation units fails, the pressure source can be controlled by the other electronic control and regulation unit and pressure is built up to actuate the wheel brakes in the brake-by-wire operating mode for service braking.

The first electronic control and regulation unit and the second electronic control and regulation unit are electrically independent of one another gig in the sense that failure of the first electronic control and regulation unit does not cause failure of the second electronic control and regulation unit and vice versa.

The first electronic control and regulation unit is preferably supplied by a first electrical energy supply and the second electronic control and regulation unit is supplied by a second electrical energy supply that is independent of the first energy supply.

The first electronic control and regulation unit and the second electronic control and regulation unit are preferably designed separately and are connected to one another via redundant signal lines.

It is preferably a brake control device for a motor vehicle with at least four output connections for at least four hydraulically actuatable wheel brakes.

The pressure source, in particular its pressure chamber, is preferably connected to the brake line section, to which the inlet valves are connected, via an electrically actuable, normally open pressure sequence valve.

Each of the inlet valves is preferably connected to the pressure sequence valve without the interposition of a further electrically actuable valve. Each of the inlet valves is particularly preferably connected directly, i.e. without the interposition of a valve, to the pressure sequence valve. In other words, no electrically actuable valve, particularly preferably no valve, is preferably arranged in the brake line section between the electrically actuable pressure sequence valve and each of the inlet valves.

The pressure source is preferably formed by a cylinder-piston arrangement with a pressure chamber and a piston, the piston being able to be pushed back and forth by an electromechanical actuator, and the pressure chamber being connected to the brake line section via an electrically actuable, normally open pressure sequence valve. Thus, in the de-energized state of the pressure sequence valve, the wheel brakes are connected to the pressure source or its pressure chamber, which in turn is connected to the pressure medium reservoir via the hydraulic pressure compensation connection.

The pressure chamber is preferably connected to the pressure medium reservoir when the pressure source or the piston of the pressure source is in a particularly non-actuated state. The pressure compensation function is implemented in such a way that the pressure sequence valve is open and the pressure source is activated, in particular in the unactuated state, to release the hydraulic pressure compensation connection from the pressure source or its pressure chamber to the pressure medium reservoir. The wheel brakes are connected to the pressure medium reservoir, which is under atmospheric pressure, via the open pressure sequence valve and the pressure source or the pressure chamber, and the existing brake pressure is reduced. The pressure chamber is particularly preferably hydraulically separated from the pressure medium reservoir when the pressure source or its piston is actuated.

In one state of the pressure source, the pressure source is preferably connected to the pressure medium reservoir via a snifter hole. Pressure sources with a snifter hole can be produced inexpensively.

More preferably, when the pressure source includes a snifter hole, the pressure source further includes a double sealing cuff. This is particularly preferably arranged in the area of the snifter hole. The double sealing sleeve brings an additional advantage for the robustness against any errors that may occur. The probability of a leak decreases, namely for the (pressure-bearing) primary cuff because it is also wetted from the non-pressurized side (at the snifter hole) and for the secondary cuff (dry on one side) because it does not have to bear any pressure

Alternatively, it is preferred that the pressure source is connected to the pressure medium reservoir via a mechanically actuable valve when the pressure source is in a state. The pressure source is particularly preferably connected to the pressure medium reservoir via a central valve within the pressure source. Central valves are basically known from brake pedal-actuated master brake cylinders.

The state of the pressure source in which the pressure source can be or is connected to the pressure medium reservoir via the hydraulic pressure compensation connection is preferably an inactivated state of the pressure source. By returning the pressure source to its unactuated state, the wheel brakes can be connected to the pressure medium reservoir via the pressure sequence valve and the pressure chamber.

In the non-actuated state of the pressure source or the piston of the pressure source, the pressure chamber is preferably connected to the pressure medium reservoir via a snifter hole or a mechanically actuatable valve. Especially preferred the snifting hole or the mechanically operable valve is closed when the pressure source or the piston of the pressure source is actuated, so that the connection to the pressure medium reservoir is separated.

The pressure source is preferably designed as a single circuit and comprises only one pressure chamber.

An electrically actuable outlet valve is preferably provided for each outlet connection, via which the respective outlet connection is connected to a first connection of the pressure medium reservoir.

The pressure source is preferably connected to a second connection of the pressure medium reservoir, ie not to the first connection of the pressure medium reservoir to which the outlet valves are connected.

Preferably, at least one of these two valves is designed to be normally closed for each outlet connection to which an inlet valve and an outlet valve are assigned.

Each of the inlet valves can be controlled analogously and is designed to be open when there is no current. A non-return valve closing in the direction of the associated outlet connection is particularly preferably connected in parallel with each inlet valve.

Each of the outlet valves is preferably designed to be closed when de-energized. The outlet valves are particularly preferably designed as switching valves.

The brake control unit preferably comprises at most the following electrically actuatable valves: one inlet valve and one outlet valve for each outlet connection and a pressure sequence valve arranged between the pressure source and the brake line section.

The pressure sequence valve is preferably actuated by the first electronic control and regulation unit.

In order to increase the flow, the pressure source or the pressure chamber is preferably connected to the brake line section via a check valve that opens in the direction of the inlet valves. A non-return valve opening in the direction of the inlet valves or the outlet connections is preferably connected in parallel with the electrically actuable pressure sequence valve. The pressure chamber is thus hydraulically connected to the brake line section via a parallel connection of a normally open pressure sequence valve and a check valve.

The pressure sequence valve is preferably actuated exclusively by the first electronic control and regulation unit. Thus, only the first control and regulation unit can connect the brake line section to the pressure source or its pressure chamber or separate it from the pressure source or its pressure chamber.

Each electrically controllable valve of the brake control device is preferably actuated by only or exclusively one of the two electronic control and regulation units.

According to a preferred development of the invention, each electrically controllable valve of the brake control unit is actuated by the first electronic control and regulation unit.

The inlet valves and the pressure sequence valve arranged between the pressure source and the brake line section, and if present the outlet valves, are preferably actuated by the first electronic control and regulation unit.

The brake control unit preferably comprises at most the following electrically actuatable valves: one inlet valve and one outlet valve for each output port and a pressure sequence valve arranged between the pressure source and the brake line section, all of these electrically actuatable valves being actuated by the first electronic control and regulating unit.

The inlet valves and the pressure sequence valve are preferably actuated only or exclusively by the first electronic control and regulation unit.

The inlet and outlet valves and the pressure sequence valve are preferably actuated only or exclusively by the first electronic control and regulation unit.

A pressure sensor is preferably connected to the brake line section, the signals from the pressure sensor being fed to the first electronic control and regulating unit and evaluated by the latter. This enables pressure regulation by the first open-loop and closed-loop control unit. The pressure sensor is particularly preferably the only pressure sensor of the brake control unit.

The brake control device preferably does not include any further electrically controllable hydraulic pressure source. Particularly preferably, the brake control unit also does not include any further hydraulic pressure source, in particular one that can be actuated by the brake pedal.

The brake control unit preferably includes a hydraulic block (also called a valve block), with all electrically controllable valves of the brake control unit being arranged on a first side surface of the hydraulic block, with the first electronic control and regulating unit being arranged on the first side surface of the hydraulic block. By assigning all electrically controllable valves, and if necessary the pressure sensor or sensors, to the first electronic control and regulation unit, it can be achieved that the first side face of the hydraulic block of the first electronic control and regulation unit is available while the positioning of the second electronic control - and control unit can be done more flexibly.

The second electronic control and regulation unit is preferably not arranged on the first side surface. The second electronic control and regulation unit is particularly preferably arranged on a side surface of the hydraulic block other than the first side surface. The second electronic control and regulation unit is particularly preferably arranged on a side surface opposite the first side surface. Alternatively, the second electronic control and regulation unit is particularly preferably arranged on a side or front face of an electric motor of the pressure source.

The inlet valves and the pressure sequence valve, and if present the outlet valves, are particularly preferably attached or arranged on the first side face of the hydraulic block.

The pressure sensor is particularly preferably attached or arranged on the first side surface of the hydraulic block.

According to a preferred embodiment of the brake control unit according to the invention, the pressure source or the electrical and/or electronic means comprise a double-wound electric motor with a first motor winding and a second motor winding, with the first motor winding from the first electronic control and regulation unit and the second motor winding from the second electronic control and regulation unit is activated. A second electrically controllable hydraulic pressure source can thus be dispensed with. Even after a single electrical or electronic fault, it is possible to brake all wheel brakes.

The electrical and/or electronic means preferably include that the pressure source comprises a double-wound electric motor with a first motor winding and a second motor winding, the first motor winding being connected to the first electronic control and regulation unit and the second motor winding being connected to the second electronic control and Control unit is controlled. A second electrically controllable hydraulic pressure source can thus be dispensed with. Even after a single electrical or electronic fault, it is possible to brake all wheel brakes.

The double-wound electric motor thus includes a first motor winding and a second motor winding, each of the two motor windings being controlled by one of the two electronic control and regulating units. In a certain sense, the electric motor is designed in two parts. If both motor windings are controlled by both electronic control and regulation units, the electric motor delivers full power. In the event that only one of the two electronic control and regulation units controls the corresponding motor winding, the pressure source can build up pressure, albeit at a reduced level and with reduced dynamics, with all wheel brakes being subjected to this pressure. The vehicle can still be braked and brought to a standstill.

The electrical and/or electronic means preferably include that the electromechanical actuator comprises a double-wound electric motor with a first motor winding and a second motor winding, the first motor winding being connected to the first electronic control and regulation unit and the second motor winding being connected to the second electronic control unit. and control unit is controlled.

The first motor winding is particularly preferably controlled exclusively by the first electronic control and regulation unit and the second motor winding is controlled exclusively by the second electronic control and regulation unit.

The brake control unit is preferably designed to control a first electrically actuable parking brake and a second electrically actuable parking brake. The first electrically actuable parking brake is particularly preferably actuated by the first electronic control and regulation unit and the second electrically actuable parking brake is actuated by the second electronic control and regulation unit. Alternatively, the first and the second electrically actuable parking brake are particularly preferably actuated by the same electronic control and regulation unit.

The invention also relates to a brake system with an actuation unit for a vehicle driver and an electrohydraulic brake control device according to the invention. The actuation unit is connected to the brake control unit by transmitting a driver request signal tied. There is no mechanical-hydraulic connection from the actuation unit to the brake control unit (no hydraulic fallback level).

The braking system preferably includes a first electrically actuable parking brake and a second electrically actuable parking brake, which are assigned to a vehicle axle, particularly preferably the rear axle, of the motor vehicle.

The first electrically actuable parking brake is preferably actuated by the first electronic control and regulation unit and the second electrically actuable parking brake is actuated by the second electronic control and regulation unit. This achieves a redundant parking brake function.

Alternatively, it is preferred that the first and the second electrically actuatable parking brake are actuated by the same electronic control and regulation units. This simplifies the control.

The invention also relates to a method for operating a brake control device according to the invention or a brake system according to the invention.

In the event of a failure of the first control and regulation unit, the second control and regulation unit regulates the volume of pressure medium that is delivered to the wheel brakes.

In the event of a failure of the first control and regulation unit, the second control and regulation unit preferably modulates the volume of pressure medium delivered to the wheel brakes for the purpose of stability regulation.

In the event of a failure of the second control and regulation unit, the first control and regulation unit preferably regulates the volume of pressure medium that is delivered to the wheel brakes.

In the event of a failure of the second control and regulation unit, the first control and regulation unit preferably modulates the volume of pressure medium delivered to the wheel brakes for the purpose of stability regulation.

Further preferred embodiments of the invention result from the dependent claims and the following description based on a figure.

• 1 ein erstes Ausführungsbeispiel eines erfindungsgemäßen Bremsensteuergeräts.

It shows schematically

• 1 a first embodiment of a brake control device according to the invention.

In 1 a first exemplary embodiment of a brake control device 1 according to the invention for a motor vehicle with four hydraulically actuated wheel brakes 5a-5d is shown schematically.

Brake control unit 1 includes a hydraulic block 20 (hydraulic control and regulation unit, valve block) with an output port 4a-4d for each of the wheel brakes 5a-5d. A pressure medium reservoir 3 which is under atmospheric pressure is arranged on the valve block 20 . For example, the output connections 4a, 4b are assigned to the wheel brakes 5a, 5b of the front axle (front), e.g. the output connection 4a to the left front wheel FL (wheel brake 5a) and the output connection 4b to the right front wheel FR (wheel brake 5b), and the output connections 4c, 4d assigned to the wheel brakes 5c, 5d of the rear axle (Rear), e.g. the output connection 4c to the left rear wheel RL (wheel brake 5c) and the output connection 4d to the right rear wheel RR (wheel brake 5d). Other assignments are possible.

The fill level of the pressure medium reservoir 3 is measured by a fill level sensor 44 .

Each outlet port 4a-4d is assigned an inlet valve 6a-6d. A check valve 8a-8d closing in the direction of the associated outlet connection 4a-4d is connected in parallel to each inlet valve 6a-6d.

The inlet valves 6a-6d are, for example, normally open and designed to be controlled analogously.

According to the example (optional), each outlet port 4a-4d is assigned an outlet valve 7a-7d. The respective outlet port 4a-4d is connected to the pressure medium reservoir 3 via the outlet valve 7a-7d.

The outlet valves 7a-7d are designed as normally closed switching valves.

According to the example, the outlet valves 7a-7d are connected to a connection 72 of the pressure medium reservoir 3 via a common return line 62 .

An electrically controllable hydraulic pressure source 2 is provided, which is formed by a cylinder-piston arrangement with a pressure chamber 30, the piston 31 of which can be actuated by an electromechanical actuator with a schematically indicated electric motor 32 and a schematically represented rotation-translation gear 33. Pressure source 2 is, for example, as a single-circuit electrohydraulic Linear actuator (LAC) formed with only one pressure chamber 30. Piston 31 can be advanced by means of the electromechanical actuator to build up pressure (brake actuation direction) and pushed back or pulled back to reduce pressure. The electric motor is designed as a double-wound electric motor 32 with a first motor winding 34a and a second motor winding 34b. If both motor windings 34a, 34b are activated, electric motor 32 supplies full power. If only one of the two motor windings 34a, 34b is activated, the power of the electric motor 32 is reduced, but pressure can still be built up by means of the pressure source 2, albeit at a reduced level and with reduced dynamics.

Brake control unit 1 advantageously includes only one hydraulic pressure source 2. Brake control unit 1 includes neither a second electrically controllable hydraulic pressure source nor a pressure source that can be actuated by the driver, e.g. a master brake cylinder.

At least one first motor angle sensor 43 is provided for controlling the pressure source 2 . According to the example, a second motor angle sensor 42 is additionally provided.

Pressure chamber 30 is connected to a brake line section 60 via an electrically actuable pressure sequence valve 10 . The inlet valves 6a-6d are connected to the brake line section 60. Pressure sequence valve 10 is advantageously designed to be normally open. The normally open pressure sequence valve 10 should advantageously have a flow resistance that is as small as that of a conventional normally closed pressure sequence valve. In order to prevent or alleviate any problem with the flow resistance, a check valve 9 opening in the direction of the inlet valves 6a-6d (pressure build-up direction) is connected in parallel with the pressure sequence valve 10, for example. Pressure chamber 30 is therefore connected to brake line section 60 via an electrically actuable, normally open pressure sequence valve 10 with a parallel check valve 9 that opens in the direction of inlet valves 6a-6d. A small flow resistance in the pressure build-up direction can thus be implemented at low cost. If the flow resistance in the pressure reduction direction is too great, rapid pressure reductions can be carried out via the outlet valves 7a-7d. An additional advantage of the check valve 9 connected in parallel is increased robustness compared to a pressure sequence valve 10 that is closed due to an error.

Only exactly one valve is arranged in the hydraulic connection from the pressure chamber 30 to each of the inlet valves 6a-6d, namely one of the valves 9 or 10. Accordingly, there is no electrically actuated valve in the brake line section 60 between the pressure sequence valve 10 and each of the inlet valves 6a-6d Valve, especially no valve arranged. I.e. the pressure sequence valve 10 is connected directly to the inlet valves 6a-6d without the interposition of a valve.

A pressure sensor 40 is connected to the brake line section 60, by means of which the pressure generated by the pressure source 2 can be determined. Pressure sensor 40 is preferably the only pressure sensor of brake control unit 1.

To suck pressure medium into the pressure source 2, the pressure chamber 30 of the pressure source 2 is connected to the pressure medium reservoir 3 via a check valve 14 opening in the direction of the pressure chamber 30 and a hydraulic connection (line sections 61a, 61). According to the example, the line section 61 is connected to a (second) connection 71 of the pressure medium reservoir 3 .

Furthermore, the pressure chamber 30 of the pressure source 2 is connected to the pressure medium reservoir 3 via a snifting hole 80 and a hydraulic connecting line (line sections 61b, 61) when the piston 31 is not actuated. When the piston 31 is actuated, the snifting hole 80 is passed over/closed and the connection to the pressure medium reservoir 3 is thus severed. For example, the piston 31 is provided with at least one bore, via which the hydraulic connection between the pressure chamber 30 and line section 61b is established when the piston 31 is not actuated, and which, when the piston 31 is actuated, creates a seal, for example a primary sleeve of a double sealing sleeve , Overruns, so that the hydraulic connection between the pressure chamber 30 and line section 61b is separated.

According to the example, line sections 61a and 61b open into line section 61. The at least one snifting hole 80 and the check valve 14 are therefore connected to the (second) port 71 of the pressure medium reservoir 3 via an at least partially common hydraulic connection (line section 61).

One function of the pressure sequence valve 10 is to enable the pressure source/the linear actuator 2 to draw in pressure medium via the check valve 14 after a volume-consuming pressure modulation (i.e. with the discharge of pressure medium via the outlet valves into the pressure medium reservoir 3) by the pressure sequence valve 10 is closed and the electric motor 32 pulls the piston 31 back.

Electric parking brakes 50a, 50b are provided on the wheels of one of the axles, for example on the rear axle (Rear). The electric parking brakes 50a, 50b are controlled or actuated by the brake control unit 1. Advantageously, the wheel brakes on the rear axle are designed as combination brake calipers with a hydraulic wheel brake 5c, 5d and an integrated, electrically actuated parking brake (IPB).

Brake control unit 1 also includes a first electronic control and regulation unit A and a separate, second electronic control and regulation unit B for controlling the electrically actuable components of brake control unit 1 and parking brakes 50a, 50b. The control and regulation units A and B are connected to one another via redundant signal lines 70 .

The arrows A or B on the electrical or electrically operated components, such as valves and sensors, indicate the assignment to the electronic control and regulation unit A or B.

The electric motor 32 of the pressure source 2 is controlled, for example, by the first and the second electronic control and regulation unit in the sense that the first motor winding 34a (only) from the first electronic control and regulation unit A (marked with an arrow with A) and the second motor winding 34b is (only) controlled by the second electronic control and regulation unit B (marked with an arrow with B).

The electrically actuated valves 6a-6d, 7a-7d, 10 and the sensors 40, 42, 43, 44 of the brake control unit 1 are each assigned to only one of the electronic control and regulation units, i.e. are exclusively controlled by the electronic control and regulation unit A or controlled exclusively by the electronic control and regulation unit B. This avoids complex valves/valve coils that can be controlled twice.

All electrically operable valves (inlet valves 6a-6d, possibly outlet valves 7a-7d, and pressure sequence valve 10) are advantageously assigned to the same electronic control and regulation unit, for example the electronic control and regulation unit A, and are advantageously exclusively controlled by the electronic control and control unit A controlled.

For example, one of the electric parking brakes, e.g. parking brake 50a, is actuated/controlled by the first electronic control and regulation unit A (this is indicated by the arrow with A), while the other of the electric parking brakes, e.g. parking brake 50b, by the second electronic control - and control unit B is actuated/controlled (this is indicated by the arrow with B). After a failure of one of the control and regulation units A or B, the vehicle can still be secured with at least one of the parking brakes, which is actuated by the functioning control and regulation unit B or A. A transmission parking lock can thus be omitted.

The signals of the (first) motor angle sensor 43 are fed to the second electronic control and regulation unit B and evaluated by it, whereas the signals of the (second) motor angle sensor 42 are fed to the first electronic control and regulation unit A and evaluated by it.

The signals from pressure sensor 40 are advantageously fed to the same electronic control and regulation unit A that also controls the electrically actuatable valves 6a-6d, 7a-7d, 10, i.e. the signals from pressure sensor 40 are fed to the first electronic control and regulation unit A and evaluated by this.

Since the control and regulation unit A has information about the pressure generated by the pressure source 2 based on the signals from the pressure sensor 40, the second motor angle sensor 42, which is assigned to the control and regulation unit A, can be dispensed with.

If one of the control and regulation units A or B fails, the pressure source 2 can still build up pressure by means of one of the motor windings 34a or 34b, albeit at a reduced level and with reduced dynamics. This (central) pressure is applied to all four wheel brakes 5a-5d. The (central) pressure can also be modulated by pushing the piston 31 back and forth.

One advantage of the brake control device 1 is that no valve has to be energized outside of braking operations.

According to the example, the pressure source 2 is designed as a linear actuator with a double-wound electric motor 32, with each control and regulation unit A or B controlling exactly one of the two motor windings 34a or 34b. For this purpose, the motor winding 34a is connected to the first control and regulation unit A and the other motor winding 34b is connected to the second control and regulation unit B. To control the pressure source 2, each of the two control and regulation units A, B includes a motor processor for processing the motor control functions, an output stage with transistors for providing the phase voltages at the electric motor 32 (e.g B6 bridge) and a driver stage (gate drive unit) for controlling the transistors of the output stage. Control and regulation unit A is advantageously supplied by a first electrical energy supply and control and regulation unit B is supplied by a second electrical energy supply that is independent of the first energy supply.

According to an alternative, second exemplary embodiment of the pressure source 2 according to the invention and its control, which can be implemented in a brake control unit 1 according to the invention, the pressure source 2 is formed by a cylinder-piston arrangement with a pressure chamber 30 and a piston 31, the piston 31 being an electromechanical actuator 32, 33 can be pushed back and forth, and wherein the electromechanical actuator comprises a single-wound electric motor 32 with only one motor winding. To control the pressure source 2, each of the control and regulation units A, B includes a motor processor for processing the motor control functions, an output stage with transistors for providing the phase voltages at the electric motor 32 (e.g. B6 bridge) and a driver stage (gate drive unit) for Controlling the transistors of the output stage. In this way, each of the control and regulation units A, B can provide the phase voltages required for the operation of the electric motor 32 . Both output stages (or both control and regulation units A, B) are connected to the motor winding of a single-wound electric motor 32 . The output stages are designed in such a way that their outputs are high-impedance in the passive state or if the associated control and regulation unit A or B fails. Thus, the motor winding of the electric motor 32 can be controlled by any control and regulation unit A or B, and if it fails, the other control and regulation unit B or A can take over this task. Motor processor, driver and output stage are therefore redundant and the electric motor 32 is simply wound. Control and regulation unit A is advantageously supplied by a first electrical energy supply and control and regulation unit B is supplied by a second electrical energy supply that is independent of the first energy supply.

According to an alternative, third exemplary embodiment of the pressure source 2 according to the invention and its control, which can be implemented in a brake control unit 1 according to the invention, the pressure source 2 is formed by a cylinder-piston arrangement with a pressure chamber 30 and a piston 31, the piston 31 being an electromechanical actuator 32, 33 can be pushed back and forth, and wherein the electromechanical actuator comprises a single-wound electric motor 32 with only one motor winding. In addition to the first electronic control and regulation unit A and the second electronic control and regulation unit B, there is a third electronic control and regulation unit. To control the pressure source 2, each of the control and regulation units A, B includes a motor processor for processing the motor control functions. The third control unit has redundant (i.e. at least two) output stages with transistors for providing the phase voltages on the electric motor 32 (e.g. B6 bridge) and redundant (i.e. at least two) driver stages (gate drive units) for driving the transistors of the output stage . The third control and regulation unit also includes several relays, which allow each motor processor to send its output signals to either of the two driver stages and each driver stage to drive each output stage. The outputs of both output stages are connected to the winding of a single-wound motor. The driver and output stage are therefore implemented redundantly on a third control and regulation unit, and the electric motor 32 has a single winding. In the third exemplary embodiment of the pressure source 2 and its activation, the first control and regulation unit A is advantageously supplied by a first electrical energy supply and the second control and regulation unit B is supplied by a second electrical energy supply that is independent of the first energy supply (so-called redundant electrical system). In addition, the third control and regulation unit is advantageously connected to the two independent energy supplies (voltage sources) of the redundant vehicle electrical system. Additional relays can be used to ensure the energy supply (voltage supply) of the third control and regulation unit or the driver and output stages even if one of the energy supplies (voltage sources) fails, by switching to the other energy supply (voltage source).

The third exemplary embodiment of the pressure source 2 and its control enables the electric motor 32 to be controlled in the event of more electronic double errors than the second exemplary embodiment of the pressure source 2 and its control. Such double faults include, for example, the simultaneous failure of a driver stage and any power stage, or the simultaneous failure of a motor processor and any driver stage, or the simultaneous failure of a power stage and any voltage source.

According to an alternative, fourth exemplary embodiment of the pressure source 2 according to the invention and its control, which can be implemented in a brake control device 1 according to the invention, the pressure source 2 is a cylinder-piston arrangement with a pressure chamber 30 and a piston 31, the piston 31 being able to be pushed back and forth by an electromechanical actuator 32, 33 which comprises two electric motors 32 (e.g. single-wound). According to the example, each of the two electric motors controls one of two ball screws. The ball screws act on the two ends of a balance beam, the center of which is mechanically connected to the piston 31. In error-free operation, the ball screw drives are moved in and out in parallel in order to move the piston 31 and build up or reduce pressure in the wheel brakes. If an electric motor fails, the remaining functional electric motor can still move one end of the balance beam and thus move the piston 31 back and forth. In this case, the force that can be exerted on the piston 31 is less and the range of motion available may be reduced. To control the pressure source 2, each of the control and regulation units A, B includes a motor processor for processing the motor control functions, an output stage with transistors for providing the phase voltages at the electric motor 32 (e.g. B6 bridge) and a driver stage (gate drive unit) for Controlling the transistors of the output stage. The output stage of the first control and regulation unit A is connected to one electric motor, the output stage of the second control and regulation unit B is connected to the other electric motor. That is, the first control and regulation unit A controls the first electric motor 32 and the second control and regulation unit B controls the second electric motor 32. Advantageously, the control and regulation unit A is supplied by a first electrical energy supply and the control and regulation unit B is supplied by a second , powered by the first power supply independent, electrical power supply.

The embodiment of 1 is shown purely schematically and essentially shows the hydraulic layout of the brake control unit 1. In 1 does not show the geometric design of the brake control unit 1 or the spatial arrangement of the components of the brake control unit, which is therefore to be described below. Brake control unit 1 includes an in 1 hydraulic block 20 indicated only schematically, all electrically actuatable valves and pressure sensors of brake control unit 1, for example inlet valves 6a-6d, outlet valves 7a-7d, pressure sequence valve 10 and pressure sensor 40, being arranged on a first side face of the hydraulic block. The first electronic control and regulation unit A is therefore advantageously also arranged on the first side face of the hydraulic block. The second electronic control and regulation unit B, on the other hand, is arranged on a side surface of the hydraulic block other than the first side surface. In this way, the first side surface can be made as small as possible. The arrangement of the second electronic control and regulation unit B on a different side surface is possible without additional effort, since the second control and regulation unit B does not control any of the electrically actuated valves or it is not supplied with a signal from a pressure sensor.

The redundant signal lines 70 between the control and regulation units A and B prevent the control and regulation units from erroneously detecting a failure or error-free functioning of the other control and regulation unit in the event of a fault in one of the signal lines.

Brake control device 1 is advantageously supplied by a redundant vehicle electrical system with two independent voltage sources (first electrical energy supply and second electrical energy supply), so that both control and regulation units A and B are not supplied by the same voltage source. For example, control and regulation units A are supplied by the first electrical energy supply and control and regulation units B are supplied by the second electrical energy supply.

An electrohydraulic brake control unit 1 according to the invention is preferably used in a brake system with an actuation unit for a vehicle driver and at least two electrically actuable parking brakes 50a, 50b. The parking brakes are particularly preferably arranged on an axle of the vehicle, advantageously the rear axle (rear). In this case, the actuation unit is connected to the brake control unit 1 on the signal side in order to transmit a driver request signal, but there is no mechanical-hydraulic connection from the actuation unit to the brake control unit 1 .

A brake control unit 1 is described which, as a central unit, generates and modulates the pressure for several, in particular at least four, hydraulic wheel brakes 5a-5d and is especially suitable for use in a brake system without a mechanical-hydraulic driver fallback level. The brake system advantageously essentially consists of a central, electrohydraulic brake control unit 1 and an actuation unit for the driver, which is connected to the central brake control unit 1 only through the fail-safe transmission of a driver's request signal. In addition, electric parking brakes are provided on some wheels, preferably the wheels of one axle (typically the rear axle), which are also controlled by the central brake control unit 1 .

The braking system is characterized by the requirement that it should be possible to brake all wheels after each individual electrical or electronic fault. On the other hand, after a mechanical fault, such as a leak, it should be permissible to decelerate the vehicle only via the dynamic braking function of the electric parking brakes 50a, 50b, possibly with the support of an electric drive train. A suitable position of the vehicle's center of gravity is usually given in today's vehicles and is assumed. This requirement is based on the experience that mechanical errors occur much less frequently than electronic errors.

The described hydraulic brake control units 1 or brake systems meet the basic requirement for braking all wheels after an electrical fault, for example, in that they are controlled by two separate open-loop and closed-loop control units A and B, which are connected via redundant signal lines 70 . Furthermore, a pressure source 2 is used, in which means are provided which are configured so that in the event of a failure of the first electronic control and regulation unit A, the pressure source 2 is activated by means of the second electronic control and regulation unit B and a pressure is applied to actuate the Wheel brakes 5a-5d builds up, and that in the event of a failure of the second electronic control and regulation unit B, the pressure source 2 is controlled by the first electronic control and regulation unit A and a pressure for actuating the wheel brakes 5a-5d builds up. The means are therefore designed in such a way that if one (or each) of the two control and regulation units A or B fails, the remaining functional control and regulation units B or A supply the pressure source 2 with at least part of the power to build up a pressure for actuating the wheel brakes in a brake-by-wire operating mode for service braking. For example, a linear actuator with a double-wound motor can be used for this purpose, with each control and regulation unit controlling one of the two motor windings.

In addition, the brake control unit 1 preferably contains valves and sensors, each of which is assigned to exactly one of the control and regulation units A or B.

Brake control unit 1 offers compared to a brake control unit, such as from the DE 10 2017 216 617 A1 is known and in which all of the electrically actuatable valves are distributed between the two electronic control and regulating units with regard to their activation, the advantage that the electrically actuatable valves and, if necessary, pressure sensors, as well as the first electronic control and regulating unit A can be attached to a (same) side surface of the hydraulic block, while the second electronic control and regulation unit B does not have to be attached to this side surface. In fact, it has proven itself that all valves and pressure sensors are mounted on a side surface of a valve block.

In the described electro-hydraulic brake control device 1, the wheel brakes 5a-5d are connected to the electrically actuable pressure source 2 via inlet valves 6a-6d. The wheel brakes 5a-5d are preferably connected via outlet valves 7a-7d to a pressure medium reservoir 3 which is under atmospheric pressure. A brake control unit that does not include any outlet valves for all wheels or for some wheels and carries out multiplex control is also within the meaning of the invention.

All electrically operable valves of the brake control unit (according to the embodiment of 1 , the valves 6a-6d, 10 and 7a-7d) are preferably controlled by the first electronic control and regulation unit A. Only one pressure sensor 40, which is also connected to the first electronic control and regulation unit A, is preferably used. One advantage of this assignment is the mechanical structure of the brake control unit. Namely, it is favorable that all the valves and pressure sensors are mounted on a side face of a hydraulic block (valve block). By assigning the valves and pressure sensors mentioned to the first electronic control and regulation unit A, this side surface of the hydraulic block (valve block) is available to the first electronic control and regulation unit A, while the positioning of the second electronic control and regulation unit B can be done more flexibly, for example on the opposite side of the hydraulic block (valve block).

After failure of the second electronic control and regulation unit B, the hydraulic braking function including the wheel pressure control can be continued, the only limitation possibly being that the power of the pressure source 2 is reduced.

In order to ensure a hydraulic braking function after failure of the first electronic control and regulation unit A, at least one of the two wheel valves (inlet valve or outlet valve) is normally closed for each wheel brake that is assigned an outlet valve. All outlet valves 7a-7d are advantageously closed when de-energized and all inlet valves 6a-6d are open when de-energized, so that if the first electronic control and regulating unit A fails, all wheels can be braked hydraulically. In this case, the second electronic regulates Control and regulation unit B the delivered volume (volume of pressure medium) when no pressure signal is available. A common pressure modulation on all wheels remains possible.

If there is no braking, the wheel brakes 5a-5d should be under atmospheric pressure, that is to say depressurized, in order to prevent undesirable residual braking torques. Therefore, the pressure source 2 can be controlled in such a way that a hydraulic connection is created to the pressure medium reservoir 3, which is under atmospheric pressure. The pressure source 2 preferably comprises a cylinder-piston arrangement (linear actuator) with a pressure chamber 30 and a piston 31, the piston 31 being able to be pushed back and forth by an electromechanical actuator 32, 33, and being connected to the brake line section via a pressure sequence valve 10 60 connected to the inlet valves 6a-6d or wheel brakes 5a-5d. The pressure compensation function described is then implemented in such a way that the pressure sequence valve 10 is open when de-energized and the linear actuator releases a hydraulic connection to the pressure medium reservoir 3 in the released end position, for example via a snifting hole 80 (see Fig 1 ) or via a mechanically operated valve (not shown). The mechanically actuated valve is preferably designed according to the design of a central valve of a master brake cylinder, which is known per se.

The electric parking brakes 50a, 50b can be distributed over the two electronic control and regulation units A and B in order to achieve a redundant parking brake function, or can be controlled by one of the electronic control and regulation units in order to simplify the control.

The use of a cylinder-piston arrangement (a linear actuator) with a snifting hole 80 as the pressure source 2 requires a double sealing cuff (with a primary cuff and a secondary cuff). In the plunger design (ie the sealing sleeve is in the cylinder (or housing), not on the piston 31) the arrangement is as in FIG 1 shown. A double sealing sleeve is basically known from master brake cylinders and has additional advantages for robustness against any errors that may occur. The probability of a leak decreases, namely for the (pressure-bearing) primary cuff, because it is also wetted from the non-pressurized side, and for the (dry on one side) secondary cuff, because it does not have to bear any pressure. In addition, the linear actuator seal has two functions, here divided between the two sleeves, namely pressure generation and sealing towards the drive, and it is an advantage that there is a high probability that at most one of these two functions fails.

Through the use of outlet valves 7a-7d, pressure medium volume is consumed in the case of wheel-specific pressure regulation. A linear actuator as pressure source 2 must therefore be able to replenish suction. For this purpose, the pressure sequence valve 10 is closed and the piston 31 is moved in the release direction (in the direction of the non-actuated state of the pressure source 2 or the piston 31). Pressure medium flows from the pressure medium reservoir 3 into the pressure chamber 30, specifically via the primary cuff, which is designed to be suitable for overflow in this direction, or via an additional suction valve 14.

A check valve 9 is preferably integrated in parallel with the pressure sequence valve 10 or arranged separately in order to reduce the flow resistance when pressure builds up in the wheel brakes 5a-5d.

QUOTES INCLUDED IN DESCRIPTION

This list of documents cited by the applicant was generated automatically and is included solely for the better information of the reader. The list is not part of the German patent or utility model application. The DPMA assumes no liability for any errors or omissions.

Patent Literature Cited

• DE 102017216617 A1 [0002, 0104]

Claims (16)

Brake control device (1) for a motor vehicle with a plurality of output connections (4a-4d) for hydraulically actuated wheel brakes (5a-5d), an electrically controllable hydraulic pressure source (2), a first electronic control and regulation unit (A), a second electronic control and control unit (B), a pressure medium reservoir (3) under atmospheric pressure and an electrically actuable inlet valve (6a-6d) for each outlet connection (4a-4d), the pressure source (2) being connected to a brake line section (60) to which the Inlet valves (6a-6d) are connected, characterized in that the first electronic control and regulation unit (A) and the second electronic control and regulation unit (B) are electrically independent of one another, that electrical and/or electronic means are provided which are configured so that in the event of a failure of the first electronic control and regulation unit (A), the pressure source (2) by means of the second ele electronic control and regulation unit (B) is controlled and a pressure builds up to actuate the wheel brakes (5a-5d), and that if the second electronic control and regulation unit (B) fails, the pressure source (2) is switched on by means of the first electronic control and control unit (A) is activated and a pressure builds up to activate the wheel brakes (5a-5d), and that the pressure source (2) is designed and connected to the pressure medium reservoir (3) in such a way that by activation of the pressure source (2) a hydraulic Pressure compensation connection (80, 61b, 61) between the pressure source (2) and the pressure medium reservoir (3) can be produced. Brake control unit (1) after claim 1 , characterized in that the pressure source (2) is formed by a cylinder-piston arrangement with a pressure chamber (30) and a piston (31), the piston (31) by an electromechanical actuator (32, 33) before and can be pushed back, the pressure chamber (30) being connected to the brake line section (60) via an electrically actuable, normally open pressure sequence valve (10). Brake control unit (1) after claim 1 or 2 , characterized in that the pressure source (2) is connected to the pressure medium reservoir (3) in one state of the pressure source (2) via a snifter hole (80). Brake control unit (1) after claim 3 , characterized in that the pressure source (2) comprises a double sealing collar. Brake control unit (1) after claim 1 or 2 , characterized in that the pressure source (2) is connected in one state of the pressure source (2) via a mechanically operable valve with the pressure medium reservoir (3). Brake control unit (1) according to one of the preceding claims, characterized in that the pressure source (2) is connected to the pressure medium reservoir (3) when the pressure source (2) is in an inactivated state. Brake control unit (1) according to one of the preceding claims, characterized in that an electrically actuatable outlet valve (7a-7d) is provided for each output connection (4a-4d), via which the respective output connection (4a-4d) is connected to a first connection (72) of the pressure medium reservoir (3) is connected. Brake control unit (1) after claim 7 , characterized in that for each outlet port (4a-4d) which is assigned an inlet valve (6a-6d) and an outlet valve (7a-7d), at least one of the two valves (7a-7d) is designed to be normally closed. Brake control unit (1) after claim 7 or 8th , characterized in that the pressure source (2) is connected to a second connection (71) of the pressure medium reservoir (3). Brake control unit (1) according to one of the preceding claims, characterized in that each electrically controllable valve (6a-6d, 10, 7a-7d) of the brake control unit (1) is actuated by the first electronic control and regulation unit (A). Brake control unit (1) according to one of the preceding claims, characterized in that a pressure sensor (40) is connected to the brake line section (60), the signals from the pressure sensor (40) being fed to the first electronic control and regulating unit (A) and fed from this be evaluated. Brake control unit (1) according to one of the preceding claims, characterized in that it comprises a hydraulic block (20), all electrically controllable valves (6a-6d, 10, 7a-7d) of the brake control unit (1), and in particular the pressure sensor (40 ), are arranged on a first side surface of the hydraulic block, wherein the first electronic control and regulation unit (A) is arranged on the first side surface of the hydraulic block. Brake control unit (1) after claim 12 , characterized in that the second electric niche control and regulation unit (B) is not arranged on the first side surface of the hydraulic block. Brake control unit (1) according to one of the preceding claims, characterized in that the pressure source (2) comprises a double-wound electric motor (32) with a first motor winding (34a) and a second motor winding (34b), the first motor winding (34a) being the first electronic control and regulation unit (A) and the second motor winding (34b) is controlled by the second electronic control and regulation unit (B). Brake system with an actuation unit for a vehicle driver and a brake control unit (1) according to one of the preceding claims, wherein the actuation unit is connected to the brake control unit (1) by transmitting a driver's request signal and no mechanical-hydraulic connection from the actuation unit to the brake control unit (1) consists. Method for operating a brake control device (1) according to one of Claims 1 until 14 or a braking system claim 15 , characterized in that in the event of a failure of the first control and regulation unit (A), the second control and regulation unit (B) regulates the volume of pressure medium which is delivered to the wheel brakes (5a-5d).

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