DE102022112796A1 - Band flash butt welding machine electrode, electrode set, band flash butt welding machine and method for operating a band flash butt welding machine - Google Patents

Abstract

The invention relates to a strip flash butt welding machine electrode (6, 13), which is intended for use in a strip flash butt welding machine, by means of which the end faces of strip ends can be welded. According to the invention, the band flash butt welding machine electrode (6, 13) is designed in at least two parts. This has a base body (57) and a contact body (58). It is also possible for an additional compensating body to be used in the band flash butt welding machine electrode (6, 13).

Description

TECHNICAL FIELD OF THE INVENTION

• - von zwei Bändern, die koaxial und flächenbündig zueinander angeordnet sind, zu einem Bandstrang erfolgen, dessen Länge der Länge der beiden Bänder entspricht, oder
• - eines einzigen Bandes, welches zu einem im Bereich der Stirnflächen geschlitzten Bandring gebogen ist, erfolgen, das bzw. der nach dem Verschweißen einen „endlosen“ Bandstrang bildet.

The invention relates to a strip flash butt welding machine. With such a band flash butt welding machine, any band ends (in particular of metallic bands with a constant cross section in the direction of the longitudinal axis) can be welded flush with one another in the area of the end faces. This can in particular involve welding the end faces of band ends

• - from two bands that are arranged coaxially and flush with one another to form a band strand whose length corresponds to the length of the two bands, or
• - a single band, which is bent into a band ring with slots in the area of the end faces, which forms an “endless” band strand after welding.

• - die benötigte Schweißwärme erzeugt wird, indem mittels einer elektrischen Beaufschlagung von Band-Abbrennstumpfschweißmaschinen-Elektroden, die an den zu verschweißenden Komponenten (hier: die Bandenden) anliegen, ein Lichtbogen zwischen den zu verschweißenden Komponenten (hier: die Stirnflächen der Bandenden) erzeugt wird, und
• - die so erwärmten Komponenten (hier die Bandenden mit ihren Stirnflächen) mit einer Anpresskraft aneinander gepresst werden, womit eine Verschweißung der Komponenten über eine Schweißnaht miteinander erfolgt.

The flash butt welding process is a pressure welding process in which:

• - the required welding heat is generated by generating an arc between the components to be welded (here: the end faces of the band ends) by means of an electrical application to band flash butt welding machine electrodes that rest on the components to be welded (here: the band ends). , and
• - the components heated in this way (here the band ends with their end faces) are pressed together with a contact pressure, which means that the components are welded together via a weld seam.

In the following, partial reference is made to the design of the band as a saw band, in which case the end faces of the saw band ends of a ring-shaped curved saw band can then be welded in order to produce an “endless” saw band strand. These statements then apply accordingly to at least one band that is not designed as a saw band.

A manufacturing process carried out with a cutting tool is referred to as “chipping” according to DIN 8589-0. According to this standard, a distinction is made when machining between cutting with geometrically determined cutting edges and cutting with geometrically undetermined cutting edges. Cutting with geometrically determined cutting edges also includes sawing in accordance with DIN 8589-6. According to this standard, sawing does not include cutting with geometrically indeterminate cutting edges. In practice, cutting belts coated with cutting particles are still referred to as saw belts. When the present patent application/patent refers to a band saw blade, this includes both a band saw band with teeth with geometrically determined cutting edges and a saw band with geometrically undetermined cutting edges.

The invention further relates to a strip flash butt welding machine electrode which is intended for use in a strip flash butt welding machine.

The invention also relates to an electrode set and a method for operating a strip flash butt welding machine.

STATE OF THE ART

The website
www.youtube.com/watch?v=_BqfobJ-tY0
(Date of access to the website: January 14, 2022) shows the welding of strip ends to form a closed strip strand using a strip flash butt welding machine “IDEAL BAS 340” from the company IDEAL-Werk C. + E. Jungeblodt GmbH + Co. KG, Lippstadt. To insert the band into the band flash butt welding machine, it is bent into a ring that is closed except for a gap between the end faces of the band ends. The band ends facing each other are then inserted into the band flash butt welding machine from both sides and optionally placed with their end faces against an insertion stop. The strip flash butt welding machine has an alignment and clamping unit on both sides of the insertion stop. An alignment and clamping unit is firmly connected to the foundation (in particular a substructure or a support structure) of the strip flash butt welding machine. The other alignment and clamping unit is guided in a translational manner in the direction of the longitudinal axis of the band relative to the foundation in the manner of a slide and can be moved by means of a drive. Each alignment and clamping unit has a stop rail with a vertical stop surface. A band back of the assigned band end is placed on the stop rail. The stop rails carry horizontally oriented support bolts onto which the belt ends can be placed. Once the operator has brought the band ends into the predetermined positions and orientations, which are specified by the stop surface, the support bolts and the insertion stop of the alignment and tensioning units, the band ends are each adjusted by means of tensioning elements of the assigned alignment and tensioning unit, which are operated via Aktuato ren are operated, tensioned and fixed. If an insertion stop was used, the insertion stop is then moved out of the space between the end faces of the belt ends. The width of the gap between the end faces of the band ends is automatically reduced to the gap size required for the arc during the flash butt welding process. For this purpose, the movable alignment and clamping unit is moved by means of the drive along the translational degree of freedom relative to the foundation and relative to the fixed alignment and clamping unit until the end faces of the band ends have the distance required for the arc. The clamping elements form band flash butt welding machine electrodes. As a result of the contact of the clamping elements with the band ends, an electrical application to the band flash butt welding machine electrodes leads to the formation of the arc between the end faces of the band ends. Already during the generation of the arc, the band ends are moved towards one another by a relative movement of the alignment and tensioning units, with the time course of the relative movement being predetermined by a cam disc set in rotation. At the end of the cam, the arc is switched off in a time-controlled manner. The band ends are then compressed until the joint cools down by a compressing pressure cylinder applying a compressing force to the movable alignment and tensioning unit. The weld seam and the adjacent material areas of the strip ends are then annealed and the weld seam is deburred. During the machining processes, the relative degree of freedom between the two alignment and clamping units can also be used to change the locations at which the band strand is tensioned by the tensioning elements and/or to bring about a displacement of the band strand in the direction of its longitudinal axis and/or a To cause compressive or tensile stress in the band strand. For example, if a tool for deburring the weld seam is arranged at an offset from the weld seam produced, the clamping elements of the fixed alignment and clamping unit can be released and the movable alignment and clamping unit is moved by the offset along the degree of freedom by means of the drive. If the clamping elements of the movable alignment and clamping unit are closed during this movement, the band ends and the weld seam are also moved by the offset from the work area in which the weld seam was created into the work area of the tool for deburring. With this movement, the distance between the clamping elements of the fixed alignment and clamping unit and the weld seam increases. The clamping elements of the fixed alignment and clamping unit are then closed again. Now the clamping elements of the movable alignment and clamping unit are opened and the drive moves these clamping elements until the clamping elements are at the same distance from the weld seam as the clamping elements of the fixed alignment and clamping unit. Then the clamping elements of the movable alignment and clamping unit are closed again. The weld seam can then be deburred. The distances created between the pairs of clamping elements from the weld seam and thus from each other can be dimensioned such that the deburring tool (here a planer) can be moved between the clamping elements along the weld seam. On the other hand, a change in the distance between the tensioning elements on both sides of the weld seam can also be brought about in a corresponding manner in order to enable the band ends to be tensioned at different distances from the end faces for the individual processing steps. A smaller distance may be required for flash butt welding than is the case for deburring and/or annealing. It is also possible for the band ends with the weld seam to be compressed by the drive using the relative degree of freedom between the two alignment and clamping units during processing, in that the drive force-controlled the movable alignment and clamping unit in the direction of the clamping elements in the closed state fixed alignment and clamping unit.

A corresponding strip flash butt welding machine is also described in EP 2 540 431 B1.

Other strip flash butt welding machines are offered by the company TEMELSAN MAKINA (see www.youtube.com/watch?v=vTq9BCQz1Mc; www.temelsan.de).

OBJECT OF THE INVENTION

• - der Kosten und/oder
• - des Materialeinsatzes und/oder
• - der Gewährleistung einer großen Anzahl von Betriebszyklen unter Berücksichtigung des Verschleißes und/oder
• - des Aufwands für eine Aufrechterhaltung des Betriebs der Band-Abbrennstumpfschweißmaschine bei einem auftretenden Verschleiß

verbessert ist.The invention is based on the object of proposing a strip flash butt welding machine electrode, a strip flash butt welding machine, an electrode set and a method for operating a strip flash butt welding machine, which in particular with regard to

• - the costs and/or
• - the use of materials and/or
• - ensuring a large number of operating cycles, taking into account wear and/or
• - the effort required to maintain the operation of the band flash butt welding machine when wear occurs

is improved.

SOLUTION

The object of the invention is achieved according to the invention with the features of the independent patent claims. Further preferred embodiments according to the invention can be found in the dependent patent claims.

DESCRIPTION OF THE INVENTION

The invention is based in particular on the knowledge that during operation of the band flash butt welding machine, the band ends must be clamped between first and second clamping elements, the first and second clamping elements each being formed by upper and lower clamping jaws, between which the band ends are clamped. At least one of the two clamping jaws is designed to be multifunctional as a band flash butt welding machine electrode, the electrical energy of which is transferred to the band ends as a result of the pressure on the band ends in order to bring about the arc and the weld between the end faces of the band ends. When using the band flash butt welding machine electrode for several operating cycles, as a result of the mechanical interaction and in particular as a result of erosion, the contact surface of the band flash butt welding machine electrode with the end of the band wears out, which means that the contact surface of the band flash butt welding machine electrode is successively processed and the height of the strip flash butt welding machine electrode gradually decreases. If wear on the strip flash butt welding machine electrode results in the height of the contact surface of the strip flash butt welding machine electrode being reduced by a critical height difference ΔH, the strip flash butt welding machine electrode must be replaced. The reason for this may be that the other clamping jaw cannot further compensate for the reduced height ΔH, which can result in the strip flash butt welding machine electrode no longer being pressed against the end of the strip with the predetermined contact pressure, which means that the transfer resistance between the Band flash butt welding machine electrode and the band end are increased in an undesirable manner, and/or the band end is no longer sufficiently clamped and thus fixed. It is also possible for the extension plane to be lowered by the extent ΔH relative to other contact surfaces of the band end, for example in the area of an alignment element, stop body, support body or a band back stop, so that the band end lies between the support surface of the band flash butt welding machine electrode on the one hand and the other support surface must be elastically deformed to an undesirable extent. If the band flash butt welding machine electrode is replaced after wear to the extent of the critical height change ΔH, the remaining material of the band flash butt welding machine electrode reduced by the height ΔH can no longer be used.

Against this background, the invention proposes that the band flash butt welding machine electrode is designed at least in two parts. The band flash butt welding machine electrode has a base body and a contact body.

The base body serves, for example, to support the band flash butt welding machine electrode on a foundation, whereby the base body (for example by means of a flange of the base body) can also enable attachment, in particular by screwing, to the foundation. Alternatively or additionally, the base body has a connection for electrical contacting in order to introduce the electrical energy for the welding process into the base body.

The contact body has a flat contact surface, which should rest on the end of the band as large as possible in order to be able to transfer the electrical energy introduced into the base body and transferred to the contact body to the end of the band with the smallest possible transfer resistance.

Within the scope of the invention, any configuration of the contact surfaces between the base body and the contact body can be present. It is possible, for example, that the contact surfaces are flat and horizontally oriented. However, it is also possible for the contact surfaces between the base body and the contact body to deviate from one plane as desired. To give just one example, the contact surfaces can each be designed like a rack, which can then increase the meandering back and forth contact surface and / or enable a high contact pressure between the base body and the contact body as a result of the wedge effect of the tooth engagement. However, any other shape of the contact surfaces is also possible.

Due to the two-part design of the band flash butt welding machine electrode with the base body and the contact body, after the contact body has worn out by a critical height ΔH, the contact body can be dismantled from the base body and a new contact body can be inserted into the base body be set. Thus, the entire band flash butt welding machine electrode does not have to be replaced due to wear, as is the case in the prior art. Rather, replacing the contact body is sufficient, meaning that the material of the base body can be used repeatedly. According to the invention, serious material savings can thus be achieved.

Alternatively, after wear of the contact body by a critical height ΔH, the contact body can continue to be used, but then a base body can be used whose height is greater by the height ΔH than the height of the previously used base body. Significant material savings can also be achieved in this way.

There are a variety of options for the type of connection between the base body and the contact body. For one proposal of the invention, the base body and the contact body are connected to one another via fastening screws. The fastening screws ensure the contact force between the base body and the contact body in order to provide a small transfer resistance. Alternatively or cumulatively, the base body and the contact body can be connected to one another via dowel pins, which specify the relative position between the base body and the contact body. While in principle any orientation of the fastening screws and/or dowel pins is possible, they are preferably oriented vertically to the contact surfaces between the base body and the contact body and parallel to one another.

It is possible that the band flash butt welding machine electrode (in addition to any fastening screws and dowel pins) consists exclusively of the base body and the contact body. For another proposal, the band flash butt welding machine electrode is designed in at least three parts. In this case, the band flash butt welding machine electrode has a base body, a contact body and at least one compensating body. The compensation body serves to compensate for height wear of the contact body as follows: First, a band flash butt welding machine electrode is used, which consists exclusively of the base body and the contact body. If the contact body is worn by the critical height ΔH, the contact body would have to be replaced with a new contact body. However, the contact body is still used for this proposal of the invention. However, this is dismantled from the base body and the compensating body is mounted between the base body and the contact body. The compensation body has a height ΔH, which means that in the band flash butt welding machine electrode now formed with the base body, the contact body and the compensation body, the contact surface of the contact body for the band is again arranged at the initial height. By using the compensating body, the service life of the same contact body can be doubled. It is possible that after further wear of the contact body by the height ΔH, an additional corresponding compensating body is mounted again or the previously inserted compensating body is removed and a compensating body with twice the height 2ΔH is inserted, which means that the same contact body can then be used again, etc .

Within the scope of the invention, as explained above, the at least one compensating body can be arranged between the base body and the contact body. It is also possible for the compensating body to be arranged between the base body and the foundation. It is also possible for at least one compensating body to be arranged between the foundation and the base body, while at least one compensating body is also arranged between the base body and the contact body. If the compensating body is located between the base body and the foundation, the compensating body can also ensure insulation in order to avoid a transfer or bypass of electrical energy via the foundation. The compensating body can only have an insulating layer or can be made entirely of an insulating material.

There are basically a variety of options for the geometric design of the compensating body, with the shape of the compensating body preferably being adapted to the contact surfaces with the foundation, the base body or the contact body. The compensating body is preferably plate-shaped. In this case, the compensating body has a plate thickness that corresponds to the critical extent ΔH of wear. The plate height is preferably less than 10 mm, in particular less than 8 mm, less than 6 mm, less than 5 mm or even less than 4 mm.

There are also a variety of options for the geometric design of the contact body. For one proposal of the invention, the contact body is plate-shaped or cuboid. The contact body can have a height that is smaller than 60 mm, in particular smaller than 50 mm or smaller than 40 mm or even smaller than 30 mm.

For a further proposal of the invention, in a plan view in the direction of the longitudinal axis of the band, the contact body protrudes over the base body and/or a compensating body arranged between the base body and the contact body. This dimensioning of the contact body, the base body and/or the compensating body means that the contact body can reach very close to the end faces of the band ends, which is advantageous for the introduction of energy, the support of the band ends and the welding process. As a result of the protrusion of the contact body, a recess occurs below the contact body in the transition region to the compensating body and/or base body. This recess can be used advantageously to enable movement of a tool of the strip flash butt welding machine. For example, if the created weld seam is reworked using a planer, a planer knife can move through a gap between the facing end faces of two contact bodies of the two strip flash butt welding machine electrodes, while a larger holder for the planer knife can move through the enlarged gap between the base bodies Area of recesses can pass through.

It is possible that, in a corresponding top view, the base body projects in a direction transverse to the longitudinal axis of the band over the base body and/or a compensating body arranged between the base body and the contact body. Such an overhang can be used to form a flange, in the area of which the base body and/or compensating body can be screwed to the foundation of the strip flash butt welding machine. It is also possible that a projection (preferably arranged on the opposite side) serves to support the base body and thus the strip flash butt welding machine electrode on another part of the strip flash butt welding machine in order to adjust the position of the strip flash butt welding machine electrode relative to the others Components of the band flash butt welding machine, preferably in a direction transverse to the longitudinal axis of the band ends.

Another solution to the problem on which the invention is based is an electrode set, which can be used advantageously for a strip flash butt welding machine. The electrode set according to the invention has a band flash butt welding machine electrode, as explained previously. The electrode set contains at least two base bodies that have different heights. This is explained for an example in which a first socket body has the size H required to use a new contact body in the band flash butt welding machine. On the other hand, the second base body has a height that results from the sum of the height H and the critical height due to wear ΔH. First, the band flash butt welding machine electrode is operated with the first base body and a new contact body until wear ΔH has occurred on the contact body. The first base body is dismantled from the contact body. The same contact body is then mounted on the second base body. As a result of the increased height of the second base body, the contact surface of the already worn contact body is then at the initial height of the not worn contact body on the first base body. The strip flash butt welding machine can then be operated further with the already worn contact body. It goes without saying that a third, fourth, ... base body with a height correspondingly increased by ΔH can also be used.

Alternatively or additionally, compensating bodies with different heights can also be present in the electrode set, in which case the heights can then differ from one another by the height ΔH.

A further solution to the problem on which the invention is based is a band flash butt welding machine, by means of which end faces of band ends of at least one band can be welded. The band flash butt welding machine has first tensioning elements for tensioning a first band end and second tensioning elements for tensioning a second band end. Furthermore, the band flash butt welding machine has a first alignment element for aligning the first band end and a second alignment element for aligning the second band end. The second clamping elements can be moved via a drive in the direction of a longitudinal axis relative to the first clamping elements. For this proposal of the invention, the first clamping elements and the second clamping elements each have a band flash butt welding machine electrode, as explained previously. The band flash butt welding machine electrode then acts together with a further clamping jaw of the first clamping elements or second clamping elements.

Within the scope of the invention, “alignment” by an alignment element includes specifying an orientation of the band end (in particular in a horizontal plane and/or in a vertical plane) and/or specifying a position of the band end Band end, in particular in a horizontal plane in a direction transverse to the longitudinal axis of the band and / or in a height direction of the band end. To give just one non-limiting example, the alignment elements can have a horizontal alignment surface on which the respective band end rests, and / or have a vertical alignment surface on which a band back or the teeth of a saw band rest. The alignment elements can also basically be designed as a stop rail, as is the case according to the prior art.

The second tensioning elements can be movable via a drive relative to the first tensioning elements with a movement in the direction of a longitudinal axis of at least one band, which is aligned by means of the alignment elements and is tensioned by the tensioning elements. This movement can be force-controlled or path-controlled for the purposes that have been exemplified for the corresponding movement in the prior art mentioned at the beginning.

A further embodiment of the invention is based in particular on the knowledge that, according to the prior art mentioned at the beginning according to www.youtube.com/watch?v=_BqfobJ-tY0, the quality of the weld seam produced and the strip strand produced depends crucially on the exact positioning and orientation of the Belt ends during processing and therefore on the position and/or orientation (position and/or orientation hereinafter referred to as “alignment”) of the stop rails of the alignment and clamping units. If at least one band of a second type with different dimensions, in particular a different cross-sectional geometry, is to be welded with the band flash butt welding machine after welding at least one band of a first type, the two stop rails must be adjusted in the horizontal plane transversely to the longitudinal axis of the band strand required (hereinafter also “conversion”). Such a conversion is necessary, for example, to change the strip height of the strips to be welded. Such a conversion may also be necessary, for example, if the height of the saw band does not change when welding saw bands, but a tooth height of the teeth of the saw band changes. The reason for this is that the weld seam is preferably created in the area of the tooth base of the teeth, which means that a changed tooth height can make it necessary to convert the stop rails despite the same band height of the saw band.

When manually adjusting the stop rails is required, the operator must ensure both the correct alignment of the two stop rails to one another and the correct alignment of the stop rails relative to the clamping elements, strip flash butt welding machine electrodes and processing tools of the strip flash butt welding machine. This is time-consuming and requires careful and experienced workmanship. What can make matters worse is that tightening the fastening screws of the stop rails to fix them after the desired alignment has been achieved can lead to undesirable changes in the alignment of the stop rails. Therefore, in an iterative process, the stop rails must be repeatedly adjusted and screwed tight with repeated checking and, if necessary, fine adjustment of the alignments in the meantime.

1. a) Sind die Bandrücken der beiden Sägebandenden mit einem Versatz in der Haupterstreckungsebene quer zur Bandlaufrichtung miteinander verschweißt, führt dies im Betrieb des Sägebandstranges zu unerwünschten Kraft- und Wegsprüngen für den Vorschub des Sägebandes in Richtung des Sägekanals des bearbeiteten Werkstücks. Hinzu kommt, dass sich in diesem Fall die Schweißnaht nicht über die gesamten Stirnflächen der Sägebandenden erstreckt, was zu einer reduzierten Festigkeit des Sägebandstranges führt.
2. b) Sind die Zahngründe der beiden Enden des Sägebandes nicht bündig zueinander angeordnet, können/kann sich ein verschlechtertes Sägeverhalten, ein verschlechterter Spantransport während des Sägens und/oder eine verringerte Haltbarkeit des Sägebandstranges ergeben.
3. c) Auch möglich ist, dass sich bei nicht bündiger Anordnung der Zahngründe während des Schweißverfahrens ein Zahn des Sägebandes im Umgebungsbereich der Schweißnaht aufstellt. In diesem Fall wird bei dem anschließenden Entgraten nicht nur überschüssiges Schweißmaterial, sondern auch Material des Zahns entfernt. Die verringerte Dicke des Zahns kann dann beispielsweise später bei der Nutzung des Sägebandes zu einer unerwünschten Riefenbildung in der gesägten Oberfläche führen. Andererseits kann es auf diese Weise zu einer Verringerung der Dicke der miteinander verschweißten Stirnflächen kommen. Dies führt zu einer dünneren Schweißnaht, was zu einem vorzeitigen Versagen der Schweißnaht im Betrieb führen kann.
4. d) Beeinträchtigungen der Festigkeit und des Sägebilds können sich auch ergeben, wenn infolge eines Fehlers beim Ausrichten der Sägebandenden der Querschnitt der Schweißnaht (bei Schnittführung in Bandlaufrichtung und in einer Vertikalebene) nicht rechteckig, sondern trapezförmig ist.

In practice, for the reasons mentioned, the alignment process of the stop rails for changeover for the strip flash butt welding machines according to the prior art leads to increased changeover times. If the alignment is not changed with the required precision, there is a risk that the weld created afterwards will not meet the requirements. Below are just a few exemplary consequences of an inexact adjustment of the alignment of the stop rails according to the prior art when the band to be welded is designed as a saw band:

1. a) If the band backs of the two saw band ends are welded together with an offset in the main extension plane transverse to the band running direction, this leads to undesirable force and displacement jumps during operation of the saw band strand for the feed of the saw band in the direction of the saw channel of the machined workpiece. In addition, in this case the weld seam does not extend over the entire end faces of the saw band ends, which leads to reduced strength of the saw band strand.
2. b) If the tooth bases of the two ends of the saw band are not arranged flush with one another, this can result in poorer sawing behavior, poorer chip transport during sawing and/or reduced durability of the saw band strand.
3. c) It is also possible that if the tooth bases are not arranged flush during the welding process, a tooth of the saw blade will stand up in the area surrounding the weld seam. In this case, the subsequent deburring not only removes excess welding material, but also tooth material. The reduced thickness of the Tooth can then, for example, lead to undesirable scoring in the sawn surface later when using the saw band. On the other hand, this can lead to a reduction in the thickness of the end faces welded together. This results in a thinner weld, which can lead to premature failure of the weld in service.
4. d) Impairments to the strength and the saw pattern can also occur if, due to an error in aligning the saw band ends, the cross section of the weld seam (when cutting in the direction of the band running and in a vertical plane) is not rectangular but trapezoidal.

Against the background of these disadvantages of known strip flash butt welding machines, it is proposed that the first alignment element and the second alignment element be coupled to one another via a coupling device. The coupling device specifies a relative alignment of the first and second alignment elements.

While according to the prior art the operator had to adjust the relative alignment of the first and second stop rails to one another to convert the strip flash butt welding machine, according to the invention this is ensured by the coupling device. On the one hand, this saves effort when converting the strip flash butt welding machine. On the other hand, according to the invention, the setting of the desired relative alignment of the alignment elements is no longer dependent on the care of the operator, but rather the coupling device “automatically” ensures that the required relative alignment (within the limits specified by the precision of the coupling device) is guaranteed in every case.

• - die Bandenden und ggf. eine bereits zwischen diesen erzeugte Schweißnaht von einem Arbeitsbereich in einen anderen Arbeitsbereich zu bewegen und/oder
• - die erforderliche Breite des Spaltes zwischen den Stirnflächen zur Erzeugung des Lichtbogens herbeizuführen und/oder
• - ein Stauchen des Bandstranges vorzunehmen und/oder
• - den Einspannabstand des Bandstranges durch die Spannelemente zu verändern und/oder
• - nach der Erzeugung der Schweißwärme mit dem Lichtbogen die Stirnflächen der Bandenden aneinanderzupressen,

wobei der Antrieb die Bewegung kraftgesteuert oder weggesteuert oder -geregelt erzeugen kann.In the band flash butt welding machine according to the invention, the second clamping elements can be moved in a translational manner in the direction of the longitudinal axis of the at least one band relative to the two alignment elements by means of the drive. During this movement, a relative sliding movement occurs at least of the band end, which is tensioned by the second tensioning elements, relative to the second sliding element. Such a movement of the second clamping elements can take place, for example

• - to move the band ends and, if necessary, a weld seam already created between them from one work area to another work area and/or
• - to achieve the required width of the gap between the end faces to generate the arc and/or
• - Compress the band strand and/or
• - to change the clamping distance of the band strand by the tensioning elements and/or
• - after generating the welding heat with the arc, press the end faces of the band ends together,

whereby the drive can generate the movement in a force-controlled or path-controlled or regulated manner.

However, while for the embodiment according to the prior art the drive moved a carriage which moved both the second clamping elements and the second stop rail, an embodiment according to the invention releases the coupling of the second clamping elements with the second alignment element and enables a relative movement between them for the first time . This makes it possible to use the coupling device between the first alignment element and the second alignment element.

Within the scope of the invention, there are different options for the type of design of the coupling device, which specifies the relative orientation of the first and second alignment elements.

For a first variant, the coupling device is an electronic coupling device. It is possible, for example, that for the conversion the first alignment element and the second alignment element are each moved via an electronically controlled or regulated drive in a direction transverse to the longitudinal axis of the belt. In this case, the alignment elements can each be guided relative to one another via a transverse guide device in such a way that alignment surfaces of the alignment elements are oriented parallel to one another regardless of the position of the alignment elements along the transverse guide devices. The two drives then only ensure that the two alignment, stop or vertical surfaces of the alignment elements are not offset from one another in the transverse direction, but are arranged in one plane. It is possible that the electronic coupling device is a pure control that controls the same displacements of the two alignment elements in the transverse direction. However, it is also entirely possible for the electronic coupling device to have a control system in which the positions of the alignment elements in the transverse direction are measured using a sensor. The drives are then controlled based on the signals from the sensors so that the desired position is approached in the transverse direction and both alignment elements are moved the same distance in the transverse direction, so that the alignment, stop or vertical surfaces are arranged in one plane. The use of an electronic coupling device is particularly advantageous in the context of automation of the processing of the at least one strip using the strip flash-butt welding machine and in the context of partial or full automation of the conversion of the strip flash-butt welding machine.

For a second variant, the coupling device is a mechanical coupling device. The mechanical coupling device firmly connects the first alignment element and the second alignment element to one another during the conversion. The mechanical coupling device thus ensures during the conversion that the two alignment elements have the correct relative position to one another and the aligned alignment. In other words, the alignment elements and the mechanical coupling device in the strip flash butt welding machine according to the invention form a unit in which the alignment elements and the mechanical coupling device are moved together. In this case, it is only necessary to ensure that this unit is moved in a direction transverse to the longitudinal axis of the belt by the amount required for the changed type of belt (and this must also be ensured without a transverse guide device for the unit). must be carried so that the unit has the correct orientation parallel to the longitudinal axis of the band).

There are a variety of options for designing the mechanical coupling device used within the scope of the invention. For one proposal of the invention, the coupling device has a bridge part, which in the simplest case can be a bridge plate. The bridge part has different sections, namely a first bridge section and a second bridge section. The associated alignment element can be attached, in particular screwed, to the respective bridge section. Here, for example, during initial assembly or on a regular basis or for readjustment, the alignment elements can be screwed to the assigned bridge section in the correct alignment with the unit mentioned. This screw connection and alignment no longer needs to be changed during the conversion. However, it is also possible for the bridge section to directly form the first alignment element. The bridge part also has a recess which is arranged between the first bridge section and the second bridge section. The weld seam can then be produced in the area of the recess (when projected into a common horizontal plane), a tool of the strip flash butt welding machine can be arranged or moved and/or the first clamping elements and the second clamping elements and/or the strip flash butt welding machine are located here. Electrodes arranged. Here, the recess has sufficient dimensions in the horizontal plane to enable a relative movement between the bridge part and the clamping elements and band flash butt welding machine electrodes during the conversion.

For a proposal of the invention, the bridge part is roughly U-shaped. In this case, an alignment element is arranged in the area of a vertical leg of the U (preferably with the vertical alignment surface aligned parallel to the base leg of the U) and the recess is delimited by the horizontal leg and the vertical legs of the U, with the recess extending away from the horizontal leg oriented direction is open. In this case, the horizontal leg of the U of the bridge part ensures the connection of the two alignment elements and the associated bridge sections.

In principle, it is possible within the scope of the invention for the mechanical coupling device to exclusively ensure the relative position of the two alignment elements to one another, while the operator then determines the position of the coupling device with the alignment elements in the transverse direction and/or the correct orientation of the same with respect to the belt during the conversion. Flash butt welding machine must be specified in the horizontal plane, for example by screwing the coupling device to the foundation of the band flash butt welding machine in the correct position and / or orientation. A further increase in precision and/or reduction in effort during conversion can be achieved with a proposal of the invention, according to which the strip flash butt welding machine has a transverse guide device. The transverse guide device guides the mechanical coupling device with the alignment elements held thereon in such a way that the coupling device with the alignment elements held thereon only has a single degree of freedom in the transverse direction (except for any small remaining tolerances of the transverse guide device). This degree of freedom can then be used for the required adjustment during conversion, while the transverse guide device ensures that the alignment elements have the desired orientation relative to the belt. Have flash butt welding machine. For this proposal, converting the strip flash butt welding machine only requires an adjustment in the transverse direction.

• www.boschrexroth.com/ics/cat/?cat=Linear-Motion-Technology-Catalog&m=DE&u=si&o=FilterDesktop&p=g254980&pi=4E760D7D-F909-075C-022C11D6E9CE5A7B_ICS_82 (Datum des Aufrufs der Internet-Seite: 18.01.2022)

angebotenen Produkte.All transverse guide devices known from the prior art can be used for the transverse guide devices that can be used within the scope of the invention. It is possible for two spaced-apart transverse guide devices with parallel transverse guide axes to be used. Preferably, only a single transverse guide device is used, which can be arranged, for example, in a side area of the strip flash butt welding machine. The transverse guide device is designed as a linear guide of one of the known embodiments. The linear guide can be based on a plain bearing or a rolling bearing. To give just one example that does not limit the invention, the transverse guide device can be a linear guide in the form of a prismatic or trapezoidal guide, in which the cross sections of the parts that move relative to one another form a positive connection, whereby these linear guides only have a remaining degree of freedom in the transverse direction. It is also possible for the transverse guide device to be designed as a ball rail guide, see for example the above

• www.boschrexroth.com/ics/cat/?cat=Linear-Motion-Technology-Catalog&m=DE&u=si&o=FilterDesktop&p=g254980&pi=4E760D7D-F909-075C-022C11D6E9CE5A7B_ICS_82 (date of website access: January 18, 2022)

products offered.

The requirements for the precision of the transverse guide device specify a remaining angular error of the coupling device with the alignment elements held thereon. For one proposal of the invention, the angular error can be reduced by tensioning the linear guide used for the transverse guide device, whereby play and/or angular errors in the linear guide can be reduced or eliminated.

• www.boschrexroth.com/de/de/produkte/produktgruppen/lineartechnik/zubehor-undersatzteile/klemm-und-bremselemente/hand-klemmelemente-hk-furkugelschienenfuhrungen?p=p668420&cat=Linear-Motion-Technology-Catalog&pi=759F85B1-EEB0-8791-71DFBB05292B14F3_ICS_97&sapCat=LT&o=portal (Datum des Aufrufs der Internet-Seite: 18.01.2022),

oder eine pneumatische und manuell oder elektronisch über ein Ventil gesteuerte Arretiereinrichtung verwendet wird, vgl. insbesondere

• https://www.boschrexroth.com/de/de/produkte/produktgruppen/lineartechnik/zubehor- und-ersatzteile/klemm-und-bremselemente/pneumatische-klemmelemente-Icps-furkugelschienenfuhrungen (Datum des Aufrufs der Internet-Seite: 18.01.2022).

Alternatively or cumulatively, it is possible that after the adjustment for the conversion, a locking device is used, via which the degree of freedom of the transverse guide device can be set in the transverse direction. Under certain circumstances, actuation of the locking device also reduces or eliminates play in the transverse guide device, which leads to an angular error. It is possible, for example, that a manual locking device is used, cf. in particular

• www.boschrexroth.com/de/de/products/product-groups/linear-technology/accessories-and-spare-parts/clamping-and-braking-elements/hand-clamping-elements-hk-for-ball-rail-guides?p=p668420&cat=Linear-Motion-Technology-Catalog&pi=759F85B1-EEB0- 8791-71DFBB05292B14F3_ICS_97&sapCat=LT&o=portal (date the website was accessed: January 18, 2022),

or a pneumatic locking device controlled manually or electronically via a valve is used, cf. in particular

• https://www.boschrexroth.com/de/de/products/product-groups/linear-technology/accessories-and-spare-parts/clamp-and-brake-elements/pneumatic-clamp-elements-icps-for-ball-rail-guides (date the website was accessed: January 18th). 2022).

The transverse guide device mentioned can serve alone or together with other supports or guide devices for supporting and guiding the unit formed with the mechanical coupling device and the alignment elements. For an embodiment of the band flash butt welding machine according to the invention, the mechanical coupling device with the alignment elements held thereon is additionally guided via a guide device relative to a carriage which guides the second tensioning element for movement in the direction of the longitudinal axis of the band end. For example, this guide device can be a sliding guide that guides the mechanical coupling device or the bridge part relative to the carriage. It is possible, for example, for the bridge part to rest on the carriage at a distance from the transverse guide device with a sliding contact in the vertical direction and to be additionally supported in this way.

A further aspect of the invention is dedicated to generating the movement of the mechanical coupling device with the alignment elements held thereon in the transverse direction. For a first suggestion, the mechanical coupling device with the alignment elements held thereon can be moved in the transverse direction via a drive driven by an external force. This drive is, for example, a controlled or regulated electric drive (in particular a stepper motor, the step size and/or any translation of which can be selected according to the desired precision for the movement in the transverse direction). It is also possible, for example, for an electronically controlled pneumatic or hydraulic drive to be used as the drive.

For another proposal, the mechanical coupling device with the alignment elements held thereon can be moved manually in the transverse direction. For this purpose, a manual actuation element such as a handwheel, an actuation slide, etc. can be provided, via which the operator can apply the actuation forces to move the coupling device in the transverse direction.

It is possible that the drive driven by external power or the actuator for manual actuation act directly on the mechanical coupling device. For a preferred embodiment of the band flash butt welding machine, a gear is arranged in the power flow between the mechanical coupling device with the alignment elements held thereon on the one hand and the drive or the manual actuator on the other hand. On the one hand, the transmission can be used to translate the forces required for the movement into the forces generated by the drive or manually. On the other hand, by means of a suitable step-up or step-down, the actuation kinematics can be influenced in such a way that the precision desired for the conversion is achieved when the coupling device moves in the transverse direction.

All gearboxes known from the prior art can be used for the gearbox that can be used within the scope of the invention. For one proposal of the invention, the gear is a spindle drive. Such a spindle drive can (depending on the selected pitch of the thread and the resulting gear ratio) enable a very sensitive adjustment of the movement of the coupling device in the transverse direction. On the other hand, the spindle drive can also be used to provide rigid support for the mechanical coupling device. One of the known thread geometries of the spindle drive can be used to dimension the play of the gear and the rigidity of the drive connection. To give just one example that does not limit the invention, the spindle drive can have a trapezoidal thread.

It is possible within the scope of the invention for the clamping elements to be designed separately from the band flash butt welding machine electrodes for carrying out the welding process. However, in a preferred embodiment, the invention proposes that a first clamping element and/or a second clamping element (preferably the lower clamping elements) directly form a band flash butt welding machine electrode for the welding process.

• - kann ein Isolationselement zwischen den Anschlagelementen und dem Brückenteil angeordnet sein und/oder
• - können Schraubenisolatoren im Bereich der Schrauben vorgesehen sein, mittels welchen die Ausrichtelemente an dem Brückenteil befestigt sind, und/oder
• - können Isolationselemente zwischen einer Anbaugruppe, die das Brückenteil aufweist, und einem Fundament der Band-Abbrennstumpfschweißmaschine angeordnet sein und/oder
• - kann die zuvor genannte Gleitführung ein Isolationselement zur Trennung der mechanischen Kopplungseinrichtung von dem Schlitten aufweisen.

In order to bring about the heating required for welding the band ends, as high a proportion as possible of the electrical energy with which the band flash butt welding machine electrodes are applied must be transferred from the band flash butt welding machine electrodes via the end faces of the band ends. If the bridge part creates an electrical connection between the alignment elements (directly or indirectly via other components of the band flash butt welding machine), this electrical connection would form an undesirable bypass for the electrical input. As a result of the bypass, the electrical energy with which the band flash butt welding machine electrodes are applied would not be completely or largely transmitted over the end faces of the band ends. As a suggestion, the invention suggests that the band flash butt welding machine has at least one insulation element which separates an electrical connection of the alignment elements via the bridge part. To give just a few examples that do not limit the invention,

• - an insulation element can be arranged between the stop elements and the bridge part and/or
• - Screw insulators can be provided in the area of the screws by means of which the alignment elements are attached to the bridge part, and/or
• - Insulation elements can be arranged between an attachment group that has the bridge part and a foundation of the strip flash butt welding machine and / or
• - The aforementioned sliding guide can have an insulating element for separating the mechanical coupling device from the carriage.

A further solution to the problem on which the invention is based is a method for operating a strip flash butt welding machine, as described above and which has a strip flash butt welding machine electrode of the type explained above. In the method, the strip flash butt welding machine is first used a contact body is operated until a predetermined wear has occurred or a predetermined number of operating cycles is reached, so that the height of the contact body has reduced by ΔH. The strip flash butt welding machine electrode is then dismantled and the contact body of the strip flash butt welding machine electrode is replaced with a new contact body. The contact body can have dowel pins and/or Fastening screws are connected to the base body. Optionally, the contact surface of the new contact body can then be reworked, preferably bringing about a plane parallelism between the contact surface of the new contact body for the band end and the underside of the base body. Post-processing can also be carried out in such a way that it is ensured that the contact surfaces of the first band flash butt welding machine electrode and the second band flash butt welding machine electrode for the two band ends are arranged in one plane. The strip flash butt welding machine electrode with the new contact body contained therein is then installed on the strip flash butt welding machine. The strip flash butt welding machine can then be operated with further operating cycles, in which case the same base body with the new contact body can then be used in these further operating cycles.

An alternative or cumulative solution to the problem on which the invention is based is a method for operating a strip flash butt welding machine, in which first, in accordance with the previously explained method, the strip flash butt welding machine is operated until a predetermined level of wear or a predetermined number of operating cycles is reached and dismantled the band flash butt welding machine electrode takes place. In this case, however, the base body of the strip flash butt welding machine electrode is replaced by a new base body, with the new base body having a height increased by ΔH, or a compensating body is installed with the. The difference in the heights of the base body and the new base body or the height of the compensating body correlates with the wear of the contact body by the height ΔH during operation of the strip flash butt welding machine until a predetermined wear or a predetermined number of operating cycles is reached. Optionally, the contact surface of the contact body with the band end can then be reworked, as explained previously. The strip flash butt welding machine electrode is then assembled with the new base body or the compensating body on the strip flash butt welding machine. The strip flash butt welding machine can then be operated until a predetermined level of wear or a predetermined number of operating cycles has been reached, etc.

Advantageous developments of the invention result from the patent claims, the description and the drawings.

The advantages of features and combinations of several features mentioned in the description are merely examples and can have an alternative or cumulative effect without the advantages necessarily having to be achieved by embodiments according to the invention.

With regard to the disclosure content - not the scope of protection - of the original application documents and the patent, the following applies: Further features can be found in the drawings - in particular the geometries shown and the relative dimensions of several components to one another as well as their relative arrangement and operative connection. The combination of features of different embodiments of the invention or of features of different patent claims is also possible, deviating from the selected relationships of the patent claims, and is hereby encouraged. This also applies to features that are shown in separate drawings or are mentioned in their description. These features can also be combined with features of different patent claims. Likewise, features listed in the patent claims may be omitted for further embodiments of the invention, but this does not apply to the independent patent claims of the granted patent.

The features mentioned in the patent claims and the description are to be understood in terms of their number in such a way that exactly this number or a larger number than the number mentioned is present, without the need for an explicit use of the adverb “at least”. For example, when we talk about an element, this should be understood to mean that there is exactly one element, two elements or more elements. The features listed in the patent claims can be supplemented by further features or can be the only features that the subject of the respective patent claim has.

The reference symbols contained in the patent claims do not represent a limitation on the scope of the subject matter protected by the patent claims. They merely serve the purpose of making the patent claims easier to understand.

BRIEF DESCRIPTION OF THE FIGURES

• 1 zeigt stark schematisiert eine Band-Abbrennstumpfschweißmaschine gemäß dem Stand der Technik.
• 2 zeigt stark schematisiert eine Band-Abbrennstumpfschweißmaschine.
• 3 zeigt eine Band-Abbrennstumpfschweißmaschine in einer Vorderansicht.
• 4 zeigt die Band-Abbrennstumpfschweißmaschine gemäß 3 in einem Horizontalschnitt IV-IV für die in 3 gekennzeichnete Schnittführung.
• 5 zeigt eine Anbaugruppe für eine Band-Abbrennstumpfschweißmaschine in einer Draufsicht.
• 6 zeigt die Anbaugruppe gemäß 5 in einer Vorderansicht.
• 7 zeigt die Anbaugruppe gemäß 5 und 6 in einer Ansicht von links.
• 8 zeigt eine Anbaugruppe mit darauf angeordneten Bandenden und Zwischenkörpern bei einer demontierten Lagerplatte in einer räumlichen Darstellung.
• 9 zeigt die Anbaugruppe mit Bandenden und Zwischenkörpern gemäß 8 in einer Vorderansicht.
• 10 zeigt einen Schnitt X-X der Anbaugruppe mit Bandenden und Zwischenkörpern bei der in 9 gekennzeichneten Schnittführung.
• 11 zeigt die Anbaugruppe mit Bandenden und Zwischenkörpern gemäß 8 bis 10 bei demontierter Lagerplatte in einer Ansicht von links.
• 12 zeigt in einer Draufsicht die Anbaugruppe mit Bandenden und Spannelementen, Band-Abbrennstumpfschweißmaschinen-Elektroden und Aktuatoren.
• 13 zeigt in einer schematischen Draufsicht zwei Band-Abbrennstumpfschweißmaschinen-Elektroden.
• 14 zeigt die Band-Abbrennstumpfschweißmaschinen-Elektroden gemäß 13 in einer Vorderansicht.
• 15 zeigt die Band-Abbrennstumpfschweißmaschinen-Elektroden gemäß 13 und 14 in einem Vertikalschnitt XV-XV.
• 16 zeigt die Band-Abbrennstumpfschweißmaschinen-Elektroden gemäß 13 bis 15 in einer Ansicht von unten.
• 17 zeigt eine Band-Abbrennstumpfschweißmaschine mit den Band-Abbrennstumpfschweißmaschinen-Elektroden gemäß 13 bis 16 in einer Draufsicht.
• 18 zeigt die Band-Abbrennstumpfschweißmaschine gemäß 17 in einem Vertikalschnitt XVIII-XVIII.
• 19 zeigt ein Detail XIX des Vertikalschnitts der Band-Abbrennstumpfschweißmaschine gemäß 18.
• 20 zeigt schematisch eine Wiederherstellung einer Band-Abbrennstumpfschweißmaschinen-Elektrode nach einem Verschleiß durch Austausch des Kontaktkörpers.
• 21 zeigt schematisch eine Wiederherstellung einer Band-Abbrennstumpfschweißmaschinen-Elektrode nach einem Verschleiß durch Austausch des Sockelkörpers.
• 22 zeigt schematisch eine Wiederherstellung einer Band-Abbrennstumpfschweißmaschinen-Elektrode nach einem Verschleiß durch Verwendung eines Ausgleichskörpers.

The invention is further explained and described below using preferred exemplary embodiments shown in the figures.

• 1 shows a highly schematized strip flash butt welding machine according to the prior art.
• 2 shows a highly schematized strip flash butt welding machine.
• 3 shows a strip flash butt welding machine in a front view.
• 4 shows the band flash butt welding machine according to 3 in a horizontal section IV-IV for the in 3 marked cutting route.
• 5 shows an attachment group for a strip flash butt welding machine in a top view.
• 6 shows the attachment group according to 5 in a front view.
• 7 shows the attachment group according to 5 and 6 in a view from the left.
• 8th shows an attachment group with belt ends and intermediate bodies arranged on it with a dismantled bearing plate in a spatial representation.
• 9 shows the attachment group with belt ends and intermediate bodies according to 8th in a front view.
• 10 shows a section XX of the attachment group with belt ends and intermediate bodies at the in 9 marked incision.
• 11 shows the attachment group with belt ends and intermediate bodies according to 8th until 10 with the bearing plate dismantled in a view from the left.
• 12 shows a top view of the attachment group with band ends and clamping elements, band flash butt welding machine electrodes and actuators.
• 13 shows a schematic top view of two strip flash butt welding machine electrodes.
• 14 shows the band flash butt welding machine electrodes according to 13 in a front view.
• 15 shows the band flash butt welding machine electrodes according to 13 and 14 in a vertical section XV-XV.
• 16 shows the band flash butt welding machine electrodes according to 13 until 15 in a view from below.
• 17 shows a band flash butt welding machine with the band flash butt welding machine electrodes according to 13 until 16 in a top view.
• 18 shows the band flash butt welding machine according to 17 in a vertical section XVIII-XVIII.
• 19 shows a detail XIX of the vertical section of the strip flash butt welding machine according to 18 .
• 20 shows schematically a restoration of a band flash butt welding machine electrode after wear by replacing the contact body.
• 21 shows schematically a restoration of a band flash butt welding machine electrode after wear by replacing the base body.
• 22 shows schematically a restoration of a band flash butt welding machine electrode after wear by using a compensating body.

FIGURE DESCRIPTION

In the figures, components which correspond or are similar in terms of their geometries and/or functions are sometimes provided with the same reference numbers, whereby these can then be distinguished from one another by the additional letters a, b, ....

If a reference to such a component is made by using the reference number without the additional letter, this can mean an individual component, any number of these components or all components.

1 shows a strip flash butt welding machine 1 according to the prior art. The strip flash butt welding machine 1 has a foundation 2, which can be solid or designed as a support structure. A first band end 3 is aligned by a first alignment element 4 with an alignment rail and support bolts and tensioned between first tensioning elements 5a, 5b, with at least one of the first tensioning elements 5 forming a first band flash butt welding machine electrode 6. The first band end 3 has a first end face 7.

By means of a drive, not shown here, a carriage 8 can be moved with a movement 14 in the direction of a longitudinal axis 9, which corresponds to the longitudinal axis 9a of the first belt end 3. A second alignment element 10 is attached to the carriage 8. The second alignment element 10 aligns a second band end 11. The second band end 11 is tensioned between second tensioning elements 12a, 12b, with at least one of the second tensioning elements 12 having a second band burn-off butt welding machine electrode 13 forms. With the movement 14 of the carriage 8 along the longitudinal axis 9, a corresponding movement of the second clamping elements 12, the second band flash butt welding machine electrode 13, the second alignment element 10 and the second band end 11 takes place. The second band end 11 has a second end face 15. In the in 2 In the operating position outlined, the end faces 7, 15 lie against one another or are connected to one another via a weld seam 16. The strip flash butt welding machine 1 has at least one electronic control unit 17. On the one hand, the electronic control unit 17 controls the electrical supply to the strip flash butt welding machine electrodes 6, 13. On the other hand, the control unit 17 controls the operation of actuators 18a, 18b for actuating the clamping elements 5, 12 and the drive to generate the movement 14.

In 1 The longitudinal axis 9 indicates the longitudinal axis of the band ends 3, 11, which corresponds to the band running direction of the saw band when the band is in operation for sawing a workpiece. On the other hand, referred to in 1 a transverse direction 19 a direction transverse to the longitudinal axis 9 in a horizontal plane, the transverse direction 19 corresponding to the direction of extension of the weld seam 16.

In order to convert the strip flash butt welding machine 1, adjustments 20a, 20b for the alignments of the alignment elements 4, 10 must be made. By means of the adjustments 20, it must be ensured in particular that vertical surfaces 21a, 21b of the alignment elements 4, 10 are arranged in one plane and are arranged in a correct position in the transverse direction 19, which are of the type of at least one band which has the band ends 3, 11 forms, depends. Here the adjusted alignment of the alignment elements 4, 10 is fixed by means of screw connections to the foundation 2 or the carriage 8.

2 shows a strip flash butt welding machine 1 according to the invention, for which until further notice the same applies to the known strip flash butt welding machine 1 according to 1 as well as the band flash butt welding machines of the prior art explained at the beginning.

For this embodiment, the two alignment elements 4, 10 are rigidly connected to one another via a bridge part 22, it being possible for the alignment of the alignment elements 4, 10 to one another to be adjustable via an adjusting device or screws, regardless of the conversion, for initial assembly or fine or readjustment is. For a conversion, however, only a single adjustment 20 of the bridge part 22 and with it the alignment elements 4, 10 takes place, the alignment of the alignment elements 4, 10 to one another cannot change during the adjustment 20. In this case, the second alignment element 10 is not held on a carriage 8. Rather, a carriage 8 carries exclusively the second clamping elements 12, the band flash butt welding machine electrode 13 formed separately therefrom or the band flash butt welding machine electrode 13 formed integrally with the second clamping elements 12 and the second actuator 18b. If there is a movement 14 of the carriage 8 with the tensioning elements 12, the band flash butt welding machine electrode 13 and the actuator 18, while the second band end 11 is tensioned by the tensioning elements 12, there is a sliding relative movement of the second band end 1 with respect to the second alignment element 10, in particular in the area of the vertical surface 21b.

In the 3 until 12 A special embodiment of the invention is shown, in which the band flash butt welding machine according to the invention is formed by attaching an attachment group 23 to a conventional band flash butt welding machine.

• - das Brückenteil 22 mit den Ausrichtelementen 4, 10,
• - einen Befestigungsbereich 24 für die Befestigung der Anbaugruppe 23 an dem Fundament 2 der Band-Abbrennstumpfschweißmaschine 1 (hier im Seitenbereich derselben),
• - eine Querführungseinrichtung 25, über die das Brückenteil 22 in die Querrichtung 19 gegenüber dem Befestigungsbereich 24 geführt ist,
• - und ein Handbetätigungsorgan, hier in Form eines Handrades 26, zur Herbeiführung der Relativbewegung des Brückenteils 22 gegenüber dem Befestigungsbereich 24 in die Querrichtung 19

auf (vgl. auch die folgenden Figuren und zugeordnete Beschreibung). 3 shows the band flash butt welding machine 1 with the attachment group 23 in a front view. A foundation 2 can be seen here, against which a carriage 8 can carry out a movement 14. This movement 14 is also carried out by the tower-like actuators 18b with an upper and lower clamping element 12a, 12b and the second band flash butt welding machine electrode 13 formed thereby. The attachment group 23 points

• - the bridge part 22 with the alignment elements 4, 10,
• - a fastening area 24 for fastening the attachment group 23 to the foundation 2 of the strip flash butt welding machine 1 (here in the side area of the same),
• - a transverse guide device 25, via which the bridge part 22 is guided in the transverse direction 19 relative to the fastening area 24,
• - and a manual actuation element, here in the form of a handwheel 26, for bringing about the relative movement of the bridge part 22 relative to the fastening area 24 in the transverse direction 19

(see also the following figures and associated description).

In the horizontal section IV-IV according to 4 It can be seen that the alignment elements 4, 10 each have a stop body 27a, 27b, which form the vertical surface 21a, 21b for the band backs 28a, 28b of the band ends 3, 11. In addition, the alignment elements 4, 10 have support bodies 29a, 29b, which extend from the stop bodies 27 below the band ends 3, 11 in the transverse direction 19 and on which the band ends 3, 11 rest with their undersides. As in 4 As can be seen, the alignment elements 3, 11 each have a pair of such support bodies 29, which are arranged at a distance from one another in the direction of the longitudinal axis 9.

5 until 7 show different views of the attachment group 23. In the top view according to 5 It can be seen that the bridge part 22 is designed as a bridge plate 30. The bridge part 22 is, to a first approximation, U-shaped with a base leg 31 and two side legs 32, 33. The base leg 31 and the side legs 32, 33 delimit a recess 34 that is open in one direction. In the area of the side legs 32, 33 are each the alignment elements 4, 10 are arranged, the stop bodies 27 and the vertical surfaces 21 formed by them being arranged parallel to the base leg 31, while the support bodies 29 are arranged vertically to the base leg 31.

In 6 It can be seen that the transverse guide device 25 has a guide rail 35 extending in the transverse direction 19, the cross section of which is positively enclosed by two guide bearings 36, the transverse guide device 25 enabling a relative movement of the guide bearings 36 along the guide rail 35 in the transverse direction 19. For the illustrated embodiment, the guide bearings 36 are attached to the fastening area 24, while the guide rail 35 is attached to a vertically oriented bearing plate 37 attached to the bridge part 22. The guide bearings 36 are preferably braced in a manner known per se to reduce play in the transverse guide device 25. The transverse guide device 25 is preferably designed as a ball rail guide. If the attachment group 23 is attached to the foundation 2 via the fastening area 24, the adjustment 20 of the bridge part 22 with the alignment elements 4, 10 can be brought about as a unit by means of the movement in the transverse direction 19 guided by the transverse guide device 25.

Furthermore, the attachment group 23 has a locking device 38, which can be operated manually by the operator via a locking lever 39 for the exemplary embodiment shown. For the illustrated embodiment of the locking device 38, the locking jaws 40a, 40b (cf. 11 ) can be done in such a way that the locking jaws 40 are clamped to the guide rail 35, whereby the degree of freedom of the transverse guide device 25 in the transverse direction 19 is locked. The locking device 38 is released when the conversion is to take place. Once the adjustment 20 has been made to the desired extent, the locking device 38 is locked again.

For the exemplary embodiment shown, the adjustment 20 in the transverse direction 19 is brought about by manually turning the handwheel 26. A gear 41, here a spindle drive 42, is actuated with the handwheel 26. The spindle drive 42 has a spindle 43 which is rotatably connected to the handwheel 26 and is rotatably mounted in bearings, as well as a spindle nut 44 which has only one degree of freedom in the transverse direction 19 due to the transverse guide device 25. For the illustrated embodiment, the bearings are attached to the fastening area 24, while the spindle nut 44 is attached to the bearing plate 37.

The fastening area 24 has a fastening plate 45, which, on the one hand, carries the bearings mentioned for the spindle 43 and the guide bearings 36 and, on the other hand, fastening bolts 46a, 46b, which can be screwed to threaded holes in the foundation 2. These can be threaded holes for lifting eyes, via which the band flash butt welding machine according to the prior art can be articulated on a hook of a crane.

It is possible that the working plane in which the band ends 3, 11 and the contact surfaces with the alignment elements 4, 10 as well as the areas of interaction with the clamping elements 5, 12 and band flash butt welding machine electrodes 6, 13 as well as a Tool, for example for deburring, are arranged, is raised relative to the working plane for the band flash butt welding machine known from the prior art, which can be reflected in the dimensioning of the bridge part 22 and the alignment elements 4, 10 as well as the lower clamping elements 5, 12 and Band flash butt welding machine electrodes 6, 13 in height direction. If this also requires lifting the upper clamping elements 5, 12 and/or the associated actuators 18a, 18b, additional intermediate bodies 47 can be used in the attachment group 23, on which the actuators 18a, 18b and the associated upper clamping elements 5, 12 are arranged (see. 9 , 10 ). This increase in the working level also enables the lower clamping elements 5, 12 and the band flash butt welding machine formed by them nen electrodes 6, 13 can be designed in two parts with a base body 48 and a contact body 49. The base body 48 and the contact body 49 are screwed together to form a rigid unit. The base body 48 is used for attachment to the foundation 2 or the carriage 8, while the contact body 49 is used to contact the band ends 3, 11 and to transmit the electrical energy of the band flash butt welding machine electrodes 6, 13.

To form the arc between the end faces 7, 15 of the band ends 3, 11, care must be taken to ensure that the band flash butt welding machine electrodes 6, 13 are not short-circuited via the bridge part 22 or the attachment group 23. For this purpose, on the way between the band flash butt welding machine electrodes 6, 13 over the adjacent band ends 3, 11, the alignment elements 4, 10 and the bridge part 22, insulation elements 50 must be provided, which interrupt the short circuit.

For the exemplary embodiment shown, insulation elements 50a are designed as plastic plates 51, which are arranged between the alignment elements 4, 10 and the bridge part 22.

The screws used to fasten the alignment elements 4, 10 to the bridge part 22 have screw insulators that form insulation elements 50b. Furthermore, the fastening area 24 can be supported on the foundation 2 via plastic plates 51, which form insulation elements 50c. For the exemplary embodiment shown, the attachment group 23 also has a plastic plate 52, which forms a further insulation element 50d. Via the plastic plate 52, the bridge part 22 of the attachment group 23 is additionally supported in the vertical direction in the end region on the side facing away from the transverse guide device 25 and the fastening area 24 to enable movement in the transverse direction 19, thereby forming a further guide device 53 for the attachment group 23 is. Here the guide device 53 is designed as a sliding guide. It is possible that the plastic plate 52 is supported on the top of the carriage 8 of the strip flash butt welding machine 1. In this case, the guide device 53 not only ensures a sliding relative movement in the transverse direction 19 for the adjustment 20, but also a relative movement parallel to the longitudinal axis 9 during the movement of the carriage 8.

According to the invention, the alignment elements 4, 10 are coupled via a mechanical coupling device 54, which is formed with the bridge part 22 for the exemplary embodiment shown.

In the bridge part 22, the two side legs 32, 33 each form bridge sections 55, 56, which are connected to one another via the base leg 31. The alignment elements 4, 10 are attached to the bridge sections 55, 56. The mechanical coupling then takes place via the base leg 31, which forms a type of coupling web.

For the description of the figures, reference has been made to any band ends 3, 11, so that they can, for example, be band ends of any two bands with any longitudinal extent, any cross sections and any materials. The band ends 3, 11 are preferably saw band ends of a saw band that has been bent over and welded into an endless ring.

13 until 16 show band flash butt welding machine electrodes 6, 13 in different views. The design of the band flash butt welding machine electrodes 6, 13 is explained using the example of the band flash butt welding machine electrode 6 using the reference numbers only for the band flash butt welding machine electrode 6, while the corresponding applies to the identically designed band flash butt welding machine electrode 13 can.

The strip flash butt welding machine electrodes 6, 13 have a base body 57 and a contact body 58, which are divided horizontally and evenly and rest against one another over the entire surface via contact surfaces 59, 60. On its upper side, the contact body 58 forms a contact surface 61, against which the band end 3, 11 rests. On the underside, the base body 57 forms a contact surface 62, via which the strip flash butt welding machine electrode 6, 13 is supported directly or indirectly on the foundation 2 or the carriage 8.

The contact body 58 is cuboid-shaped, it being possible for edges of the cuboid to be rounded or equipped with a chamfer (cf. 15 ).

The contact body 58 is fastened to the base body 57 via fastening screws 63a, 63b, 63c, 63d. The relative position between the base body 57 and the contact body 58 is specified via dowel pins 64a, 64b. The fastening pins 63 and the dowel pins 64 extend vertically to the contact surfaces 59, 60. The dowel pins 64a, 64b are preferably arranged at a relatively large distance from one another, which for the exemplary embodiment shown is oriented along a transverse axis which is transverse to the longitudinal axis 9 is oriented. respect An exemplary hole pattern for the dowel pins 64 and the fastening screws 63 is shown 16 referred.

In the contact body 58, the holes are designed as blind holes, which are threaded holes for receiving the fastening screws 63. On the other hand, the holes in the base body 57 are designed as through holes. The heads of the fastening screws 63 in the base body 57 are recessed so that they do not protrude from the contact surface 62.

As in 16 can be seen, the contact body 58 is dimensioned in the direction of the longitudinal axis 9 so that it forms a projection 65a, 65b on both sides of the base body 57. The result of this is that the strip flash butt welding machine electrodes 6, 13 each form a recess 66a, 66b in a vertical section that runs in the direction of the longitudinal axis 9 (see Fig. 15 ). In a horizontal plane and transverse to the longitudinal axis 9, the base body 58 projects beyond the contact body 58 in both directions with a projection 67a, 67b. Here, the projection 67a forms a flange 58 on the side facing the user of the band flash butt welding machine 1, which has bores 69a, 69b. The strip flash butt welding machine electrodes 6, 13 can be screwed to the foundation 2 or the carriage 8 via the bores 69 in the flange 68.

The projection 67b forms an alignment and/or positioning element 70, the function of which will be explained below.

While it is fundamentally possible for the base body 58 to also be cuboid, the base body 58 preferably has a lower height in the area of at least one projection 67a, 67b than in the area of the contact surface 59. It is also possible for the contact body 58 to have one of the The recess formed by the base body 57 merges into the projection 67a, 67b.

17 shows the band flash butt welding machine electrode 6, 13 according to 13 until 16 in a state installed in the strip flash butt welding machine 1 in a top view.

18 shows a vertical section of the band flash butt welding machine 1 at in 17 marked cut XVIII-XVIII.

From this vertical section shows 19 the detail XIX. It can be seen here that in a direction in the horizontal plane and transversely to the longitudinal axis 9, the strip flash butt welding machine electrode 6 is supported with the end face of the alignment and / or positioning element 70 on a shoulder or a corresponding end face of the strip flash butt welding machine 1, whereby the position of the band flash butt welding machine electrode 6 in this direction and/or the orientation thereof are/is predetermined.

20 shows schematically a band flash butt welding machine electrode 6, 13 with a base body 57 and a contact body 58. In 20 In the left partial image, wear of the band flash butt welding machine electrode 6, 13 is shown hatched during operation, which reduces the height of the contact surface 61 by ΔH (see reference number 71). If the strip flash butt welding machine electrode 6 is no longer operable in this state, the procedure is as follows 20 shown in the right partial image, an exchange for a new contact body 58.

In the 20 until 22 The addition “-1” or “-2” indicates that it is a first (old) or a second (or new) component.

In 21 the band flash butt welding machine electrode 6, 13 is restored in a different way. Here, despite the wear with the height 71, the same contact body 58 continues to be used. In this case, the base body 57-1 is replaced with a new base body 57-2. The base bodies 57-1, 57-2 differ in their heights: For the base body 57-2, the height H of the base body 57-1 is shown in dashed lines. The height of the base body 57-2 is higher than the height of the base body 57-1 by the height difference 71, so that the height of the base body 57-2 is H + ΔH.

In 22 the same base body 57 is used and the contact body 58 continues to be used despite the wear. In this case, however, a compensating body 72 is used between the base body 57 and the worn contact body 58, which is plate-shaped here and the height of which corresponds to the height difference 71.

REFERENCE SYMBOL LIST

1

Band flash butt welding machine

2

foundation

3

first end of tape

4

first alignment element

5

first clamping element

6

first band flash butt welding machine electrode

7

first face

8th

Sleds

9

Longitudinal axis

10

second alignment element

11

second end of tape

12

second clamping element

13

second band flash butt welding machine electrode

14

Movement

15

second face

16

Weld

17

Control unit

18

actuator

19

Transverse direction

20

adjustment

21

vertical surface

22

Bridge part

23

Cultivation group

24

Fastening area

25

Transverse guidance device

26

Handwheel

27

stop body

28

Ribbon back

29

Support body

30

Bridge plate

31

base leg

32

side leg

33

side leg

34

recess

35

Guide rail

36

Leadership camp

37

bearing plate

38

Locking device

39

Locking lever

40

Locking jaws

41

transmission

42

Spindle drive

43

spindle

44

spindle nut

45

mounting plate

46

Fastening bolts

47

Intermediate body

48

basic body

49

contact body

50

Insulation element

51

plastic panels

52

plastic plate

53

Management facility

54

Coupling device

55

Bridge section

56

Bridge section

57

Base body

58

contact body

59

Contact surface

60

Contact surface

61

Contact surface

62

Contact surface

63

Fastening screw

64

Dowel pin

65

Got over

66

Jump back

67

Got over

68

flange

69

drilling

70

Alignment and/or positioning element

71

ΔH

72

Compensating body

Claims (16)

Band flash butt welding machine electrode (6, 13) for a band flash butt welding machine (1) for welding end faces (7, 15) of band ends (3, 11), characterized in that the band flash butt welding machine electrode (6, 13 ) is designed at least in two parts and has a base body (57) and a contact body (58). Band flash butt welding machine electrode (6, 13). Claim 1 , characterized in that the base body (57) and the contact body (58) are connected to one another via vertically oriented fastening screws (63) and/or dowel pins (64). Band flash butt welding machine electrode (6, 13). Claim 1 or 2 , characterized in that the band flash butt welding machine electrode (6, 13) is designed in at least three parts and has the base body (57), the contact body (58) and at least one compensating body (72). Band flash butt welding machine electrode (6, 13). Claim 3 , characterized in that the compensating body (72) is plate-shaped with a plate height that is less than 10 mm. Band flash butt welding machine electrode (6, 13) according to one of the preceding claims, characterized in that the contact body (58) is plate-shaped with a height that is less than 60 mm. Band flash butt welding machine electrode (6, 13) according to one of the preceding claims, characterized in that the contact body (58) in the direction of the longitudinal axis (9) of the band via the base body (57) and / or between the base body (57) and Contact body (58) arranged compensation body (72) protrudes. Band flash butt welding machine electrode (6, 13) according to one of the preceding claims, characterized in that the base body (57) is transverse to the longitudinal axis (9) of the band via the base body (57) and / or between the base body (57) and Contact body (58) arranged compensation body (72) protrudes. Electrode set with a band flash butt welding machine electrode (6, 13) according to one of the preceding claims, wherein the electrode set has at least two base bodies (57-1, 57-2) and / or compensating bodies (72) with different heights. Band flash butt welding machine (1) for welding end faces (7, 15) of band ends (3, 11) of at least one band with a) first tensioning elements (5) for tensioning a first band end (3) and second tensioning elements (12) for a tensioning of a second band end (11), b) a first alignment element (4) for aligning the first band end (3) and a second alignment element (10) for aligning the second band end (11), c) wherein the second tensioning elements ( 12) can be moved via a drive in the direction of a longitudinal axis (9) relative to the first clamping elements (5), characterized in that d) the first clamping elements (5) and the second clamping elements (12) each have a band flash butt welding machine electrode ( 6, 13) according to one of the Claims 1 until 7 exhibit. Band flash butt welding machine (1). Claim 9 , characterized in that the first alignment element (4) and the second alignment element (10) are coupled to one another via a coupling device which specifies a relative alignment of the first and second alignment elements (4, 10), and the second clamping elements (12) by means of of the drive can be moved translationally in the direction of the longitudinal axis (9) relative to the two alignment elements (4, 10). Band flash butt welding machine (1). Claim 10 , characterized in that the coupling device is an electronic coupling device. Band flash butt welding machine (1). Claim 10 , characterized in that the coupling device is a mechanical coupling device (54) which firmly connects the first alignment element (4) and the second alignment element (10) to one another during a conversion. Band flash butt welding machine (1). Claim 12 , characterized in that the coupling device (54) has a bridge part (22) which has a) a first bridge section (55) with the first alignment element (4) b) a second bridge section (56) with the second alignment element (10) and c ) a recess (34), ca) which is arranged between the first bridge section (55) and the second bridge section (56) and cb) in the area in which - the weld seam (16) is created and / or - a working area of a tool of the band - Flash butt welding machine (1) is arranged and / or - the clamping elements (5, 12) and / or the band flash butt welding machine electrodes (6, 13) are arranged. Band flash butt welding machine (1). Claim 12 or 13 , characterized in that the coupling device (54) with the alignment elements (4, 10) held thereon is guided in a transverse direction (19) via a transverse guide device (25) with one degree of freedom. Method for operating a strip flash butt welding machine (1) according to one of Claims 9 until 14 , characterized by the following process steps: a) Operating the strip flash butt welding machine machine (1) until a predetermined level of wear or a predetermined number of operating cycles is reached; b) dismantling a band flash butt welding machine electrode (6, 13); c) replacing the contact body (58-1) of the band flash butt welding machine electrode (6, 13) with a new contact body (58-2); d) Assembling the strip flash butt welding machine electrode (6, 13) with the new contact body (58-2) on the strip flash butt welding machine (1) and e) operating the strip flash butt welding machine (1). Method for operating a strip flash butt welding machine (1) according to one of Claims 9 until 14 , characterized by the following method steps: a) operating the strip flash butt welding machine (1) until a predetermined level of wear or a predetermined number of operating cycles is reached; b) dismantling a band flash butt welding machine electrode (6, 13); c) replacing the base body (57-1) of the band flash butt welding machine electrode (6, 13) with a new base body (57-2) or installing a compensating body (72), whereby the difference in the heights of the base body (57-1) and the new base body (57-2) or the height of the compensating body (72) correlates with the wear of the contact body (58) during operation of the strip flash butt welding machine (1) until a predetermined wear or a predetermined number of operating cycles is achieved according to a); d) Assembling the band flash butt welding machine electrode (6, 13) with the new base body (57-2) or the compensating body (72) to the band flash butt welding machine (1) and e) Operating the band flash butt welding machine (1).

Images