DE102022101481A1 - Process, device, use and system for gas density monitoring - Google Patents

Abstract

In order to mechanically monitor a gas density of a greenhouse gas in a more climate-friendly and cost-effective manner, the invention creates a density monitoring method for monitoring the gas density of a pollutant gas (10), comprising: a) providing a closed reference volume (26) with a partition wall (28) which is movably arranged between the reference volume (26) and the pollutant gas (10) to be monitored, b) providing a reference gas (56) which has a global warming potential that is at least a factor of two lower than that of the pollutant gas (10), in the reference volume (26) with a reference gas pressure that is higher than the filling pressure of the harmful gas (10), c) compensating for a force acting on the partition wall (28) due to the increased reference gas pressure in the reference volume (26) by means of a spring device (32), and d) detecting a deflection of the partition wall (28) to monitor the gas density.

Description

The invention relates to a density monitoring method for monitoring the gas density of a harmful gas. The invention further relates to a density monitor for monitoring a gas density of a harmful gas. The invention further relates to the use of a density monitor to monitor a gas density of a harmful gas. Finally, the invention relates to an electrical system with a closed space, such as a housing, a container or a tank, in which an insulating gas with an environmentally harmful effect (harmful gas) is contained, and with a density monitor for monitoring the gas density of the insulating gas.

1. [1] „Insulating gas density monitoring“, Broschüre der Trafag AG mit dem Druckvermerk „H70558a Trafag AG 11/2021“
2. [2] DE 10 2010 055 249 B4
3. [3] DE 10 2013 115 007 B4
4. [4] DE 10 2016 123 588 A1
5. [5] WO 2019/192857 A1
6. [6] Wikipedia „Treibhauspotential“, heruntergeladen am 20.01.2022 unter https://de.wikipedia.org/wiki/Treibhauspotential
7. [7] Webseite Novec Isoliergase 3M Deutschland, heruntergeladen am 20.01.2022 unter https://www.3mdeutschland.de/3M/de_DE/novecde/anwendungen/isoliergas/
8. [8] „Powering a sustainable future. 3M™ Novec™ Insulating Gases“, Broschüre von 3M, heruntergeladen am 20.01.2022 unter https://multimedia.3m.com/mws/media/14086000/novec-insulating-gasesfor-power-generation. pdf
9. [9] „sf6 ersatz g3 Flyer“, Broschüre heruntergeladen am 20.01.2022 unter https://www.gegridsolutions.com/products/brochures/sf6-ersatz_g3-flyerger.pdf
10. [10] DE 10232823 A1

For the technological background, reference is made to the following references:

1. [1] "Insulating gas density monitoring", Trafag AG brochure with the printer's note "H70558a Trafag AG 11/2021"
2. [2] DE 10 2010 055 249 B4
3. [3] DE 10 2013 115 007 B4
4. [4] DE 10 2016 123 588 A1
5. [5] WO 2019/192857 A1
6. [6] Wikipedia "Greenhouse Potential", downloaded on January 20, 2022 from https://de.wikipedia.org/wiki/Treibhauspotential
7. [7] Website Novec insulating gases 3M Germany, downloaded on January 20th, 2022 from https://www.3mdeutschland.de/3M/de_DE/novecde/applications/ insulation gas/
8. [8] "Powering a sustainable future. 3M™ Novec™ Insulating Gases”, brochure from 3M, downloaded on 01/20/2022 at https://multimedia.3m.com/mws/media/14086000/novec-insulating-gasesfor-power-generation. pdf
9. [9] "sf6 ersatz g3 flyer", brochure downloaded on January 20, 2022 from https://www.gegridsolutions.com/products/brochures/sf6-ersatz_g3-flyerger.pdf
10. [10] DE10232823A1

Density monitors are devices, in particular measuring devices, for monitoring the gas density of a gas to be monitored. As known from [1] to [5], density monitors are used in particular to monitor the density of a gas, for example SF6, located in gas-insulated high and medium voltage systems, such as high-voltage switchgear, converters, pipelines, switching devices and transformers.

Density monitors based on electronic measuring principles are known from [10], for example, which are provided with an electronic density sensor as the measured value transmitter, which has a quartz oscillator arranged in the gas and supplies a frequency signal proportional to the density of the gas as a measured value, with the frequency signal of an electronic Evaluation unit is supplied.

On the other hand, density monitors based on mechanical measuring principles have established themselves on the market, which, due to their mechanical measuring principle, work very reliably and require little maintenance, even over very long periods of time. In the simplest and most frequently encountered case, a dividing wall working via a reference volume is connected to the measuring volume, with a dividing wall movement caused by a change in the gas density actuating a switch. For this purpose, for example, in the case of density monitors known from [1] to [5], a partition wall of a metal bellows is connected to a switch, so that a partition wall movement beyond a minimum distance triggers a switching operation.

The invention has set itself the task of making density monitoring more environmentally friendly using a mechanical measuring principle with a reference volume.

To solve this problem, the invention creates a density monitoring method according to claim 1 and a density monitor, a use and an electrical system according to the dependent claims.

Advantageous configurations are the subject matter of the dependent claims.

1. a) Bereitstellen eines geschlossenen Referenzvolumens mit einer zwischen dem Referenzvolumen und dem zu überwachenden Schadgas angeordneten Trennwand,
2. b) Bereitstellen eines Referenzgases, das relativ zu dem Schadgas ein um wenigstens den Faktor zwei geringeres Treibhauspotential aufweist, in dem Referenzvolumen mit einem gegenüber dem Schadgasdruck des Schadgases erhöhten Referenzgasdruck,
3. c) Kompensieren einer durch den erhöhten Referenzgasdruck in dem Referenzvolumen auf die Trennwand wirkenden Kraft mittels einer Federeinrichtung, und
4. d) Erfassen einer Auslenkung der Trennwand zur Überwachung der Gasdichte.

According to a first aspect thereof, the invention provides a density monitoring method for monitoring the gas density of a noxious gas, comprising:

1. a) Provision of a closed reference volume with a partition arranged between the reference volume and the noxious gas to be monitored,
2. b) providing a reference gas, which has a global warming potential that is at least a factor of two lower than that of the noxious gas, in the reference volume with a reference gas pressure that is higher than the noxious gas pressure of the noxious gas,
3. c) compensating for a force acting on the partition wall due to the increased reference gas pressure in the reference volume by means of a spring device, and
4. d) detecting a deflection of the partition to monitor the gas density.

• ein Messvolumen,
• einen Anschluss zum Anschließen des Messvolumens an einen das Schadgas enthaltenden Raum,
• ein geschlossenes Referenzvolumen, das mit einem sich von dem zu überwachenden Schadgas unterscheidenden Referenzgas befüllt ist, das ein Treibhauspotential GWP<100 aufweist, wobei GWP das CO2-Äquivalent bezogen auf 100 Jahre gemäß IPCC AR5 bezeichnet, wobei das Referenzgas im bestimmungsgemäßen Betrieb des Dichtewächters mit einem Überdrück gegenüber dem Druck in dem Messvolumen gefüllt ist,
• eine Trennwand, die das Referenzvolumen von dem Messvolumen trennt,
• eine Trennwandauslenkungserfassungseinrichtung zur Erfassung einer Auslenkung der Trennwand,
• und eine Federeinrichtung zum elastischen Ausüben einer Kraft auf die Trennwand, um den Überdruck in dem Referenzvolumen zu kompensieren.

According to a further aspect, the invention creates a density monitor for monitoring a gas density of a harmful gas, comprising:

• a measurement volume,
• a connection for connecting the measuring volume to a space containing the noxious gas,
• a closed reference volume that is filled with a reference gas that differs from the pollutant gas to be monitored and has a greenhouse potential GWP<100, where GWP denotes the CO2 equivalent based on 100 years according to IPCC AR5, with the reference gas in the intended operation of the density monitor with is filled with an overpressure compared to the pressure in the measuring volume,
• a partition separating the reference volume from the measurement volume,
• a partition wall deflection detection device for detecting a deflection of the partition wall,
• and a spring device for elastically exerting a force on the partition wall in order to compensate for the overpressure in the reference volume.

According to a further aspect, the invention creates a use of a density monitor for monitoring a gas density of a noxious gas, the density monitor having a measuring volume, a connection for connecting the measuring volume to a space containing the noxious gas,
a closed reference volume,
a partition wall that separates the reference volume from the measurement volume and a partition wall deflection detection device for detecting a deflection of the partition wall
and has at least one spring device for elastically exerting a force on the partition wall,
wherein the reference volume contains a reference gas that differs from the noxious gas to be monitored and has a global warming potential GWP<100, where GWP denotes the CO2 equivalent based on 100 years according to IPCC AR5, with a reference gas pressure that is greater than a noxious gas pressure in the measurement volume ,
wherein a force acting on the partition wall as a result of the increased reference gas pressure in the reference volume is compensated by means of the spring device.

According to a further aspect, the invention creates an electrical system, comprising a space filled with an insulating gas as the noxious gas and a density monitor which is connected to the space for monitoring the gas density of the noxious gas, the density monitor having a measuring volume which is connected to the space closed reference volume that is filled with a reference gas that differs from the pollutant gas to be monitored, which reference gas has a greenhouse potential GWP<100, with GWP designating the CO2 equivalent based on 100 years according to IPCC AR5, and compared to the pollutant gas pressure in the room has overpressure, a partition wall which separates the reference volume from the measurement volume, a partition wall deflection detection device for detecting a deflection of the partition wall, and at least one spring device for elastically exerting a force on the partition wall in order to compensate for the overpressure in the reference volume.

• b1) Bereitstellen eines Gases mit einem GWP<100, vorzugsweise GWP<20, besonders bevorzugt GWP>2, wobei GWP das CO2-Äquivalent bezogen auf 100 Jahre gemäß IPCC AR5 bezeichnet, als Referenzgas in dem Referenzvolumen.

A preferred embodiment of at least one of the aspects of the invention includes:

• b1) Providing a gas with a GWP<100, preferably GWP<20, particularly preferably GWP>2, where GWP designates the CO2 equivalent based on 100 years according to IPCC AR5, as a reference gas in the reference volume.

• b2) Bereitstellen eines Gases aus der Gruppe, die Luft, N₂, O₂, Edelgase, Ar, Kr, He, CO₂ sowie Mischungen der vorgenannten Gase untereinander oder mit einem weiteren Gas umfasst, als Referenzgas in dem Referenzvolumen.

A preferred embodiment of at least one of the aspects of the invention includes:

• b2) providing a gas from the group comprising air, N ₂ , O ₂ , noble gases, Ar, Kr, He, CO ₂ and mixtures of the aforementioned gases with one another or with another gas as a reference gas in the reference volume.

• Bereitstellen des Referenzgases mit einem Referenzgasdruck, der um 2,5-45% höher als der Schadgasdruck ist, in dem Referenzvolumen.

A preferred embodiment of at least one of the aspects of the invention includes:

• Providing the reference gas with a reference gas pressure that is 2.5-45% higher than the noxious gas pressure in the reference volume.

• c1) Beaufschlagen der Trennwand mit einer in Richtung Referenzvolumen wirkenden ersten Federkraft der Federeinrichtung zum Kompensieren der durch den erhöhten Referenzgasdruck bedingten Kraft.

A preferred embodiment of at least one of the aspects of the invention includes:

• c1) applying a first spring force of the spring device, acting in the direction of the reference volume, to the partition wall in order to compensate for the force caused by the increased reference gas pressure.

For example, the spring device has a first spring for exerting the first spring force. The first spring is preferably designed as a first compression spring on the harmful gas side acts on the partition and pushes it in the direction of the reference volume.

• c2) Beaufschlagen der Trennwand mit einer in Richtung zum Schadgas hin wirkenden zweiten Federkraft zur Erweiterung des überwachbaren Bereichs der Gasdichte.

A preferred embodiment of at least one of the aspects of the invention includes:

• c2) subjecting the partition wall to a second spring force acting in the direction of the harmful gas in order to expand the gas density range that can be monitored.

For example, the spring device has a second spring for exerting the second spring force. The second spring is preferably designed as a second compression spring acting on the partition wall from the reference volume side.

• Einstellen der ersten Federkraft abhängig von dem Schadgasdruck und/oder dem Referenzgasdruck. Insbesondere umfasst die bevorzugte Ausgestaltung der Erfindung Auswahl der Federkonstante der ersten Feder abhängig von dem Schadgasdruck und/oder dem Referenzgasdruck.

A preferred embodiment of at least one of the aspects of the invention includes:

• Adjusting the first spring force depending on the noxious gas pressure and/or the reference gas pressure. In particular, the preferred embodiment of the invention includes selection of the spring constant of the first spring as a function of the noxious gas pressure and/or the reference gas pressure.

• Einstellen der zweiten Federkraft entsprechend eines für wenigstens einen Schaltpunkt oder einen Schaltbereich gewünschten Gasdichtewerts oder Gasdichtebereichs. Insbesondere umfasst der zweite Aspekt Auswahl der Federkonstanten der ersten und/oder der zweiten Feder entsprechend eines für wenigstens einen Schaltpunkt oder einen Schaltbereich gewünschten Gasdichtewerts oder Gasdichtebereichs.

A preferred embodiment of at least one of the aspects of the invention includes:

• Adjusting the second spring force according to a gas density value or gas density range desired for at least one switching point or a switching range. In particular, the second aspect includes selection of the spring constants of the first and/or the second spring in accordance with a gas density value or gas density range desired for at least one switching point or a switching range.

• Auswahl einer Vorspannung wenigstens einer Feder der Federeinrichtung entsprechend eines für wenigstens einen Schaltpunkt oder einen Schaltbereich gewünschten Gasdichtewerts oder Gasdichtebereichs.

A preferred embodiment of at least one of the aspects of the invention includes:

• Selection of a preload of at least one spring of the spring device according to a gas density value or gas density range desired for at least one switching point or a switching range.

• Begrenzen der Wirksamkeit wenigstens einer Feder der Federeinrichtung auf einen Teilbereich des Auslenkweges der Trennwand.

A preferred embodiment of at least one of the aspects of the invention includes:

• Limiting the effectiveness of at least one spring of the spring device to a partial area of the deflection path of the partition wall.

• Begrenzen der Wirksamkeit der ersten Feder auf einen Bereich unterhalb einer vorgegebenen Gasdichteschwelle.

A preferred embodiment of at least one of the aspects of the invention includes:

• Limiting the effectiveness of the first spring to below a predetermined gas density threshold.

According to a preferred embodiment of at least one of the aspects of the invention, a metal bellows is or is provided for separating the reference volume from a measurement volume containing the harmful gas, the partition being formed on the metal bellows.

The reference gas is preferably selected from the group comprising air, N ₂ , O ₂ , noble gases, Ar, Kr, He, CO ₂ and mixtures of the aforementioned gases with one another or with another gas.

In a preferred embodiment, at least one of the aspects of the invention is or will be a first spring acting on the partition wall in the direction of the reference volume to compensate for the force caused by excess pressure and a second spring acting on the partition wall in the direction of the harmful gas to expand the monitorable range of gas density provided.

Preferably, the use according to the invention or an advantageous embodiment thereof serves to carry out the method according to the invention or an advantageous embodiment thereof.

The density monitor is preferably designed according to the invention or an advantageous embodiment thereof for carrying out the method according to the invention or an advantageous embodiment thereof. Preferably, the method according to the invention or an advantageous embodiment thereof is carried out with a density monitor according to the invention or an advantageous embodiment thereof.

Preferably, the method according to the invention or an advantageous embodiment thereof is carried out on an electrical installation of the invention or an advantageous embodiment thereof.

Features or steps that are disclosed for one of the aspects of the invention—method, device, use, system—or its advantageous configurations can also be provided for one of the other aspects of the invention or its advantageous configurations.

Advantageous embodiments of the invention relate to density monitors with gases with a low greenhouse effect, in particular density monitors with green or climate-neutral gases, and uses of the same, such as those to be carried out here density monitoring procedure. Preferred configurations of the invention relate to mechanically operating density monitors without SF6, which are designed to monitor the density of SF6.

In particular, a density monitor based on the reference chamber principle (mechanical measuring principle) is provided. The density monitor is preferably used to monitor the gas density in high-voltage switchgear (gas-insulated switchgear, outdoor switchgear, "dead tanks") in order to avoid damaging arcs and to ensure the safety of the systems over long periods of time (e.g. 30 years). A temperature-compensated pressure switch is a special embodiment of a leak detector. The temperature compensation is achieved in particular via a reference volume that is thermally connected to the gas to be monitored.

As is also known from [1] to [5], in the case of a density monitor or a temperature-compensated pressure switch of this type, measurements are made against a reference volume. In previously known density monitors of this type, the reference volume must be filled gas-tight with the same gas to be measured as the gas to be monitored at approximately the same pressure as the system pressure. Known density monitors of this type therefore have to be filled with greenhouse gases such as SF6, some of which are harmful to the environment. Until now, the same insulating gas used by the plant manufacturer had to be used for adequate temperature compensation. The gas space (plant gas) and the reference volume are separated from each other by metal bellows, for example. A density and pressure difference between the gas spaces leads to a mechanical stroke of the metal bellows. This gas (SF6) is a greenhouse gas with a very high GWP (>10,000) and is subject to increasingly strict environmental laws, see reference [6]. The gas behavior and the function of the density monitor are described in detail in reference [1], to which reference is made for further details.

According to preferred embodiments, the density monitor is a purely mechanical density monitor that is typically supplied with two to four switching points (for example switching point 1 = alarm 640 kPa, switching point 2 = refill procedure required 620 kPa and switching point 3 = emergency shutdown 600 kPa). The switching point thresholds are on so-called isochors so that a pure temperature effect does not lead to a false alarm. The optimum filling pressure in the reference volume would be 620 kPa for previously known density monitors in this example, the error for the other two switching points would be a few kPa for a temperature range of -25°C and 50°C.

The reference gas chamber principle requires the filling of the internal reference volume with the identical system gas for good temperature compensation (e.g. outdoor use between -60°C and +60°C is possible). Traditionally, SF6, CF4 with N2 and mixtures thereof are used in high-voltage engineering because of liquefaction. For some years now, less environmentally harmful substitute gases have been on the market, which already cause significantly less GWP, see references [7] to [9]. Nevertheless, a large number of systems worldwide continue to be filled with SF6, as do the reference chamber systems of the density monitors used. In addition, the substitute gases that have to be filled into the reference chamber in previous density monitors with the reference volume principle still have a fairly high greenhouse potential.

Preferred embodiments of the invention use any less climate-damaging or more preferably climate-neutral gases (ie gases without the greenhouse effect here) such as N ₂ , Kr or Ar as filling gases for the reference chamber. In order to achieve the same isochore (expressed in kPa/°C) as SF ₆ (or another greenhouse gas used as an insulating gas), an overfill is made. In particular, an approx. 3-40% higher filling pressure is used, for example to simulate the required filling pressures of between 1 and 12 bar SF ₆ . The reference gas (eg climate-neutral gas, ie no greenhouse gas) is therefore preferably filled at a pressure of between 1.5 and 20 bar.

In a preferred embodiment, gases that are widely and inexpensively available on the market, such as technical air, N ₂ , Ar or also CO ₂ , are used as the reference gas. Although CO ₂ is known as a greenhouse gas, with its GWP=1 it is far more climate-friendly than the plant gases to be monitored. Other noble gases are also possible or can be added. For example, the reference chamber can be filled and welded for gas-tight sealing under a protective gas atmosphere, which already corresponds to the later atmosphere in the reference chamber.

The density monitor preferably has a filling opening for filling the reference volume and/or for changing the composition or pressure of the reference pressure.

In order to achieve comparable accuracies and the switching point distances of the density monitor as with previous mechanical density monitors with the reference volume principle, it is preferable to partially compensate for the higher force of the gas pressure spring.

In preferred configurations of the invention, at least two additional springs are used structurally in order to compensate for this force effect.

A first spring serves to compensate for the force of the reference chamber. The first spring directly or indirectly exerts a first elastic force on the partition in the direction of the reference volume. For example, the first spring - if designed as a compression spring - acts on the partition from the harmful gas side, e.g. from the side of the measuring volume.

The first spring is preferably chosen depending on the pressure and has spring constants, for example between 15 and 140 N/mm at 1 and 12 bar filling pressure.

A second spring exerts a second elastic force on the bulkhead in the opposite direction to the first elastic force. In particular, the second spring exerts a second elastic force towards the noxious gas directly or indirectly on the partition wall. The second spring is—if designed as a compression spring—accommodated in the reference volume, for example, and acts on the partition wall from the reference volume side.

The second spring preferably has a spring constant of about 20-30 N/mm. The second spring serves as the reference chamber for range extension. This makes it possible, for example, to achieve switching points that are far apart or an extended display range.

By selecting or adjusting the different spring constants of the first and second springs, their preload and/or their path of action, the density monitor can be adapted to prevailing pressures, desired switching points or display ranges and the harmful gas.

At least one stop, for example, can be provided to set the effective path, which limits the action of at least one of the springs to one or more specific areas of the deflection path of the partition wall.

Preferred embodiments of the invention provide a temperature-compensated density monitor without using an environmentally harmful gas ("green gas" density monitor).

A density monitor for high and medium voltage switchgear with green gas (e.g. nitrogen, argon, helium...) with temperature compensation is preferably provided.

Adaptation of an isochore slope to the customer gas - plant gas, insulating gas, harmful gas - is preferably achieved by overfilling the reference chamber with green gas. This additional force of the gas spring can then be compensated by means of spring force.

Preferred embodiments use an inert gas as the reference gas. For example, argon gas (green gas) makes it possible to close the reference chamber without additional components such as an expander or ball and under pressure (argon gas).

In a preferred embodiment, the force compensation by a spring device or at least one spring thereof is limited to part of the measuring range. For example, the first spring only works for the low-pressure range. The first spring is preferably only used up to the lowest switching alarm; This arrangement achieves a more precise switching point, since the spring is no longer used at the switching points.

In preferred configurations, different pressure ranges can be realized through the interaction of spring forces and the reference force - i.e. force due to the reference gas pressure in the reference volume. Depending on the desired pressure range, the spring forces as well as the prestressing of the first and second spring element can be designed accordingly.

The spring device can be constructed in different ways. For example, it can be designed as a spring arrangement with at least one or preferably several springs. A “spring” is understood to mean an elastically deformable machine element for exerting a spring force. A spring can be formed by a spring element or by a plurality of spring elements acting in parallel and/or in series. Coil springs, gas pressure springs, rubber springs, elastomer blocks, leaf springs, torsion springs, spiral springs, spring washers, conical springs, etc. can be used as springs or spring elements. Metallic springs, in particular helical compression springs, are preferred.

• 1 einen Schnitt durch einen Messaufnehmer eines Dichtewächters gemäß einer Ausführungsform der Erfindung;
• 2 einen Schnitt durch einen unteren Teil eines an eine elektrische Anlage angeschlossenen Dichtewächter gemäß einer weiteren Ausführungsform der Erfindung;
• 3 einen Schnitt durch den oberen Teil des Dichtewächters von 2.

An exemplary embodiment is explained in more detail below with reference to the attached drawing. It shows:

• 1 a section through a sensor of a density monitor according to an embodiment of the invention;
• 2 a section through a lower part of a connected to an electrical system density monitor according to a further embodiment of the invention;
• 3 a section through the upper part of the density monitor from 2 .

The figures show different embodiments of a density monitor 14 to be connected to an electrical system 12 filled with harmful gas 10, wherein 1 a sensor 16 of the density monitor 14 according to an embodiment to illustrate the functional principle, 2 the connection of the sensor 16 of the density monitor according to a further embodiment to the system 12, and 3 shows an exemplary embodiment of a switching and/or display part 18 of the density monitor 14 that can be connected to the measuring transducer 16 according to one of the exemplary embodiments.

The electrical system 12 is in particular a gas-insulated high or medium voltage system, such as a high or medium voltage switchgear, a high or medium voltage converter, a high or medium voltage pipeline, a high or medium voltage switching device or a transformer. For gas insulation, a space 24 of the electrical system 12 is filled with an insulating gas. Such insulating gases are greenhouse gases with a high global warming potential GWP and are therefore pollutant gases that are harmful to the climate. For example, the noxious gas 10 used as the insulating gas in the system 12 is one of the gases SF6, CF4 with N2, a mixture thereof or an SF6 substitute gas as is explained in more detail in references [7] to [9]. The pressure under which the harmful gas 10 is in the space 24 is referred to below as the harmful gas pressure. This pressure (e.g. pressure SF6) is specified as a predetermined filling pressure on the system side.

The density monitor 14 is used to monitor the gas density of the harmful gas 10. It has the sensor 16 designed as a sensor for the system gas.

According to the embodiments shown in the figures, the density monitor 14 has a measuring volume 20, a connection 22 for connecting the measuring volume 20 to the space 24 of the electrical system 12 containing the harmful gas 10, a closed reference volume 26, a movable or deflectable partition 28, the which separates the reference volume 26 from the measurement volume 20, a partition wall deflection detection device 30 for detecting a deflection 31 of the partition wall 28 and a spring device 32.

The connection 22 is designed as a pressure connection for the pressure-tight and fluid-tight connection of the measurement volume 20 to the space 24 of the system 12 . At least one gas passage 23 to the system 12 is formed in the connection 22 . In the embodiment shown, the connection 22 has a plurality of gas passages 23 .

In order to form the measurement volume 20 and the reference volume 26, in preferred configurations the interior of a housing 34 of the measurement sensor 16 is divided into a plurality of chambers by means of at least one metal bellows 36. A measuring chamber 38 communicating with the connection 22 forms the measuring volume 20. A reference chamber 40 for forming the reference volume 26 is separated from this by the metal bellows 36 or one of several metal bellows 36a. The partition wall 28 is formed on this metal bellows 36, 36a. For example, the partition 28 is formed by a bellows bottom 42 of this metal bellows 36, 36a.

In the illustrated embodiment, the reference chamber 40 is formed between a plurality of metal bellows 36a, 36i. An outer metal bellows 36a with the partition 28 separates the reference chamber 40 from the measuring volume 20. An inner metal bellows 36i separates the reference chamber 40 from the switching and display part 18.

The partition wall deflection detection device 30 detects a movement or deflection 31 of the partition wall 28 caused by a change in the noxious gas pressure relative to the pressure in the reference volume 26 . Due to the fact that the reference volume 26 is thermally connected to the measuring volume 20 and thus also to the harmful gas 10, temperature compensation takes place. Thus, with the reference chamber principle, as explained in detail in reference [1], the gas density can be detected via the deflection 31 of the partition wall.

The partition wall deflection detection device 30 has a transmission element 44 for transmitting the deflection of the partition wall 28 to switching or display elements 46a-46d, 48 of the switching and/or display part 18. A switching rod 49 connected to the partition wall 28 for joint movement serves as a transmission element 44, for example. The switching rod 49 has a push rod 50 and a transverse rod 52 with extension arms 54a-54d of different lengths. As a result, different (e.g. a first to fourth) switching elements 46a-46d can be switched at different positions of the deflection of the partition wall 28 - and thus at different gas density values (switching points), for example in order to emit different alarms or switch-off signals. In addition, the push rod 50 can drive a customized display 48 .

An upper stop 66 is arranged on the switching rod 49 to limit a movement of the partition wall 28 when the pressures in the measuring volume are too high.

While in the density monitors from references [1] to [5] a reference chamber is filled with the same gas and with the same pressure as in the system 12, the reference volume 26 in the embodiments of the invention is different from the harmful gas 10 Reference gas 56 filled, which has a much lower global warming potential than the pollutant gas 10. For example, the GWP of the reference gas 34 is lower by more than a factor of two than the GWP of the noxious gas 10 to be monitored.

In particular, gases with a GWP<100, preferably GWP<20, particularly preferably GWP<2, are used as the reference gas. Gases that are widely available on the market at low cost, such as technical air or compressed air, N ₂ , O ₂ , Ar or also CO ₂ are particularly preferred, with CO ₂ with a global warming potential GWP=1 still being significantly more climate-friendly than any insulating gas. In other configurations, noble gases such as Ar, Kr, He are used. In particular, if protective welding gases such as Ar, Kr are used, the reference chamber 40 can be sealed gas-tight as soon as it is filled by welding.

As known from [1], the gas density is measured along isochores.

In order to equalize the isochore gradients of the reference gas and the noxious gas to be monitored, the reference gas 56 is filled into the reference chamber 40 with an overpressure in comparison to the predetermined system filling pressure—noxious gas filling pressure. The overpressure is, for example, 2.5%-45%. Thus, the reference gas pressure is 2.5%-45%, preferably 3% to 40% higher than the noxious gas pressure. Example values for different system filling pressure values of SF6 as the gas to be monitored and N ₂ with 5% He as the reference gas are given in Table 1. Table 1 SF ₆ filling pressure kPa N ₂ inflation pressure incl. 5% helium kPa Isochore slope in kPa/°C 1 100 103 0.35 200 211 0.72 300 324 1.11 400 442 1.52 500 567 1.96 600 699 2.41 700 839 2.90 800 981 3.42 900 1135 3.96 1000 1296 4.54 1100 1466 5.15

In one possible embodiment, during the manufacture of the density monitor 14, the reference chamber 40 is preferably prefabricated as a separate structural unit filled with gas-tight connection of the inner and outer metal bellows 36a, 36i and then installed in the housing 34. At the in the 1 and 2 In the embodiments shown, the reference chamber 40 is formed by an inner bellows 40i, the bellows bottom 42, an outer bellows 40a and a flanged cover 62, which is part of the housing 34 of the measuring sensor 16 (also called sensor system). The bellows 40a, 40i are designed as metal bellows 36a, 36i and are connected to the flange cover 62 in a fluid-tight manner with their edges shown above in the figures. A filling hole 62 for filling the reference chamber 40 is provided on the flange cover. The density monitor thus has a filling device for filling the reference chamber 40 and/or for exchanging the reference gas or for changing the reference gas pressure. In this way, the reference gas pressure can be adapted to a change in the filling pressure in the system 12, so that the overpressure in the reference chamber 40 can be adjusted in relation to the filling pressure in the system 12.

The spring device 32 is provided for compensating for at least some of the effects that occur due to the use of the climate-friendly reference gas in the reference chamber instead of the noxious gas to be monitored for temperature compensation.

Because of the reference gas pressure, which is higher than the pressure of the harmful gas, the gas spring formed from the filled metal bellows 36 exerts a greater force than in the case of conventional density monitors. The spring device 32 is designed in particular to compensate for this force due to the excess pressure.

In the illustrated embodiments, the spring device 32 has a first spring 58 for exerting a first spring force on the partition wall 28 in the direction of the reference gas. The first spring force serves to compensate for the force acting on the partition wall 29 as a result of the overpressure in the reference volume 26 .

The first spring 58 is selected as a function of the filling pressure and, in the case of an embodiment according to the measurement sensor 16, has as shown in the figures shown with the typical dimensions resulting from [1] and the reference gas according to Table 1, for example a spring constant with a value between 15 N/mm at 1 bar filling pressure and 140 N/mm at 12 bar filling pressure. The first spring 58 serves to compensate for the force of the reference chamber. In general, the spring constant is to be selected depending on the respective measuring sensor, in particular the area of the partition wall or other pressure-loaded areas. Appropriate values can easily be found using simple experiments using the example given and the explanations given in [1].

In the illustrated embodiment, the first spring 58 is designed as a compression spring, on the contact side of the separating membrane 28, i.e. e.g. in the measuring volume 20, and exerts the first spring force on the side of the dividing wall 28 facing the system 12 or the measuring volume 20. A spring guide 68 for guiding the first spring 58 is attached to the partition wall 28 , for example in the form of a pin-shaped projection protruding from the bellows bottom 42 . The free end of the projection of the spring guide 68 serves as a lower stop 70 to limit the movement of the partition wall 28 towards the measurement volume 20 .

Furthermore, the spring device 32 has a second spring 60 for exerting a second spring force on the partition wall 28 in the direction of the measurement volume 20 or the harmful gas 10 . The measuring range can be extended with the second spring 60 . In the exemplary embodiments described here with the reference gas and the filling values from Table 1 and the typical dimensions from reference [1], the second spring 60 has a spring constant of approximately 20-30 N/mm. The second spring 60 is used by the reference chamber 40 for the range extension, for example switching points that are far apart or an extended display range can be created.

In the illustrated embodiment, the second spring 60 is also designed as a compression spring and is arranged in the reference chamber 40 on the side of the partition 28 facing the reference chamber 40 and is used to set the switching point(s) or display range.

By selecting and/or adjusting spring constants and any prestressing of the springs 58, 60 of the spring device 32, the measuring sensor 16 can be set to predetermined pressures, measuring ranges and switching points or switching ranges.

Furthermore, the effective path of at least one of the springs, e.g. the first spring 58, can be limited by means of at least one stop (not shown).

In one example, the first spring 58 acts only for the low pressure range. The first spring is used, for example, only up to the lowest switching alarm and then strikes against the stop that is stationary relative to the housing 34, so that the partition wall 28 moves free of the first spring force in the remaining effective range. This arrangement achieves a more precise, higher switching point, since the first spring is no longer used for the other switching points.

1. a) Bereitstellen eines geschlossenen Referenzvolumens 26 mit einer zwischen dem Referenzvolumen 26 und dem zu überwachenden Schadgas 10 angeordneten Trennwand 28,
2. b) Bereitstellen eines Referenzgases 56, das relativ zu dem Schadgas 10 ein um wenigstens den Faktor zwei geringeres Treibhauspotential aufweist, in dem Referenzvolumen 26 mit einem gegenüber dem Fülldruck des Schadgases 10 erhöhten Referenzgasdruck,
3. c) Kompensieren einer durch den erhöhten Referenzgasdruck in dem Referenzvolumen 26 auf die Trennwand 28 wirkenden Kraft mittels wenigstens einer Federeinrichtung 32, und
4. d) Erfassen einer Auslenkung der Trennwand 28 zur Überwachung der Gasdichte.

A density monitoring method for monitoring the gas density of the noxious gas 10 can be carried out with the density monitor 14, comprising the steps:

1. a) providing a closed reference volume 26 with a partition wall 28 arranged between the reference volume 26 and the noxious gas 10 to be monitored,
2. b) providing a reference gas 56, which has a global warming potential that is at least a factor of two lower than that of the harmful gas 10, in the reference volume 26 with a reference gas pressure that is higher than the filling pressure of the harmful gas 10,
3. c) compensating for a force acting on the partition wall 28 due to the increased reference gas pressure in the reference volume 26 by means of at least one spring device 32, and
4. d) detecting a deflection of the partition wall 28 for monitoring the gas density.

Further embodiments for the method, the density monitor 14 and its uses and the system 12 result from using the measures explained here for filling a reference volume 26 with more climate-friendly reference gas 56 and compensating for disadvantages caused by the deviation from the reference gas 56 and the noxious gas 10 to be monitored by higher Pressure in the reference chamber 40 and compensation of forces by the spring device 32 on the density monitors working with reference volumes, which are described and shown in references [1] to [5]. Reference is therefore expressly made to references [1] to [5] for further possible features of configurations of the density monitor 14 according to the invention and their uses.

With preferred configurations of the density monitoring method, the gas density of a greenhouse gas that is very harmful to the climate, such as SF6, can also be monitored mechanically and with temperature compensation, without the need for production and the operation of the density monitor 14 itself requires such a climate-damaging gas. In addition to the environmental aspect due to the use of climate-friendly gases as reference gases, the costs for the production, transport and assembly and setup of the density monitor 14 can also be significantly reduced, since one can do without the safety measures otherwise necessary for harmful gases and far more cost-effective gases can be used as reference gases .

Any disadvantages in terms of accuracy and the usual spread of switching points or displays are eliminated by means of a spring device 32 that preferably works purely mechanically with simple springs.

According to some embodiments that are not shown in detail, the spring device 32 can have an adjustment device for changing at least one force parameter of the spring device 32 . For example, the spring device 32 has a preload adjustment device for setting a preload of at least one of the springs 58, 60, such as the second spring 60 in particular. In particular, the display area and at least one or some of the switching points or their distance (with regard to the gas density) from one another can be set in this way.

1. a) Bereitstellen eines geschlossenen Referenzvolumens (26) mit einer zwischen dem Referenzvolumen (26) und dem zu überwachenden Schadgas (10) beweglich angeordneten Trennwand (28),
2. b) Bereitstellen eines Referenzgases (56), das relativ zu dem Schadgas (10) ein um wenigstens den Faktor zwei geringeres Treibhauspotential aufweist, in dem Referenzvolumen (26) mit einem gegenüber dem Fülldruck des Schadgases (10) erhöhten Referenzgasdruck,
3. c) Kompensieren einer durch den erhöhten Referenzgasdruck in dem Referenzvolumen (26) auf die Trennwand (28) wirkenden Kraft mittels einer Federeinrichtung (32), und
4. d) Erfassen einer Auslenkung der Trennwand (28) zur Überwachung der Gasdichte.

In order to mechanically monitor a gas density of a greenhouse gas in a more climate-friendly and cost-effective manner, a density monitoring method for monitoring the gas density of a pollutant gas (10) is proposed, comprising:

1. a) providing a closed reference volume (26) with a dividing wall (28) arranged movably between the reference volume (26) and the noxious gas (10) to be monitored,
2. b) providing a reference gas (56), which has a global warming potential that is at least a factor of two lower than that of the noxious gas (10), in the reference volume (26) with a reference gas pressure that is higher than the filling pressure of the noxious gas (10),
3. c) compensation of a force acting on the partition (28) due to the increased reference gas pressure in the reference volume (26) by means of a spring device (32), and
4. d) detecting a deflection of the partition wall (28) to monitor the gas density.

In addition, a gas density monitor (14), its use in such a method and an electrical system (12) provided with it are proposed.

Reference List

10

noxious gas

12

Electrical system

14

density guard

16

sensor

18

switching and/or display part

20

measurement volume

22

Connection

23

Gas duct to the system

24

space (gas space of the electrical system)

26

reference volume

28

partition wall

30

bulkhead deflection detector

31

deflection

32

spring device

34

housing of the sensor

36

metal bellows

36a

outer metal bellows

36i

inner metal bellows

38

measuring chamber

40

reference chamber

40a

Bellows outside (reference chamber)

40i

bellows inside (reference chamber)

42

Bellows bottom (partition wall - reference chamber)

44

transmission element

46a

first switching element

46b

second switching element

46c

third switching element

46d

fourth switching element

48

Advertisement

49

shift rod

50

plunger

52

crossbar

54a

first outrigger

54b

second boom

54c

third boom

54d

fourth boom

56

reference gas

58

first spring

60

second spring

62

flange cover

64

filling opening (reference chamber)

66

upper stop

68

leadership

70

lower stop

QUOTES INCLUDED IN DESCRIPTION

This list of documents cited by the applicant was generated automatically and is included solely for the better information of the reader. The list is not part of the German patent or utility model application. The DPMA assumes no liability for any errors or omissions.

Patent Literature Cited

• DE 102010055249 B4 [0002]
• DE 102013115007 B4 [0002]
• DE 102016123588 A1 [0002]
• WO 2019/192857 A1 [0002]
• DE 10232823 A1 [0002]

Claims (15)

Density monitoring method for monitoring the gas density of a noxious gas (10), comprising: a) providing a closed reference volume (26) with a dividing wall (28) arranged movably between the reference volume (26) and the noxious gas (10) to be monitored, b) providing a reference gas (56), which has a global warming potential that is at least a factor of two lower than that of the noxious gas (10), in the reference volume (26) with a reference gas pressure that is higher than the filling pressure of the noxious gas (10), c) compensation of a force acting on the partition (28) due to the increased reference gas pressure in the reference volume (26) by means of a spring device (32), and d) detecting a deflection of the partition wall (28) to monitor the gas density. Density monitoring procedure claim 1 , characterized in that step b) contains at least one of the steps: b1) providing a gas with a GWP<100, preferably GWP<20, particularly preferably GWP<2, as reference gas (56), where GWP is the CO2 equivalent based on 100 years designated according to IPCC AR5; b2) providing a gas from the group consisting of air, N ₂ , O ₂ , noble gases, Ar, Kr, He, CO ₂ , a mixture of at least two of the aforementioned gases with one another and a mixture consisting essentially of one or more of the aforementioned Gases formed with an admixture of another gas, includes, as a reference gas (56). Density monitoring method according to one of the preceding claims, characterized in that step b) includes: providing the reference gas (56) with a reference gas pressure which is 2.5-45% higher than the filling pressure of the harmful gas (10). Density monitoring method according to any one of the preceding claims, comprising the steps of: c1) subjecting the partition wall (28) to a first spring force of the spring device (32) acting in the direction of the reference volume (26) in order to compensate for the force caused by the increased reference gas pressure and c2) subjecting the partition wall (28) to a second spring force acting in the direction of the harmful gas in order to expand the gas density range that can be monitored. Density monitoring procedure claim 4 , characterized by at least one of the steps: 5.1 selection of the first spring force depending on the filling pressure of the harmful gas (10) and/or the reference gas pressure; 5.2 selection of a spring constant of a first spring (58) of the spring device (32), which exerts the first spring force, depending on the filling pressure of the noxious gas (10) and/or the reference gas pressure; 5.3 Setting the second spring force according to a gas density value or gas density range desired for at least one switching point or a switching range; 5.4 Selection of the spring constants of a first spring (58) of the spring device (32) that exerts the first spring force and/or a second spring (60) of the spring device (32) that exerts the second spring force according to a gas density value or gas density range desired for at least one switching point or one display range , 5.5 Selecting a preload of at least one spring (58, 60) of the spring device (32) according to a gas density value or gas density range desired for at least one switching point or a display or switching range, 5.6 Limiting the effectiveness of at least one spring (58, 60) of the spring device ( 32) to a portion of the deflection path of the partition wall (28); 5.7 Limiting the effectiveness of a first spring (58) of the spring device (32), which exerts the first spring force, to a range below a predetermined gas density threshold. Density monitoring method according to one of the preceding claims, characterized in that in step a) a metal bellows (36a, 36) for separating the reference volume (26) from a measuring volume (20) containing the harmful gas (10) is provided, the partition (28) is formed on the metal bellows (36a, 36). Density monitor (14) for monitoring a gas density of a harmful gas (10), comprising: a measuring volume (20), a connection (22) for connecting the measuring volume (20) to a space (24) containing the harmful gas (10), a closed reference volume (26), which is filled with a reference gas (56) that differs from the noxious gas to be monitored (10) and has a greenhouse potential GWP<100, with GWP denoting the CO2 equivalent based on 100 years according to IPCC AR5, with the reference gas (56) is filled with an excess pressure compared to a standard pressure of the harmful gas (10) or a filling pressure of the harmful gas (10) during normal operation of the density monitor (14), a partition wall (28) which separates the reference volume (26) from the measurement volume (20), a partition wall deflection detection device (30) for detecting a deflection of the partition wall (28), and a spring device (32) for elastically exerting a force on the partition wall ( 28) to compensate for the overpressure in the reference volume (26). Density monitor (14) after claim 7 , characterized in that the reference gas (56) is selected from the group consisting of air, N ₂ , O ₂ , noble gases, Ar, Kr, He, CO ₂ , a mixture of at least two of the aforementioned gases with one another and a mixture which is Essentially formed from one or more of the aforementioned gases with an admixture of another gas. Density monitor (14) after one of Claims 7 or 8th , characterized in that the spring device (32) has a first spring (58) acting on the partition (28) in the direction of the reference volume (26) to compensate for the force caused by excess pressure and a first spring (58) in the direction of the measuring volume (20). on the partition (28) acting second spring (60) to expand the monitorable range of gas density. Use of a density monitor (14) for monitoring the gas density of a noxious gas (10), the density monitor (14) having a measuring volume (20), a connection (22) for connecting the measuring volume (20) to a space (1) containing the noxious gas (10) 24), a closed reference volume (26), a partition wall /28) which separates the reference volume (26) from the measurement volume (20), a partition wall deflection detection device (30) for detecting a deflection of the partition wall (28) and a spring device (32) for elastically exerting a force on the partition wall (28), wherein the reference volume (26) contains a reference gas (56) which differs from the noxious gas (10) to be monitored and which has a greenhouse potential GWP<100, with GWP denoting the CO2 equivalent based on 100 years according to IPCC AR5, with a reference gas pressure, which is greater than a filling pressure of the noxious gas (10), a force acting on the partition (28) due to the reference gas pressure in the reference volume (26), which is increased compared to the filling pressure of the noxious gas (10), being compensated for by means of the spring device (32). use after claim 10 , characterized in that the reference gas (56) is selected from the group consisting of air, N ₂ , O ₂ , noble gases, Ar, Kr, He, CO ₂ , a mixture of at least two of the aforementioned gases with one another and a mixture which is Essentially formed from one or more of the aforementioned gases with an admixture of another gas. Use after one of Claims 10 or 11 , characterized in that the spring device (32) has a first spring (58) acting on the partition (28) in the direction of the reference volume (26) to compensate for the force caused by excess pressure and a first spring (58) in the direction of the noxious gas (10). on the partition (28) acting second spring (60) to expand the monitorable range of gas density. Use after one of Claims 10 until 12 or a density monitor according to one of Claims 8 until 9 for carrying out the method according to one of Claims 1 until 6 . Electrical system (12), comprising a space (24) filled with a harmful gas (10) as insulating gas with a predetermined filling pressure and a density monitor (14) according to one of Claims 7 until 9 , which is connected to the space (24) for monitoring the gas density of the noxious gas (10). Electrical system (12) according to Claim 14 , characterized in that the reference gas pressure in the reference volume (26) is 2.5-45% higher than the filling pressure.