DE102022100282A1 - Erfassen von verschlechterung von komponenten in industriellen prozessanlagen basierend auf der reaktionsfähigkeit von schleifenkomponenten - Google Patents

Erfassen von verschlechterung von komponenten in industriellen prozessanlagen basierend auf der reaktionsfähigkeit von schleifenkomponenten Download PDF

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Publication number
DE102022100282A1
DE102022100282A1 DE102022100282.9A DE102022100282A DE102022100282A1 DE 102022100282 A1 DE102022100282 A1 DE 102022100282A1 DE 102022100282 A DE102022100282 A DE 102022100282A DE 102022100282 A1 DE102022100282 A1 DE 102022100282A1
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Prior art keywords
component
gateway
degradation
heartbeat
controller
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Pending
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DE102022100282.9A
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German (de)
English (en)
Inventor
Anthony jr. Amaro
Mark J. Nixon
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Fisher Rosemount Systems Inc
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Fisher Rosemount Systems Inc
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Publication of DE102022100282A1 publication Critical patent/DE102022100282A1/de
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    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00—Program-control systems
    • G05B19/02—Program-control systems electric
    • G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00—Program-control systems
    • G05B19/02—Program-control systems electric
    • G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/4184—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by fault tolerance, reliability of production system
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00—Program-control systems
    • G05B19/02—Program-control systems electric
    • G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/4183—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by data acquisition, e.g. workpiece identification
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00—Program-control systems
    • G05B19/02—Program-control systems electric
    • G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/4185—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by the network communication
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B23/00—Testing or monitoring of control systems or parts thereof
    • G05B23/02—Electric testing or monitoring
    • G05B23/0205—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
    • G05B23/0218—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterised by the fault detection method dealing with either existing or incipient faults
    • G05B23/0221—Preprocessing measurements, e.g. data collection rate adjustment; Standardization of measurements; Time series or signal analysis, e.g. frequency analysis or wavelets; Trustworthiness of measurements; Indexes therefor; Measurements using easily measured parameters to estimate parameters difficult to measure; Virtual sensor creation; De-noising; Sensor fusion; Unconventional preprocessing inherently present in specific fault detection methods like PCA-based methods
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B23/00—Testing or monitoring of control systems or parts thereof
    • G05B23/02—Electric testing or monitoring
    • G05B23/0205—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
    • G05B23/0259—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterized by the response to fault detection
    • G05B23/0283—Predictive maintenance, e.g. involving the monitoring of a system and, based on the monitoring results, taking decisions on the maintenance schedule of the monitored system; Estimating remaining useful life [RUL]
    • G—PHYSICS
    • G06—COMPUTING OR CALCULATING; COUNTING
    • G06F—ELECTRIC DIGITAL DATA PROCESSING
    • G06F1/00—Details not covered by groups G06F3/00 - G06F13/00 and G06F21/00
    • G06F1/04—Generating or distributing clock signals or signals derived directly therefrom
    • G06F1/10—Distribution of clock signals, e.g. skew
    • G—PHYSICS
    • G06—COMPUTING OR CALCULATING; COUNTING
    • G06F—ELECTRIC DIGITAL DATA PROCESSING
    • G06F11/00—Error detection; Error correction; Monitoring
    • G06F11/07—Responding to the occurrence of a fault, e.g. fault tolerance
    • G06F11/0703—Error or fault processing not based on redundancy, i.e. by taking additional measures to deal with the error or fault not making use of redundancy in operation, in hardware, or in data representation
    • G06F11/0706—Error or fault processing not based on redundancy, i.e. by taking additional measures to deal with the error or fault not making use of redundancy in operation, in hardware, or in data representation the processing taking place on a specific hardware platform or in a specific software environment
    • G06F11/0736—Error or fault processing not based on redundancy, i.e. by taking additional measures to deal with the error or fault not making use of redundancy in operation, in hardware, or in data representation the processing taking place on a specific hardware platform or in a specific software environment in functional embedded systems, i.e. in a data processing system designed as a combination of hardware and software dedicated to performing a certain function
    • G—PHYSICS
    • G06—COMPUTING OR CALCULATING; COUNTING
    • G06F—ELECTRIC DIGITAL DATA PROCESSING
    • G06F11/00—Error detection; Error correction; Monitoring
    • G06F11/07—Responding to the occurrence of a fault, e.g. fault tolerance
    • G06F11/0703—Error or fault processing not based on redundancy, i.e. by taking additional measures to deal with the error or fault not making use of redundancy in operation, in hardware, or in data representation
    • G06F11/0751—Error or fault detection not based on redundancy
    • G06F11/0754—Error or fault detection not based on redundancy by exceeding limits
    • H—ELECTRICITY
    • H04—ELECTRIC COMMUNICATION TECHNIQUE
    • H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
    • H04L41/00—Arrangements for maintenance, administration or management of data switching networks, e.g. of packet switching networks
    • H04L41/34—Signalling channels for network management communication
    • H04L41/344—Out-of-band transfers
    • H—ELECTRICITY
    • H04—ELECTRIC COMMUNICATION TECHNIQUE
    • H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
    • H04L43/00—Arrangements for monitoring or testing data switching networks
    • H04L43/08—Monitoring or testing based on specific metrics, e.g. QoS, energy consumption or environmental parameters
    • H04L43/0805—Monitoring or testing based on specific metrics, e.g. QoS, energy consumption or environmental parameters by checking availability
    • H04L43/0817—Monitoring or testing based on specific metrics, e.g. QoS, energy consumption or environmental parameters by checking availability by checking functioning
    • H—ELECTRICITY
    • H04—ELECTRIC COMMUNICATION TECHNIQUE
    • H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
    • H04L43/00—Arrangements for monitoring or testing data switching networks
    • H04L43/08—Monitoring or testing based on specific metrics, e.g. QoS, energy consumption or environmental parameters
    • H04L43/0852—Delays
    • H04L43/087—Jitter
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00—Program-control systems
    • G05B2219/30—Nc systems
    • G05B2219/31—From computer integrated manufacturing till monitoring
    • G05B2219/31088—Network communication between supervisor and cell, machine group
    • H—ELECTRICITY
    • H04—ELECTRIC COMMUNICATION TECHNIQUE
    • H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
    • H04L43/00—Arrangements for monitoring or testing data switching networks
    • H04L43/08—Monitoring or testing based on specific metrics, e.g. QoS, energy consumption or environmental parameters
    • H04L43/0852—Delays
    • H04L43/0864—Round trip delays
    • H—ELECTRICITY
    • H04—ELECTRIC COMMUNICATION TECHNIQUE
    • H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
    • H04L43/00—Arrangements for monitoring or testing data switching networks
    • H04L43/10—Active monitoring, e.g. heartbeat, ping or trace-route
    • H—ELECTRICITY
    • H04—ELECTRIC COMMUNICATION TECHNIQUE
    • H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
    • H04L43/00—Arrangements for monitoring or testing data switching networks
    • H04L43/16—Threshold monitoring

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • General Engineering & Computer Science (AREA)
  • Quality & Reliability (AREA)
  • Automation & Control Theory (AREA)
  • Manufacturing & Machinery (AREA)
  • Theoretical Computer Science (AREA)
  • Signal Processing (AREA)
  • Computer Networks & Wireless Communication (AREA)
  • Environmental & Geological Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Cardiology (AREA)
  • General Health & Medical Sciences (AREA)
  • Testing And Monitoring For Control Systems (AREA)
  • Investigating Or Analysing Biological Materials (AREA)
  • Cultivation Of Plants (AREA)
  • External Artificial Organs (AREA)
DE102022100282.9A 2021-01-14 2022-01-07 Erfassen von verschlechterung von komponenten in industriellen prozessanlagen basierend auf der reaktionsfähigkeit von schleifenkomponenten Pending DE102022100282A1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US17/148,959 US11656609B2 (en) 2021-01-14 2021-01-14 Detecting component degradation in industrial process plants based on loop component responsiveness
US17/148,959 2021-01-14

Publications (1)

Publication Number Publication Date
DE102022100282A1 true DE102022100282A1 (de) 2022-07-14

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DE102022100282.9A Pending DE102022100282A1 (de) 2021-01-14 2022-01-07 Erfassen von verschlechterung von komponenten in industriellen prozessanlagen basierend auf der reaktionsfähigkeit von schleifenkomponenten

Country Status (5)

Country Link
US (1) US11656609B2 (https=)
JP (1) JP7784284B2 (https=)
CN (1) CN114764233A (https=)
DE (1) DE102022100282A1 (https=)
GB (1) GB2617536A (https=)

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US11979272B1 (en) * 2021-12-17 2024-05-07 Ethernovia Inc. Low latency protection switching
DE102022108807A1 (de) * 2022-04-12 2023-10-12 Turck Holding Gmbh Vorrichtung und Verfahren zum Verbinden eines Feldgeräts mit einem Kommunikationssystem
US12244482B1 (en) * 2023-08-28 2025-03-04 Pensando Systems Inc. Systems and methods for a networking device to send heartbeat packets on multiple paths to a second networking device
US20250233814A1 (en) * 2024-01-12 2025-07-17 Hewlett-Packard Development Company, L.P. Remote management device adaptor
CN118732629B (zh) * 2024-09-02 2024-11-12 成都秦川物联网科技股份有限公司 工业物联网信息云共享的生产工艺智能推荐方法和系统
CN118740634B (zh) * 2024-09-03 2024-11-12 成都秦川物联网科技股份有限公司 基于云平台的工业物联网信息服务方法、系统及存储介质

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JPH04207339A (ja) * 1990-11-30 1992-07-29 Hitachi Ltd 対等型通信路方式における劣化診断方法
US7219255B2 (en) 2004-07-27 2007-05-15 Mks Instruments, Inc. Failsafe switching of intelligent controller method and device
CN101039313A (zh) * 2006-03-17 2007-09-19 广东省电信有限公司研究院 一种网络实体分别独立控制协议心跳的实现方法
US7822802B2 (en) * 2006-09-29 2010-10-26 Fisher-Rosemount Systems, Inc. Apparatus and method for merging wireless data into an established process control system
US20080170508A1 (en) * 2007-01-17 2008-07-17 Abb Technology Ag Channel integrity metric calculation
CN201535871U (zh) * 2009-09-04 2010-07-28 武汉烽火富华电气有限责任公司 基于双核cpu和双板热备的智能合并单元
US8639834B2 (en) * 2010-11-09 2014-01-28 International Business Machines Corporation Self-adjusting application heartbeat management
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US11199824B2 (en) * 2012-01-17 2021-12-14 Fisher-Rosemount Systems, Inc. Reducing controller updates in a control loop
CN203482216U (zh) * 2013-09-24 2014-03-12 浙江大华系统工程有限公司 一种网络设备
GB2559903B (en) * 2015-10-12 2022-02-23 Fisher Rosemount Systems Inc Determining device system tags for commissioning portions of a disconnected process control loop
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GB2617536A (en) 2023-10-18
CN114764233A (zh) 2022-07-19
JP7784284B2 (ja) 2025-12-11
GB202119027D0 (en) 2022-02-09
JP2022109221A (ja) 2022-07-27
US11656609B2 (en) 2023-05-23
US20220221844A1 (en) 2022-07-14

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