DE102019007607A1 - Flexi-Press. Flexible surface press with flat hoses, foldable, - Google Patents

Flexi-Press. Flexible surface press with flat hoses, foldable, Download PDF

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Publication number
DE102019007607A1
DE102019007607A1 DE102019007607.9A DE102019007607A DE102019007607A1 DE 102019007607 A1 DE102019007607 A1 DE 102019007607A1 DE 102019007607 A DE102019007607 A DE 102019007607A DE 102019007607 A1 DE102019007607 A1 DE 102019007607A1
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Germany
Prior art keywords
press
pressure
flat
hoses
flat hoses
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DE102019007607.9A
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German (de)
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Horst Materna
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Individual
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Individual
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27D—WORKING VENEER OR PLYWOOD
    • B27D3/00—Veneer presses; Press plates; Plywood presses
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27D—WORKING VENEER OR PLYWOOD
    • B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
    • B27D1/04—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring to produce plywood or articles made therefrom; Plywood sheets
    • B27D1/08—Manufacture of shaped articles; Presses specially designed therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B30—PRESSES
    • B30B—PRESSES IN GENERAL
    • B30B1/00—Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen
    • B30B1/003—Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen by an elastic bag or diaphragm expanded by fluid pressure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B30—PRESSES
    • B30B—PRESSES IN GENERAL
    • B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/06—Platens or press rams
    • B30B15/061—Cushion plates
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B30—PRESSES
    • B30B—PRESSES IN GENERAL
    • B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/06—Platens or press rams
    • B30B15/062—Press plates
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B30—PRESSES
    • B30B—PRESSES IN GENERAL
    • B30B5/00—Presses characterised by the use of pressing means other than those mentioned in the preceding groups
    • B30B5/02—Presses characterised by the use of pressing means other than those mentioned in the preceding groups wherein the pressing means is in the form of a flexible element, e.g. diaphragm, urged by fluid pressure
    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C27/00—Joining pieces of glass to pieces of other inorganic material; Joining glass to glass other than by fusing
    • C03C27/06—Joining glass to glass by processes other than fusing

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Fluid Mechanics (AREA)
  • Wood Science & Technology (AREA)
  • Forests & Forestry (AREA)
  • Physics & Mathematics (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Ceramic Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Veneer Processing And Manufacture Of Plywood (AREA)

Abstract

Flexible Niederdruck Flachschlauchpresse als Flächenpresse mit beliebiger Anzahl und Länge an Flachschläuchen je nach Pressengröße.Flexible low-pressure flat hose press as a surface press with any number and length of flat hoses depending on the press size.

Description

(1) Pneumatische flexible Flachschlauch-Flächenpresse, (2) in Modulbauweise, (2 /3) mit aufklappbare Module als Träger für obere Druckplatte mit Flachschläuche, (4) Traversen-Unterträger als Träger für untere Auflageplatte, (5) Hubspindeln in der Traverse zur Verstellung von Presshöhen und Zuführung der oberen Pressplatte , (6) vordere aufklappbare Spindeln für Arretierung bei Pressung, (7) variable Anzahl Flachschläuche je nach Pressengröße, (7a) obere Druckplatte mit Flachschläuche, (8) Verteilersammler für Flachschläuche welcher ein gleichmäßiger Flächendruck gewährleistet bei jeder Flächendimension und jeden erforderlichen Luftdruck, (9) untere feststehende Grundplatte, als Arbeitsflächen nutzbar, (10) Schwenkscharnier zum aufklappen Oberteil, (11)Gleitlager für Hubspindeln.( 1 ) Pneumatic flexible flat hose surface press, ( 2 ) in modular design, ( 2/3 ) with hinged modules as a carrier for the upper pressure plate with flat tubes, ( 4th ) Traverse sub-carrier as a carrier for the lower support plate, ( 5 ) Lifting spindles in the traverse to adjust the press heights and feed the upper press plate, ( 6th ) front hinged spindles for locking when pressing, ( 7th ) variable number of flat hoses depending on the press size, ( 7a ) upper pressure plate with flat tubes, ( 8th ) Manifold collector for flat hoses which guarantees an even surface pressure for every surface dimension and every required air pressure, ( 9 ) lower fixed base plate, usable as work surfaces, ( 10 ) Swivel hinge for opening the upper part, ( 11 ) Plain bearings for lifting spindles.

Beschreibung ArbeitsweiseDescription mode of operation

Die Erfindung ist eine variable Flächenpresse. Ein 100% gleichmäßiger Pressdruck wird erzeugt mit einzeln aufblasbare Flachschläuche, welche an einen Verteilersammler angeschlossen sind. Am Ende sind die Flachschläuche verschlossen. Die Flachschläuche sind bei Bedarf einzeln auswechselbar. Die Flachschläuche sind auf die obere Druckplatte befestigt. Der Druckhub beträgt zirka 18 mm bei 26mm Flachschläuche. Bei Bedarf können größer dimensionierte Flachschläuche verwendet werden.The invention is a variable surface press. A 100% even pressure is generated with individually inflatable flat tubes that are connected to a manifold. At the end, the flat hoses are closed. The flat hoses can be exchanged individually if necessary. The flat hoses are attached to the upper pressure plate. The pressure stroke is about 18 mm with 26mm flat hoses. Larger flat hoses can be used if necessary.

Für besondere Verwendungen können auf die Grundplatte gleichermaßen Flachschläuche installiert werden, ist jedoch im Regelgebrauch nicht notwendig.Flat hoses can also be installed on the base plate for special uses, but this is not necessary in normal use.

Bei einer Pressung wird die obere Druckplatte mit Flachschläuche durch Hubspindeln unmittelbar über das zu pressende Material gefahren. Die vorderen Arretierungsspindeln werden geschlossen. Anschließend wird Druckluft auf den Verteilersammler gegeben. Bei einen Druck von nur 4 bar und 8 Flachschläuche wird ein gleichmäßiger Flächendruck von zirka 5000kg m2 erreicht. Bei größerer Anzahl Flachschläuche und größere Dimensionen der Flachschläuche kann der Flächendruck beliebig erhöht werden.When pressing, the upper pressure plate with flat hoses is moved directly over the material to be pressed by lifting spindles. The front locking spindles are closed. Then compressed air is applied to the manifold. With a pressure of only 4th bar and 8th Flat hoses achieve a uniform surface pressure of around 5000kg m 2 . With a larger number of flat tubes and larger dimensions of the flat tubes, the surface pressure can be increased as required.

Nach Ende einer Pressung wird der Verteilersammler entlüftet und somit werden alle Flachschläuche gleichzeitig drucklos. Die obere Druckplatte kann aufgeklappt werden und das gepresste Material entnommen werden.At the end of a pressing process, the manifold is vented and all flat hoses are depressurized at the same time. The upper pressure plate can be opened and the pressed material can be removed.

Die Flexi-Press Flachschlauchpresse kann Verwendung finden bei aufpressen von Furniere,
pressen von Schichtholzplatten, Kunststofffolien auf Holz, verpressen von verschiedene Materialien auf große Flächen wo ein gleichmäßiger,sicherer Flächendruck erforderlich ist.The Flexi-Press flat hose press can be used for pressing veneers,
pressing of plywood panels, plastic foils on wood, pressing of different materials on large areas where an even, safe surface pressure is required.

Wegen der 100%tigen Drückverteilung und 100% variabel einstellbarer Druck ist das Zusammenpressen von Glasscheiben ebenfalls möglich. Dabei werden mit Filzmatten die Glasscheiben abgesichert zwischen Grundplatte und Druckplatte Wegen der guten Zugänglichkeit
zur Grundplatte bei aufgeklappter Druckplatte sind die Grundplatten auch als Arbeitsflächen nutzbar.Due to the 100% pressure distribution and 100% variably adjustable pressure, the pressing of glass panes is also possible. The glass panes between the base plate and pressure plate are secured with felt mats because of the good accessibility
In addition to the base plate when the pressure plate is opened, the base plates can also be used as work surfaces.

Claims (2)

Flexible Niederdruck Flachschlauchpresse als Flächenpresse mit beliebiger Anzahl und Länge an Flachschläuchen je nach Pressengröße. (1, 7, 7a) In erweiterbarer Modulbauweise bestehend aus (2, 3, 4) Die Flachschläuche sind an der oberen aufklappbaren Druckplatte befestigt. (7a, Zur Gewährleistung für gleichmäßigen Flächendruck sind alle Flachschläuche an einen Druckluft -Verteilersammler befestigt. Die Flachschläuche sind im Bedarfsfall einzeln auswechselbar. In den Verteilersammler wird Druckluft eingespeist von handelsüblichen Kompressoren. Der Verteilersammler ist ausgestattet mit Manometer und Sicherheits-Druckregelventil.Flexible low pressure flat hose press as a surface press with any number and length of flat hoses depending on the press size. (1, 7, 7a) In expandable modular design consisting of (2, 3, 4) The flat hoses are attached to the upper hinged pressure plate. (7a, To ensure even surface pressure, all flat hoses are attached to a compressed air manifold. The flat hoses can be exchanged individually if necessary. Compressed air is fed into the distributor header from commercially available compressors. The manifold is equipped with a pressure gauge and a safety pressure control valve. Die Flachschlauch Flächenpresse „Flexi-Press“ ist besonders dadurch gekennzeichnet, das - auf beliebig große Flächen ein gleichmäßiger punktueller Druck gewährleistet ist, - der Pressdruck leicht variabel einstellbar ist vor Verteilersammler und somit Flächendrücke variabel einstellbar sind. - enorme Flächendrücke erreicht werden können, die den Leistungsstärksten Hydraulischen Pressen gleichkommen. - durch die aufklappbare obere Druckplatte die Grundplatte frei zugänglich ist und somit auch als Arbeitsfläche genutzt werden kann. - durch die einfache Modulbauweise eine kostengünstige Herstellung möglich und realisierbar ist. - Bei Bedarf kann die Grundplatte ebenfalls mit Flachschläuche in gleicher Weise wie die aufklappbare obere Druckplatte ausgerüstet werden.The “Flexi-Press” flat hose surface press is particularly characterized by the fact that - an even, punctiform pressure is guaranteed on any large surface, - the pressing pressure can be easily variably adjusted in front of the manifold and thus surface pressures are variably adjustable. - enormous surface pressures can be achieved, which are equal to the most powerful hydraulic presses. - The base plate is freely accessible through the hinged upper pressure plate and can therefore also be used as a work surface. - Due to the simple modular design, inexpensive production is possible and can be implemented. - If necessary, the base plate can also be equipped with flat hoses in the same way as the hinged upper pressure plate.
DE102019007607.9A 2019-07-17 2019-11-02 Flexi-Press. Flexible surface press with flat hoses, foldable, Withdrawn DE102019007607A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102019005009.6 2019-07-17
DE102019005009 2019-07-17

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DE102019007607A1 true DE102019007607A1 (en) 2021-01-21

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DE102019007607.9A Withdrawn DE102019007607A1 (en) 2019-07-17 2019-11-02 Flexi-Press. Flexible surface press with flat hoses, foldable,

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102004059816A1 (en) * 2004-12-07 2006-06-08 GreCon Dimter Holzoptimierung Süd GmbH & Co. KG Gluing press for manufacturing of plate, has stopper for woods which can be glue-pressed and motorizably movable in direction of press unit by spindle drives that are drive-connected with hydraulic motor
EP1847363A1 (en) * 2006-04-21 2007-10-24 MWT Micro Wood Technology GmbH & Co KEG Compression device
WO2007124525A1 (en) * 2006-05-03 2007-11-08 Wolfgang Weirer Assembly for pressing pressingparts, especially those made out of wood

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102004059816A1 (en) * 2004-12-07 2006-06-08 GreCon Dimter Holzoptimierung Süd GmbH & Co. KG Gluing press for manufacturing of plate, has stopper for woods which can be glue-pressed and motorizably movable in direction of press unit by spindle drives that are drive-connected with hydraulic motor
EP1847363A1 (en) * 2006-04-21 2007-10-24 MWT Micro Wood Technology GmbH & Co KEG Compression device
WO2007124525A1 (en) * 2006-05-03 2007-11-08 Wolfgang Weirer Assembly for pressing pressingparts, especially those made out of wood

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