DE102015201632A1 - Coupon with sintered solder foil, process and component - Google Patents
Coupon with sintered solder foil, process and component Download PDFInfo
- Publication number
- DE102015201632A1 DE102015201632A1 DE102015201632.3A DE102015201632A DE102015201632A1 DE 102015201632 A1 DE102015201632 A1 DE 102015201632A1 DE 102015201632 A DE102015201632 A DE 102015201632A DE 102015201632 A1 DE102015201632 A1 DE 102015201632A1
- Authority
- DE
- Germany
- Prior art keywords
- coupon
- substrate
- component
- solder foil
- sintered
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F7/00—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression
- B22F7/06—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite workpieces or articles from parts, e.g. to form tipped tools
- B22F7/062—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite workpieces or articles from parts, e.g. to form tipped tools involving the connection or repairing of preformed parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F5/00—Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product
- B22F5/04—Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product of turbine blades
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F7/00—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression
- B22F7/06—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite workpieces or articles from parts, e.g. to form tipped tools
- B22F7/08—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite workpieces or articles from parts, e.g. to form tipped tools with one or more parts not made from powder
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K1/00—Soldering, e.g. brazing, or unsoldering
- B23K1/0008—Soldering, e.g. brazing, or unsoldering specially adapted for particular articles or work
- B23K1/0018—Brazing of turbine parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/02—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/02—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape
- B23K35/0222—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape for use in soldering, brazing
- B23K35/0233—Sheets, foils
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/02—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape
- B23K35/0222—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape for use in soldering, brazing
- B23K35/0244—Powders, particles or spheres; Preforms made therefrom
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
- B23K35/24—Selection of soldering or welding materials proper
- B23K35/30—Selection of soldering or welding materials proper with the principal constituent melting at less than 1550 degrees C
- B23K35/3033—Ni as the principal constituent
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
- B23K35/24—Selection of soldering or welding materials proper
- B23K35/30—Selection of soldering or welding materials proper with the principal constituent melting at less than 1550 degrees C
- B23K35/3046—Co as the principal constituent
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
- B23P15/04—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass turbine or like blades from several pieces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P6/00—Restoring or reconditioning objects
- B23P6/002—Repairing turbine components, e.g. moving or stationary blades, rotors
- B23P6/005—Repairing turbine components, e.g. moving or stationary blades, rotors using only replacement pieces of a particular form
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
- F01D5/005—Repairing methods or devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F7/00—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression
- B22F7/06—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite workpieces or articles from parts, e.g. to form tipped tools
- B22F7/062—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite workpieces or articles from parts, e.g. to form tipped tools involving the connection or repairing of preformed parts
- B22F2007/068—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite workpieces or articles from parts, e.g. to form tipped tools involving the connection or repairing of preformed parts repairing articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/001—Turbines
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2230/00—Manufacture
- F05D2230/20—Manufacture essentially without removing material
- F05D2230/23—Manufacture essentially without removing material by permanently joining parts together
- F05D2230/232—Manufacture essentially without removing material by permanently joining parts together by welding
- F05D2230/238—Soldering
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2230/00—Manufacture
- F05D2230/30—Manufacture with deposition of material
- F05D2230/31—Layer deposition
Abstract
Die Erfindung betrifft ein Coupon, der als Substrat eine gesinterte Form aus zwei Pulvern aufweist, wobei das zweite Pulver ein gegenüber dem ersten Pulver eine um mindestens 10K niedrigere Schmelztemperatur aufweist, wobei auf dem gesinterten Substrat (4) eine Folie vorhanden ist, das gegenüber dem zweiten Pulver des Substrats (4) einen um mindestens 10K niedrigeren Schmelzpunkt aufweist. Ein erfindungsgemäßer Coupon weist zur besseren Fixierung eine weitere dünne Schicht aus einer Lotfolie auf, die mit der vorgesinterten Form durch Sintern verbunden ist.The invention relates to a coupon having as a substrate a sintered form of two powders, wherein the second powder has a melting temperature lower than the first powder by at least 10K, wherein on the sintered substrate (4) there is a film opposite to the one second powder of the substrate (4) has a melting point at least 10K lower. A coupon according to the invention has, for better fixing, a further thin layer of a solder foil, which is connected to the presintered form by sintering.
Description
Die Erfindung betrifft einen Coupon, der eine aufgesinterte Lotfolie aufweist, ein Verfahren und ein Bauteil. The invention relates to a coupon having a sintered solder foil, a method and a component.
Zur Reparatur von geschädigten Turbinenkomponenten kann eine strukturelle Reparatur durchgeführt werden, bei der die geschädigten Bereiche aus der Turbinenschaufel herausgetrennt werden und durch vorgefertigte Inserts aus dem gleichen Material ersetzt werden. Diese Inserts, „Coupons“ oder PSP, können mittels einer konventionellen Lotfolie in den abgetrennten Bereich eingefügt werden. Bei der Lotfolie besteht allerdings das Problem, dass diese in der Regel nur eine Dicke von 0,05–0,1mm aufweist. Sofern der Lötspalt, der sich zwischen der ausgemuldeten Komponente und dem Coupon ergibt, diese Dicke überschreitet, kommt es zu einer unvollständigen Anbindung des Coupons. Damit ist eine sehr präzise Vorbereitung der Komponente und des Coupons erforderlich, die mit hohen Kosten verbunden ist. To repair damaged turbine components, a structural repair may be performed in which the damaged areas are separated from the turbine blade and replaced with prefabricated inserts of the same material. These inserts, "coupons" or PSPs, can be inserted into the separated area using a conventional solder foil. The problem with the solder foil, however, is that it generally only has a thickness of 0.05-0.1 mm. If the solder gap, which results between the tolerated component and the coupon, exceeds this thickness, there is an incomplete connection of the coupon. This requires a very precise preparation of the component and the coupon, which is associated with high costs.
Eine Möglichkeit stellen flexible Tapes dar, die jedoch aufwendig zu applizieren sind. Weiterhin verfügen die flexiblen Tapes über einen Binderanteil, der das Risiko einer Porenbildung im Lötspalt birgt, sofern der Binder während des Lötens nicht ausgasen kann. One possibility is flexible tapes, which are expensive to apply. Furthermore, the flexible tapes have a binder content, which carries the risk of pore formation in the soldering gap, if the binder can not outgas during soldering.
Es ist daher Aufgabe der Erfindung, oben genanntes Problem zu lösen. It is therefore an object of the invention to solve the above-mentioned problem.
Die Aufgabe wird gelöst durch einen Coupon gemäß Anspruch 1, einem Verfahren gemäß Anspruch 5 und einem Bauteil gemäß Anspruch 8. The object is achieved by a coupon according to claim 1, a method according to claim 5 and a component according to claim 8.
In den Unteransprüchen sind weitere vorteilhafte Maßnahmen aufgelistet, die beliebig miteinander kombiniert werden können, um weitere Vorteile zu erzielen. In the dependent claims further advantageous measures are listed, which can be combined with each other in order to achieve further advantages.
Die Figuren und die Beschreibung stellen nur Ausführungsbeispiele der Erfindung dar. The figures and the description represent only embodiments of the invention.
Es zeigen Show it
Es wird vorgeschlagen, eine Lotfolie direkt auf Substrate von Coupons vorzugsweise aufzusintern. Bei den Folien könnte es sich um flexible Folien mit der gewünschten Lot-/ Grundwerkstoffmischung handeln. Diese könnten in der passenden Geometrie und Dicke hergestellt werden und bei niedrigen Temperaturen auf die Coupons aufgesintert werden. In diesem Schritt könnte der Binder ausgasen, so dass die Gefahr der Porenbildung deutlich reduziert werden kann. Es wäre auch denkbar, die Coupons vollständig applikationsfertig mitsamt dem aufgesinterten Tape zu beziehen, so dass im Rahmen der Applikation lediglich noch die Komponente vorbereitet werden müsste. It is proposed to preferably sinter a solder foil directly onto substrates of coupons. The films could be flexible films with the desired solder / base material mixture. These could be made in the proper geometry and thickness and sintered on the coupons at low temperatures. In this step, the binder could outgas, so that the risk of pore formation can be significantly reduced. It would also be conceivable to obtain the coupons completely ready for application together with the sintered-on tape, so that in the context of the application only the component would have to be prepared.
Dadurch kann die Wirtschaftlichkeit der Coupon-Repair deutlich erhöht werden. Die Coupon-Repair als innovative Reparaturtechnologie führt zu einer Erweiterung des Reparaturumfanges und einer Reduzierung der Anschlussrate. As a result, the cost-effectiveness of the coupon repair can be significantly increased. The coupon repair as an innovative repair technology leads to an extension of the scope of repair and a reduction of the connection rate.
Der Coupon
Das Substrat
Die zwei verschiedenen Pulver stellen vorzugsweise zum einen ein Material eines Grundwerkstoffs eines Bauteilsubstrats
Vorzugsweise sind das nickel- oder kobaltbasierte Superlegierungen, insbesondere gemäß
Auf dem Substrat
Vorzugsweise sind das nickel- oder kobaltbasierte Superlegierungen, insbesondere gemäß
Die Lotfolie
Zur Herstellung wird ein bekanntes Substrat
Ein solcher modifizierter Coupon
Dabei kommt der Coupon
Claims (9)
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102015201632.3A DE102015201632A1 (en) | 2015-01-30 | 2015-01-30 | Coupon with sintered solder foil, process and component |
PCT/EP2016/050546 WO2016120068A1 (en) | 2015-01-30 | 2016-01-13 | Coupon having a sintered soldering foil, method and component |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102015201632.3A DE102015201632A1 (en) | 2015-01-30 | 2015-01-30 | Coupon with sintered solder foil, process and component |
Publications (1)
Publication Number | Publication Date |
---|---|
DE102015201632A1 true DE102015201632A1 (en) | 2016-08-04 |
Family
ID=55135222
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
DE102015201632.3A Withdrawn DE102015201632A1 (en) | 2015-01-30 | 2015-01-30 | Coupon with sintered solder foil, process and component |
Country Status (2)
Country | Link |
---|---|
DE (1) | DE102015201632A1 (en) |
WO (1) | WO2016120068A1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2020083493A1 (en) * | 2018-10-25 | 2020-04-30 | Siemens Aktiengesellschaft | Max phase coupons for high temperature applications and method |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5822852A (en) * | 1997-07-14 | 1998-10-20 | General Electric Company | Method for replacing blade tips of directionally solidified and single crystal turbine blades |
DE60219026T2 (en) * | 2001-07-24 | 2007-12-13 | Mitsubishi Heavy Industries, Ltd. | Ni-based sintered alloy |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6004683A (en) * | 1992-11-04 | 1999-12-21 | C. A. Patents, L.L.C. | Plural layered metal repair tape |
US5561827A (en) * | 1994-12-28 | 1996-10-01 | General Electric Company | Coated nickel-base superalloy article and powder and method useful in its preparation |
US6612480B1 (en) * | 2000-11-21 | 2003-09-02 | C.A. Patents, L.L.C. | Method of forming preforms for metal repairs |
US20070037008A1 (en) * | 2005-07-25 | 2007-02-15 | General Electric Company | Wear-resistant coating mixture and article having the wear-resistant coating mixture applied thereto |
EP2078579A1 (en) * | 2008-01-10 | 2009-07-15 | Siemens Aktiengesellschaft | Method for soldering one component and component with soldering and welding points |
CH700774A1 (en) * | 2009-03-31 | 2010-10-15 | Alstom Technology Ltd | Doppellotelement, process for its preparation and uses thereof. |
EP2369131A1 (en) * | 2010-03-16 | 2011-09-28 | Siemens Aktiengesellschaft | Repair of component edges using PSP strips and component |
EP2969378B1 (en) * | 2013-03-15 | 2018-12-05 | Siemens Energy, Inc. | Presintered preform for repair of superalloy component |
-
2015
- 2015-01-30 DE DE102015201632.3A patent/DE102015201632A1/en not_active Withdrawn
-
2016
- 2016-01-13 WO PCT/EP2016/050546 patent/WO2016120068A1/en active Application Filing
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5822852A (en) * | 1997-07-14 | 1998-10-20 | General Electric Company | Method for replacing blade tips of directionally solidified and single crystal turbine blades |
DE60219026T2 (en) * | 2001-07-24 | 2007-12-13 | Mitsubishi Heavy Industries, Ltd. | Ni-based sintered alloy |
Also Published As
Publication number | Publication date |
---|---|
WO2016120068A1 (en) | 2016-08-04 |
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