DE102013211580A1 - Method for joining two-dimensional regions of thermoplastic fiber reinforced plastic (FRP) structure with metallic structure, involves cooling connection region of structures before removal of punch and converter-mandrel - Google Patents
Method for joining two-dimensional regions of thermoplastic fiber reinforced plastic (FRP) structure with metallic structure, involves cooling connection region of structures before removal of punch and converter-mandrel Download PDFInfo
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- DE102013211580A1 DE102013211580A1 DE201310211580 DE102013211580A DE102013211580A1 DE 102013211580 A1 DE102013211580 A1 DE 102013211580A1 DE 201310211580 DE201310211580 DE 201310211580 DE 102013211580 A DE102013211580 A DE 102013211580A DE 102013211580 A1 DE102013211580 A1 DE 102013211580A1
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- mandrel
- joining
- frp
- metallic
- hole
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/56—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
- B29C65/64—Joining a non-plastics element to a plastics element, e.g. by force
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/56—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
- B29C65/60—Riveting or staking
- B29C65/606—Riveting or staking the rivets being integral with one of the parts to be joined, i.e. staking
- B29C65/607—Riveting or staking the rivets being integral with one of the parts to be joined, i.e. staking the integral rivets being hollow
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/112—Single lapped joints
- B29C66/1122—Single lap to lap joints, i.e. overlap joints
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/20—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines
- B29C66/21—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being formed by a single dot or dash or by several dots or dashes, i.e. spot joining or spot welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/349—Cooling the welding zone on the welding spot
- B29C66/3494—Cooling the welding zone on the welding spot while keeping the welding zone under pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
- B29C66/45—Joining of substantially the whole surface of the articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/72—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
- B29C66/721—Fibre-reinforced materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/739—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/7392—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/739—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/7392—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
- B29C66/73921—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic characterised by the materials of both parts being thermoplastics
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/74—Joining plastics material to non-plastics material
- B29C66/742—Joining plastics material to non-plastics material to metals or their alloys
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/814—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
- B29C66/8141—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
- B29C66/81411—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat
- B29C66/81415—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat being bevelled
- B29C66/81417—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat being bevelled being V-shaped
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/814—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
- B29C66/8141—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
- B29C66/81427—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined comprising a single ridge, e.g. for making a weakening line; comprising a single tooth
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/814—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
- B29C66/8141—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
- B29C66/81431—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined comprising a single cavity, e.g. a groove
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
- B29C66/832—Reciprocating joining or pressing tools
- B29C66/8322—Joining or pressing tools reciprocating along one axis
- B29C66/83221—Joining or pressing tools reciprocating along one axis cooperating reciprocating tools, each tool reciprocating along one axis
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/68—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts by incorporating or moulding on preformed parts, e.g. inserts or layers, e.g. foam blocks
- B29C70/84—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts by incorporating or moulding on preformed parts, e.g. inserts or layers, e.g. foam blocks by moulding material on preformed parts to be joined
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/10—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using hot gases (e.g. combustion gases) or flames coming in contact with at least one of the parts to be joined
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/14—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
Abstract
Description
Die Erfindung betrifft ein Verfahren zum Verbinden von flächigen oder profilartigen Strukturen aus thermoplastischen Faser-Kunststoff-Verbund mit metallischen Strukturen.The invention relates to a method for joining flat or profile-like structures of thermoplastic fiber-plastic composite with metallic structures.
Derartige Verbindungen finden in Mischbauweisen, wie sie im Fahrzeugbau anzutreffen sind, häufig Anwendung. Such compounds are often used in mixed constructions, such as those found in vehicle construction.
Zum Fügen klassischer endlosfaserverstärkter duroplastischer Verbundstrukturen mit werkstoffgleichen oder fremden Bauteilen haben sich Kleb-, Bolzen-, Niet- und Schlaufenverbindungen etabliert. Wie in dem Abschlussbericht des BMBF-Projekts aus dem Jahre 2003 „FügeKunst-Fügen von faserverstärkten Kunststoffen im strukturellen Leichtbau“ beschrieben, zeichnet sich das Kleben durch vielfältige Verbindungsmöglichkeiten für unterschiedliche Materialkombinationen aus, erfordert jedoch eine nachteilige Oberflächenvorbehandlung der Fügeteile. Adhesive, bolt, rivet and loop connections have become established for joining classic continuous fiber-reinforced thermoset composite structures with material-like or foreign components. As described in the 2003 BMBF Final Report "JoiningArt Joining of Fiber-Reinforced Plastics in Structural Lightweight Construction", bonding is characterized by a variety of connectivity options for different material combinations, but requires disadvantageous surface pretreatment of the parts to be joined.
Bolzen- und Nietverbindungen sind aufgrund der hohen Setzgeschwindigkeit und guter Reproduzierbarkeit eine der am häufigsten eingesetzten Fügetechnologien für Faserverbundstrukturen in der Luftfahrt. Nachteilig ist die lokale Schwächung der Faserverbundstruktur aufgrund der spanenden Fertigung. Zudem treten beim Bohren faserverstärkter Kunststoffe spezifische Probleme wie lokale Delaminationen und hoher Werkzeugverschleiß auf. Darüber hinaus erhöhen die erforderlichen Fügeelemente das Gewicht der Verbindung und verursachen zusätzliche Kosten. Die genannten Verfahren werden in folgenden Dokumenten näher erläutert:
In der
Aufgabenstellung der vorliegenden Erfindung ist ein Verfahren zur Verbindung von Bauteilen aus thermoplastischen Faser-Kunststoff-Verbundwerkstoff mit metallischen Bauteilen vorzuschlagen, dass eine hohe mechanische Qualität der Verbindung gewährleistet und zudem zur Integration in automatisierte Prozessketten geeignet ist.The object of the present invention is to propose a method for connecting components made of thermoplastic fiber-plastic composite material with metallic components, which ensures a high mechanical quality of the connection and is also suitable for integration into automated process chains.
Die Aufgabenstellung wird gelöst durch ein Verfahren mit den in Anspruch 1 aufgeführten Verfahrensschritten. Bevorzugte Ausgestaltungen des Verfahrens sind Gegenstand von Unteransprüchen.The problem is solved by a method with the method steps listed in
Das erfindungsgemäße Verfahren zum Verbinden von flächigen Bereichen einer Faserverbundkunststoffstruktur (FKV-Struktur) mit einer thermoplastischen Matrix und einer metallischen Struktur wird nachfolgend erläutert. Die metallische Struktur hat im Verbindungsbereich ein Loch. Dieses kann eine beliebige Querschnittsform haben, wobei ein runder Querschnitt bevorzugt ist. Die beiden zu verbindenden Bauteile müssen im Verbindungsbereich einen Bereich aufweisen, in dem beide Bauteile aneinander anliegen. Bevorzugt ist dieser Bereich eben, kann aber auch gewölbt ausgeführt sein. In einem ersten Schritt a) werden metallische Struktur und FKV-Struktur relativ zueinander in der gewünschten Position positioniert. Anschließend wird im Schritt b) die FKV-Struktur im Verbindungsbereich aufgeheizt, um eine plastische Verformbarkeit der thermoplastischen Matrix zu erreichen. Hierfür sind jegliche bekannte Methoden zur Erwärmung geeignet, so z. B. Wärmestrahlung, Heißluft oder auch eine Kontaktheizung.Anschließend erfolgt in einem Schritt c) das Einführen eines Umformdornes in die FKV-Struktur im Bereich des Loches der metallischen Struktur und durch dieses hindurch, so dass eine Verdrängung des Faserverbundkunststoffes erfolgt. Bevorzugt ist der Umformdorn hierzu spitz ausgeführt, wodurch das FKV-Material verdrängt wird. Dadurch kann vorteilhaft eine sehr hohe Festigkeit der Verbindung gewährleistet werden. Bevorzugt hat der Umformdorn einen Auflagebereich, der im eingeführten Zustand des Dornes an der FKV-Struktur flächig anliegt. Durch das Anlegen des durch das Loch hindurch verdrängten FKV-Materials an die metallische Struktur mittels eines Stempels wird in einem Schritt d) ein Hinterschnitt ausgebildet. Somit umgreift das FKV-Material den gesamten Bereich des Loches in der metallischen Struktur. Der Stempel weist dabei eine Form auf, die mit dem Umformdorn korrespondiert. So zentrieren sich Dorn und Stempel im Verbindungsbereich. The method according to the invention for joining areal areas of a fiber composite plastic structure (FKV structure) with a thermoplastic matrix and a metallic structure is explained below. The metallic structure has a hole in the connection area. This may have any cross-sectional shape, with a round cross-section being preferred. The two components to be connected must have a region in the connection region in which both components abut each other. Preferably, this area is flat, but can also be curved. In a first step a) metallic structure and FKV structure are positioned relative to each other in the desired position. Subsequently, in step b), the FRP structure is heated in the connection region in order to achieve a plastic deformability of the thermoplastic matrix. For this purpose, any known methods for heating are suitable, such. B. heat radiation, hot air or a Kontaktheizung.Anschließend in a step c) the insertion of a forming mandrel in the FKV structure in the region of the hole of the metallic structure and therethrough, so that a displacement of the fiber composite plastic takes place. Preferably, the forming mandrel is designed to be pointed, whereby the FKV material is displaced. This can advantageously be ensured a very high strength of the connection. Preferably, the forming mandrel has a support area which rests flat on the FKV structure in the inserted state of the mandrel. By applying the FKV material displaced through the hole to the metallic structure by means of a punch, an undercut is formed in a step d). Thus, the FRP material encompasses the entire area of the hole in the metallic structure. The stamp has a shape that corresponds to the forming mandrel. This is how the mandrel and punch center in the connection area.
Durch den Auflagebereich des Dornes wird die Presskraft zwischen Dorn und Stempel auf die zu verbindenden Strukturen aufgebracht, wodurch die Verbindung spielfrei erfolgt. In einem abschließenden Schritt e) erfolgt eine Abkühlung des Verbindungsbereiches. So kann die thermoplastische Matrix aushärten. Bevorzugt werden Stempel und Umformdorn erst nach dem Abkühlen entfernt.Due to the support area of the mandrel, the pressing force between mandrel and punch on the applied connecting structures, whereby the connection is carried out without play. In a final step e), the connection region is cooled down. This allows the thermoplastic matrix to harden. Preferably, punch and forming mandrel are removed only after cooling.
Zum Verbinden der Fügepartner ist ein umformtechnischer Prozess vorgesehen, bei dem die Faserverbundstruktur partiell erwärmt, lokal durch eine Öffnung im Metallblech durchgesetzt und zu einem Hinterschnitt mit definierter Faserverstärkung gestaucht wird. To join the joining partners, a forming process is provided in which the fiber composite structure is partially heated, locally penetrated through an opening in the metal sheet and compressed to an undercut with defined fiber reinforcement.
Die Faserverbundstruktur kann bereits vorgelocht sein oder beim Durchdringen der Öffnung im Metallblech gezielt lokal durchtrennt werden, etwa durch eine Dornspitze, welche über eine Schneide verfügt.The fiber composite structure may already be pre-punched or selectively severed locally when penetrating the opening in the metal sheet, for example by a mandrel tip, which has a cutting edge.
Im Gegensatz dazu sind auch Verfahrensvarianten vorgesehen, welche auf eine lokale Durchtrennung der Faserstruktur vollständig verzichten. So lässt sich durch Variation der Werkzeuggeometrie, etwa durch eine stumpfe Ausführung des Dorns, eine Durchdringung der Faserverbundstruktur vermeiden, wodurch eine geschlossene, mediendichte Oberfläche im Bereich der Thermoclinch-Fügezone entsteht. Mit einer derartigen Dorngeometrie ist zudem eine Verfahrensvariante möglich, bei welcher auch ein Vorlochen des metallischen Fügepartners entfallen kann.In contrast, process variants are also provided which completely dispense with a local severing of the fiber structure. Thus, by varying the tool geometry, such as a blunt design of the mandrel, a penetration of the fiber composite structure can be avoided, whereby a closed, media-dense surface in the region of the thermoclinic joining zone is formed. With such a mandrel geometry, a method variant is also possible in which a pre-punching of the metallic joining partner can be dispensed with.
Das erfindungsgemäße Verfahren zum Thermoclinchen ermöglicht erstmals die faserverbundgerechte, fügelementfreie und effiziente Herstellung von Hybridverbindungen für eine breite Palette verschiedenartiger thermoplastischer und metallischer Leichtbau-Konstruktionswerkstoffe. Dabei ergänzen sich die bewährten strukturellen Eigenschaften formschlüssiger Verbindungen mit der vorteilhaften Prozessgestaltung umformtechnischer Fügeverfahren.The novel process for thermoclining makes possible for the first time the fiber composite-compatible, non-veneer-free and efficient production of hybrid compounds for a wide range of different types of thermoplastic and metallic lightweight construction materials. The proven structural properties of form-fitting connections complement each other with the advantageous process design of forming technology joining methods.
Durch Verzicht auf zusätzliche Verbindungselemente sowie eine gezielt im Hals- und Hinterschnittbereich einzustellende Faserorientierung kann ein hoher Leichtbaugrad der Fügezonen erreicht werden. Da zudem keine aufwändige Vorbehandlung der Fügezone wie beim Kleben erforderlich ist, eignet sich das Thermoclinchen besonders zur Integration in robuste Fertigungsprozessketten für Mischbauweisen mit thermoplastischen Faserverbundstrukturen.By dispensing with additional connecting elements as well as a targeted fiber orientation to be set in the neck and undercut region, a high degree of lightweight construction of the joining zones can be achieved. In addition, since no complex pre-treatment of the joining zone is required, as in the case of gluing, thermoclining is particularly suitable for integration in robust production process chains for mixed construction methods with thermoplastic fiber composite structures.
Geringe Fügekräfte ermöglichen darüber hinaus die Entwicklung leichter und damit einfach handhabbarer Fügewerkzeuge.Low joining forces also enable the development of lightweight and therefore easy-to-handle joining tools.
Die am Fügevorgang beteiligten kinematischen Werkzeugelemente sind derart konzipiert, dass sie als wechselbare Einsätze eine breite Variabilität hinsichtlich geometrischer und prozesstechnischer Parameter bieten. Dies umfasst insbesondere die Größe und Gestalt der Fügezone sowie den Einsatz passiver oder aktiver Gegenwerkzeuge.The kinematic tool elements involved in the joining process are designed in such a way that, as replaceable inserts, they offer a broad variability with regard to geometric and process-related parameters. This includes in particular the size and shape of the joining zone and the use of passive or active counter tools.
Darüber hinaus ist die Fügevorrichtung so gestaltet, dass die für thermoplastische Verarbeitungsprozesse relevanten Prozessgrößen Temperatur, Druck und Haltezeit gezielt eingestellt werden können. Dazu werden etwa geeignete Temperiereinrichtungen integriert, die eine lokale Erwärmung und Abkühlung des thermoplastischen Verbundwerkstoffes erlauben.In addition, the joining device is designed so that the process variables relevant for thermoplastic processing processes temperature, pressure and holding time can be adjusted specifically. For this purpose, suitable temperature control devices are integrated, for example, which allow local heating and cooling of the thermoplastic composite material.
Für die Reproduzierbarkeit des Verfahrens sind die kinematischen und variothermen Systemkomponenten mess- und steuerungstechnisch verknüpft.For the reproducibility of the process, the kinematic and variothermic system components are linked to measurement and control technology.
Weitere Merkmale und vorteilhafte Ausgestaltung sind in der nachfolgenden Präsentation enthalten.Further features and advantageous embodiment are included in the following presentation.
Nachfolgend wird ein Ausführungsbeispiel der Erfindung anhand von Figuren erläutert, dabei zeigen:An exemplary embodiment of the invention will be explained below with reference to figures, in which:
Anschließend wird der zu verbindende Bereich mittels Wärmestrahlung
BezugszeichenlisteLIST OF REFERENCE NUMBERS
- 11
- FKV-Bauteil FRP component
- 22
- Metallisches Bauteil Metallic component
- 2121
- Loch hole
- 33
- Umformdorn forming mandrel
- 3131
- Auflagebereich support area
- 44
- Stempel stamp
- 55
- Hinterschnitt undercut
- 66
- Wärmestrahlung thermal radiation
- 77
- Loch hole
ZITATE ENTHALTEN IN DER BESCHREIBUNG QUOTES INCLUDE IN THE DESCRIPTION
Diese Liste der vom Anmelder aufgeführten Dokumente wurde automatisiert erzeugt und ist ausschließlich zur besseren Information des Lesers aufgenommen. Die Liste ist nicht Bestandteil der deutschen Patent- bzw. Gebrauchsmusteranmeldung. Das DPMA übernimmt keinerlei Haftung für etwaige Fehler oder Auslassungen.This list of the documents listed by the applicant has been generated automatically and is included solely for the better information of the reader. The list is not part of the German patent or utility model application. The DPMA assumes no liability for any errors or omissions.
Zitierte PatentliteraturCited patent literature
- DE 10143155 A1 [0005] DE 10143155 A1 [0005]
Zitierte Nicht-PatentliteraturCited non-patent literature
- „Handbuch Kunststoff-Verbindungstechnik“ (von G. Ehrenstein, erschienen im Hanser-Verlag 2004 [0004] "Handbuch Kunststoff-Verbindungstechnik" (by G. Ehrenstein, published by Hanser-Verlag 2004 [0004]
- „Cutting Edge rounding: An innovative tool wear criterion in Drilling CFRP composite laminates“ (von A. Faraz, D. Biermann, K. Weinert im International Journal of Machine Tools and Manufacture 49 (2009) 15, S. 1185–1196) [0004] "Cutting Edge Rounding: An Innovative Tool Wear Criterion in Triple CFRP Composite Laminates" (by A. Faraz, D. Biermann, K. Weinert in the International Journal of Machine Tools and Manufacture 49 (2009) 15, pp. 1185-1196) [ 0004]
- „Temperature Load during Drilling“ erschienen in Kunststoffe International 12 (2006), S. 72–77 [0004] "Temperature Load during Drilling" published in Kunststoffe international 12 (2006), pp. 72-77 [0004]
- „Mechanics of mechanically fastened joints in polymer-matrix composite structures – A review“ (von S. D. Thoppul, J. Finnegan, R.F. Gibson erschienen in Composite Science and Technology 69 (2009) 3–4, S. 301–329 [0004] "Mechanics of mechanized fastened joints in polymer-matrix composite structures - A review" (by SD Thoppul, J. Finnegan, RF Gibson published in Composite Science and Technology 69 (2009) 3-4, pp. 301-329 [0004]
Claims (3)
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CN105855383A (en) * | 2016-04-06 | 2016-08-17 | 湖南大学 | Connection method and hole punching and flanging die for carbon fibers and light alloy |
DE102015109289B3 (en) * | 2015-06-11 | 2016-09-08 | Deutsches Zentrum für Luft- und Raumfahrt e.V. | Method and device for introducing openings in semi-finished fiber products |
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DE102015118058A1 (en) | 2015-08-31 | 2017-03-02 | Brandenburgische Technische Universität Cottbus-Senftenberg | New joining technology for mixed connections |
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DE102018106335A1 (en) * | 2018-03-19 | 2019-09-19 | Dr. Ing. H.C. F. Porsche Aktiengesellschaft | Process for the production of a composite component of fiber composite material and a metal component for a vehicle |
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DE10143155A1 (en) | 2001-09-04 | 2003-03-20 | Daimler Chrysler Ag | Process for joining fiber-reinforced plastic sheet to backing component, comprises pressing fibers and matrix through hole in backing component using a plunger and forming fastening on opposite side |
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DE10143155A1 (en) | 2001-09-04 | 2003-03-20 | Daimler Chrysler Ag | Process for joining fiber-reinforced plastic sheet to backing component, comprises pressing fibers and matrix through hole in backing component using a plunger and forming fastening on opposite side |
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Title |
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"Cutting Edge rounding: An innovative tool wear criterion in Drilling CFRP composite laminates" (von A. Faraz, D. Biermann, K. Weinert im International Journal of Machine Tools and Manufacture 49 (2009) 15, S. 1185-1196) |
"Handbuch Kunststoff-Verbindungstechnik" (von G. Ehrenstein, erschienen im Hanser-Verlag 2004 |
"Mechanics of mechanically fastened joints in polymer-matrix composite structures - A review" (von S. D. Thoppul, J. Finnegan, R.F. Gibson erschienen in Composite Science and Technology 69 (2009) 3-4, S. 301-329 |
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EP3122487A1 (en) * | 2014-03-26 | 2017-02-01 | Toyota Jidosha Kabushiki Kaisha | Joining method |
TWI601625B (en) * | 2014-03-26 | 2017-10-11 | 豐田自動車股份有限公司 | Joining method |
US10173370B2 (en) | 2014-03-26 | 2019-01-08 | Toyota Jidosha Kabushiki Kaisha | Joining method |
DE102015109289B3 (en) * | 2015-06-11 | 2016-09-08 | Deutsches Zentrum für Luft- und Raumfahrt e.V. | Method and device for introducing openings in semi-finished fiber products |
DE102015118058A1 (en) | 2015-08-31 | 2017-03-02 | Brandenburgische Technische Universität Cottbus-Senftenberg | New joining technology for mixed connections |
WO2017036444A1 (en) | 2015-08-31 | 2017-03-09 | Brandenburgische Technische Universität Cottbus-Senftenberg | New joining technology for mixed joints |
CN105855383A (en) * | 2016-04-06 | 2016-08-17 | 湖南大学 | Connection method and hole punching and flanging die for carbon fibers and light alloy |
DE102016120148A1 (en) | 2016-10-21 | 2018-04-26 | Brandenburgische Technische Universität Cottbus-Senftenberg | Method for the mechanical connection of workpieces and device for carrying out the method |
DE102018106335A1 (en) * | 2018-03-19 | 2019-09-19 | Dr. Ing. H.C. F. Porsche Aktiengesellschaft | Process for the production of a composite component of fiber composite material and a metal component for a vehicle |
DE102018106335B4 (en) | 2018-03-19 | 2021-08-12 | Dr. Ing. H.C. F. Porsche Aktiengesellschaft | Process for the production of a composite component made of fiber composite material and a metal component for a vehicle and a closure insert |
DE102019102469A1 (en) * | 2019-01-31 | 2020-08-06 | Airbus Operations Gmbh | Method for producing a common connection opening in two components, at least one of which is made of a plastically deformable material |
US11754102B2 (en) | 2019-01-31 | 2023-09-12 | Airbus Operations Gmbh | Method for producing a common connecting opening in two components, at least one of which is made from a plastically deformable material |
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