DE102012111723B3 - Method for determining dimensions or position data of tool, involves inductively coupling alternating signal of variable frequency in tool by inductance, where change of emission of electromagnetic waves is detected by tool - Google Patents
Method for determining dimensions or position data of tool, involves inductively coupling alternating signal of variable frequency in tool by inductance, where change of emission of electromagnetic waves is detected by tool Download PDFInfo
- Publication number
- DE102012111723B3 DE102012111723B3 DE201210111723 DE102012111723A DE102012111723B3 DE 102012111723 B3 DE102012111723 B3 DE 102012111723B3 DE 201210111723 DE201210111723 DE 201210111723 DE 102012111723 A DE102012111723 A DE 102012111723A DE 102012111723 B3 DE102012111723 B3 DE 102012111723B3
- Authority
- DE
- Germany
- Prior art keywords
- tool
- inductance
- position data
- frequency
- dimensions
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
- B23Q17/09—Arrangements for observing, indicating or measuring on machine tools for indicating or measuring cutting pressure or for determining cutting-tool condition, e.g. cutting ability, load on tool
- B23Q17/0904—Arrangements for observing, indicating or measuring on machine tools for indicating or measuring cutting pressure or for determining cutting-tool condition, e.g. cutting ability, load on tool before or after machining
- B23Q17/0914—Arrangements for measuring or adjusting cutting-tool geometry machine tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
- B23Q17/24—Arrangements for observing, indicating or measuring on machine tools using optics or electromagnetic waves
- B23Q17/2452—Arrangements for observing, indicating or measuring on machine tools using optics or electromagnetic waves for measuring features or for detecting a condition of machine parts, tools or workpieces
- B23Q17/2457—Arrangements for observing, indicating or measuring on machine tools using optics or electromagnetic waves for measuring features or for detecting a condition of machine parts, tools or workpieces of tools
- B23Q17/2461—Length
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
- B23Q17/24—Arrangements for observing, indicating or measuring on machine tools using optics or electromagnetic waves
- B23Q17/248—Arrangements for observing, indicating or measuring on machine tools using optics or electromagnetic waves using special electromagnetic means or methods
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B7/00—Measuring arrangements characterised by the use of electric or magnetic techniques
- G01B7/02—Measuring arrangements characterised by the use of electric or magnetic techniques for measuring length, width or thickness
Landscapes
- Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Optics & Photonics (AREA)
- General Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Machine Tool Sensing Apparatuses (AREA)
Abstract
Description
Die Erfindung betrifft ein Verfahren zur Bestimmung von Abmessungen und/oder Positionsdaten eines Werkzeugs gemäß dem Oberbegriff des Anspruchs 1.The invention relates to a method for determining dimensions and / or position data of a tool according to the preamble of
Nach der automatischen oder manuellen Einspannung eines Werkzeugs in einer Spannvorrichtung einer Arbeitsspindel eines Bearbeitungszentrums, einer Universalfräse oder einer anderen Werkzeugmaschine besteht vor der Einleitung des eigentlichen Bearbeitungsvorgangs die Notwendigkeit, die Lage des eingespannten Werkzeugs in der Spannvorrichtung der Arbeitsspindel genau zu bestimmen. Traditionell kann dies manuell durch mechanische Tastung geschehen, wodurch jedoch teil- oder vollautomatisierte Produktionsprozesse wesentlich arbeitsintensiver werden und länger dauern. Daher wird in der Praxis eine automatische Einmessung des ebenfalls automatisch gewechselten oder gespannten Werkzeugs bevorzugt. Die hierfür notwendigen Verfahren und Vorrichtungen basieren meistens auf optischen Messtechnologien, die im relativen schmutzigen Umfeld der spanabhebenden Metallbearbeitung bezüglich Zuverlässigkeit und Genauigkeit Probleme aufweisen.After the automatic or manual clamping of a tool in a clamping device of a work spindle of a machining center, a universal milling machine or other machine tool before the initiation of the actual machining operation, the need to determine the position of the clamped tool in the clamping device of the work spindle exactly. Traditionally, this can be done manually by mechanical keying, which, however, makes partially or fully automated production processes much more labor intensive and takes longer. Therefore, in practice, an automatic calibration of the also automatically changed or tensioned tool is preferred. The methods and devices necessary for this are mostly based on optical measuring technologies which have problems in terms of reliability and accuracy in the relatively dirty environment of metal-cutting machining.
So kann die Verunreinigung der Optik solcher Systeme durch Bohr- und Kühl/Schmieremulsionen sowie Metallabrieb und Metallspäne zu einem Totalausfall der Messvorrichtung oder schlimmstenfalls zu wesentlichen unerkannten Messfehlern führen. Als Beispiel sei ein verbreitetes optisches Entfernungsmessverfahren genannt, welches auf der Phasenmessung eines sinusförmigen Hochfrequenzsignals basiert, das einem Laserstrahl aufmoduliert wird. Bei diesem Verfahren wird entlang der Messstrecke ein einzelnes rückstreuendes Ziel vorausgesetzt. Jeder zusätzliche Streukörper in Form eines auf der strahlformenden Optik befindlichen Partikels leistet bei einem solchen System einen wesentlichen Beitrag zu einer Verfälschung des Messergebnisses.Thus, the contamination of the optics of such systems by drilling and cooling / lubricating emulsions as well as metal abrasion and metal shavings can lead to a total failure of the measuring device or at worst to significant unrecognized measurement errors. By way of example, a common optical range finding method based on phase measurement of a high frequency sinusoidal signal modulated on a laser beam may be mentioned. In this method, a single backscattering target is required along the measuring section. Each additional scattering element in the form of a particle located on the beam-forming optical system makes a significant contribution to a falsification of the measurement result in such a system.
Aus der
Die
Die
Die
Die
Diese Aufgabe wird durch ein Verfahren mit den Merkmalen des Anspruchs 1 gelöst. Zweckmäßige Weiterbildungen und vorteilhafte Ausgestaltungen der Erfindung sind in den Unteransprüchen angegeben.This object is achieved by a method having the features of
Erfindungsgemäß werden zur Bestimmung von Abmessungen eines Werkzeugs, das in einer Spannvorrichtung einer Arbeitsspindel einer Bearbeitungsmaschine gespannt ist, das Werkzeug und eine Induktivität einander angenähert. Durch die Induktivität wird ein Wechselsignal variabler Frequenz induktiv in das Werkzeug eingekoppelt, die Änderung der in das Werkzeug eingekoppelten elektrischen Leistung wird in Abhängigkeit von der Frequenz erfasst und anhand dieser Frequenzabhängigkeit werden Abmessungen des Werkzeugs und/oder Positionsdaten des Werkzeugs bezüglich der Spannvorrichtung ermittelt. Das Werkzeug wird bei der Annäherung an die Induktivität zugleich teilweise in einen einseitig offenen Hohlraum eingeführt und anhand der Frequenzabhängigkeit der von der Induktivität in das Werkzeug eingekoppelten elektrischen Leistung werden Abmessungen des Werkzeugs und/oder Positionsdaten des Werkzeugs bezüglich der Spannvorrichtung ermittelt.According to the invention, the tool and an inductance are approximated to determine dimensions of a tool, which is clamped in a clamping device of a work spindle of a processing machine. By the inductance, a variable frequency variable signal is inductively coupled into the tool, the change in the coupled into the tool electrical power is detected in dependence on the frequency and based on this frequency dependence dimensions of the tool and / or position data of the tool are determined with respect to the clamping device. The tool is at the same time partly introduced into a cavity open on one side when approaching the inductance, and dimensions of the tool and / or position data of the tool with respect to the clamping device are determined on the basis of the frequency dependence of the electrical power coupled into the tool by the inductance.
Die induktive Einkopplung eines Signals in das Werkzeug und dessen Wirkung als Sendeantenne mit frequenzabhängiger Abstrahlung bzw. Reflexion zur Signalquelle wird von den eingangs genannten Effekten, die sich bei anderen Messmethoden störend bemerkbar machen, nicht beeinflusst, wodurch die Messung der Abmessungen bzw. Positionsdaten des Werkzeugs genauer und zuverlässiger wird.The inductive coupling of a signal into the tool and its effect as Transmitting antenna with frequency-dependent radiation or reflection to the signal source is not affected by the aforementioned effects, which make disturbing in other measurement methods, whereby the measurement of the dimensions or position data of the tool is more accurate and reliable.
Der Hohlraum, in den das Werkzeug eingeführt wird, bildet zusammen mit dem Werkzeug einen Resonator. Bei der Leistungsmessung ergeben sich aufgrund von Resonanzbedingungen charakteristische Minima bzw. Maxima im Frequenzgang der von dem Werkzeug absorbierten Leistung, die sich einfach und genau detektieren lassen.The cavity into which the tool is inserted forms a resonator together with the tool. When measuring power, characteristic minima or maxima in the frequency response of the power absorbed by the tool result due to resonance conditions, which can be detected simply and accurately.
Einen möglichen Referenzpunkt zur Ermittlung der Werkzeugposition bzw. -abmessungen bietet die Position der Induktivität, d. h. dass der Abstand der Spannvorrichtung von der Induktivität in die Berechnung der Werkzeugposition bezüglich der Spannvorrichtung bzw. der Werkzeugabmessungen eingeht. Alternativ bietet die Position des Hohlraumes einen Referenzpunkt zur Ermittlung der Werkzeugposition bzw. -abmessungen, d. h. dass der Abstand der Spannvorrichtung von dem Hohlraum in die Berechnung der Werkzeugposition bezüglich der Spannvorrichtung bzw. der Werkzeugabmessungen eingeht.One possible reference point for determining the tool position or dimensions is provided by the position of the inductance, i. H. that the distance of the clamping device from the inductance is included in the calculation of the tool position with respect to the clamping device or the tool dimensions. Alternatively, the position of the cavity provides a reference point for determining the tool position or dimensions, i. H. that the distance of the clamping device from the cavity in the calculation of the tool position with respect to the clamping device or the tool dimensions received.
Weitere Besonderheiten und Vorzüge der Erfindung ergeben sich aus der folgenden Beschreibung von bevorzugten Ausführungsbeispielen anhand der Zeichnung. Es zeigen:Other features and advantages of the invention will become apparent from the following description of preferred embodiments with reference to the drawings. Show it:
Ein in
Abhängig vom Verhältnis der Länge des Werkzeugs
Folglich hat in diesem Fall auch die von der Signalquelle
Die Induktivität
Da sich auf dem Werkzeug
In diesem Fall wird zusätzlich zu der Induktivität
Wie schematisch in
Hierbei wirkt der nicht vom Hohlraum
Da die Resonanzfrequenz des durch den Hohlraum
Claims (5)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE201210111723 DE102012111723B3 (en) | 2012-12-03 | 2012-12-03 | Method for determining dimensions or position data of tool, involves inductively coupling alternating signal of variable frequency in tool by inductance, where change of emission of electromagnetic waves is detected by tool |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE201210111723 DE102012111723B3 (en) | 2012-12-03 | 2012-12-03 | Method for determining dimensions or position data of tool, involves inductively coupling alternating signal of variable frequency in tool by inductance, where change of emission of electromagnetic waves is detected by tool |
Publications (1)
Publication Number | Publication Date |
---|---|
DE102012111723B3 true DE102012111723B3 (en) | 2014-05-15 |
Family
ID=50556114
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
DE201210111723 Expired - Fee Related DE102012111723B3 (en) | 2012-12-03 | 2012-12-03 | Method for determining dimensions or position data of tool, involves inductively coupling alternating signal of variable frequency in tool by inductance, where change of emission of electromagnetic waves is detected by tool |
Country Status (1)
Country | Link |
---|---|
DE (1) | DE102012111723B3 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3964328A1 (en) * | 2020-09-07 | 2022-03-09 | Sick Ag | Testing of a tool of a machine tool |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1856823U (en) * | 1961-03-29 | 1962-08-16 | Cross Co | COIL INSERT FOR ELECTRONIC TOOL TESTING DEVICES. |
DE1145895B (en) * | 1959-08-08 | 1963-03-21 | Licentia Gmbh | Device for checking tools for damage or wear |
DE1270362B (en) * | 1958-12-17 | 1968-06-12 | Cross Co | Device for checking the length and the condition of a cutting tool |
DE3737471A1 (en) * | 1986-11-06 | 1988-05-19 | Kearney & Trecker Corp | MEASURING DEVICE FOR CUTTING TOOLS |
DE4033181A1 (en) * | 1990-10-19 | 1992-04-30 | Rainer Ludwig | TEST DEVICE |
-
2012
- 2012-12-03 DE DE201210111723 patent/DE102012111723B3/en not_active Expired - Fee Related
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1270362B (en) * | 1958-12-17 | 1968-06-12 | Cross Co | Device for checking the length and the condition of a cutting tool |
DE1145895B (en) * | 1959-08-08 | 1963-03-21 | Licentia Gmbh | Device for checking tools for damage or wear |
DE1856823U (en) * | 1961-03-29 | 1962-08-16 | Cross Co | COIL INSERT FOR ELECTRONIC TOOL TESTING DEVICES. |
DE3737471A1 (en) * | 1986-11-06 | 1988-05-19 | Kearney & Trecker Corp | MEASURING DEVICE FOR CUTTING TOOLS |
DE4033181A1 (en) * | 1990-10-19 | 1992-04-30 | Rainer Ludwig | TEST DEVICE |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3964328A1 (en) * | 2020-09-07 | 2022-03-09 | Sick Ag | Testing of a tool of a machine tool |
US20220072674A1 (en) * | 2020-09-07 | 2022-03-10 | Sick Ag | Inspection of a tool of a machine tool |
US11701747B2 (en) * | 2020-09-07 | 2023-07-18 | Sick Ag | Inspection of a tool of a machine tool |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
DE102009005745B4 (en) | Device for monitoring the position of a tool or machine element | |
DE102004057087B3 (en) | Antenna device for coupling or decoupling microwaves in tubular hollow bodies and device for mass flow measurement by means of such antenna devices | |
DE102006052637A1 (en) | Device and method for determining at least one parameter of a medium | |
DE2841600B2 (en) | Method and device for determining corrosion damage in pipes | |
EP2954338B1 (en) | Method and device for testing a circuit | |
WO2010006683A1 (en) | Measurement probe | |
WO2006103164A1 (en) | Method for localising objects contained in a medium, and measuring appliance for carrying out said method | |
EP3017318A1 (en) | Proximity sensor and method for measuring the distance from an object | |
DE102015112431A1 (en) | Device for detecting objects, in particular for charging systems | |
EP1225443A2 (en) | Sensor device for flashes | |
DE112014007276B4 (en) | Proximity sensor and method for measuring the distance of a target | |
DE102013100979B3 (en) | Device for monitoring the position of a tool or tool carrier on a work spindle | |
CH656702A5 (en) | Arrangement for compensating disturbing radiation of electromagnetic radio-frequency oscillations in contactless scanning devices | |
DE102012111723B3 (en) | Method for determining dimensions or position data of tool, involves inductively coupling alternating signal of variable frequency in tool by inductance, where change of emission of electromagnetic waves is detected by tool | |
DE102012200261A1 (en) | Arrangement and method for detecting a rotational speed of a turbocharger | |
DE102006033961B4 (en) | Method and device for locating damage to a plastic pipe | |
DE102008056700B4 (en) | Speed sensor for determining "slow (zero speed) and fast" speeds as well as for simultaneously determining the direction of rotation | |
DE102006051577B4 (en) | Apparatus and method for detecting electrical properties of a sample of a stimulable material | |
EP3085490A2 (en) | Device for monitoring the location of a tool or tool holder on a work spindle | |
DE2657957A1 (en) | Electromagnetic generation of ultrasonic waves - in specimen undergoing inspection involving reflection of ultrasound involves RF generator | |
DE4013916C2 (en) | Device for recognizing the shape and nature of the lateral surfaces of cylindrical metallic workpieces | |
DE102006044060A1 (en) | Two or multidimensional coil arrangement for wireless energy feeding to e.g. sensor, has two resonance coils attached on central coil body and/or core, where ferrite pieces are fastened on edge regions of coil body and/or core | |
EP2737974B1 (en) | Method for the determination of dimensions and/or position data of a tool | |
DE102019103670B4 (en) | Inductive sensor and method for its operation | |
DE3139491C2 (en) |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
R012 | Request for examination validly filed | ||
R016 | Response to examination communication | ||
R018 | Grant decision by examination section/examining division | ||
R020 | Patent grant now final | ||
R020 | Patent grant now final |
Effective date: 20150217 |
|
R119 | Application deemed withdrawn, or ip right lapsed, due to non-payment of renewal fee |