DE102011076608A1 - Joint connection i.e. T-joint, for sandwich plate for e.g. structural work, has core layer, and adhesive layer applied on core layer, where connection has form of fillet weld or double-hollow fillet weld in cross-section - Google Patents
Joint connection i.e. T-joint, for sandwich plate for e.g. structural work, has core layer, and adhesive layer applied on core layer, where connection has form of fillet weld or double-hollow fillet weld in cross-section Download PDFInfo
- Publication number
- DE102011076608A1 DE102011076608A1 DE102011076608A DE102011076608A DE102011076608A1 DE 102011076608 A1 DE102011076608 A1 DE 102011076608A1 DE 102011076608 A DE102011076608 A DE 102011076608A DE 102011076608 A DE102011076608 A DE 102011076608A DE 102011076608 A1 DE102011076608 A1 DE 102011076608A1
- Authority
- DE
- Germany
- Prior art keywords
- adhesive
- layer
- core layer
- connection
- core
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000012790 adhesive layer Substances 0.000 title claims abstract description 77
- 239000012792 core layer Substances 0.000 title claims abstract description 33
- 239000000853 adhesive Substances 0.000 claims abstract description 97
- 230000001070 adhesive effect Effects 0.000 claims abstract description 97
- 239000010410 layer Substances 0.000 claims abstract description 81
- 238000004519 manufacturing process Methods 0.000 claims abstract description 15
- 229920003023 plastic Polymers 0.000 claims abstract description 5
- 239000004033 plastic Substances 0.000 claims abstract description 5
- 239000000126 substance Substances 0.000 claims abstract 2
- 239000004753 textile Substances 0.000 claims abstract 2
- 238000005304 joining Methods 0.000 claims description 21
- 239000004831 Hot glue Substances 0.000 claims description 17
- 238000002844 melting Methods 0.000 claims description 7
- 230000008018 melting Effects 0.000 claims description 7
- 239000004814 polyurethane Substances 0.000 claims description 6
- 229920002689 polyvinyl acetate Polymers 0.000 claims description 6
- 230000015572 biosynthetic process Effects 0.000 claims description 4
- 229920002635 polyurethane Polymers 0.000 claims description 4
- 238000007598 dipping method Methods 0.000 claims description 2
- 239000004823 Reactive adhesive Substances 0.000 claims 1
- 150000001875 compounds Chemical class 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 13
- 239000002184 metal Substances 0.000 abstract description 2
- 244000090125 Solidago odora Species 0.000 abstract 1
- 241000264877 Hippospongia communis Species 0.000 description 22
- 238000001816 cooling Methods 0.000 description 13
- 239000000463 material Substances 0.000 description 7
- 238000010276 construction Methods 0.000 description 5
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- 230000005540 biological transmission Effects 0.000 description 4
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- 238000000576 coating method Methods 0.000 description 4
- 239000003822 epoxy resin Substances 0.000 description 4
- 239000005038 ethylene vinyl acetate Substances 0.000 description 4
- 239000003292 glue Substances 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 229920000647 polyepoxide Polymers 0.000 description 4
- 229920001155 polypropylene Polymers 0.000 description 4
- 239000002023 wood Substances 0.000 description 4
- 210000004027 cell Anatomy 0.000 description 3
- 210000002421 cell wall Anatomy 0.000 description 3
- 208000029154 Narrow face Diseases 0.000 description 2
- DQXBYHZEEUGOBF-UHFFFAOYSA-N but-3-enoic acid;ethene Chemical compound C=C.OC(=O)CC=C DQXBYHZEEUGOBF-UHFFFAOYSA-N 0.000 description 2
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 2
- -1 polypropylene Polymers 0.000 description 2
- BUHVIAUBTBOHAG-FOYDDCNASA-N (2r,3r,4s,5r)-2-[6-[[2-(3,5-dimethoxyphenyl)-2-(2-methylphenyl)ethyl]amino]purin-9-yl]-5-(hydroxymethyl)oxolane-3,4-diol Chemical compound COC1=CC(OC)=CC(C(CNC=2C=3N=CN(C=3N=CN=2)[C@H]2[C@@H]([C@H](O)[C@@H](CO)O2)O)C=2C(=CC=CC=2)C)=C1 BUHVIAUBTBOHAG-FOYDDCNASA-N 0.000 description 1
- 239000004818 Non-reactive adhesive Substances 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
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- 230000001143 conditioned effect Effects 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
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- 230000009969 flowable effect Effects 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 239000012943 hotmelt Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
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- 239000010893 paper waste Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
Images
Classifications
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- B29D99/0021—Producing wall or panel-like structures, e.g. for hulls, fuselages, or buildings provided with plain or filled structures, e.g. cores, placed between two or more plates or sheets, e.g. in a matrix
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- B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
- B32B37/16—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with all layers existing as coherent layers before laminating
- B32B37/20—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with all layers existing as coherent layers before laminating involving the assembly of continuous webs only
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B11/00—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
- F16B11/006—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding by gluing
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Mechanical Engineering (AREA)
- Laminated Bodies (AREA)
Abstract
Description
Die Erfindung betrifft eine Fügeverbindung für ein Sandwichelement, die sich durch hohe Festigkeit und geringe Fertigungskosten auszeichnet und ein Verfahren zu seiner Herstellung.The invention relates to a joint connection for a sandwich element, which is characterized by high strength and low production costs and a method for its preparation.
Sandwichelemente zeichnen sich durch eine hohe Tragfähigkeit bei niedrigem Gewicht aus und werden im Bauwesen, insbesondere im Rohbau, Fertigbau, im Innenausbau, als Schall- und Wärmeschutzelemente, für die Fertigung von Möbeln, Türen oder Türfüllungen, im Fahrzeugbau, insbesondere im Automobilbau, bei der Caravan-Fertigung, im Schiffs- und Bootsbau sowie im Flugzeugbau und in der Verpackungstechnik verwendet.Sandwich elements are characterized by a high load capacity at low weight and are used in construction, especially in shell, prefabricated, interior, as sound and heat protection elements, for the manufacture of furniture, doors or door panels, in vehicle, especially in automotive, in the Caravan production, used in ship and boat building as well as in aircraft construction and packaging technology.
Aus dem Stand der Technik sind Sandwichelemente bekannt, die in der Regel einen Kern aus aufgeschäumten Werkstoffen oder einen strukturierten Kern, z. B. mit wabenförmiger, stegförmiger oder wellblechförmiger Struktur, aufweisen. Bei bekannten, mehrlagigen Sandwichkonstruktionen ist die plattenförmige Kernschicht ein- oder beidseitig mit einer Deckschicht form-, stoff- oder kraftschlüssig verbunden. Aus Gründen des Leichtbaus und aus ökologischen Aspekten werden für die dünnwandigen Decklagen vielfach Holz-, Holzwerkstoff- oder Naturfasern geringer Dicke verwendet. Daneben werden Kunststoff oder Metallbleche als Deckschichten eingesetzt.Sandwich elements are known from the prior art, which usually has a core of foamed materials or a structured core, z. B. with honeycomb, web-shaped or corrugated sheet-like structure, have. In known multilayer sandwich constructions, the plate-shaped core layer is connected on one or both sides to a cover layer in a form-fitting, material or non-positive manner. For reasons of lightweight construction and environmental aspects, wood, engineered wood or natural fibers of small thickness are often used for the thin-walled cover layers. In addition, plastic or metal sheets are used as cover layers.
Um die Steifigkeit des Sandwichelementes zu erhöhen, werden für die Kernlage vielfach Waben- oder Stegstrukturen eingesetzt, bei denen die in der Regel vertikal verlaufenden Stege an ihren äußeren Enden lediglich eine linienförmige Verbindung zur jeweils angrenzenden Deckschicht ermöglichen. Bei der Verklebung der Deckschichten mit der Randzone der Stege beträgt die Verbindungsfläche zwischen Kern- und Deckschicht nur einen Bruchteil der projizierten Fläche der Deckschicht. Nach dem Stand der Technik wird zum Einen die Decklage vollflächig mit Klebstoff beschichtet, um sicher zu stellen, dass beim Zusammenfügen die Schmalflächen der Stege der Kernlage gleichmäßig und ausreichend mit Klebstoff benetzt werden. Der Nachteil besteht im deutlich höheren Klebstoffverbrauch, den daraus resultierenden höheren Fertigungskosten und einer unerwünschten Vergrößerung des Gewichtes des Sandwichelementes.In order to increase the stiffness of the sandwich element, honeycomb or web structures are often used for the core layer, in which the generally vertically extending webs allow at their outer ends only a linear connection to the respective adjacent cover layer. When bonding the cover layers to the edge zone of the webs, the bonding surface between core layer and cover layer is only a fraction of the projected area of the cover layer. According to the prior art, on the one hand, the cover layer is coated over its entire surface with adhesive in order to ensure that during the joining, the narrow surfaces of the webs of the core layer are uniformly and sufficiently wetted with adhesive. The disadvantage is the significantly higher adhesive consumption, the resulting higher manufacturing costs and an undesirable increase in the weight of the sandwich element.
So ist aus der
Alternativ wird der Montageklebstoff auf den zuvor applizierten Endklebstoff aufgebracht. Geschieht dies nur bereichsweise, z. B. streifenförmig, so entstehen dazwischen Hohlräume, die keine Kraftübertragung und Einleitung in die wabenförmige Struktur der Mittellage ermöglichen. Wenn demgegenüber der Montageklebstoff vollflächig auf den ebenfalls zuvor vollflächig applizierten Endklebstoff aufgebracht wird, so wird eine verhältnismäßig große Menge vom Klebstoff benötigt, die zugleich zu einer unerwünschten Gewichtszunahme und höheren Fertigungskosten führt.Alternatively, the assembly adhesive is applied to the previously applied final adhesive. Does this only partially, z. B. strip-shaped, so arise between cavities that allow no power transmission and introduction into the honeycomb structure of the middle layer. In contrast, when the assembly adhesive is applied over the entire surface of the also previously applied over the entire surface final adhesive, a relatively large amount of adhesive is required, which also leads to an undesirable increase in weight and higher manufacturing costs.
In einer weiteren Alternative erfolgt das Aufbringen des Klebstoffes auf die Schmalflächen der Stege der Kernlage. Dabei werden die Schmalflächen im Wesentlichen linienförmig mit Klebstoff benetzt. Nach dem Verbinden ist die Festigkeit des Sandwichelementes deutlich reduziert, da es aufgrund von Fertigungs- und Montagetoleranzen nicht zu einer vollständigen, durchgehenden Verbindung zwischen der Deckschicht und den Schmalflächen der Stege kommt.In a further alternative, the adhesive is applied to the narrow surfaces of the webs of the core layer. The narrow surfaces are wetted with adhesive in a substantially linear manner. After bonding, the strength of the sandwich element is significantly reduced, since it does not come to a complete, continuous connection between the cover layer and the narrow surfaces of the webs due to manufacturing and assembly tolerances.
Aufgabe der vorliegenden Erfindung ist es, eine Fügeverbindung für ein Sandwichelement und ein Verfahren zu seiner Herstellung zu schaffen, die bei gleicher oder höherer Festigkeit einen deutlich reduzierten Klebstoffeintrag im Vergleich zur vollflächigen Beschichtung der Deckschicht aufweist.Object of the present invention is to provide a joint connection for a sandwich element and a method for its production, which has a significantly reduced adhesive entry at the same or higher strength compared to the full-surface coating of the cover layer.
Erfindungsgemäß wird die Aufgabe gelöst durch die Merkmale des Hauptanspruches und durch ein Verfahren mit den Merkmalen der Ansprüche 8, 9 und 10.According to the invention the object is achieved by the features of the main claim and by a method having the features of
Die Fügeverbindung zwischen der Deckschicht und dem Steg der Kernschicht weist dazu eine vergrößerte Kontaktfläche gegenüber den bekannten Lösungen nach dem Stand der Technik auf.The joint connection between the cover layer and the web of the core layer has for this purpose an enlarged contact surface in relation to the known solutions according to the prior art.
Unter Steg werden im Sinne dieser Anmeldung die Elemente oder Teile der Kernschicht verstanden, die die angrenzende Decklage berühren und abstützen. Die inhomogene, strukturierte Kernschicht besteht dabei insbesondere aus aufgerichteten Stegen oder Waben, deren Schmalfläche punkt- oder streifenförmig mit der angrenzenden Decklage verbunden ist.For the purposes of this application, web means the elements or parts of the core layer which touch and support the adjacent cover layer. The inhomogeneous, structured core layer consists in particular of erected webs or honeycombs whose narrow surface is connected in a point-like or strip-like manner to the adjacent cover layer.
Unter Kontaktfläche der Fügeverbindung wird im Sinne dieser Anmeldung die Fläche verstanden, über die eine Kraftübertragung von der Decklage auf den Kern erfolgt. Die Kontaktfläche AKONTAKT umfasst dabei die Aufstandsfläche zur Decklage ADECK und die Anbindungsfläche zum Kern AKERN. Under contact surface of the joint connection is understood in the context of this application, the area over which a power transmission from the top layer to the core. The contact area A CONTACT comprises the contact area to the cover layer A DECK and the connection surface to the core A KERN .
Zur gezielten Vergrößerung der Kontaktfläche AKONTAKT weisen die oberen Ränder der Schmalflächen des Steges ein- oder beidseitige Aufstands- und Anbindungsflächen auf.For targeted enlargement of the contact surface A CONTACT , the upper edges of the narrow surfaces of the web on one or both sides uprising and connection surfaces.
Bevorzugt verlaufen die Kontaktflächen beidseitig am Rand der Schmalfläche des Steges. In einer anderen, gleichfalls bevorzugten Ausgestaltung sind die ein- oder beidseitig am Steg angeordneten Kontaktflächen punktuell und beabstandet angeordnet.Preferably, the contact surfaces extend on both sides on the edge of the narrow surface of the web. In another, likewise preferred embodiment, the contact surfaces arranged on one or both sides of the web are arranged at points and at a distance.
Die Kontaktflächen werden erfindungsgemäß gebildet durch einen mehrmaligen Klebstoffauftrag auf die Schmalflächen und/oder die angrenzenden Breitflächen der Stege.The contact surfaces are formed according to the invention by a repeated adhesive application to the narrow surfaces and / or the adjacent broad surfaces of the webs.
Als Klebstoff können bei jedem Klebstoffauftrag identische aber auch unterschiedliche Klebstoffe verwendet werden. Vorzugweise werden reaktivierbare Klebstoffe eingesetzt. Alternativ ist auch der Einsatz nicht reaktivierbarer Klebstoffe möglich.As an adhesive, identical but also different adhesives can be used with each application of adhesive. Preferably, reactivatable adhesives are used. Alternatively, the use of non-reactivatable adhesives is possible.
Erfindungsgemäß ist die Breite bei der Aufstandsfläche AAUF 3 bis 30 mal größer als die projizierte Oberfläche (Schmalfläche) der, die Decklage berührenden Stege der Kern-schicht.According to the invention, the width in the
Beim Einsatz von schaumbildenden Polyurethan-Klebstoffen wird bevorzugt ein Verhältnis der Breite der Aufstandsfläche zur Breite der Schmalfläche, die den Kontakt zur Decklage herstellt, von 5:1 bis 30:1 gewählt. Durch die aufgelockerte Schaum-struktur der PU-Klebstoffe ist die Masse des Klebstoffes im Vergleich zur signifikant vergrößerten Aufstands- und Anbindungsfläche gering, so dass das gefügte Sandwichelement bei gleicher oder verbesserter Festigkeit eine reduzierte Masse im Vergleich zum Stand der Technik (vollflächige Klebstoffbeschichtung der gesamten Oberfläche der angrenzenden Decklage) aufweist.When using foam-forming polyurethane adhesives, a ratio of the width of the contact surface to the width of the narrow surface which makes contact with the cover layer is preferably selected to be from 5: 1 to 30: 1. Due to the loosened foam structure of the PU adhesives, the mass of the adhesive is low in comparison to the significantly increased footprint and bonding surface, so that the joined sandwich element with the same or improved strength a reduced mass compared to the prior art (full-surface adhesive coating of the entire Surface of the adjacent cover layer).
Ebenso bevorzugt ist ein Verhältnis der Breite der Aufstandsfläche zur Breite der Schmalfläche von 10:1 bis 15:1. Diese Relation stellt ein optimales Verhältnis zwischen dem Zugewinn an Festigkeit und gleichzeitig reduzierten Klebstoffkosten im Vergleich zur vollflächigen Beschichtung der Deckschicht dar.Also preferred is a ratio of the width of the footprint to the width of the narrow face of 10: 1 to 15: 1. This relationship represents an optimum relationship between the gain in strength and at the same time reduced adhesive costs in comparison to the full-surface coating of the cover layer.
Besonders bevorzugt ist ein Verhältnis der Breite der Aufstandsfläche zur Breite der Schmalfläche von 4:1 bis 10:1. Dadurch wird eine erhöhte Festigkeit der Fügeverbindung, insbesondere bei dynamischer Beanspruchung, realisiert. Zudem bewirkt diese Ausgestaltung der Fügeverbindung ein günstiges Verhältnis zwischen dem Zugewinn an Festigkeit bei deutlich geringeren Fertigungskosten im Vergleich zum vollflächigen Klebstoffauftrag auf die Deckschicht.Particularly preferred is a ratio of the width of the footprint to the width of the narrow surface of 4: 1 to 10: 1. As a result, an increased strength of the joint connection, in particular under dynamic stress, realized. In addition, this embodiment of the joint connection causes a favorable ratio between the gain in strength at significantly lower production costs compared to the full-surface adhesive application to the cover layer.
Beim Einsatz von Klebstoffen aus PVAC oder von Schmelzklebstoffen (Heißklebestoffe, Heißkleber, Heißleim, Hotmelt) wird bevorzugt eine Fügeverbindung mit einem Verhältnis der Breite der Aufstandsfläche zur Breite der Schmalfläche von 3:1 bis 5:1 realisiert. Durch die größeren Klebekräfte dieser bevorzugten Klebstoffe kann die Größe der Aufstands- und Anbindungsfläche minimiert und so die aufgetragene Klebstoffmasse und die korrespondierenden Fertigungskosten gesenkt werden.When using adhesives made of PVAC or hot melt adhesives (hot melt adhesives, hot melt adhesive, hot glue, hot melt), a joint connection with a ratio of the width of the footprint to the width of the narrow face of 3: 1 to 5: 1 is preferably realized. Due to the larger adhesive forces of these preferred adhesives, the size of the footprint and attachment surface can be minimized, thus reducing the applied adhesive mass and the corresponding manufacturing costs.
Die Herstellung der Fügeverbindung durch Vergrößerung der Aufstands- und Anbindungsfläche erfolgt im Wesentlichen in zwei Schritten:
In einem ersten Schritt erfolgt die Vergrößerung der Schmalfläche des Steges der Kernstruktur durch den Auftrag eines ersten Klebstoffes. Dabei bildet sich eine Klebstoffschicht entsprechend der Geometrie der Stegstruktur heraus. Aufgrund der Viskosität und des Verlaufens des Klebstoffes umschließt die erste Klebstoffschicht die Schmal- oder Stirnfläche des Steges und/oder die angrenzenden Bereiche beider Breitflächen des Steges und bildet nach dem Abbinden oder Aushärten eine im Wesentlichen U-förmige Struktur. In einem zweiten Schritt erfolgt der Auftrag des Klebstoffes auf die Schmalfläche des Steges, der durch die aufgebrachte erste Klebstoffschicht eine vergrößerte Oberfläche aufweist. Diese zweite Klebstoffschicht dient der Endverklebung. Nach dem Auftrag der zweiten Klebstoffschicht erfolgt die Verklebung mit der Deckschicht unter Druck und/oder Temperatur.The production of the joint connection by enlarging the contact area and attachment surface essentially takes place in two steps:
In a first step, the enlargement of the narrow surface of the web of the core structure is carried out by the application of a first adhesive. In this case, an adhesive layer forms according to the geometry of the web structure. Due to the viscosity and the running of the adhesive, the first adhesive layer encloses the narrow or end surface of the web and / or the adjacent regions of both broad surfaces of the web and forms a substantially U-shaped structure after setting or curing. In a second step, the adhesive is applied to the narrow surface of the web, which has an enlarged surface due to the applied first adhesive layer. This second adhesive layer is the final bonding. After application of the second adhesive layer, bonding to the cover layer takes place under pressure and / or temperature.
Falls aufgrund der Kräfte und Momente, die das herzustellende Sandwichelement aufnehmen muss, eine größere Aufstandsfläche benötigt wird, so kann der zweite Teilschritt ein- oder mehrmals wiederholt werden. Der Klebstoffauftrag erfolgt dabei mit bekannten Verfahren, wie dem Walzenauftrag oder durch Tauchen.If a larger contact area is required due to the forces and moments which the sandwich element has to absorb, the second partial step can be repeated one or more times. The adhesive is applied by known methods, such as roller application or by dipping.
Durch den zwei- oder mehrfachen Klebstoffauftrag auf die Schmalseiten und die angrenzenden Bereiche der Stege wird eine deutlich vergrößerte Aufstands- und Anbindungsfläche geschaffen, die eine bessere Verbindung zwischen Kern- und Deckschicht erlaubt. Neben der Einsparung hochwertiger und teurer Klebstoffe wird die mechanische Belastbarkeit des Sandwichelementes im Vergleich zu konventionellen Verklebetechnologien und -konstruktionen signifikant gesteigert.The application of two or more adhesive layers to the narrow sides and the adjoining areas of the webs creates a significantly enlarged footprint and bonding surface which allows a better bond between the core layer and the cover layer. In addition to saving high-quality and expensive adhesives, the mechanical strength of the sandwich element is significantly increased compared to conventional bonding technologies and constructions.
Für die Verklebung von Holz oder Holzwerkstoffen oder von zellulosehaltigen Materialien werden bevorzugt PVAC-Klebstoffe, PU-Klebstoffe oder Schmelzklebstoffe als Klebstoffe verwendet. Für die Verbindung von Kunststoff-Deckschichten und wabenförmigen Kernen aus Kunststoffen werden bevorzugt Epoxidharzklebstoffe als Klebstoffe eingesetzt.For the bonding of wood or wood-based materials or cellulose-containing materials PVAC adhesives, PU adhesives or hotmelt adhesives are preferably used as adhesives. For the connection of plastic cover layers and honeycomb cores made of plastics epoxy resin adhesives are preferably used as adhesives.
Zur Verdeutlichung des Wesens der Erfindung zeigt
Nachteilig an dieser Lösung ist der hohe Klebstoffbedarf, da die gesamte Oberfläche beider Deckschichten
Die Verbindung des wabenförmigen Kerns
Die Anbindungsfläche
Durch die beanspruchungsgerechte, bogenförmige Gestaltung der Randzonen der Klebstoffschicht können auftretende Spannungen besser von der Decklage auf den Kern übertragen werden.By stress-appropriate, arcuate design of the edge zones of the adhesive layer occurring stresses can be better transferred from the top layer to the core.
Um den Aufbau der Fügeverbindung weiter zu verdeutlichen zeigt
Nach dem Aufbringen der ersten Klebstoffschicht
Charakteristisch für die innovative Fügeverbindung ist die vergrößerte Aufstands- und Anbindungsfläche
Die vergrößerte Aufstandsfläche besteht aus einer mehrlagigen Klebstoffschicht aus PVAC, die vollflächig auf der Schmalfläche
Ein weiterer Vorteil dieser Fügeverbindung besteht darin, dass einfache dynamische Beanspruchungen, denen das Sandwichelement ausgesetzt ist, durch die punktförmige Verbindung – im Gegensatz zu einer durchgehenden Klebefuge – besser aufgenommen werden können.Another advantage of this joint connection is that simple dynamic stresses to which the sandwich element is exposed, by the punctiform connection - can be better absorbed - in contrast to a continuous adhesive joint.
Die Erfindung wird nachfolgend anhand zweier Varianten näher beschrieben und in Zeichnungen dargestellt. Die Varianten unterscheiden sich primär in der Form der Ausbildung der ersten Klebstoffschicht. Diese erste Klebstoffschicht weist nach dem Abbinden den Zustand „unausgeformt” oder „ausgeformt” auf.The invention will be described in more detail below with reference to two variants and illustrated in drawings. The variants differ primarily in the form of the formation of the first adhesive layer. This first adhesive layer has the state "unformed" or "formed" after setting.
Variante 1 (Klebstoffschicht in unausgeformtem Zustand):Variant 1 (adhesive layer in unformed state):
Variante 2 (Klebstoffschicht in ausgeformtem Zustand):Variant 2 (adhesive layer in the formed state):
Die Erfindung wird nachfolgend anhand mehrerer Ausführungsbeispiele näher beschrieben:The invention will be described in more detail below with reference to several embodiments:
Ausführungsbeispiel 1:
Sandwichelement mit einem wabenförmigen Kern aus Wellenstoffpapier und Decklagen aus dünner, hochdichter Faserplatte für den Einsatz als Möbelbauteil:
Der schematische Aufbau einer einzelnen, stark vergrößerten Wabe des Kerns ist in einer Kavaliersperspektive in
The schematic structure of a single, greatly enlarged honeycomb of the core is in a Kavaliersperspektive in
Die Wabe besteht aus Wellenstoff. Wellenstoff ist eine Art Altpapier, das gewöhnlich zur Herstellung der Mittellage von Wellpappe verwendet wird (
Der Steg der Wabe, über den die Kräfte auf die angrenzende Decklage übertragen werden, besitzt eine Breite s von 0,2 mm.The web of the honeycomb, through which the forces are transferred to the adjacent top layer, has a width s of 0.2 mm.
Die Zellweite wz der Wabe beträgt 15 mm, die Höhe hz des Kerns beträgt 19 mm.The cell width w z of the honeycomb is 15 mm, the height h z of the core is 19 mm.
Die
In einem weiteren Schritt (
Anschließend folgt eine erneute Abkühlung der Klebstoffschicht
Dieser technologische Schritt (Klebstoffauftrag und Abkühlung) kann bei Bedarf ein oder mehrmals wiederholt werden, um eine größere Klebstoffmenge in den Fügebereich zu bringen und dadurch eine weiter vergrößerte Aufstandsfläche zu schaffen.This technological step (adhesive application and cooling) can be repeated one or more times if necessary to bring a larger amount of adhesive into the joint area and thereby create a further increased footprint.
Anschließend erfolgt der eigentliche Fügeprozess. Dabei wird die Decklage
Das Verhältnis der Breite der Aufstandsfläche zur Breite der Schmalfläche des Steges beträgt nach der Verklebung 3,2:1.The ratio of the width of the footprint to the width of the narrow surface of the web after bonding is 3.2: 1.
Ausführungsbeispiel 2:Embodiment 2:
Sandwichelement mit einem nicht explizit dargestellten röhrenförmigen Kern (Tubuskern) aus Polypropylen (PP) und Decklagen aus glasfaserverstärktem Polypropylen (PP) für den Einsatz als Bauelement im Schiffs-Innenausbau:Sandwich element with a not explicitly shown tubular core (tube core) made of polypropylene (PP) and cover layers made of glass-fiber reinforced polypropylene (PP) for use as a component in ship interior fitting:
In einem nachfolgenden Prozess bindet die erste Klebstoffschicht
Im Anschluss erfolgt während der offenen Zeit der Klebstoffschicht
Ausführungsbeispiel 3 (Klebstoffschicht unausgeformt): Embodiment 3 (adhesive layer unformed):
Der Kern
Das beidseitige Verbinden der Decklage
In der Kühlzone
Alternativ wird beim Einsatz von Klebstoffen
Ausführungsbeispiel 4 (Klebstoffschicht ausgeformt):Embodiment 4 (adhesive layer formed):
Klebstoffschicht
BezugszeichenlisteLIST OF REFERENCE NUMBERS
- 11
- Sandwichplattesandwich panel
- 22
- Decklagetopsheet
- 33
- Kerncore
- 44
- Klebstoffadhesive
- 4-14-1
- Aufstandsflächefootprint
- 4-24-2
- Anbindungsflächebonding surface
- 55
- Stegweb
- 5.15.1
- EinzelstegSingle bridge
- 5.25.2
- Doppelstegdouble bridge
- 66
- äußere Breitfläche der Decklage, Außenseiteouter broad surface of the cover layer, outside
- 77
- innere Breitfläche der Decklage, InnenseiteInner broad surface of the cover layer, inside
- 7-17-1
- verklebungswirksame innere Breitfläche der Decklagebonding-effective inner broad surface of the cover layer
- 88th
- Schmalfläche des StegesNarrow surface of the bridge
- 99
- Breitfläche des StegesWide surface of the bridge
- 9-19-1
- verklebungswirksame Breitfläche des StegesBonding effective wide surface of the bridge
- 1010
-
Klebstoffschicht
1 adhesive layer 1 - 10a10a
-
Klebstoffschicht
1 durchgängiger Auftragadhesive layer 1 continuous order - 10b10b
-
Klebstoffschicht
1 punktueller/lokaler Auftragadhesive layer 1 selective / local order - 10-1a10-1a
-
Klebstoffschicht
1 nach dem Auftragadhesive layer 1 after the order - 10-1b10-1b
-
Klebstoffschicht
1 im Endzustand nach Umformungadhesive layer 1 in the final state after forming - 10-2a10-2a
-
Klebstoffschicht
1 nach dem Auftragadhesive layer 1 after the order - 10-2b10-2b
-
Klebstoffschicht
1 im Endzustand nach Ausformungadhesive layer 1 in the final state after molding - 1111
-
Klebstoffschicht
2 adhesive layer 2 - 11-1a11-1a
-
Klebstoffschicht
2 nach dem Auftragadhesive layer 2 after the order - 11-1b11-1b
-
Klebstoffschicht
2 nach dem Verbinden mit Fügeteil (Decklage)adhesive layer 2 after joining with joining part (cover layer) - 11-1c11-1c
-
Klebstoffschicht
2 im Endzustandadhesive layer 2 in the final state - 11-2a11-2a
-
Klebstoffschicht
2 nach dem Auftragadhesive layer 2 after the order - 11-2b 11-2b
-
Klebstoffschicht
2 im Endzustandadhesive layer 2 in the final state - 2020
- KlebstoffauftragswalzeAdhesive applicator roll
- 2121
- Rakelbeckensqueegee pools
- 22a22a
- Klebstoff aAdhesive a
- 22b22b
- Klebstoff bAdhesive b
- 2323
- Luftkühlungair cooling
- 2424
- Luftstromairflow
- 2525
- Absaugungsuction
- 2626
-
Rollenspeicher für Decklage (
2 )Roll storage for cover layer (2 ) - 2727
- Umlenkrolle (dicht beabstandet)Pulley (tightly spaced)
- 2828
- Doppelbandpresse (verkürzt dargestellt)Double belt press (shown shortened)
- 2929
- Antriebswalzedrive roller
- 3030
- Heizzoneheating zone
- 3131
- Kühlzonecooling zone
- 3232
- Fixiervorrichtung mit BändernFixing device with bands
ZITATE ENTHALTEN IN DER BESCHREIBUNG QUOTES INCLUDE IN THE DESCRIPTION
Diese Liste der vom Anmelder aufgeführten Dokumente wurde automatisiert erzeugt und ist ausschließlich zur besseren Information des Lesers aufgenommen. Die Liste ist nicht Bestandteil der deutschen Patent- bzw. Gebrauchsmusteranmeldung. Das DPMA übernimmt keinerlei Haftung für etwaige Fehler oder Auslassungen.This list of the documents listed by the applicant has been generated automatically and is included solely for the better information of the reader. The list is not part of the German patent or utility model application. The DPMA assumes no liability for any errors or omissions.
Zitierte PatentliteraturCited patent literature
- EP 1992759 A2 [0005] EP 1992759 A2 [0005]
Zitierte Nicht-PatentliteraturCited non-patent literature
- Blechschmidt, J. [Hrsg.] (2010): Taschenbuch der Papiertechnik. München: Hanser [0055] Blechschmidt, J. [ed.] (2010): Taschenbuch der Papiertechnik. Munich: Hanser [0055]
Claims (10)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102011076608A DE102011076608A1 (en) | 2011-05-27 | 2011-05-27 | Joint connection i.e. T-joint, for sandwich plate for e.g. structural work, has core layer, and adhesive layer applied on core layer, where connection has form of fillet weld or double-hollow fillet weld in cross-section |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102011076608A DE102011076608A1 (en) | 2011-05-27 | 2011-05-27 | Joint connection i.e. T-joint, for sandwich plate for e.g. structural work, has core layer, and adhesive layer applied on core layer, where connection has form of fillet weld or double-hollow fillet weld in cross-section |
Publications (1)
Publication Number | Publication Date |
---|---|
DE102011076608A1 true DE102011076608A1 (en) | 2012-11-29 |
Family
ID=47140238
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
DE102011076608A Withdrawn DE102011076608A1 (en) | 2011-05-27 | 2011-05-27 | Joint connection i.e. T-joint, for sandwich plate for e.g. structural work, has core layer, and adhesive layer applied on core layer, where connection has form of fillet weld or double-hollow fillet weld in cross-section |
Country Status (1)
Country | Link |
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DE (1) | DE102011076608A1 (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102015121101A1 (en) * | 2015-12-03 | 2017-06-08 | Technische Universität Darmstadt | Gebäudehüllelement |
DE102017112226A1 (en) * | 2017-06-02 | 2018-12-06 | Lothar Betz | Wall element and wall system |
DE102019116129A1 (en) * | 2019-06-13 | 2020-12-17 | Fredy Iseli | Flat sandwich construction element for buildings |
CN114103166A (en) * | 2021-11-22 | 2022-03-01 | 航天特种材料及工艺技术研究所 | Honeycomb interlayer preparation method for improving bonding force of honeycomb interlayer and honeycomb interlayer |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0527109A1 (en) * | 1991-08-05 | 1993-02-10 | Alusuisse-Lonza Services Ag | Process for the manufacture of a composite panel with a cellular core and at least one outer layer |
DE69524715T2 (en) * | 1994-11-22 | 2002-07-18 | Heidelberger Druckmasch Ag | Adhesive application system for bookbinding |
EP1992759A2 (en) | 2007-05-14 | 2008-11-19 | Fritz Egger GmbH & Co. | Lightweight construction board |
-
2011
- 2011-05-27 DE DE102011076608A patent/DE102011076608A1/en not_active Withdrawn
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0527109A1 (en) * | 1991-08-05 | 1993-02-10 | Alusuisse-Lonza Services Ag | Process for the manufacture of a composite panel with a cellular core and at least one outer layer |
DE69524715T2 (en) * | 1994-11-22 | 2002-07-18 | Heidelberger Druckmasch Ag | Adhesive application system for bookbinding |
EP1992759A2 (en) | 2007-05-14 | 2008-11-19 | Fritz Egger GmbH & Co. | Lightweight construction board |
Non-Patent Citations (1)
Title |
---|
Blechschmidt, J. [Hrsg.] (2010): Taschenbuch der Papiertechnik. München: Hanser |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102015121101A1 (en) * | 2015-12-03 | 2017-06-08 | Technische Universität Darmstadt | Gebäudehüllelement |
DE102017112226A1 (en) * | 2017-06-02 | 2018-12-06 | Lothar Betz | Wall element and wall system |
DE102019116129A1 (en) * | 2019-06-13 | 2020-12-17 | Fredy Iseli | Flat sandwich construction element for buildings |
CN114103166A (en) * | 2021-11-22 | 2022-03-01 | 航天特种材料及工艺技术研究所 | Honeycomb interlayer preparation method for improving bonding force of honeycomb interlayer and honeycomb interlayer |
CN114103166B (en) * | 2021-11-22 | 2023-04-11 | 航天特种材料及工艺技术研究所 | Honeycomb interlayer preparation method for improving bonding force of honeycomb interlayer and honeycomb interlayer |
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