DE102010032019A1 - Module carrier rail for use as top and bottom rails for holding photovoltaic-modules, has multiple predetermined circular holes formed at certain intervals, and arranged on left or right side of modules in longitudinal direction - Google Patents

Module carrier rail for use as top and bottom rails for holding photovoltaic-modules, has multiple predetermined circular holes formed at certain intervals, and arranged on left or right side of modules in longitudinal direction Download PDF

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DE102010032019A1
DE102010032019A1 DE102010032019A DE102010032019A DE102010032019A1 DE 102010032019 A1 DE102010032019 A1 DE 102010032019A1 DE 102010032019 A DE102010032019 A DE 102010032019A DE 102010032019 A DE102010032019 A DE 102010032019A DE 102010032019 A1 DE102010032019 A1 DE 102010032019A1
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Prior art keywords
module
modules
screw
carrier rail
upper cover
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Ceased
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DE102010032019A
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German (de)
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Anmelder Gleich
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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B5/00—Joining sheets or plates, e.g. panels, to one another or to strips or bars parallel to them
    • F16B5/0004—Joining sheets, plates or panels in abutting relationship
    • F16B5/0056—Joining sheets, plates or panels in abutting relationship by moving the sheets, plates or panels or the interlocking key perpendicular to the main plane
    • F16B5/0068—Joining sheets, plates or panels in abutting relationship by moving the sheets, plates or panels or the interlocking key perpendicular to the main plane and using I-shaped clamps with flanges moving towards each other
    • F16B5/0072—Joining sheets, plates or panels in abutting relationship by moving the sheets, plates or panels or the interlocking key perpendicular to the main plane and using I-shaped clamps with flanges moving towards each other and using screw-thread
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00—Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S25/30—Arrangement of stationary mountings or supports for solar heat collector modules using elongate rigid mounting elements extending substantially along the supporting surface, e.g. for covering buildings with solar heat collectors
    • F24S25/33—Arrangement of stationary mountings or supports for solar heat collector modules using elongate rigid mounting elements extending substantially along the supporting surface, e.g. for covering buildings with solar heat collectors forming substantially planar assemblies, e.g. of coplanar or stacked profiles
    • F24S25/35—Arrangement of stationary mountings or supports for solar heat collector modules using elongate rigid mounting elements extending substantially along the supporting surface, e.g. for covering buildings with solar heat collectors forming substantially planar assemblies, e.g. of coplanar or stacked profiles by means of profiles with a cross-section defining separate supporting portions for adjacent modules
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00—Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S25/60—Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules
    • F24S25/63—Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for fixing modules or their peripheral frames to supporting elements
    • F24S25/634—Clamps; Clips
    • F24S25/636—Clamps; Clips clamping by screw-threaded elements
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S20/00—Supporting structures for PV modules
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00—Energy generation through renewable energy sources
    • Y02E10/40—Solar thermal energy, e.g. solar towers
    • Y02E10/47—Mountings or tracking
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00—Energy generation through renewable energy sources
    • Y02E10/50—Photovoltaic [PV] energy

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Thermal Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Packaging Frangible Articles (AREA)

Abstract

The rail (1) has multiple predetermined circular holes (2) that are formed at intervals of 100, 150 and 200 mm. The circular holes are formed on left or right side of photovoltaic modules in a longitudinal direction. Two screw parts are bolted together depending on module thickness (3). An upper cover screw is formed with a PVC sheathing. The upper cover screw includes a slight bend downward on the left and right sides of the modules during lateral fastening of the modules. The upper cover screw is screwed at a side of a module retention device.

Description

Die vorliegende Erfindung befasst sich ausschließlich nur mit dem Trägerprofil auf dem die PV-Module aufgelegt werden, und mit dem Befestigungssystem für die Module. Da ein immer größer werdender Fachkräftemangel entsteht, ist bei der vorliegenden Erfindung darauf geachtet worden, dass schlicht und einfach „Jede Person„ die Montage der Module vornehmen könnte.The present invention is concerned only with the support profile on which the PV modules are placed, and with the mounting system for the modules. Since an ever-increasing shortage of skilled workers, it has been ensured in the present invention that simply "each person" could make the assembly of the modules.

Auf das Modul-Trägerprofil, kann „jedes„ Herstellermodul verlegt werden. Entscheidend ist jedoch, für die Befestigung der Module, werden „nur” zwei (2) Befestigungssysteme benötigt!On the module carrier profile, "each" manufacturer module can be installed. The decisive factor, however, is that "only" two (2) fastening systems are required for fixing the modules!

Egal, ob ein Modul, 30 mm, 32 mm, 35, 40, 45 oder 60 mm dick/stark ist, und nicht wie so üblich, für jede stärke oder dicke, eine andere Modulhalterung.It does not matter if a module is 30mm, 32mm, 35, 40, 45 or 60mm thick / strong, and not as usual, for any thickness or thickness, another module mount.

Der Modulverleger muss eigentlich nur wissen, in welche Richtung die rückseitige Dose, schauen muss, also nach links oder rechts, oder nach oben oder unten, dass sollte erlernbar sein, alles andere ist mehr oder weniger vorgegeben.The module publisher really only needs to know in which direction the backside box has to look, ie to the left or right, or up or down, that should be learnable, everything else is more or less predetermined.

Nachfolgend wird die Erfindung rein beispielhaft anhand der beigefügten Zeichnungen Beschrieben, in denen;In the following, the invention will be described purely by way of example with reference to the accompanying drawings, in which;

1) zeigt eine Modulträgerschiene (1) die ca. 60–80 mm breit ist, und die, die erforderliche Dicke (3), also Statik und Zulassung hat. Diese Trägerschiene ist für die Aufnahme von zwei (2) PV-Modulen, also links und rechts vom Rundloch (2) vor gesehen. Alle 100, 150 oder 200 mm, ist ein 8–12 mm weites Rundloch (2) für die Befestigung des Moduls vorhanden. Das Trägerprofil kann je nach Bedarf und Menge ab gelängt sein, oder Stangenware sein. 1 ) shows a module carrier rail ( 1 ) which is approximately 60-80 mm wide and which, the required thickness ( 3 ), ie statics and approval. This carrier rail is for holding two (2) PV modules, ie left and right of the round hole ( 2 ) intended. Every 100, 150 or 200 mm, is a 8-12 mm wide round hole ( 2 ) for fixing the module. The carrier profile can be lengthened depending on the need and quantity from, or rod goods.

2) diese Trägerschiene (1) kommt als Anfang- oder Endschiene zum Einsatz. Durch einfachen drehen dieser Trägerschiene, werden die vorgegebenen Rundlöcher (2) immer „Außen„ sein. Es kann also bei der Montage, nach Adam Riese „kein„ Fehler erfolgen. 2 ) this carrier rail ( 1 ) is used as a start or end rail. By simply turning this carrier rail, the given round holes ( 2 ) always be "outside". So it can be done during assembly, according to Adam Riese "no" error.

3) zeigt die Modulbefestigung. Die Schraube (4) hat ein Außengewinde (6), je nach Moduldicke (8) wird das Außengewinde (6) in die Schraube (9) mit Innengewinde (7) durch den Längs- oder Kreuzschlitz (13) so weit reingeschraubt, bis das PV-Modul gut befestigt ist. 3 ) shows the module attachment. The screw ( 4 ) has an external thread ( 6 ), depending on the module thickness ( 8th ) the external thread ( 6 ) in the screw ( 9 ) with internal thread ( 7 ) through the longitudinal or cross slot ( 13 ) screwed in until the PV module is firmly fastened.

4) zeigt im Schnitt, wie die PV-Module auf der Trägerschiene (1) links und rechts vom Rundloch liegen. In der Regel haben die PV-Module (11) einen umlaufenden Aluminiumrahmen (10). Die Schraube (4) wird von unten durch das vorhandene Rundloch gesteckt, und über das Außengewinde (6) in das Innengewinde (7) der Abdeckschraube (9) reingedreht. Eine Beilagscheibe (5) verstärkt zusätzlich einen sicheren Halt der Module. Je nach PV-Moduldicke, werden beide Schrauben (4 und 9), enger oder weiter verschraubt. 4 ) shows on average how the PV modules on the carrier rail ( 1 ) lie left and right of the round hole. As a rule, the PV modules ( 11 ) a surrounding aluminum frame ( 10 ). The screw ( 4 ) is inserted from below through the existing round hole, and over the external thread ( 6 ) in the internal thread ( 7 ) of the cover screw ( 9 ). A washer ( 5 ) additionally strengthens a secure hold of the modules. Depending on the PV module thickness, both screws ( 4 and 9 ), narrower or further screwed.

5) zeigt nochmals wie schon in 4 beschrieben die Befestigung. Die Module liegen also links und rechts neben dem Rundloch (2) auf die Modulträgerschiene (1). Gut zu sehen ist, wie die Schraube (4) über den Längs- oder Kreuzschlitz (13) in das Innengewinde (7) der Abdeckschraube (9). Die obere Abdeckschraube (9) hat hier (12) eine leichte Abbiegung nach unten, damit das Modul besser und Sicherer fixiert werden kann. Außerdem kann der obere Kopf der Abdeckschraube (9) eine PVC-Ummantelung erhalten, damit ein verkratzen des Module (11) nicht erfolgen kann. 5 ) shows again as in 4 described the attachment. The modules are thus left and right of the round hole ( 2 ) on the module carrier rail ( 1 ). Good to see how the screw ( 4 ) over the longitudinal or cross slot ( 13 ) in the internal thread ( 7 ) of the cover screw ( 9 ). The upper cover screw ( 9 ) has here ( 12 ) make a slight downward turn so that the module can be fixed better and more securely. In addition, the top head of the cover screw ( 9 ) received a PVC sheath, thus scratching the module ( 11 ) can not be done.

6) zeigt wie die Befestigung des Moduls (11) am Anfang oder am Ende der Modulreihe an der Längsseite erfolgt. Für die Modulmontage wird die Trägerschiene (1) von 2, jeweils so gedreht, dass die vorgegebenen Rundlöcher (2) immer längsseitlich am Modul liegen. Je nach Moduldicke (11) wird die Schraube (4) mit seinem Außengewinde (6) in die Abdeckschraube (9) oder Modulhalterung (9) in das vorhandende Innengewinde (7) geschraubt. Im Gegensatz zu den 3, 4 und 5, hat der obere Teil der Abdeckschraube (9) nur einen seitlichen Haltepunkt für das Modul. 6 ) shows how to attach the module ( 11 ) at the beginning or at the end of the module row on the long side. For mounting the module, the support rail ( 1 ) from 2 , each turned so that the given round holes ( 2 ) always alongside the module. Depending on the module thickness ( 11 ) the screw ( 4 ) with its external thread ( 6 ) in the cover screw ( 9 ) or module holder ( 9 ) in the existing internal thread ( 7 ) screwed. In contrast to the 3 . 4 and 5 , the upper part of the cover screw ( 9 ) only one lateral breakpoint for the module.

7) weist gegenüber den bereits beschriebenen Schrauben, zwei (2) Veränderungen auf. Manchmal ist vielleicht nicht möglich die untere Schraube (4) maschinell oder auch von Hand in das Innengewinde (7) rein zu drehen. Deshalb sollte die obere Abdeckschraube (9) oben einen Längs- oder Kreuzschlitz (13) haben, damit eine Verschraubung auch von oben erfolgen könnte. Dieser Längs- oder Kreuzschlitz kann mit einer unverrottbaren Abdeckkappe geschlossen werden, damit Wasser, Schmutz oder Eis keinerlei Schäden verursachen können. Die zweite (2.) Veränderung ist gleichfalls an der oberen Abdeckschraube (9) ersichtlich, an der Unterseite (8) ist die Schraube in sich gerade, dass heißt, nur dieser Teil liegt auf den Alurahmen des Moduls (5) auf. Ist kein Alurahmen vorhanden, so liegt dieser Teil (8) plan auf dem Glas des Moduls auf. Wie bei 5, schon beschrieben, könnte auch eine PVC-Ummantelung vorhanden sein, um ein verkratzen des Moduls zu vermeiden. 7 ) has two (2) changes compared to the screws already described. Sometimes the lower screw may not be possible ( 4 ) by hand or in the internal thread ( 7 ) to turn in. Therefore, the top cover screw ( 9 ) above a longitudinal or Phillips ( 13 ), so that a screw could also be done from above. This longitudinal or Phillips slot can be closed with a non-rotatable cap, so that water, dirt or ice can cause any damage. The second (2nd) change is also on the upper cover screw ( 9 ), at the bottom ( 8th ) is the screw in itself, that is, only this part lies on the aluminum frame of the module ( 5 ) on. If there is no aluminum frame, this part lies ( 8th ) plan on the glass of the module. As in 5 As already described, a PVC sheathing could also be present to avoid scratching the module.

Claims (10)

Patentanspruch nach 1‚ dadurch gekennzeichnet, dass die Modulträgerschiene vorgegebene Rundlöcher (2) in 100, 150 oder 200 mm Abständen hat.Claim after 1 Characterized in that the module carrier rail predetermined round holes ( 2 ) in 100, 150 or 200 mm intervals. Patentanspruch dadurch gekennzeichnet, dass bei 1, die Trägerschiene (1) für zwei Module angedacht ist, also links und rechts vom Rundloch (2) liegend. Claim characterized in that at 1 , the carrier rail ( 1 ) is planned for two modules, ie left and right of the round hole ( 2 ) lying. Patentanspruch wie zuvor dadurch gekennzeichnet, dass bei 2, nur ein Modul auf die Trägerschiene (1) liegt. Die Rundlöcher (2) liegen hier immer links oder rechts vom Modul, und zwar in der Längsrichtung.Claim as previously characterized in that at 2 , only one module on the carrier rail ( 1 ) lies. The round holes ( 2 ) are always left or right of the module, in the longitudinal direction. Patentanspruch dadurch gekennzeichnet, dass bei 3, gut ersichtlich ist, wie beide Schraubteile, je nach Modulstärke oder dicke weiter oder enger zusammen geschraubt werden können.Claim characterized in that at 3 , it is clear how both screw, depending on module thickness or thickness can be screwed further or narrower together. Patentanspruch dadurch gegeben, dass die obere Abdeckschraube (9) bei (5) eine PVC-Ummantelung, damit eine Beschädigung am Alurahmen (10) oder am Modulglas (11) nicht erfolgen kann.Claim given by the fact that the upper cover screw ( 9 ) at (5) a PVC sheath to prevent damage to the aluminum frame ( 10 ) or on the module glass ( 11 ) can not be done. Patentanspruch nach 1 bis 5 dadurch gekennzeichnet, dass bei der seitlichen Modulbefestigung, also für zwei Module, die obere Abdeckschraube (9) links und rechts eine leichte Abbiegung nach unten haben, damit die Module besser gehalten werden.Claim according to 1 to 5, characterized in that in the lateral module mounting, so for two modules, the upper cover screw ( 9 ) have a slight left and right turn down to keep the modules better. Patentanspruch dadurch gekennzeichnet, dass für das Anfang- oder Endmodul die obere Abdeckschraube (9), hier 6, nur „ein” (1) Modul seitlich halten muss, somit hat die Schraube nur an einer Seite eine Modulhaltevorrichtung.Claim characterized in that for the start or end module, the upper cover screw ( 9 ), here 6 , only "one" (1) module must hold laterally, so the screw has only on one side a module holding device. Patentanspruch dadurch gekennzeichnet, dass eine Verschraubung für die Modulhalterung, 7, auch von oben erfolgen kann, und das Schraubloch durch eine unverrottbare Abdeckkappe geschlossen werden kann.Claim characterized in that a screw for the module holder, 7 , Can also be done from above, and the screw hole can be closed by a rot-resistant cap. Patentanspruch dadurch gekennzeichnet, dass bei 7, gut ersichtlich, die obere Modulhalterung (9), an der Unterseite (8) waagrecht und gerade ist, und nur auf den Aluminiumrahmen (5) satt aufgeschraubt wird, eine PVC-Schutzummantelung kann angebracht werden, um ein verkratzen am Rahmen oder Glas zu vermeiden.Claim characterized in that at 7 , clearly visible, the upper module holder ( 9 ), on the bottom ( 8th ) is horizontal and straight, and only on the aluminum frame ( 5 ), a PVC protective cover can be applied to avoid scratching the frame or glass. Patentanspruch nach einem der Ansprüche von zuvor, dadurch gekennzeichnet, dass die obere Modulhalterung, bei halten von zwei Modulen, links und rechts auf das Modul drücken, bei verlegen von ein Modul, ist nur eine Halterung vorhanden.Claim according to one of the claims from above, characterized in that the upper module holder, while holding two modules, left and right press on the module, when laying a module, only one bracket is present.
DE102010032019A 2010-07-16 2010-07-16 Module carrier rail for use as top and bottom rails for holding photovoltaic-modules, has multiple predetermined circular holes formed at certain intervals, and arranged on left or right side of modules in longitudinal direction Ceased DE102010032019A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
DE102010032019A DE102010032019A1 (en) 2010-07-16 2010-07-16 Module carrier rail for use as top and bottom rails for holding photovoltaic-modules, has multiple predetermined circular holes formed at certain intervals, and arranged on left or right side of modules in longitudinal direction

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102010032019A DE102010032019A1 (en) 2010-07-16 2010-07-16 Module carrier rail for use as top and bottom rails for holding photovoltaic-modules, has multiple predetermined circular holes formed at certain intervals, and arranged on left or right side of modules in longitudinal direction

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DE102010032019A1 true DE102010032019A1 (en) 2012-01-19

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10505492B2 (en) 2016-02-12 2019-12-10 Solarcity Corporation Building integrated photovoltaic roofing assemblies and associated systems and methods

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2738857A1 (en) * 1977-08-29 1979-03-15 Maschf Augsburg Nuernberg Ag Solar heat collector supporting structure - comprises prismatic base sections joined by struts to form supporting surface
DE20014058U1 (en) * 2000-08-16 2001-01-18 Bauer Energietechnik Support profile for solar modules
DE10344201A1 (en) * 2002-09-22 2004-05-13 Müller, Gerald Solar module fixing e.g. for roof-mounted solar installation, with respective solar module frame enclosing each solar module
DE202006019937U1 (en) * 2006-08-25 2007-07-05 Art & Form Verwaltungsgesellschaft Mbh Solar plant, has fastening screw including tool engagement part, where preset breaking point is provided between fastening part and engagement part such that point breaks up during excess of maximum load
DE202009000916U1 (en) * 2009-01-22 2009-04-30 Mounting Systems Gmbh Fastening device for framed solar modules
WO2009091238A1 (en) * 2008-01-18 2009-07-23 J. Van Walraven Holding B.V. Attachment means for solar panels

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2738857A1 (en) * 1977-08-29 1979-03-15 Maschf Augsburg Nuernberg Ag Solar heat collector supporting structure - comprises prismatic base sections joined by struts to form supporting surface
DE20014058U1 (en) * 2000-08-16 2001-01-18 Bauer Energietechnik Support profile for solar modules
DE10344201A1 (en) * 2002-09-22 2004-05-13 Müller, Gerald Solar module fixing e.g. for roof-mounted solar installation, with respective solar module frame enclosing each solar module
DE202006019937U1 (en) * 2006-08-25 2007-07-05 Art & Form Verwaltungsgesellschaft Mbh Solar plant, has fastening screw including tool engagement part, where preset breaking point is provided between fastening part and engagement part such that point breaks up during excess of maximum load
WO2009091238A1 (en) * 2008-01-18 2009-07-23 J. Van Walraven Holding B.V. Attachment means for solar panels
DE202009000916U1 (en) * 2009-01-22 2009-04-30 Mounting Systems Gmbh Fastening device for framed solar modules

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10505492B2 (en) 2016-02-12 2019-12-10 Solarcity Corporation Building integrated photovoltaic roofing assemblies and associated systems and methods

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