DE102005057270A1 - Production machine`s production data detecting and analyzing system, has measuring computer e.g. counter, configurable for three single-phase measurement and three-phase measurement of production data - Google Patents
Production machine`s production data detecting and analyzing system, has measuring computer e.g. counter, configurable for three single-phase measurement and three-phase measurement of production data Download PDFInfo
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- DE102005057270A1 DE102005057270A1 DE200510057270 DE102005057270A DE102005057270A1 DE 102005057270 A1 DE102005057270 A1 DE 102005057270A1 DE 200510057270 DE200510057270 DE 200510057270 DE 102005057270 A DE102005057270 A DE 102005057270A DE 102005057270 A1 DE102005057270 A1 DE 102005057270A1
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- G—PHYSICS
- G07—CHECKING-DEVICES
- G07C—TIME OR ATTENDANCE REGISTERS; REGISTERING OR INDICATING THE WORKING OF MACHINES; GENERATING RANDOM NUMBERS; VOTING OR LOTTERY APPARATUS; ARRANGEMENTS, SYSTEMS OR APPARATUS FOR CHECKING NOT PROVIDED FOR ELSEWHERE
- G07C3/00—Registering or indicating the condition or the working of machines or other apparatus, other than vehicles
Abstract
Description
Die Erfindung betrifft ein Verfahren und eine Vorrichtung zur Erfassung und Analyse insbesondere von Prozessdaten bezüglich des Energiebedarfs/-verbrauchs bei einer industriellen Produktion.The The invention relates to a method and a device for detection and analyzing, in particular, process data relating to energy demand / consumption in an industrial production.
In Zeiten von steigenden Energiepreisen gilt es, besonders Energieflüsse und Produktionsprozesse zu erfassen, um die Themen Kostensenkung und Controlling erfolgreich behandeln zu können. Die Kostenoptimierung besteht energiebezogen darin, die Spitzenlast zu reduzieren und/oder die Einsatzplanung der Produktion zu optimieren.In Times of rising energy prices are important, especially energy flows and Capture production processes in order to reduce costs and controlling to treat successfully. The cost optimization is energy-related, the peak load to reduce and / or optimize the operational planning of the production.
Dabei muss berücksichtigt werden, dass bei den Energiepreisen neben dem eigentlichen Bedarfspreis (Summe der verbrauchten Energie) noch ein Leistungspreis (berechnet aus den Spitzenabnahmen) zu zahlen ist. Letzterer ist durch betriebswirtschaftliche und produktionsorganisatorische Maßnahmen beeinflussbar.there must be considered be that at the energy prices next to the actual asking price (Sum of consumed energy) nor a performance price (calculated from the top decreases). The latter is through business management and production organizational measures can be influenced.
Um hier zu entsprechenden Ergebnissen zu gelangen, bedarf es einer Erfassung der energiebezogenen Daten der Produktionsmaschinen, einer Echtzeitermittlung deren Energiebedarfs/-verbrauches.Around Achieving appropriate results here requires one Recording the energy-related data of the production machines, a real-time determination their energy needs / consumption.
Auf dieser Grundlage lassen sich die Gesamtverbrauchszahlen detailliert erklären und können verändert werden. Dies ist Aufgabe der vorliegenden Erfindung.On On this basis, the total consumption figures can be detailed to explain and can changed become. This is the object of the present invention.
Diese Aufgabe wird gelöst mit den Merkmalen der Ansprüche 1 und 7, vorteilhafte Ausgestaltungen sind Gegenstand der Unteransprüche.These Task is solved with the features of the claims 1 and 7, advantageous embodiments are subject of the dependent claims.
Das erfindungsgemäße Verfahren zur Produktionsdatenerfassung und -analyse umfasst mindestens eine maschinenbezogene mittels Messcomputern (Zähler) vorgenommene Erfassung von energiebezogenen Produktionsdaten, die drahtlose Übermittlung der energiebezogenen Produktionsdaten zu einem zentralen Datenempfänger und deren Weiterleitung in Form abrufbarer Daten an eine Zentrale, die mindestens die maschinenbezogenen Energiedaten in einem Zeit-Diagramm einzeln, in Gruppen oder in der Gesamtsumme (Einzelzählerverbrauch) einem den energiebezogenen Gesamtproduktionsdaten zu einem gleichen Zeitpunkt entsprechenden Wert(Hauptzählerverlauf) gegenüberstellt, wobei die Messcomputer (Zähler) sowohl für drei einphasige als auch für eine dreiphasige Messung konfigurierbar sind sowie über mindestens eine Kommunikations-Schnittstelle (z.B. RS485, S0) für die Übermittlung der Momentanleistung und aufsummierte Energiedaten als auch für die Einzelkomponenten (Strom, Spannung, Phasenverschiebung, Wirk-/Blind- und Scheinleistung) jeder einzelnen Phase oder gesamt verfügen. Separate Funkmodule empfangen die Daten mehrerer Zähler und übermitteln sie drahtlos zum zentralen Empfänger.The inventive method for production data collection and analysis comprises at least one Machine-related acquisition by means of measuring computers (counters) of energy related production data, wireless transmission the energy related production data to a central data receiver and their forwarding in the form of retrievable data to a central office, the at least the machine-related energy data in a time diagram individually, in groups or in the total (single meter consumption) one the energy related total production data at the same time corresponding value (main counter history) faces, the measuring computers (counters) as well as three single phase as well as for a three-phase measurement are configurable as well as over at least a communication interface (e.g., RS485, S0) for the transmission the instantaneous power and summed energy data as well as for the individual components (Current, voltage, phase shift, active / reactive and apparent power) each phase or all. Receive separate radio modules the data of several meters and submit wirelessly to the central receiver.
Auf diese Weise wird es möglich, genau festzustellen, wo die Ursachen für Energieverbrauchsspitzen liegen. Dadurch lassen sich Betriebsprozesse optimieren und Lastspitzen reduzieren.On this way it becomes possible determine exactly where the causes of energy consumption peaks lie. This can be used to optimize business processes and load peaks to reduce.
In einer vorteilhaften Ausgestaltung ist neben der maschinenbezogenen Energie-Produktionsdaten-Erfassung die weiterer energieverbrauchender Einrichtungen wie Licht, Heizungen, usw. vorgesehen. Auch diese werden dem Datenempfänger bevorzugt drahtlos übermittelt.In an advantageous embodiment is in addition to the machine-related Energy production data capture the other energy consuming facilities such as lights, heaters, etc. provided. These are also preferred to the data receiver transmitted wirelessly.
Über die energiebezogenen Produktionsdaten ist auch die Nutzungsdauer der einzelnen Maschinen beschreibbar, so dass sich im Ergebnis Auslastungsdaten betriebswirtschaftlich auswerten lassen.About the energy related production data is also the useful life of the individual machines writable, so that in the result utilization data evaluate business management.
Die Analyse insbesondere der vorab genannten Produktionsdaten kann nicht nur zu Anweisungen an das bedienende Personal führen. Vorgesehen ist in einer weiteren Ausgestaltung, die Zentrale direkt oder über Zwischenstationen mit einem oder mehreren Ein- bzw. Ausschaltvorrichtungen für die Maschinen zu koppeln, derart, dass von der Zentrale übermittelte Daten die Inbetriebnahme zeitlich vorziehen oder verzögern.The Analysis in particular of the production data mentioned above can not only for instructions to the operating personnel. It is planned in one further embodiment, the center directly or via intermediate stations with one or more on and off devices for the machines in such a way that data transmitted from the center is the commissioning prefer or delay in time.
Einmal installiert kann der Datenempfänger auch als Sammler und Weiterleiter für weitere drahtlos übertragene Messwerte von Überwachungssensoren ausgebildet sein und die der Zentrale übermittelten Daten bei vorgegebenen Normabweichungen z. B. eine Alarmauslösung bewirken.once the data receiver can also be installed as a collector and forwarder for other wirelessly transmitted Measured values of monitoring sensors be formed and the data transmitted to the center at given Standard deviations z. B. cause an alarm.
Das Produktionsdatenerfassungs- und -analysesystem soll anhand der Zeichnungen erläutert werden. Es zeigen:The Production data acquisition and analysis system should be based on the drawings be explained. Show it:
Die Übermittlung
der energiebezogenen Produktionsdaten sowie der Daten weiterer Einrichtungen
erfolgt drahtlos zum Datenempfänger
(
Diese
Systemkomponente gestattet den Einsatz eines Typs von Messcomputer
(
In
diesem Sinn kann der Messcomputer (
Claims (10)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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DE200510057270 DE102005057270A1 (en) | 2005-11-25 | 2005-11-25 | Production machine`s production data detecting and analyzing system, has measuring computer e.g. counter, configurable for three single-phase measurement and three-phase measurement of production data |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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DE200510057270 DE102005057270A1 (en) | 2005-11-25 | 2005-11-25 | Production machine`s production data detecting and analyzing system, has measuring computer e.g. counter, configurable for three single-phase measurement and three-phase measurement of production data |
Publications (1)
Publication Number | Publication Date |
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DE102005057270A1 true DE102005057270A1 (en) | 2007-06-28 |
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DE200510057270 Ceased DE102005057270A1 (en) | 2005-11-25 | 2005-11-25 | Production machine`s production data detecting and analyzing system, has measuring computer e.g. counter, configurable for three single-phase measurement and three-phase measurement of production data |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9772641B2 (en) | 2011-12-12 | 2017-09-26 | Omron Corporation | Control device including power supply controller, control method of controlling power supply of machine, and recording medium in which program for controlling power supply of machine is stored |
US10048656B2 (en) | 2011-03-14 | 2018-08-14 | Omron Corporation | Control device, control method, program, and recording medium for line processing machines |
-
2005
- 2005-11-25 DE DE200510057270 patent/DE102005057270A1/en not_active Ceased
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US10048656B2 (en) | 2011-03-14 | 2018-08-14 | Omron Corporation | Control device, control method, program, and recording medium for line processing machines |
US9772641B2 (en) | 2011-12-12 | 2017-09-26 | Omron Corporation | Control device including power supply controller, control method of controlling power supply of machine, and recording medium in which program for controlling power supply of machine is stored |
EP2793353B1 (en) * | 2011-12-12 | 2019-07-10 | Omron Corporation | Control device, control method, program, and recording medium |
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Effective date: 20140225 |