DE10024590A1 - Non-combustible polyether and/or polyol pre-mixes, useful for production of foams in apparatus without explosion protection, contain 1,1,1,3,3-pentafluorobutane - Google Patents

Non-combustible polyether and/or polyol pre-mixes, useful for production of foams in apparatus without explosion protection, contain 1,1,1,3,3-pentafluorobutane

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Publication number
DE10024590A1
DE10024590A1 DE2000124590 DE10024590A DE10024590A1 DE 10024590 A1 DE10024590 A1 DE 10024590A1 DE 2000124590 DE2000124590 DE 2000124590 DE 10024590 A DE10024590 A DE 10024590A DE 10024590 A1 DE10024590 A1 DE 10024590A1
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Prior art keywords
pentafluorobutane
production
foams
mixes
contain
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
DE2000124590
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German (de)
Inventor
Lothar Zipfel
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Solvay Fluor GmbH
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Solvay Fluor und Derivate GmbH
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Priority to DE2000124590 priority Critical patent/DE10024590A1/en
Publication of DE10024590A1 publication Critical patent/DE10024590A1/en
Ceased legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/04Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
    • C08J9/12Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent
    • C08J9/14Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent organic
    • C08J9/143Halogen containing compounds
    • C08J9/144Halogen containing compounds containing carbon, halogen and hydrogen only
    • C08J9/146Halogen containing compounds containing carbon, halogen and hydrogen only only fluorine as halogen atoms
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/42Polycondensates having carboxylic or carbonic ester groups in the main chain
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/48Polyethers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G2101/00Manufacture of cellular products
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2375/00Characterised by the use of polyureas or polyurethanes; Derivatives of such polymers
    • C08J2375/04Polyurethanes

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Polyurethanes Or Polyureas (AREA)

Abstract

Non-combustible polyether and/or polyol pre-mixes for production of foams contain 1-25 wt.% of 1,1,1,3,3-pentafluorobutane (R365mfc).

Description

Die vorliegende Erfindung betrifft nichtbrennbare Polyol- und/oder Polyethervormischungen zur Herstellung von Schaumstoffen, insbesondere von Polyurethanschaumprodukten.The present invention relates to non-combustible Polyol and / or polyether premixes for the production of Foams, especially of polyurethane foam products.

Polyurethanschäume werden durch Umsetzung von Isocyana­ ten mit einem Polyol oder einer Polyolmischung in Gegenwart von Treibmittel, vorzugsweise Hydrofluoralkanen hergestellt.Polyurethane foams are made by implementing Isocyanana ten with a polyol or a polyol mixture in the presence of blowing agents, preferably hydrofluoroalkanes.

Die Verwendung von 1,1,1,3,3-Pentafluorbutan (R365mfc) als Treibmittel zur Herstellung von Polyurethanschaumstoffen ist bekannt. Da 1,1,1,3,3-Pentafluorbutan einen Flammpunkt unter -27°C besitzt, gilt es als leicht entzündliche Flüs­ sigkeit und seiner Verwendung als Treibmittel sind Grenzen gesetzt. Üblicherweise wird daher 1,1,1,3,3-Pentafluorbutan im Gemisch mit anderen Fluorkohlenwasserstoffen eingesetzt.The use of 1,1,1,3,3-pentafluorobutane (R365mfc) as a blowing agent for the production of polyurethane foams is known. Since 1,1,1,3,3-pentafluorobutane has a flash point below -27 ° C, it is considered to be a highly flammable river and its use as a blowing agent are limits set. Therefore, 1,1,1,3,3-pentafluorobutane is usually used used in a mixture with other fluorocarbons.

Es ist ebenfalls bekannt und üblich, zur Schaumherstel­ lung zunächst aus den verschiedenen Einsatzstoffen sogenannte Vormischungen herzustellen, die dann mit dem Isocyanat zur Reaktion gebracht werden. Zur Herstellung der Vormischung werden Polyole oder Polyether, Treibmittel, Katalysatoren und gegebenenfalls weitere Additive in den benötigten Mengen mit­ einander vermischt. Die Schäume werden dann durch Inkontakt­ bringen der Vormischung mit dem Isocyanat bzw. Isocyanaten hergestellt.It is also known and customary to make foam First of all, the so-called Prepare premixes, which are then with the isocyanate Response. To make the premix are polyols or polyethers, blowing agents, catalysts and if necessary, other additives in the required amounts mixed together. The foams are then in contact bring the premix with the isocyanate or isocyanates manufactured.

Die Aufgabe der Erfindung besteht darin, eine nicht­ brennbare, stabile Vormischung zur Herstellung von Schaumstoffen bereitzustellen, die insbesondere dort Verwendung finden kann, wo keine explosionsgeschützten Anlagen vorhanden sind.The object of the invention is not one flammable, stable premix for the production of foams  to provide the particular use there can find where there are no explosion-proof systems are.

Erfindungsgemäß wird eine Mischung, die 1 bis 35 Gew.-% insbesondere 4 bis 30 Gew.-% 1,1,1,3,3-Pentafluorbutan (R365mfc) als Treibmittel, Polyol bzw. Polyether und gegebe­ nenfalls oberflächenaktive Substanzen, Katalysatoren, Flamm­ schutzmittel und Wasser enthält, hergestellt.According to the invention, a mixture which is 1 to 35% by weight in particular 4 to 30 wt .-% 1,1,1,3,3-pentafluorobutane (R365mfc) as blowing agent, polyol or polyether and given if necessary, surface-active substances, catalysts, flame contains protective agents and water.

Es wurde gefunden, daß der Flammpunkt der Mischungen mit 1,1,1,3,3-Pentafluorbutan erhöht wird im Vergleich zum Flamm­ punkt von reinem 1,1,1,3,3-Pentafluorbutan.It was found that the flash point of the mixtures with 1,1,1,3,3-pentafluorobutane is increased compared to the flame point of pure 1,1,1,3,3-pentafluorobutane.

Es wurde weiterhin gefunden, daß bestimmte Abmischungen mit Polyolen oder Polyolsystemen zur Herstellung von Polyure­ thanschaumprodukten, die 1,1,1,3,3-Pentafluorbutan in Mengen von z. B. 4 Gew.-% (bezogen auf Polyol/Polyolsystem) enthal­ ten, nicht mehr als entzündliche Mischung gelten.It has also been found that certain blends with polyols or polyol systems for the production of polyures than foam products containing 1,1,1,3,3-pentafluorobutane in quantities from Z. B. 4 wt .-% (based on polyol / polyol system) no longer count as an inflammable mixture.

Zur Herstellung der Polyurethanschäume werden üblicher­ weise Polyisocyanate beispielsweise mit 2 bis 4 Isocyanat­ gruppen eingesetzt.To produce the polyurethane foams are more common example polyisocyanates with 2 to 4 isocyanate groups used.

Diese Isocyanate weisen einen aliphatischen Kohlenwas­ serstoffrest mit bis zu 18 C-Atomen, einen cycloaliphatischen Kohlenwasserstoffrest mit bis zu 15 C-Atomen, einen aromati­ schen Kohlenwasserstoffrest mit 6 bis 15 C-Atomen oder einen araliphatischen Kohlenwasserstoffrest mit 8 bis 15 C-Atomen auf. Technisch besonders bevorzugte Ausgangskomponenten sind beispielsweise 2,4- und 2,6-Toluylendiisocyanat, Diphenyl­ methandiisocyanat, Polymethylenpolyphenylisocyanat und deren Mischungen. Es können auch sogenannte modifizierte Polyiso­ cyanate eingesetzt werden, welche Carbodiimidgruppen, Urethangruppen, Alophanatgruppen, Isocyanoratgruppen, Harn­ stoffgruppen oder Biuretgruppen enthalten. These isocyanates have an aliphatic carbonate residue of up to 18 carbon atoms, a cycloaliphatic Hydrocarbon residue with up to 15 carbon atoms, an aromatic hydrocarbon residue with 6 to 15 carbon atoms or one araliphatic hydrocarbon radical with 8 to 15 carbon atoms on. Technically particularly preferred starting components are for example 2,4- and 2,6-tolylene diisocyanate, diphenyl methane diisocyanate, polymethylene polyphenyl isocyanate and their Mixtures. So-called modified polyiso can also be used cyanates are used, which carbodiimide groups, Urethane groups, alophanate groups, isocyanorate groups, urine contain groups of substances or biuret groups.  

Weitere Ausgangskomponenten sind Verbindungen mit minde­ stens 2 gegenüber Isocyanaten reaktionsfähigen Wasserstoff­ atomen. Es handelt sich insbesondere um Verbindungen mit ei­ nem Molekulargewicht von 400 bis 10.000, welche vorzugsweise 2 bis 8 Hydroxylgruppen aufweisen und außerdem Aminogruppen, Thiolgruppen oder Carboxylgruppen aufweisen können.Other starting components are connections with min at least 2 hydrogen reactive towards isocyanates atoms. In particular, there are connections with egg nem molecular weight from 400 to 10,000, which preferably Have 2 to 8 hydroxyl groups and also amino groups, May have thiol groups or carboxyl groups.

Vorzugsweise werden Polyetherpolyole oder Polyester­ polyole eingesetzt.Polyether polyols or polyesters are preferred polyols used.

Als weitere Hilfs- und Zusatzmittel kann man zusätzlich chemische Treibmittel wie Wasser bzw. andere leicht flüchtige organische Substanzen als physikalisches Treibmittel einset­ zen. Einsetzbar sind auch Katalysatoren wie beispielsweise tertiäre Amine, wie Dimethylcyclohexylamin, und/oder organi­ sche Metallverbindungen. Es können oberflächenaktive Zusatz­ stoffe wie Emulgatoren oder Schaumstabilisatoren, beispiels­ weise Siloxanpolyetherkopolymere eingesetzt werden, Reak­ tionsverzögerer, Zellregler wie Paraffine, Fettalkohole oder Dimethylpolysiloxane, Pigmente, Farbstoffe, Flammschutzmittel wie Phosphatester oder Phosphonatester wie beispielsweise Trischlorisopropylphosphat. Einsetzbar sind weiterhin Stabi­ lisatoren gegen Alterungs- und Witterungseinflüsse, Weich­ macher, Füllstoffe, Farbstoffe, Antistatika, Nukleisierungs­ mittel, Porenreglersubstanzen oder Biocit-wirksame Wirk­ stoffe.As a further auxiliary and additive one can additionally chemical blowing agents such as water or other volatile uses organic substances as physical blowing agents Zen. Catalysts such as, for example, can also be used tertiary amines, such as dimethylcyclohexylamine, and / or organi cal metal connections. It can add surfactant substances such as emulsifiers or foam stabilizers, for example as siloxane polyether copolymers are used, Reak tion retarders, cell regulators such as paraffins, fatty alcohols or Dimethylpolysiloxanes, pigments, dyes, flame retardants such as phosphate esters or phosphonate esters such as Trischloroisopropyl phosphate. Stabilizers can still be used anti aging and weathering agents, soft makers, fillers, dyes, antistatic agents, nucleation medium, pore regulator substances or biocite-active fabrics.

Gut geeignete Katalysatoren sind beispielsweise in der internationalen Patentanmeldung WO 96/14354 genannt. Dazu zählen organische Amine, Aminoalkohole und Aminoether wie Morpholinverbindungen, beispielsweise Dimethylcyclohexylamin, Diethanolamin, 2-Dimethylaminoethyl-3-dimethylaminopropyl­ ether, 2-Dimethylaminoethylether, 2,2-Dimorpholinodiethyl­ ether, N,N-Dimethylaminoethylmorpholin, N-Dimethylmorpholin. Auch metallorganische Verbindungen wie beispielsweise Zinn-, Kobalt- oder Eisenverbindungen sind brauchbar als Katalysator. Einsetzbar ist beispielsweise Zinndioctoat, Kobalt­ naphthenat, Dibutylzinndilaurat und Eisenacetonylacetat.Suitable catalysts are for example in the international patent application WO 96/14354 called. To include organic amines, amino alcohols and amino ethers such as Morpholine compounds, for example dimethylcyclohexylamine, Diethanolamine, 2-dimethylaminoethyl-3-dimethylaminopropyl ether, 2-dimethylaminoethyl ether, 2,2-dimorpholinodiethyl ether, N, N-dimethylaminoethylmorpholine, N-dimethylmorpholine. Organometallic compounds such as tin, Cobalt or iron compounds are useful as a catalyst.  Tin dioctoate, cobalt, for example, can be used naphthenate, dibutyltin dilaurate and iron acetonylacetate.

Die Treibmittel können Hilfs- und Zusatzstoffe enthalten wie Wasser, einen oder mehrere Katalysatoren, Flammschutzmit­ tel, Emulgatoren, Schaumstabilisatoren, Bindemittel, Ver­ netzungsmittel, UV-Stabilisatoren, Nukleierungsmittel und ge­ gebenenfalls weitere Treibgase. Das Treibmittel kann z. B. den Prepolymeren aus Polyol und Poly- oder Diisocyanat zuge­ setzt werden, welche dann verschäumt werden.The blowing agents can contain auxiliaries and additives such as water, one or more catalysts, flame retardant tel, emulsifiers, foam stabilizers, binders, ver wetting agents, UV stabilizers, nucleating agents and ge if necessary, further propellants. The blowing agent can e.g. B. the prepolymers of polyol and poly or diisocyanate supplied which are then foamed.

Der Vorteil der erfindungsgemäßen Vormischung besteht darin, daß durch die Verwendung von 1,1,1,3,3-Pentafluorbutan eine nichtbrennbare Vormischung bereitgestellt wird, die außerdem günstige Eigenschaften im Hinblick auf ODP, GWP und Photosmog besitzt. Verglichen mit Polyurethanschaumstoffen, die mit reinen Kohlenwasserstoffen als Treibmittel herge­ stellt worden sind, zeichnen sich die nach dem erfindungsge­ mäßen Verfahren hergestellten Schaumstoffe durch eine bessere Wärmeleitzahl aus.The advantage of the premix according to the invention is in that by using 1,1,1,3,3-pentafluorobutane a non-combustible premix is provided which also favorable properties with regard to ODP, GWP and Owns Photosmog. Compared to polyurethane foams, with pure hydrocarbons as blowing agents have been drawn, stand out according to the Invention Foam produced by a better process Thermal conductivity coefficient.

Die nachfolgenden Beispiele sollen die Erfindung erläu­ tern, jedoch nicht einschränken.The following examples are intended to explain the invention but not restrict it.

BeispieleExamples Beispiel 1example 1

4 Gew.-% 1,1,1,3,3-Pentafluorbutan wurden mit 96 Gew.-% Polyester (PE300) gemischt und der Flammpunkt des Gemisches bestimmt.4% by weight 1,1,1,3,3-pentafluorobutane were mixed with 96% by weight Polyester (PE300) mixed and the flash point of the mixture certainly.

Flammpunkt (TFI) 64°C. Flash point (TFI) 64 ° C.  

Beispiel 2Example 2

15 Gew.-% 1,1,1,3,3-Pentafluorbutan wurden mit 85 Gew.-% Polyester (PE 300) gemischt und der Flammpunkt des Gemisches bestimmt.15% by weight 1,1,1,3,3-pentafluorobutane was mixed with 85% by weight Polyester (PE 300) mixed and the flash point of the mixture certainly.

Flammpunkt (TFI) 39°C.Flash point (TFI) 39 ° C.

Beispiel 3Example 3

4 Gew.-% 1, 1,1,3,3-Pentafluorbutan wurden mit 96 Gew.-% Polyether Caradol 585-8 gemischt und der Flammpunkt des Gemi­ sches bestimmt.4% by weight 1, 1,1,3,3-pentafluorobutane were mixed with 96% by weight Polyether Caradol 585-8 mixed and the flash point of the Gemi determined.

Flammpunkt (TFI) 41°C.Flash point (TFI) 41 ° C.

Beispiel 4Example 4

30 Gew.-% 1,1,1,3,3-Pentafluorbutan wurden mit 70 Gew.-% Polyether Caradol 585-8 gemischt und der Flammpunkt des Gemi­ sches bestimmt.30% by weight 1,1,1,3,3-pentafluorobutane was mixed with 70% by weight Polyether Caradol 585-8 mixed and the flash point of the Gemi determined.

Flammpunkt (TFI) -6,5°C.Flash point (TFI) -6.5 ° C.

Claims (3)

1. Nichtbrennbare Polyether- und/oder Polyolvormischung zur Herstellung von Schaumprodukten, dadurch gekennzeichnet, daß die Vormischung 1 bis 35 Gew.-% 1,1,1,3,3-Pentafluorbutan enthält.1. Non-combustible polyether and / or polyol premix for the production of foam products, characterized in that the premix contains 1 to 35 wt .-% 1,1,1,3,3-pentafluorobutane. 2. Nichtbrennbare Polyether- und/oder Polyolvormischung nach Anspruch 1, dadurch gekennzeichnet, daß die Vormischung 4 bis 30 Gew.-% 1,1,1,3,3-Pentafluorbutan enthält.2. Non-combustible polyether and / or polyol premix according to claim 1, characterized in that the premix Contains 4 to 30 wt .-% 1,1,1,3,3-pentafluorobutane. 3. Verwendung der nichtbrennbaren Polyether- und/oder Polyolvormischung nach Anspruch 1 bis 2 zur Herstellung von Schaumstoffen in nicht expolosionsgeschützten Anlagen, Ein­ richtungen oder Vorrichtungen.3. Use of the non-combustible polyether and / or Polyol premix according to claim 1 to 2 for the production of Foams in non-explosion-protected plants, Ein directions or devices.
DE2000124590 2000-05-19 2000-05-19 Non-combustible polyether and/or polyol pre-mixes, useful for production of foams in apparatus without explosion protection, contain 1,1,1,3,3-pentafluorobutane Ceased DE10024590A1 (en)

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DE2000124590 DE10024590A1 (en) 2000-05-19 2000-05-19 Non-combustible polyether and/or polyol pre-mixes, useful for production of foams in apparatus without explosion protection, contain 1,1,1,3,3-pentafluorobutane

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DE2000124590 DE10024590A1 (en) 2000-05-19 2000-05-19 Non-combustible polyether and/or polyol pre-mixes, useful for production of foams in apparatus without explosion protection, contain 1,1,1,3,3-pentafluorobutane

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2004074358A1 (en) * 2003-02-22 2004-09-02 Solvay Fluor Gmbh Noncombustible premix
EP1471101A1 (en) * 2003-03-25 2004-10-27 Atofina Chemicals, Inc. Polymer foam having improved fire performance

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5856679A (en) * 1995-09-26 1999-01-05 Solvay S.A. Premixes for the preparation of polyurethane foams
US5889286A (en) * 1995-09-26 1999-03-30 Solvay (Societe Anonyme) Premixes for the preparation of polyurethane or polyisocyanurate foams
DE19822944A1 (en) * 1998-05-22 1999-11-25 Solvay Fluor & Derivate Production of polyurethane foam with improved properties, especially low thermal conductivity at low temperature
DE19725360C2 (en) * 1996-12-17 1999-12-23 Solvay Fluor & Derivate Mixtures with 1,1,1,3,3-pentafluorobutane

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5856679A (en) * 1995-09-26 1999-01-05 Solvay S.A. Premixes for the preparation of polyurethane foams
US5889286A (en) * 1995-09-26 1999-03-30 Solvay (Societe Anonyme) Premixes for the preparation of polyurethane or polyisocyanurate foams
DE19725360C2 (en) * 1996-12-17 1999-12-23 Solvay Fluor & Derivate Mixtures with 1,1,1,3,3-pentafluorobutane
DE19822944A1 (en) * 1998-05-22 1999-11-25 Solvay Fluor & Derivate Production of polyurethane foam with improved properties, especially low thermal conductivity at low temperature

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2004074358A1 (en) * 2003-02-22 2004-09-02 Solvay Fluor Gmbh Noncombustible premix
EP1471101A1 (en) * 2003-03-25 2004-10-27 Atofina Chemicals, Inc. Polymer foam having improved fire performance

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