CZ2013445A3 - Method of removing dioxins and mercury from gases and apparatus for making the same - Google Patents

Abstract

The method for removing dioxins and mercury from gases is to introduce a dioxin-containing gas at a concentration of 1 to 4 ng of I-TEQ / m.sup.3 to 5 to 60 mg / m.sup.3 of the mercury to the reaction mixture. mixtures containing CaCO 3 to CaO having a particle size of 10 to 20 mm at a temperature of 830 to 950 degC and a residence time of 2 to 3 s, then cooled and particles of greater than 20 µm are separated therefrom it is then fed to the dioxin-mercury adsorbent on the basis of active carbon with a particle size of 0.8 to 2 mm at a temperature of 100 to 150 degC and a residence time of 9 to 12 s. The device for removing dioxins and mercury from gases consists of a high temperature reactor (1) to which a cooler (2) is attached to which a catching device (3) is attached to which a low temperature adsorber (4) is connected.

Description

Technical field

The invention relates to a process for the removal of dioxins and mercury from gases and to an apparatus for carrying out the process.

BACKGROUND OF THE INVENTION

Unwanted constituents of gases, in particular flue gases, include in particular heavy metal residues and persistent organic pollutants (also referred to as POP), in particular polyaromatic hydrocarbons (also referred to as PAH) and dioxins (also referred to as PCDD / F or PCDD / PCDF), includes polychlorinated dibenzo-p-dioxins (also referred to as PCDDs) and polychlorinated dibenzofurans (also referred to as PCDFs) and dioxin-like polychlorinated biphenyls (also referred to as PCBs). According to Czech Technical Standard ČSN EN 1948-3 (834745) published on 1 February 2007 entitled “Stationary emission sources - Determination of PCDD / PCDF and dioxin-like PCB mass concentration - Part 3: Identification and determination of PCDD / PCDF” are polychlorinated dibenzo-p -dioxins (PCDDs) and polychlorinated dibenzofurans (PCDFs) two groups of related chlorinated aromatic ethers. They consist of a total of 210 chemical congeners: 75 PCDDs and 135 PCDFs.

The Toxic Equivalents System (also referred to as TEQ) determines the toxicity of less toxic compounds as part of the toxicity of the most toxic dioxins, which is 2,3,7,8-tetrachlorodibenzo-p-dioxin (also referred to as 2,3,7,8-TCDD or TCDD) . Each toxic compound is assigned a toxic equivalency factor (also referred to as TEF). This factor expresses the degree of toxicity of a particular toxic substance compared to the toxicity of 2,3,7,8-tetrachlorodibenzo-p-dioxin, which is assigned a reference value of 1.

There are several systems of toxic equivalents. The International System of Toxic Equivalents (also referred to as I-TEQ) is used in this patent. Another known system is the World Health Organization toxic equivalent system (also known as WHO-TEQ).

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To calculate the total toxic equivalent of a mixture of dioxins, the individual amounts of each dioxin in the mixture shall be multiplied by its toxic equivalence factor and added together.

In the field of dioxin removal from gases, the concentrations of individual polychlorinated dibenzo-p-dioxins (PCDDs) and polychlorinated dibenzofurans (PCDFs) are converted to 2,3,7,8-tetrachlorodibenzo-p-dioxin concentrations using toxic equivalency factors in the selected toxic equivalent system. (TCDD). In this patent, the concentrations thus recalculated are expressed in nanograrnes per cubic meter and recorded in accordance with ČSN EN 1948-3 (834745) published on 1 February 2007 as "ng I-TEQ / m ³ ".

All units expressing the concentration of mercury and dioxins in the gas are referred to in this patent on a dry gas basis with a reference content of 11% oxygen by volume under normal conditions, i.e. 273.15 K and 101325 Pa.

In a prior art method of removing undesirable components from a gas, such as dioxins and mercury, activated carbon is injected into the flue gas duct between adsorbers and fabric filters at a flow rate of 6-8 kg / h. Activated carbon adsorbs some unwanted flue gas components, especially heavy metal residues and persistent organic pollutants, especially polyaromatic hydrocarbons and dioxins. The activated carbon is in powder form. A disadvantage of this method is the need to remove spent powdered activated carbon from the gas stream.

For the removal of dioxins and mercury, a mixture containing 89% by weight, CaO and 11; % by weight of activated carbon. This mixture is injected into the gas stream as a slurry. A disadvantage of the mixture is that it is used in the form of a suspension.

For the removal of dioxins and mercury, a catalyst is used in the so-called dioxin filter, on which nitrogen oxides are also removed. The apparatus for use includes five stacked vessels of a total height of 18 meters in which the catalyst is placed. There is a thin layer of vanadium and tungsten oxides on the surface of the catalyst. In the dioxin removal process, the flue gases from the boiler, after electrostatic dedusting, pass through catalysts where the catalytic oxidation decomposes the dioxins. The disadvantage of this method is that it uses a catalyst with a layer of vanadium and tungsten oxides.

The method of wet flue gas cleaning according to the patent CZ 296972 consists in that the flue gas is scrubbed with a sprayed washing liquid. The disadvantage of this method is the use of washing fluid. Another disadvantage is that dioxins are not removed in this way.

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The method for removing acidic contaminants according to patent CZ 294601 is based on the fact that the sorbent used contains, in addition to lime hydrate, also activated carbon. A disadvantage of this is that the sorbent is in the form of a suspension in water and does not remove dioxins.

The process for the disposal of an organic substance according to the patent application PV 1992-2498 is characterized in that hydrogen peroxide is supplied to the organic substance in the presence of a noble metal catalyst. The disadvantage of this method is the use of hydrogen peroxide.

The method of purifying combustion products according to the application of the invention PV 1996-2870 is based on the addition to the stream of combustion products leaving the furnace with powder additives and oily organic substances based on mineral or natural oils. The disadvantage of the process is the addition of powdered additives and oily organic substances to the exhaust stream.

The method of purifying gas produced by gasification of wastes and other combustible raw materials according to the application of the invention PV 2004-969 consists in introducing the raw gas into a pre-treatment and cooling device, from which it is injected into the lower part of the hermetized landfill body. The disadvantage of this method is that the purified gas is injected into the landfill.

The method of gas cleaning according to DE 3939214 is intended for the removal of acidic substances. Its disadvantage is that the essence of the process is the sorption in the sprinkling and that it is intended for the removal of acidic substances.

A disadvantage of the method and apparatus for the sorption of contaminants from the flue gases according to the application PV 2003-26416 is that they use a fluidized bed.

The method and apparatus for adsorption according to JP 55129132 have the disadvantage that they are intended for adsorption of halogenated hydrocarbon vapors.

The process of separating harmful substances, in particular mercury and dioxins, according to DE 4315359 has the disadvantage that it is intended for the purification of the exhaust gases produced by the combustion of waste in fluidized bed furnaces, using sludge as a sorbent.

DE 4042136 discloses a process for the purification of gases from dioxin and mercury. A disadvantage of this method is that it uses a calcium hydroxide slurry.

US 2005108925 discloses a method for reducing emissions of air pollutants such as dioxins and mercury from combustion plants. A disadvantage of the method is that it uses a nanoparticle-containing precursor, e.g., titanium dioxide as a photocatalyst or reactive potassium iodide.

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The multistage adsorption separator according to CZ 299890 consists of an upper vessel and a lower vessel. The disadvantage of the separator is that it is intended for removal of petroleum substances from water.

The apparatus for thermal decomposition of fluid pollutants, in particular dioxins and furans, according to the application of the invention PV 1989-2237 consists essentially of one cylindrical vessel. A disadvantage of the device is that it contains at least one burner.

The device for separating gaseous admixtures according to the utility model application PUV 1994-2385 consists mainly of a piping connected to a mixing chamber provided with a sorbent dispenser and connected to a humidifier, and a mixing device is placed in the piping. A disadvantage of the device is that it comprises a humidifier and a mixing device.

The flue gas cleaning apparatus according to the patent application PV 1993-2766 is formed in particular by a washing chamber. This device has the disadvantage that it contains inlet and outlet of wash water.

The activated carbon adsorption tower and the dioxin removal method according to JP 2002011320 have the disadvantage that the tower and the dioxin removal method are intended for the purification of gases from cremation furnaces.

The composition for cleaning gases and flue gases from heavy metals according to the application of the invention PV 1990-331 consists of a dry powder based on reactive calcium hydroxide with a content of 0.01 to 25% by weight. water-soluble salts of sulfur-containing substances. A disadvantage of the composition is that it contains water-soluble salts of sulfur-containing substances.

The pulverulent waste gas cleaning composition according to patent CZ 289653 consists of a mixture of active coke with inert materials. A disadvantage of the composition is that it is a mixture containing coke and inert materials.

Activated carbon for dioxin adsorption / decomposition according to JP 11104488 has the disadvantage that the activated carbon is in the form of pellets.

The sorbent for removing mercury from flammable gases according to US 2003104937 has the disadvantage that it contains ammonium sulphates and polysulphates as well as gold, silver and copper compounds.

The waste gas purifying agent of JP 11347343, among others from dioxins and mercury, has the disadvantage that it contains at least 40 wt. dried powdered aluminosilicate components.

These disadvantages are at least partially eliminated by method ¹ and the device for removing dioxins and mercury from the gases of the invention.

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SUMMARY OF THE INVENTION

Process for removing dioxins and mercury from gases, characterized in that a dioxin-containing gas having a concentration of 1 to 4 ng I-TEQ / m ³ and 5 to 60 mg / m ^{3 of} mercury is fed to a reaction mixture containing CaCO ₃ and CaO 10 to 20 mm particles at a temperature of 830 to 950 ° C and a residence time of 2 to 3 s, then cooled and separated to a particle size greater than 20 µm, and then fed to an dioxin and mercury adsorbent adsorbent having a particle size of 0 8 to 2 mm at a temperature of 100 to 150 ° C and a residence time of 9 to 12 s.

Apparatus for the removal of dioxins and mercury from gases, characterized in that it consists of a high-temperature reactor with a reaction mixture packed with CaCO ₃ and CaO, to whose outlet is connected an inlet to a cooler, to the outlet of which is connected connected to the input of a low-temperature adsorber loaded with an adsorbent of dioxins and mercury based on activated carbon.

- A preferred device for removing dioxins and mercury from gases, characterized in that the adsorbent of dioxins and mercury is anchored in the bed in the low temperature adsorber.

The apparatus for removing dioxins and mercury, in particular mercury vapors and mercury vapor vapors, from gases, in particular flue gases, according to the invention consists essentially of two parts. The first part is a high temperature reactor packed with a reaction mixture containing CaCO ₃ and CaO having a particle size of 10 to 20 mm. The second part is a low-temperature adsorber with a loading of adsorbent of dioxins and mercury based on activated carbon.

The device for removing dioxins and mercury from the gases according to the invention can advantageously be connected to the flue gas outlet of the combustion furnace. The high-temperature reactor is initially provided with a charge, which is screened with gravel limestone having a particle size of 10 to 20 mm. A preferred embodiment of the device for removing dioxins and mercury from gases according to the invention is arranged such that the flue gas enters the high-temperature reactor directly from the furnace. The flue gas temperature in the high temperature reactor is in the range of 850 to 1150 ° C. At these temperatures calcination of limestone to quicklime occurs according to equation!

CaCO ₃ CaO + CO ₂

The high temperature steady state reactor contains a reaction mixture of CaCO ₃ and CaO. The dioxins contained in the flue gas undergo decomposition at the temperatures indicated by the calcined lime.

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In the high-temperature reactor, not only dioxin decomposition, but also the capture of larger ash particles from the flue gas occurs. In order to avoid clogging of the high-temperature reactor or eventual overfilling of the charge, the charge from the high-temperature reactor must be periodically rolled out, for example by a screw auger, and after separation of fines, for example on the grate. The finely separated fractions from the grate and possibly even a part of the rolled-up filling from the high-temperature reactor can be used after preparation to prepare a dry mixture usable eg for semi-dry flue gas cleaning.

However, the high-temperature reactor does not capture fine particles, but may be a source thereof, for example, when the charge is moving inside the high-temperature reactor and when limestone is fired.

Quicklime resulting in a high temperature reactor, the limestone can be used for purifying gases from acid components, e.g., chlorine, chlorides, SO2, SO3, _NOx and the like. The heat withdrawn in the cooler can be used for example for preheating the combustion air entering the combustion furnace or production steam.

The low temperature adsorber is charged with an activated carbon adsorbent having the ability to adsorb dioxins and mercury under the conditions indicated. In the low-temperature adsorber adsorption of dioxin residues and vapors of mercury compounds from gases at temperatures above the dew point of gases up to 150 ° C occurs. The gas dew point temperature depends, inter alia, on the moisture and chemical composition of the fuel, which may be plastic-containing wastes, such as polyethylene terephthalate (also referred to as PET), polyvinyl chloride (also known as PVC), polyethylene (also known as PE) and others. the amount of water generated by the incineration of waste and the amount of combustion air. The incinerated waste may also contain, for example, compact fluorescent lamps which release mercury.

The gases must be free of particulate matter prior to entering the low temperature adsorber, which could reduce the passage of the low temperature adsorber or cause it to become clogged.

The charge of the low temperature adsorber is an activated carbon adsorbent having a particle size of 0.8 to 2 mm, which is preferably anchored in the bed to prevent it from escaping from the low temperature adsorber.

The average concentrations of dioxins are 1 to 4 ng I-TEQ / m when entering the high temperature reactor. At the output of the low temperature adsorber, concentrations were only 0.0012 to 0.0027 ng I-TEQ / m ³ .

The mercury concentrations at the inlet of the high temperature reactor were between 9 and 23 mg / m ³ . The mercury concentrations at the outlet of the low temperature adsorber reached values of only 0.005 to 0.35 mg / m ³ .

The process and apparatus for removing dioxins and mercury from gases according to the invention thus make it possible to achieve very high efficiency.

Clarification of drawings

The following figure illustrates the invention with reference to the drawings.

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DETAILED DESCRIPTION OF THE INVENTION

Example 1

The dioxin-containing mercury gas was prepared in a combustion furnace where a powder blend of plastics containing 10 wt. % PET, 5.3%. PVC and 84.7% w / w at 1080 ° C. Mercury vapors were also added to the gas by spraying a mercury acetate solution having a mercury concentration of about 360 mg / L at a flow rate of 5 kg / h into the furnace.

The prepared gas, which was flue gas exiting the furnace, contained dioxins of 1 ng I-TEQ / m ³ and 49 mg / m ³ mercury. The gas was fed to a reaction mixture containing CaCl 2 and CaO having a particle size of 10-20 mm, in which calcined limestone at 930 ° C produced quicklime according to equation (1).

Then the gas was cooled and particles larger than about 20 µm were separated therefrom. The gas was then fed at 100 ° C to an activated carbon-based adsorbent of dioxins and mercury, which was a classified granulated adsorbent based on the Chezacarb® type "SH" with a particle size of 0.8 to 2 mm.

The purified gas was measured with a dioxin concentration of 0.0012 ng I-TEQ / m ³ and a mercury concentration of 0.35 mg / m at the flue gas residence time in the reaction mixture CaCCh and CaO for two to three seconds and in the adsorbent of dioxins and mercury based on activated carbon 9 to 12 seconds.

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Example 2

The dioxin-containing mercury gas was prepared in a furnace where the same plastic powder mixture as in Example 1 was combusted at 930 ° C. Mercury vapors were added to the gas by spraying a mercury acetate solution having a mercury concentration of about 250 mg / l at a flow rate of about 1 kg / h into the combustion furnace.

The prepared gas, which was the flue gas exiting the furnace, contained dioxins of 4 ng I-TEQ / m and 8 mg / m mercury. The gas was fed to a reaction mixture containing CaCO 3 and CaO having a particle size of 10-20 mm, in which calcined limestone at 850 ° C produced quicklime according to equation (1).

Then the gas was cooled and particles larger than about 20 µm were separated therefrom. The gas was then fed at 150 ° C to an activated carbon-based adsorbent of dioxins and mercury, which was a classified granular adsorbent based on the Chezacarb® type "SH" with a particle size of 0.8 to 2 mm.

In the cleaned gas, the dioxin concentration of 0.0027 ng I-TEQ / m ³ and the mercury concentration of 0.005 mg / m ³ were measured at the flue gas residence time in the reaction mixture CaCCh and CaO for two to three seconds and in the adsorbent dioxins and mercury based on activated carbon. up to 12 seconds.

Example 3

The device for removing dioxins and mercury from gases consists of a high-temperature reactor 1, a cooler 2, a capture device 3 and a low-temperature adsorber 4.

The high temperature reactor 1 is packed with initially screened gravel calcite having a particle size of 10 to 20 mm, at steady state, a reaction mixture of CaCO3 and CaO. Flue gas outlet from the combustion furnace is connected to the inlet of the high temperature reactor 1. The flue gas temperature in the high temperature reactor 1 is at a steady state in the range of 830 to 950 ° C.

Connected to the outlet of the high temperature reactor is an inlet to the cooler 2, which in this case is a tubular exchanger. The gas outlet from the cooler 2 is connected to the inlet of the capture device 3, which in this case is located at the bottom of the low temperature adsorber 4.

The gripping device 3 is in this case embodied in three parts, namely a metal screen on which ceramic rings are placed, on which the nonwoven is placed. At the same time, this trapping device 3 acts as a bed for anchoring the adsorbent of dioxins and mercury to the " n "

The carbon-based base in the low-temperature adsorber 4. The top is the adsorbent located in the bed attached by a pressure grate that is provided with a nonwoven on the underside.

The low-temperature adsorber 4 is packed with an activated carbon-based adsorbent of dioxins and mercury having a particle size of 0.8 to 2 mm, which in this case is a sorted granulated adsorbent based on Chezacarb® type "SH".

Industrial applicability

The process and apparatus for removing dioxins and mercury from gases according to the invention are industrially applicable, in particular, to waste incineration plants whose flue gases contain dioxins and mercury vapors in various concentrations depending on the combustion conditions, the incinerated waste and the design of the incinerator.

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List of reference marks high temperature reactor cooler capture device low temperature adsorber

Claims (3)

PATENT CLAIMS T 'i A method for removing dioxins and mercury from gases, characterized in that the gas comprises: 5 o Dioxins of 1 to 4 ng I-TEQ / m and 5 to 60 mg / mercury are fed to a reaction mixture containing CaCO3 and CaO having a particle size of 10 to 20 mm at a temperature of 830 to 950 ° C and a residence time of 2 to 3 s then cooled and separated to a particle size greater than 20 µm and then fed to an adsorbent of dioxins and mercury based on activated carbon having a particle size of 0.8 to 2 mm at a temperature of 100 to 150 ° C and a residence time of 9 to 12 seconds . Device for the removal of dioxins and mercury from gases, characterized in that it consists of a high-temperature reactor (1) with a charge of a reaction mixture containing CaCC> 3 and CaO, the outlet of which is connected to a cooler (2) to which the outlet is connected an inlet to a capture device (3) to which an inlet to a low-temperature adsorber (4) with a loading of dioxin adsorbent and mercury based on activated carbon is connected. Device according to claim 2, characterized in that the dioxin and mercury adsorbent is anchored in the bed in the low-temperature adsorber (4).