CS272953B1 - Method of powdered triple superphosphate production - Google Patents

Method of powdered triple superphosphate production Download PDF

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CS272953B1
CS272953B1 CS60988A CS60988A CS272953B1 CS 272953 B1 CS272953 B1 CS 272953B1 CS 60988 A CS60988 A CS 60988A CS 60988 A CS60988 A CS 60988A CS 272953 B1 CS272953 B1 CS 272953B1
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triple superphosphate
powdered
production
acid
acids
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CS60988A
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Slovak (sk)
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CS60988A1 (en
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Milan Ing Csc Gabco
Jan Ing Csc Teren
Eduard Ing Hutar
Emil Dipl Tech Vazny
Vladimir Ing Nosko
Pavel Ing Csc Hegner
Boris Ing Stec
Zdeno Ing Bacik
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Gabco Milan
Teren Jan
Hutar Eduard
Vazny Emil
Nosko Vladimir
Hegner Pavel
Stec Boris
Bacik Zdeno
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Priority to CS60988A priority Critical patent/CS272953B1/en
Publication of CS60988A1 publication Critical patent/CS60988A1/en
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Abstract

The invention concerns the method of production of powdered triple superphosphate by decomposition by a mixture of sulphuric acid and trihydrogen phosphate. From the total amount of acid used in the process the added sulphuric acid represents 1.16 to 7.87 % and the share of active hydrogen ions of both acids used in the decomposing reaction is higher than 68.5 and less than 85 % of their stoichiometric requirement.

Description

Vynález sa týká spčsobu výroby trojitého práškového superfosfátu.The invention relates to a process for producing triple powder superphosphate.

V súvislosti s rastúcimi požxadavkami polnohospodárskej praxe na kvalitu a obsah rastlinných živin v priemyselných hnojivách přešla výroba tuhých fosforečných hnojiv od jednoduchého superfosfátu cez obohatený superfosfát k trojitému superfosfátu. Podlá existujúcich predpokladov si trojitý superfosfát udrží svoj cca 20 % podiel medzi vyrábanými fosforečnými bnojivami aj v budúcnosti (UNIDO, Fertilizer Manual, Development an Transfer of Technology, Series No. 13, New York, 1980).In connection with the growing demands of agricultural practice on the quality and content of plant nutrients in industrial fertilizers, the production of solid phosphate fertilizers has moved from simple superphosphate through enriched superphosphate to triple superphosphate. According to existing assumptions, triple superphosphate will maintain its share of approximately 20% among the produced phosphorous fertilizers in the future (UNIDO, Fertilizer Manual, Development and Transfer of Technology, Series No. 13, New York, 1980).

Okrem klasických sposobov výroby trojitého superfosfátu založených na rozklade fosforitov extrakčnou tríhydrogénfosforečnou kyselinou sa už v Stádiu vývoja technologií sledovala možnost využitia známého poznatku, že prídavok určitého množstva silných minerálnych kyselin (sírovej, dusičnej, chlorovodíkovej) priaznivo ovplyvňuje proces výroby z hradiska dosahovaného stupna rozkladu fosforitu a fyzikálnochemických vlastností produktu. Prídavkom kyseliny sírovej sa zároveň predlžuje doba tuhnutia rozkladnej brečky. Toto predlženie doby tuhnutia rozkladnej brečky si pri komorovom spSsobe výroby trojitého superfosfátu vyžaduje úpravy strojnotechnologického zariadenia v technologickom stupni fiomogenizúcie surovin, resp. delené alebo viacstupňové dávkovaníe surovin do procesu (Kopylev a kol., Žur. prikl, chím. 7, 1402-1406 (1968), Orechov a kol., Agrochimija,In addition to the classical methods of producing triple superphosphate based on phosphorus decomposition by extraction with trihydrogenphosphoric acid, the possibility of utilizing the known knowledge that the addition of a certain amount of strong mineral acids (sulfuric, nitric, hydrochloric) positively affects the the physico-chemical properties of the product. The addition of sulfuric acid also increases the solidification time of the decomposition slurry. This prolongation of the solidification time of the decomposition sludge in the ventricular method of triple superphosphate production requires adjustments of the mechanical-technological equipment in the technological stage of the fiomogenization of raw materials, respectively. split or multi-stage feed of raw materials (Kopylev et al., Žur. prikl, chim. 7, 1402-1406 (1968), Orechov et al., Agrochimija,

- 35, 1970; Orechov a kol., Chim. prom., 671 - 673, 1970; šesťakov a kol., Chim. prom. 5, 670 - 672, 1972; Patenty ZSSR 323395; 1000443; 1224296; Superphosphate, Its History, Chemistry and Manufacture”, U. S, Department of Agriculture, Dec. 1964.35, 1970; Orechov et al., Chim. prom., 671-673, 1970; Six et al., Chim. prom. 5, 670-672, 1972; US Patents 323395; 1000443; 1224296; Superphosphate, Its History, Chemistry and Manufacture ”, U. S, Department of Agriculture, Dec. 1964th

Využitie vyššie uvedených předností rozkladu fosforitu kyselinou trihydrogenfosforečnou a sírovou na existujúcom strojnotechnologickom zariadení tzv, komorovej technologie umožňuje sposob výroby trojitého superfosfátu, ktorý je predmetom PV 5209-87. Uskutočnené prevádzkové pokusy potvrdili reálnost a opodstatněnost tohto sposobu výroby.The utilization of the above-mentioned advantages of phosphorus decomposition by phosphoric and sulfuric acid on the existing machinery technology of the so-called chamber technology enables the production of triple superphosphate, which is the subject of PV 5209-87. Operational tests carried out confirmed the feasibility and validity of this method of production.

V rámci Sálej realizovaného laboratórneho a prevádzkového výskumu sa teraz zistilo, že práškový trojitý superfosfát je možné vyrábať, s výhodou lepšieho využitia surovin, sposobom líšiacim sa od předcházejúceho a vyznačujúceho sa tým, že z celkového množstva kyselin je 1,16 až 7,87 % dávkovaná kyselina sírová a 92,13 až 98,84 % dávkovaná extrakčná trihydrogénfosforečná kyselina. Přitom podiel aktívnych vodíkových iónov oboch kyselin zúčastňujúcich sa rozkladnej reakcie je vačší ako 68,5 % a menší ako 85 % ich stechiometricky potřebného množstva.It has now been found in the laboratory-operational and operational research that powdered triple superphosphate can be produced, preferably by better utilization of raw materials, in a manner different from the previous one and characterized in that 1.16 to 7.87% of the total amount of acids dosed sulfuric acid and 92.13 to 98.84% dosed extraction trihydrogenphosphoric acid. The proportion of active hydrogen ions of the two acids involved in the decomposition reaction is greater than 68.5% and less than 85% of their stoichiometrically required amount.

Výhodou uvedeného sposobu výroby je predovšetkým nižšia surovinová náročnost, možnost použitia extrakčnej kyseliny tríhydrogénfosforečnej obsahujúcej menej ako 47 %The advantage of this method of production is, in particular, lower raw material intensity, the possibility of using an extract of trihydrogenphosphoric acid containing less than 47%

P^O- a dosiahnutie vyššiebo stupňa využitia fosforečných surovin ako pri klqsickom spósobe výroby trojitého superfosfátu,P ^ O- and achieving a higher degree of utilization of phosphorus raw materials than in the climatic process of producing triple superphosphate,

Ďalej uvedené příklady ozrejmujú, ale neobmedzujú predmet vynálezu.The following examples illustrate but do not limit the scope of the invention.

Příklad 1Example 1

Dávkovacími váhami typu Schenk sa do rýchlomiešača kontinuálně dávkovalo 15 t/hod fosforitu obsahujúceho 31,2 % P205 zomletého tak, že zvyšok na site s okami 0,15 mm představoval 13,3 %. Do rýchlomiešača s trojradovým miešadlom, s otáčkami cca 530 ot/min. sa súčasne čerpadlom typu Begemann dávkovalo 19,6 t/hod extrakčnej, trihydrogénfosforečnej kyseliny koncentrácie 71,90 % a 225 1/hod kyseliny sírovej o koncentráciiWith a Schenk-type weighing scales, 15 t / h phosphorus containing 31.2% P 2 0 5 milled was continuously fed into the rapid mixer so that the residue on the 0.15 mm sieve was 13.3%. Into a three-row mixer with a speed of approx. 530 rpm. 19.6 t / h of extraction, trihydrogenphosphoric acid of 71.90% and 225 l / h of sulfuric acid at

92,2 %. Kyseliny sa před vstupom do rýchlomiešača homogenizovali v statickom zmiešavači. Teplota dávkovanej kyseliny tríhydrogénfosforečnej bola 60 °C. Reakčná zmes z rýchlomiešača vypadávalo do zrecej komory typu Moritz Standaert, kde zatuhla a po cca 50 min. zretí sa mechanicky vyřezávala a rozmetávala na haldu.92.2%. The acids were homogenized in a static mixer before entering the quick mixer. The temperature of the trihydrogenphosphoric acid dosed was 60 ° C. The reaction mixture from the quick mixer fell into a Moritz Standaert maturing chamber, where it solidified and after about 50 min. maturing was mechanically carved and spread on the heap.

Zloženie produktu pri varezávaní zo zrecej komory bolo následovně:The composition of the product when cutting from the maturing chamber was as follows:

obsah Ρ«θ5 vo vodorozpustnej formě 42,50 % obsah P205 ako volná HgPO^ 11,74 % obsah Ρ£θ5 celkového 45,94 % •9content Ρ «θ 5 in water-soluble form 42.50% content P 2 0 5 as free HgPO ^ 11.74% content Ρ £ θ5 total 45.94% • 9

CS 272 953 BlCS 272 953 Bl

Uvedeným spčsobom sa vyrobilo počas jednej směny cca 120 t trojitého superFosFátu (ako P205).In this way, approximately 120 t of triple superFosFate (as P 2 0 5 ) was produced in one shift.

Příklad 2Example 2

Zhodným sposobom s príkladom 1 na rovnakoin výrobnom zariadení sa vyrobilo cca 120 t (oko P20&) produktu nosledovného zloženioConsistent way with the example 1 to rovnakoin production equipment has been produced some 120 tonnes (mesh P 2 0 &) of the product being made up nosledovného

P20,- - vodorozpustný - 41,58 %P 2 0, - - water-soluble - 41,58%

P2Og - ako volná ll3P04 - 10,46 % P2°5 ” celkovÝ 46,39 % pri použití nasledovných surovin:P 2 O g - as free ll 3 P0 4 - 10,46% P 2 ° 5 ” total Ý 46,39% using the following raw materials:

HgPO^ - 18,6 t/hod o koncentrácii 72,12 %HgPO ^ - 18.6 t / h with a concentration of 72.12%

H2S04 - 305 1/hod o koncentrácii 92,2 %H 2 S0 4 - 305 1 / h with a concentration of 92.2%

FosForit - 14 t/hod o obsahu - 30,49 % P20g, 3z53 % HgO, 48,29 % CaOFosForit - 14 t / h with content - 30,49% P 2 0g, 3 of 53 % HgO, 48,29% CaO

Příklad 3Example 3

Sposobom zhodným s príkladom no rovnokom výrobnom zariadení sa vyrobilo cca 105 t (ako P2°5) trojitého superFosFátu nasledovného zloženia:Approximately 105 t (as P 2 ° 5) of a triple superFosFate of the following composition was produced in a manner consistent with the example but the same production equipment:

P20g - vodorozpustný . - 38,75 %P 2 0g - water soluble. - 38,75%

P205 - ako volná HgPO4 - 14,42 %P 2 0 5 - as free HgPO 4 - 14,42%

P205 - celkový - 43,26 % při použití nasledovných surovin:P 2 0 5 - total - 43,26% using the following raw materials:

HgP04 - 17,7 t/hod o koncentrácii 66,31 % H2S04 325 Vhod o koncentrácii 94,8 % fosforit - 15 t/hod; 31,96 % P205; 51,82 % CaO;HgP0 4 - 17.7 t / h with a concentration of 66.31% H 2 SO 4 325 Appropriate with a concentration of 94.8% phosphorite - 15 t / h; 31.96% P 2 0 5 ; 51.82% CaO;

granulometria - 14,61 % zbytku.na site s otvormi » 0,15 mm.granulometry - 14.61% of the residue on a sieve with 0.15 mm holes.

Claims (1)

PREDMET VYNÁLEZUOBJECT OF THE INVENTION SpSsob výroby práškového trojitého superfosfétu rozkladom fosforitu kyselinou tri hydrogénfosforečnou a sírovou vyznačujúci sa tým, že z celkového množstva kyselin je 1,16 až 7,87 % dávkovaná kyselina sírová a 92,13 až 98,84 % dávkovaná extrakčná trihydrogénfosforečná kyselina, pričom podiel aktívnych vodíkových iónov oboch kyselin zúčastňujúcich sa rozkladnej reakcie je vačší ako 68,5 % a menší ako 85 % ich stechiometricky potřebného množstva.Process for producing a triple superphosphate powder by decomposing phosphorous acid with three hydrogenphosphoric and sulfuric acids, characterized in that of the total amount of acids 1.16 to 7.87% is fed sulfuric acid and 92.13 to 98.84% is fed trihydrogenphosphoric acid, the proportion of active The hydrogen ions of both acids involved in the decomposition reaction are greater than 68.5% and less than 85% of their stoichiometrically required amount.
CS60988A 1988-02-01 1988-02-01 Method of powdered triple superphosphate production CS272953B1 (en)

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