CS272953B1 - Method of powdered triple superphosphate production - Google Patents
Method of powdered triple superphosphate production Download PDFInfo
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- CS272953B1 CS272953B1 CS60988A CS60988A CS272953B1 CS 272953 B1 CS272953 B1 CS 272953B1 CS 60988 A CS60988 A CS 60988A CS 60988 A CS60988 A CS 60988A CS 272953 B1 CS272953 B1 CS 272953B1
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- triple superphosphate
- powdered
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- acid
- acids
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- YYRMJZQKEFZXMX-UHFFFAOYSA-N calcium;phosphoric acid Chemical compound [Ca+2].OP(O)(O)=O.OP(O)(O)=O YYRMJZQKEFZXMX-UHFFFAOYSA-N 0.000 title claims abstract description 14
- 239000002426 superphosphate Substances 0.000 title claims abstract description 13
- 238000000034 method Methods 0.000 title claims abstract description 10
- 238000004519 manufacturing process Methods 0.000 title abstract description 10
- 239000002253 acid Substances 0.000 claims abstract description 14
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims abstract description 13
- 150000007513 acids Chemical class 0.000 claims abstract description 7
- 238000000354 decomposition reaction Methods 0.000 claims abstract description 7
- 229910052739 hydrogen Inorganic materials 0.000 claims abstract description 4
- 239000001257 hydrogen Substances 0.000 claims abstract description 3
- -1 hydrogen ions Chemical class 0.000 claims abstract description 3
- 239000000843 powder Substances 0.000 claims description 2
- ISIJQEHRDSCQIU-UHFFFAOYSA-N tert-butyl 2,7-diazaspiro[4.5]decane-7-carboxylate Chemical compound C1N(C(=O)OC(C)(C)C)CCCC11CNCC1 ISIJQEHRDSCQIU-UHFFFAOYSA-N 0.000 claims 1
- 239000000203 mixture Substances 0.000 abstract description 3
- 229910019142 PO4 Inorganic materials 0.000 abstract description 2
- 239000010452 phosphate Substances 0.000 abstract description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 abstract description 2
- 235000011149 sulphuric acid Nutrition 0.000 abstract 2
- 239000001117 sulphuric acid Substances 0.000 abstract 2
- 238000006243 chemical reaction Methods 0.000 abstract 1
- 239000002994 raw material Substances 0.000 description 7
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 4
- 239000003337 fertilizer Substances 0.000 description 4
- 229910052698 phosphorus Inorganic materials 0.000 description 4
- 239000011574 phosphorus Substances 0.000 description 4
- 238000000605 extraction Methods 0.000 description 3
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- 238000007711 solidification Methods 0.000 description 2
- 230000008023 solidification Effects 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000001033 granulometry Methods 0.000 description 1
- BHEPBYXIRTUNPN-UHFFFAOYSA-N hydridophosphorus(.) (triplet) Chemical compound [PH] BHEPBYXIRTUNPN-UHFFFAOYSA-N 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 235000015097 nutrients Nutrition 0.000 description 1
- 239000002367 phosphate rock Substances 0.000 description 1
- OJMIONKXNSYLSR-UHFFFAOYSA-N phosphorous acid Chemical compound OP(O)O OJMIONKXNSYLSR-UHFFFAOYSA-N 0.000 description 1
- 239000011541 reaction mixture Substances 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000010802 sludge Substances 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 230000002861 ventricular Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
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Abstract
Description
Vynález sa týká spčsobu výroby trojitého práškového superfosfátu.The invention relates to a process for producing triple powder superphosphate.
V súvislosti s rastúcimi požxadavkami polnohospodárskej praxe na kvalitu a obsah rastlinných živin v priemyselných hnojivách přešla výroba tuhých fosforečných hnojiv od jednoduchého superfosfátu cez obohatený superfosfát k trojitému superfosfátu. Podlá existujúcich predpokladov si trojitý superfosfát udrží svoj cca 20 % podiel medzi vyrábanými fosforečnými bnojivami aj v budúcnosti (UNIDO, Fertilizer Manual, Development an Transfer of Technology, Series No. 13, New York, 1980).In connection with the growing demands of agricultural practice on the quality and content of plant nutrients in industrial fertilizers, the production of solid phosphate fertilizers has moved from simple superphosphate through enriched superphosphate to triple superphosphate. According to existing assumptions, triple superphosphate will maintain its share of approximately 20% among the produced phosphorous fertilizers in the future (UNIDO, Fertilizer Manual, Development and Transfer of Technology, Series No. 13, New York, 1980).
Okrem klasických sposobov výroby trojitého superfosfátu založených na rozklade fosforitov extrakčnou tríhydrogénfosforečnou kyselinou sa už v Stádiu vývoja technologií sledovala možnost využitia známého poznatku, že prídavok určitého množstva silných minerálnych kyselin (sírovej, dusičnej, chlorovodíkovej) priaznivo ovplyvňuje proces výroby z hradiska dosahovaného stupna rozkladu fosforitu a fyzikálnochemických vlastností produktu. Prídavkom kyseliny sírovej sa zároveň predlžuje doba tuhnutia rozkladnej brečky. Toto predlženie doby tuhnutia rozkladnej brečky si pri komorovom spSsobe výroby trojitého superfosfátu vyžaduje úpravy strojnotechnologického zariadenia v technologickom stupni fiomogenizúcie surovin, resp. delené alebo viacstupňové dávkovaníe surovin do procesu (Kopylev a kol., Žur. prikl, chím. 7, 1402-1406 (1968), Orechov a kol., Agrochimija,In addition to the classical methods of producing triple superphosphate based on phosphorus decomposition by extraction with trihydrogenphosphoric acid, the possibility of utilizing the known knowledge that the addition of a certain amount of strong mineral acids (sulfuric, nitric, hydrochloric) positively affects the the physico-chemical properties of the product. The addition of sulfuric acid also increases the solidification time of the decomposition slurry. This prolongation of the solidification time of the decomposition sludge in the ventricular method of triple superphosphate production requires adjustments of the mechanical-technological equipment in the technological stage of the fiomogenization of raw materials, respectively. split or multi-stage feed of raw materials (Kopylev et al., Žur. prikl, chim. 7, 1402-1406 (1968), Orechov et al., Agrochimija,
- 35, 1970; Orechov a kol., Chim. prom., 671 - 673, 1970; šesťakov a kol., Chim. prom. 5, 670 - 672, 1972; Patenty ZSSR 323395; 1000443; 1224296; Superphosphate, Its History, Chemistry and Manufacture”, U. S, Department of Agriculture, Dec. 1964.35, 1970; Orechov et al., Chim. prom., 671-673, 1970; Six et al., Chim. prom. 5, 670-672, 1972; US Patents 323395; 1000443; 1224296; Superphosphate, Its History, Chemistry and Manufacture ”, U. S, Department of Agriculture, Dec. 1964th
Využitie vyššie uvedených předností rozkladu fosforitu kyselinou trihydrogenfosforečnou a sírovou na existujúcom strojnotechnologickom zariadení tzv, komorovej technologie umožňuje sposob výroby trojitého superfosfátu, ktorý je predmetom PV 5209-87. Uskutočnené prevádzkové pokusy potvrdili reálnost a opodstatněnost tohto sposobu výroby.The utilization of the above-mentioned advantages of phosphorus decomposition by phosphoric and sulfuric acid on the existing machinery technology of the so-called chamber technology enables the production of triple superphosphate, which is the subject of PV 5209-87. Operational tests carried out confirmed the feasibility and validity of this method of production.
V rámci Sálej realizovaného laboratórneho a prevádzkového výskumu sa teraz zistilo, že práškový trojitý superfosfát je možné vyrábať, s výhodou lepšieho využitia surovin, sposobom líšiacim sa od předcházejúceho a vyznačujúceho sa tým, že z celkového množstva kyselin je 1,16 až 7,87 % dávkovaná kyselina sírová a 92,13 až 98,84 % dávkovaná extrakčná trihydrogénfosforečná kyselina. Přitom podiel aktívnych vodíkových iónov oboch kyselin zúčastňujúcich sa rozkladnej reakcie je vačší ako 68,5 % a menší ako 85 % ich stechiometricky potřebného množstva.It has now been found in the laboratory-operational and operational research that powdered triple superphosphate can be produced, preferably by better utilization of raw materials, in a manner different from the previous one and characterized in that 1.16 to 7.87% of the total amount of acids dosed sulfuric acid and 92.13 to 98.84% dosed extraction trihydrogenphosphoric acid. The proportion of active hydrogen ions of the two acids involved in the decomposition reaction is greater than 68.5% and less than 85% of their stoichiometrically required amount.
Výhodou uvedeného sposobu výroby je predovšetkým nižšia surovinová náročnost, možnost použitia extrakčnej kyseliny tríhydrogénfosforečnej obsahujúcej menej ako 47 %The advantage of this method of production is, in particular, lower raw material intensity, the possibility of using an extract of trihydrogenphosphoric acid containing less than 47%
P^O- a dosiahnutie vyššiebo stupňa využitia fosforečných surovin ako pri klqsickom spósobe výroby trojitého superfosfátu,P ^ O- and achieving a higher degree of utilization of phosphorus raw materials than in the climatic process of producing triple superphosphate,
Ďalej uvedené příklady ozrejmujú, ale neobmedzujú predmet vynálezu.The following examples illustrate but do not limit the scope of the invention.
Příklad 1Example 1
Dávkovacími váhami typu Schenk sa do rýchlomiešača kontinuálně dávkovalo 15 t/hod fosforitu obsahujúceho 31,2 % P205 zomletého tak, že zvyšok na site s okami 0,15 mm představoval 13,3 %. Do rýchlomiešača s trojradovým miešadlom, s otáčkami cca 530 ot/min. sa súčasne čerpadlom typu Begemann dávkovalo 19,6 t/hod extrakčnej, trihydrogénfosforečnej kyseliny koncentrácie 71,90 % a 225 1/hod kyseliny sírovej o koncentráciiWith a Schenk-type weighing scales, 15 t / h phosphorus containing 31.2% P 2 0 5 milled was continuously fed into the rapid mixer so that the residue on the 0.15 mm sieve was 13.3%. Into a three-row mixer with a speed of approx. 530 rpm. 19.6 t / h of extraction, trihydrogenphosphoric acid of 71.90% and 225 l / h of sulfuric acid at
92,2 %. Kyseliny sa před vstupom do rýchlomiešača homogenizovali v statickom zmiešavači. Teplota dávkovanej kyseliny tríhydrogénfosforečnej bola 60 °C. Reakčná zmes z rýchlomiešača vypadávalo do zrecej komory typu Moritz Standaert, kde zatuhla a po cca 50 min. zretí sa mechanicky vyřezávala a rozmetávala na haldu.92.2%. The acids were homogenized in a static mixer before entering the quick mixer. The temperature of the trihydrogenphosphoric acid dosed was 60 ° C. The reaction mixture from the quick mixer fell into a Moritz Standaert maturing chamber, where it solidified and after about 50 min. maturing was mechanically carved and spread on the heap.
Zloženie produktu pri varezávaní zo zrecej komory bolo následovně:The composition of the product when cutting from the maturing chamber was as follows:
obsah Ρ«θ5 vo vodorozpustnej formě 42,50 % obsah P205 ako volná HgPO^ 11,74 % obsah Ρ£θ5 celkového 45,94 % •9content Ρ «θ 5 in water-soluble form 42.50% content P 2 0 5 as free HgPO ^ 11.74% content Ρ £ θ5 total 45.94% • 9
CS 272 953 BlCS 272 953 Bl
Uvedeným spčsobom sa vyrobilo počas jednej směny cca 120 t trojitého superFosFátu (ako P205).In this way, approximately 120 t of triple superFosFate (as P 2 0 5 ) was produced in one shift.
Příklad 2Example 2
Zhodným sposobom s príkladom 1 na rovnakoin výrobnom zariadení sa vyrobilo cca 120 t (oko P20&) produktu nosledovného zloženioConsistent way with the example 1 to rovnakoin production equipment has been produced some 120 tonnes (mesh P 2 0 &) of the product being made up nosledovného
P20,- - vodorozpustný - 41,58 %P 2 0, - - water-soluble - 41,58%
P2Og - ako volná ll3P04 - 10,46 % P2°5 ” celkovÝ 46,39 % pri použití nasledovných surovin:P 2 O g - as free ll 3 P0 4 - 10,46% P 2 ° 5 ” total Ý 46,39% using the following raw materials:
HgPO^ - 18,6 t/hod o koncentrácii 72,12 %HgPO ^ - 18.6 t / h with a concentration of 72.12%
H2S04 - 305 1/hod o koncentrácii 92,2 %H 2 S0 4 - 305 1 / h with a concentration of 92.2%
FosForit - 14 t/hod o obsahu - 30,49 % P20g, 3z53 % HgO, 48,29 % CaOFosForit - 14 t / h with content - 30,49% P 2 0g, 3 of 53 % HgO, 48,29% CaO
Příklad 3Example 3
Sposobom zhodným s príkladom no rovnokom výrobnom zariadení sa vyrobilo cca 105 t (ako P2°5) trojitého superFosFátu nasledovného zloženia:Approximately 105 t (as P 2 ° 5) of a triple superFosFate of the following composition was produced in a manner consistent with the example but the same production equipment:
P20g - vodorozpustný . - 38,75 %P 2 0g - water soluble. - 38,75%
P205 - ako volná HgPO4 - 14,42 %P 2 0 5 - as free HgPO 4 - 14,42%
P205 - celkový - 43,26 % při použití nasledovných surovin:P 2 0 5 - total - 43,26% using the following raw materials:
HgP04 - 17,7 t/hod o koncentrácii 66,31 % H2S04 325 Vhod o koncentrácii 94,8 % fosforit - 15 t/hod; 31,96 % P205; 51,82 % CaO;HgP0 4 - 17.7 t / h with a concentration of 66.31% H 2 SO 4 325 Appropriate with a concentration of 94.8% phosphorite - 15 t / h; 31.96% P 2 0 5 ; 51.82% CaO;
granulometria - 14,61 % zbytku.na site s otvormi » 0,15 mm.granulometry - 14.61% of the residue on a sieve with 0.15 mm holes.
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Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CS60988A CS272953B1 (en) | 1988-02-01 | 1988-02-01 | Method of powdered triple superphosphate production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CS60988A CS272953B1 (en) | 1988-02-01 | 1988-02-01 | Method of powdered triple superphosphate production |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CS60988A1 CS60988A1 (en) | 1990-07-12 |
| CS272953B1 true CS272953B1 (en) | 1991-02-12 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CS60988A CS272953B1 (en) | 1988-02-01 | 1988-02-01 | Method of powdered triple superphosphate production |
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| Country | Link |
|---|---|
| CS (1) | CS272953B1 (en) |
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1988
- 1988-02-01 CS CS60988A patent/CS272953B1/en unknown
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| Publication number | Publication date |
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| CS60988A1 (en) | 1990-07-12 |
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