CS271990B1 - Process for preparing 1-methoxy-2-propanol and apparatus for its implementation - Google Patents
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Abstract
Riešenie,sa týká spósobu přípravy 1-metoxy-2-propanolu reakciou propylénoxidu s metanolom v přítomnosti hydroxidu alkalického kovu ako zásaditého katalyzátora pri teplote 50 až 150 °C a tlaku 0,5 až 2,0 MPa.' Propylénoxid, metanol a katalyzátor sa kontinuitne dávkujú v molárnom pomere 1 : 2 až 10 : 0,005 až 0,05 do trubkovej reakčnej zóny s odvodom reakčného tepla a s dobou zádrže 0,5 až 1,5 h. Při použití surovin v molárnom pomere 1 : 2 až 7 ; 0,005 až 0,05 je výhodné uskutočňovať proces v dvoch reakčných zónách s dobou zádrže 1/10 a 9/10 celkovej doby zádrže a v zariadení pozostávajúcom z dávkovacieho člena, hadového rúrkového reaktora s odvodom reakčného tepla, spojovacieho potrubia, rúrkového reaktora s prívodom tepla, redukčného ventila a odvodu reakčného produktu. Riešenie je možné využiť v chemickom priemysle.The solution relates to a method for preparing 1-methoxy-2-propanol by reacting propylene oxide with methanol in the presence of an alkali metal hydroxide as a basic catalyst at a temperature of 50 to 150 °C and a pressure of 0.5 to 2.0 MPa. Propylene oxide, methanol and catalyst are continuously fed in a molar ratio of 1:2 to 10:0.005 to 0.05 into a tubular reaction zone with removal of reaction heat and a retention time of 0.5 to 1.5 h. When using raw materials in a molar ratio of 1:2 to 7; 0.005 to 0.05 it is advantageous to carry out the process in two reaction zones with a retention time of 1/10 and 9/10 of the total retention time and in a device consisting of a dosing member, a coiled tube reactor with reaction heat removal, a connecting pipe, a tube reactor with heat supply, a pressure reducing valve and a reaction product removal. The solution can be used in the chemical industry.
Description
CS 271990 01CS 271990 01
Vynález sa týká spůsobu přípravy l-metoxy-2-propanolu reakciou propylénoxidu s meta-nolom v přítomnosti zásaditého katalyzátore a zariadenia na jeho vykonávanie, 1-Metoxy-2-propanol sa používá ako medziprodukt na výrobu herbicidu metolachloru. Zliteratúry sú známe viaoeré spfisoby jeho přípravy. Podl’a najstaršieho z nich sa reakciapropylénoxidu s metanolom uskutočňuje v přítomnosti kyseliny sírovéj za vzniku zmesi 1-me-toxy-2-propanolu a 2-metoxy-l-propanolu v pomere 3 : 1 /Bull. Soc. Chim. Belg. 39, 395,1930/ Na kyslú katalýzu reakcie propylénoxidu s metanolom je tiež možné použit oxid si-řičitý /US 2 807 651/. Reakcia propylénoxidu s metanolom prebieha i v nepřítomnosti katalyzátora při zvýšenom tlaku a teplote 200 °C /Ž. Obšč. Chim. SSSR/ 14, 1038, 1944/ avšakpodobné ako v přítomnosti kyslých katalyzátorov má výrazné neselektívny charakter. Vzhl’a-dom na to z hladiska praktického využitia sú nepomerne zaujímavejšie spfisoby přípravyl-metoxy-2-propanolu, pri ktorých sa reakcia propylénoxidu s metanolom uskutočňuje v pří-tomnosti bázických katalyzátorov. Použitie metylátu sodného umožňuje získávat 1-metoxy--2-propanol vo výtažku až 86 % /3. Am. Chem. Stfc·. 72, 125, 1950 a 77, 2420, 1955; Ž. Obšč.Chim. SSSR 14, 1038, 1944/ avšak nevýhodou tohoto Bpfisobu je obtiažna práca s metylátomsodným a nutnost viesť proces v bezvodom prostředí. V OP 15229 /1979/ je opísaný spfisobpřípravy l-metoxy-2-propanolu reakciou propylénoxidu s metanolom v mólovom pomere 1 : 2pri teplote 80 °C a tlaku 0,5 MPa v přítomnosti terciárneho aminu, ktorý má vyššiu teplo-tu varu ako reakčné komponenty, při ktorom sa dosahuje konverzia 97,4 % a selektivita 93,5 %. Nevýhodou uvedených spfisobov je, že sú diskontinuitné/takže při dávkovaní reakč-ných zložiek může důjsť k nekontrolovatelnému priebehu reakcie a připadne aj k explózii,pretože reakcia je silno exotermná. CS 246 893 chrání spfisob přípravy l-metoxy-2-propano-lu reakciou propylénoxidu s metanolom pri teplote 40 až 140 °C a tlaku 0,1 až 5 MPa, katalyžovanou kvartérnymi amóniovými bázami, ktorá sa může viesť diskontinuitne alebo konti-nuitne pri době kontaktu 10 minút až 4 hodiny. Nevýhodou uvedeného kontinuitného spůsobuje velmi nízký výťažok (49 %) l-metoxy-2-propanolu čo je důsledkom nízkej konverzie aleboselektivity a zvyšuje nároky na izoláciu produktu z výslednej reakčnej zmesi.The present invention relates to a process for the preparation of 1-methoxy-2-propanol by reacting propylene oxide with methanol in the presence of a basic catalyst and an apparatus for its operation. 1-Methoxy-2-propanol is used as an intermediate for the production of metolachlor. The zerosures are known viaoer spfisoby his preparation. According to the oldest one, the reaction of propylene oxide with methanol is carried out in the presence of sulfuric acid to give a 3: 1 mixture of 1-methoxy-2-propanol and 2-methoxy-1-propanol in Bull. Soc. Chim. Belg. 39, 395, 1930. It is also possible to use sulfur dioxide (US 2 807 651) for the acid catalysis of the reaction of propylene oxide with methanol. The reaction of propylene oxide with methanol proceeds even in the absence of catalyst at elevated pressure and 200 ° C / ° C. Obšč. Chim. However, similar to the presence of acidic catalysts, SSSR / 14, 1038, 1944 has a distinct non-selective character. In view of their practical application, the preparation of methoxy-2-propanol, in which the reaction of propylene oxide with methanol is carried out in the presence of basic catalysts, is more interesting. The use of sodium methylate makes it possible to obtain 1-methoxy-2-propanol in a yield of up to 86% / 3. Am. Chem. Stfc ·. 72, 125, 1950 and 77, 2420, 1955; FROM. Obšč.Chim. However, the disadvantage of this method is the difficulty of working with methylate sodium and the need to conduct the process in an anhydrous environment. OP 15229 (1979) describes the preparation of 1-methoxy-2-propanol by reacting propylene oxide with methanol in a molar ratio of 1: 2 at 80 ° C and 0.5 MPa in the presence of a tertiary amine having a higher boiling point than the reaction. component at which 97.4% conversion and 93.5% selectivity are achieved. The disadvantage of these processes is that they are discontinuous (so that an uncontrolled course of reaction can occur when the reactants are metered in) and an explosion occurs as the reaction is strongly exothermic. CS 246 893 protects the preparation of 1-methoxy-2-propanol by reaction of propylene oxide with methanol at 40 to 140 ° C and a pressure of 0.1 to 5 MPa, catalytic by quaternary ammonium bases, which may be discontinuously or continually contact time of 10 minutes to 4 hours. The disadvantage of this continuous process is the very low yield (49%) of 1-methoxy-2-propanol, which is due to the low conversion of alboselectivity and the need to isolate the product from the resulting reaction mixture.
Uvedené nedostatky podstatnou mierou odstraňuje spfisob přípravy l-metoxy-2-propanolureakciou propylénoxidu s metanolom v přítomnosti zásaditého katalyzátoru při teplote 50 až150 °C a tlaku 0,5 až 2,0 MPa podl’a vynálezu. Podstata vynálezu spočívá v tom, že propylénoxid, metanol a zásaditý katalyzátor, ktorým je hydroxid alkalického kovu, sa kontinuitrne dávkujú v molárnom pomere 1 : 2 až 10 : 0,005 až 0,05 do trubkovej reakčnej zóny, z ktirej sa odvádza reakčné teplo, s dobou.-zádrže reakčnej zmesi 0,5 až 1,5 h. l-Metoxy-2-pro-panol sa potom kontinuitne izoluje z reakčnej zmesi. Z hladiska selektivity reakcie a vý-tažku l-metoxy-2-propanolu je výhodné, ak sa proces uskutočňuje pri molárnom pomere propylénoxidu, metanolu a hydroxidu alkalického kovu 1 : 2 až 7 : 0,005 až 0,05, kedy je všaknevyhnutné pre bezpečnost práce zabezpečit intenzívny odvod reakčného tepla z reakčnejzóny. Z tohoto hladiska je výhodné kontinuitne dávkovat reakčné zložky najprv do prvejreakčnej zóny, vybavenej intenzívnym odvodom reakčného tepla, s dobou zádrže 1/10 celkovejdoby zádrže, z ktorej sa reakčná zmes kontinuitne odvádza do .-druhej reakčnej zóny s dobouzádrže 9/10 celkovej doby zádrže. V druhej reakčnej zóně reakčná zmes doreagováva za rov-nakých reakčných podmienok, pričom sa reakčná teplota udržuje pomocou teplonosného média,kompenzujúceho tepelné straty. Výsledná reakčná zmes sa odvádza na kontinuitnú izoláciul-metoxy-2-propanolu. Tento proces je možné uškutočniť v zariadení podlá vynálezu, ktorépozostáva z dávkovacieho člena _1, hadového trubkového reaktora £ s odvodom reakčného tep-la 2> spojovacieho potrubia £, rúrkového reaktora 5 s prívodom tepla 6, redukčného ven-tila ]_ a odvodu reakčného produktu J3.The above drawbacks are substantially eliminated by the preparation of 1-methoxy-2-propanol by the reaction of propylene oxide with methanol in the presence of a basic catalyst at a temperature of 50 to 150 ° C and a pressure of 0.5 to 2.0 MPa according to the invention. The present invention is based on the fact that propylene oxide, methanol and a basic catalyst, which is an alkali metal hydroxide, are continuously metered in a molar ratio of 1: 2 to 10: 0.005 to 0.05 in the tube reaction zone, which dissipates the reaction heat. The reaction time of the reaction mixture is 0.5 to 1.5 hours. The 1-methoxy-2-propanol is then continuously isolated from the reaction mixture. In view of the selectivity of the reaction and the yield of 1-methoxy-2-propanol, it is preferred that the process is carried out at a molar ratio of propylene oxide, methanol and alkali metal hydroxide of 1: 2 to 7: 0.005 to 0.05, but is essential for safety at work to ensure intensive removal of the reaction heat from the reaction zone. From this point of view, it is advantageous to continuously feed the reactants first into the first reaction zone equipped with intensive reaction heat removal, with a residence time of 1/10 of the total containment period from which the reaction mixture is continuously withdrawn into the second reaction zone with a 9/10 total containment time. . In the second reaction zone, the reaction mixture is reacted under the same reaction conditions, maintaining the reaction temperature with a heat loss compensating medium. The resulting reaction mixture is transferred to a continuous isolation of methoxy-2-propanol. This process can be carried out in a device according to the invention, which consists of a dosing member 1, a coil tube reactor 6, with the discharge of the reaction temperature 2> of the conduit 6, the tube reactor 5 with the heat inlet 6, the reducing valve and the discharge of the reaction product. J3.
Reakčné zložky sa dávkujú do systému kontinuitne buó jednotlivo alebo vo formě zmesi pripravenej za chladenia pri teplote nižšej ako 5 °C. CS 271990 B1 Výhodou spOsobu přípravy l-metoxy-2-propanolu. podlá vynálezu je jeho vysoká selekti-vita prejavujúca sa v nízkom podiele izomérneho 2-metoxy-l-propanolu vo výslednej reakč-nej zmesi, vo vysokom výtažku a čistotě připraveného l-metoxy-2-propanolu. Proces je prak -ticky bezodpadový, regenerovaný metanol sa vracia do reakcie. Odvádzané reakčné teplo savyužívá v technologickom procese napr. na rektifikáciu metanolu. Výhody zariadenia podlá vynálezu spočívají! najma v bezpečnosti prevádzkovania, jedno-duchosti, energetickej nenáročnosti, vysokých výťažkoch a kvalitě produktu. Prietokovýcharakter prvého stupňa - hadového trubkového reaktora s intenzívnym odvodom vznikajúcehoreakčného tepla vylučuje možnost miestneho prehriatia reakčnej zmesi a prípadnej explóziea súčasne i možnost tvorby nežiaducich vedlajších produktov ako sú 2-metoxy-l-propanol avyššie oligoméry.The reactants are metered into the system continuously either individually or as a mixture prepared under cooling at a temperature below 5 ° C. An advantage of the process for the preparation of 1-methoxy-2-propanol. According to the invention, its high selectivity is manifested in a low proportion of isomeric 2-methoxy-1-propanol in the resulting reaction mixture, in high yield and purity of 1-methoxy-2-propanol prepared. The process is non-wasteful, recovered methanol is returned to the reaction. The dissipated reaction heat is used in the technological process eg for rectification of methanol. The advantages of the device according to the invention lie! especially in the safety of operation, simplicity, energy-saving, high yields and product quality. The flow characteristic of the first stage coil tube reactor with the intense removal of the resulting heat of reaction eliminates the possibility of local overheating of the reaction mixture and possible explosion, as well as the possibility of the formation of undesirable by-products such as 2-methoxy-1-propanol and higher oligomers.
Konštrukčné riešenie zariadenia podl’a vynálezu je znázorněné na priloženom obrázku. * .>The design of the device according to the invention is shown in the attached figure. *.>
Nasledujúce příklady ilustruji!, ale neobmedzujú predmet vynálezu. Příklad 1The following examples illustrate, but do not limit the invention. Example 1
Pomocou dávkovacieho člena .1 sa kontinuitne dávkovalo do hadového riirkového reaktora2 3,4 kg . h”l propylénoxidu, 13,2 kg . h“^ metanolu a 0,47 kg . h-^ 40 %-ného vodného roztoku hydroxidu sodného, čo odpovedá molárnemu poměru -1:7: 0,005, kde sa zmes necha-la reagovat pri teplote 130 °C a tlaku 1,0 MPa a dobou zádrže 6 min a s intenzívnym odvo-dom reakčného tepla. Analýzou sa zistilo, že v tomto stupni prebehla reakcia na 70 - 80%.Potom sa reakčná zmes viedla cez spojovacie potrubie £ do rúrkového reaktora 5, kde sanechala doreagovať pri rovnakej teplote a tlaku a s dobou zádrže 54 min., pričom sa tepel-né straty kompenzovali prívodom tepla odvádzaného z hadového trubkového reaktora 2. Poustálení chodu zariadenia sa výsledná reakčná zmes kontinuitne odvádzala na izoláciu 1-me -toxy-2-prppanolu. Prevádzkovaním zariadenia počas 10 h sa získalo 165,4 kg reakčnej zme-si s obsahom 29,8 % hmot. l-metoxy-2-propanolu, 2,2 % hmot. 2-metoxy-l-propanolu, 0,42 %hmot. vody a 0,1 % hmot. vyšších oligomérov, z ktorej sa izoloval l-metoxy-2-propanol vovýtažku 90,2 % o čistotě 99,4 %. Příklad .23.4 kg was continuously fed into the serpentine reactor using a dosing member. h ”1 propylene oxide, 13.2 kg. methanol and 0.47 kg. sodium hydroxide solution, corresponding to a molar ratio of 1: 7: 0.005, where the mixture was reacted at 130 ° C and 1.0 MPa with a stopping time of 6 min and with intensive reversal. the heat of reaction. The analysis revealed that at this stage, the reaction was carried out at 70-80%. Thereafter, the reaction mixture was passed through a connecting line 6 to a tubular reactor 5, where it was allowed to react at the same temperature and pressure and with a stopping time of 54 min. the losses were compensated by the supply of heat removed from the tubular reactor 2. The running of the plant resulted in continuous removal of the resulting reaction mixture to isolate 1-methoxy-2-proline. By operating the apparatus for 10 h, 165.4 kg of the reaction mixture was obtained with a content of 29.8% by weight. 1-methoxy-2-propanol, 2.2 wt. 2-methoxy-1-propanol, 0.42 wt. % water and 0.1 wt. of higher oligomers from which 1-methoxy-2-propanol was isolated in a yield of 90.2% with a purity of 99.4%. Example .2
Použilo sa rovnaké zariadenie a pracovný postup ako v příklade 1 s tým rozdielom,·žesa kontinuitne dávkovalo 5,26 kg . h-·*· propylénoxidu, 11,23 kg . h-^ metanolu a 1,2 kg . . h"1 40%-ného vodného roztoku hydroxidu sodného, čo odpovedá molárnemu poměru 1:4: 0,01Prevádzkovaním zariadenia počas 28 h sa získalo 491,9 kg reakčnej zmesi s obsahom 43,4 %hmot. l-metoxy-2-propanolU,, 2,8 % hmot. 2-metoxy-l-propanolu, 1,9 % hmot. vody a 0,2 %hmot. vyšších oligomérov, z ktorej sa izoloval l-metoxy-2-propanol vo výtažku 92,6 % očistotě 99,5 %. Příklad 3The same equipment and working procedure as in Example 1 was used, except that 5.26 kg was continuously dosed. propylene oxide, 11.23 kg. methanol and 1.2 kg. . h "1 40% aqueous sodium hydroxide solution, corresponding to a molar ratio of 1: 4: 0.01. Operation of the apparatus for 28 h yielded 491.9 kg of the reaction mixture containing 43.4% by weight of 1-methoxy-2-propanol 2.8% by weight of 2-methoxy-1-propanol, 1.9% by weight of water and 0.2% by weight of higher oligomers from which 1-methoxy-2-propanol was isolated in 92.6% yield 99.5% purity
Použilo sa rovnaké zariadenie ako v příklade 1, do ktorého sa dávkovalo 3,4 kg . h-1propylénoxidu, 18,8 kg . h”l metanolu a 4,7 kg . h-^· 40 %-ného vodného roztoku hydroxidusodného, čo odpovedá molárnemu poměru 1 : 10 : 0,05. Zmes sa nechala reagovat při teplote50 °C a tlaku 0,5 MPa, pričom doba zádrže v hadovom rúrkovom reaktore 2 bola 3 min. a vrtirkovom reaktore 5 27 min. Prevádzkovaním zariadenia počas 10 h sa získalo 258,9 kgThe same equipment as in Example 1 was used, to which 3.4 kg was dosed. h-1-propylene oxide, 18.8 kg. methanol, and 4.7 kg. 40% aqueous sodium hydroxide solution corresponding to a molar ratio of 1: 10: 0.05. The mixture was allowed to react at 50 ° C and 0.5 MPa while the hold time in the coil tube reactor 2 was 3 min. and drill reactor 5 27 min. Operation of the equipment for 10 h yielded 258.9 kg
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