CS259300B1 - Method of manufacturing underlays by foaming segmented polyurethane microcells to rubber vulcanization - Google Patents

Method of manufacturing underlays by foaming segmented polyurethane microcells to rubber vulcanization Download PDF

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CS259300B1
CS259300B1 CS872091A CS209187A CS259300B1 CS 259300 B1 CS259300 B1 CS 259300B1 CS 872091 A CS872091 A CS 872091A CS 209187 A CS209187 A CS 209187A CS 259300 B1 CS259300 B1 CS 259300B1
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Czechoslovakia
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polyurethane
rubber
foaming
polyurethanes
manufacturing
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CS872091A
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Czech (cs)
Slovak (sk)
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CS209187A1 (en
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Pavel Kopal
Miroslav Sakovy
Ludovit Schaffer
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Pavel Kopal
Miroslav Sakovy
Ludovit Schaffer
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Priority to CS872091A priority Critical patent/CS259300B1/en
Publication of CS209187A1 publication Critical patent/CS209187A1/en
Publication of CS259300B1 publication Critical patent/CS259300B1/en

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  • Footwear And Its Accessory, Manufacturing Method And Apparatuses (AREA)

Abstract

Riešenie sa týká obuvnického priemyslu. Rieši napeňovanie segmentovaných polyuretánov mikrobunečnej štruktúry na gumová podošvu. Ďalej rieši spósob chemickej úpravy kaučukového vulkanizátu, vytvorenie polárného povrchu na lóžku podošvy a nánosu z jednokomponehtného nekryštalického typu termoplastického polyuretánu před vlastným napeňovaním segmentovaných polyuretánov. Okrem obuvníctva je možné riešenie uplatnit v gumárenskom a plaštikárskom priemysle.The solution concerns the footwear industry. It solves the foaming of segmented polyurethanes of microcellular structure on rubber soles. It also solves the method of chemical treatment of rubber vulcanizate, creation of a polar surface on the sole bed and a layer of one-component non-crystalline type thermoplastic polyurethane before the foaming of segmented polyurethanes. In addition to footwear, the solution can be applied in the rubber and plastics industries.

Description

259300259300

Vynález rieši spósob napeňovama re agu- -júcich polyuretánov na gumové wiiijanižá- 'ty. Konkrétné ríeši výrobu podošiev v kom-binácii kaučukový vulkanizát —. isegmento- rváný polyuretán mikro;bU3a©&aej Štraktúry,· spriamym napěněním na obuvnickyzvršok.The present invention is solved by a method of foam-agglomerating polyurethanes to rubber waxes. A particular solution for the production of underlays in a combination of rubber vulcanizate -. isegmentated polyurethane micro; bU3a © & aej Strengthening, by direct foaming to the shoe upper.

Posledhý pokrok v technológli výroby o-buvi je prezentovaný priamym nástrekomintegrálnej polyuretánovej hmoty na zvršokza vytvorenia dvojfarebnej polyuretánovejpodošvy.A recent advancement in the production technology is presented by direct injection molding of polyurethane to form a two-color polyurethane outsole.

Technicky je tento výrobný sposob rieše-ný tak, že najprv sa vyrobí nášlapová časťpodošvy z polyolového a izokyanátovéhokomponentu. Víko íormy sa vymění za o-buvnícky zvršok a do priestoru medzi po-došvu a zvršok sa nastrekne polyuretán. Ná-šlapová časť polyuretánovej podošvy má maťvysokú odolnost voči odieraniu, medzipo-došva má byť flexibilně, nízkej mernej hmot-nosti a dobrých tepelno-izolačnýčh" vlast-ností.Technically, this manufacturing method is solved by first producing a tread portion of a sole of polyol and isocyanate component. The mold cover is replaced by the upper and the polyurethane is injected into the space between the upper and the upper. The tread portion of the polyurethane sole is to have a high abrasion resistance, the tuft has to be flexible, low specific gravity and good thermal insulating properties.

Polyuretán, aj keď má vynikajúcu odol-nost voči odieraniu, nie je ideálny materiálpre športovo-vychádzkovú obuv a sálovéšporty, najma pre nízký koeficient trenla.Neumožňuje športovcom prudké brzdenie arýchly start.Polyurethane, although having excellent abrasion resistance, is not the ideal material for sports-walking shoes and indoor sports, especially for the low trenla coefficient.

Pre tiéto kategórie obuvi bola vyvinutá 'športová obuv v převedení gumová podoš-va — polyuretanová medzipodošva.For these categories of footwear, a 'sports footwear in a rubber sole - polyurethane midsole' has been developed.

Technicky satáto obuv vyrába napr. po-dlá čsl. autorského osvedčenia 244 796. Před- .?nosti uvedenej technologie spočívajú v tom,že vysokoproduktívna technológia priame-ho napeňovania dovoluje v jednej operáciispojit gumovú podošvu so zvrškqm. Riešizásadným spQsobom výrobu obuvi pre sálo-vé športy, umožňuje uplatniť prakticky l'u-bovolný protišmykový dezén.Technically satato footwear is produced eg by the Czechoslovak Army. The advantage of this technology is that the high-yield direct foaming technology allows a rubber sole to be bonded to the top in one operation. The basic method of making footwear for the sports of the sun makes it possible to apply practically any non-slip tread pattern.

Medzi jeho nevýhody však patří použitiedvojkomponentných krystalických polyure-tanových lepidiel. Tíeto po nanesení na lůž-ko gumovej podošvy vytvárajú na povrchusklovitý nátěr. Před naliatim reagujúcej po-lyuretánovej masy je ich povrch potřebnétepelne aktivovat. Bez vyhriatia povrchu le-pidla nedčjde k rozrušeniu krystalickýchvázieb a následné nedochádza ku kvalitné-mu spojeniu vulkanizátu s hmotou polyure-tánu. Po nanesení lepidla je potřebné po-došvy spracovať do 6 hodin. Po uplynutí tej-to doby ani tepelná aktivácia nátěru nepos-kytuje dobrý spoj, lebo dvojzložkové lepidloje už zreagované. Samotné lepidlo po zmie-šaní so sieťovadlom je potřebné spracovaťdo 2 hodin.However, its disadvantages include the use of two-component crystalline polyurethane adhesives. These are formed on the bed of rubber outsole to form a surface-coated coating. Before pouring the reacting polyurethane mass, their surface needs to be thermally activated. Without heating the surface of the binder, the crystalline bonds do not break, and consequently there is no good bonding of the vulcanizate with the polyurethane mass. After application of the adhesive, it is necessary to process it within 6 hours. After this time, the thermal activation of the coating does not provide a good bond as the two-component adhesive is already reacted. The adhesive itself, after mixing with the crosslinker, needs to be processed within 2 hours.

Tento technický problém je vyriešenýspSsobom napeňovania segmentovaných po-lyuretánov mikrobunečnej Struktury na kau-čukový vulkanizát tým, že povrch vulkani-zátu sa před naliatim reagujúcej polyure-tánovej masy chemicky upraví nátěr om 0,1až 5 °/o-ným roztokom kyseliny trichlórizo-kyanúrovej v organickom rozpúšťadle a ná-sledné nanesením 0,5 až 30 percentného roz- toku polyuretánu o molekulovej hmotnosti30 000—€9*000. :This technical problem is solved by the process of foaming the microcell segmented polyurethanes to the rubber vulcanizate by chemically treating the vulcanization surface with a 0.1 to 5% / trichloroisocyanuric acid solution prior to pouring the reacting polyurethane mass. in an organic solvent followed by application of a 0.5 to 30 percent polyurethane solution having a molecular weight of 30,000-9,000. :

Pokrok dosiahnutý vynálezom je třeba na-chádzat v tom, že velmi produktívnou tech-nolágítm priameteío napeňovania v jedinej o-perácii spojit gumový vulkanizát s polyure-tánom v stave zrodu, , a to za použitia jed-nozložkového lepidla na báze polyuretánu.1 ^Vlastnosti polyuretánov sú závislé od poč-tu uretánových skupin, ktoré sú nositelmifyzikálno-mechanických vlastností. Polyu-retány sa všeobecne pripravujú z diizokya-nátov, polyesterov, alebo polyéterov a níz-komolekulárnych diolov. Alifatický diizo-kyanét jl^-fteKMnetyléndiizokyanát) posky-tuje produktom z něho připravených odol-nost voči žltnutiu, hydrolýze a te.pelnej de-gradácil.It is to be understood that the progress of the present invention is that very productive technology allows the rubber vulcanizate to be combined with the polyurethane in the form of a single operation, using a single-component polyurethane-based adhesive. The properties of polyurethanes are dependent on the number of urethane groups that carry the physical-mechanical properties. Polyurethanes are generally prepared from diisocyanates, polyesters, or polyethers and low molecular weight diols. The aliphatic diisocyanyl-4-fluoro-methylenediisocyanate provides a yellowing, hydrolysis, and thermal degradation product thereof.

Použitím tretieho monoméru pri přípravěpolyesterpolyolov sa narúša pravidelnostštruktúry glýkolového reťazca, čo má zanásledek zníženie bodu tuhnutia. Táto vlast-nost sa potom prenáša aj na výsledné po-lyuretány, ktoré majú lepšiu odolnost zanízkých tepldt a nepravidelnost štruktúrydává vznik amorfných — nekryštalickýchtypov polyuretánov. A právě polyuretány připravené z takých-tó "súrovíh sú vhodný materiál pře povr-chové úpravy gumových vulkanizátov prepriamy nálev regaujúcich polyuretánov.By using a third monomer in the preparation of the polyester polyols, the regularity of the glycol chain structure is impaired, resulting in a lower freezing point. This property is then also transferred to the resulting polyurethanes, which have a better resistance to low temperatures and an irregularity to give rise to amorphous non-crystalline polyurethane grades. And it is precisely polyurethanes prepared from such co-alloys that are suitable for the surface treatment of rubber vulcanizates for the directing of polyurethane regulating fillers.

Tento polymér, poskytuje vynikajúcu pev-nost spoja, nevyžaduje tepelnú aktiváciupřed nálevom polyuretánu.This polymer, providing excellent bond strength, does not require thermal activation prior to polyurethane infusion.

Podrobnejšie sposob výroby podošiev po-dlá tohto vynálezu dokumentuj ú následov-ně příklady prevedenia.More detailed methods of making the present invention are illustrated by the following examples.

Príklaď-í ··-·-.....:···/.'·;· ··; I&žko výlísévahéj gamowej poáoŠvý sa u-ihyje ačétónom á: potom' -sa ha ftu štétchhahánésíé 2 ^ř»-ňý roztok ;kysélíny trtchiórizo-kyánúřovéj' v áóeťówě.'£© ' uplynutí 30 mi-hďt. sa léčko podo&vy háštrtefca' 10'%-nýmroztokom termoplastického polyuretánu,ktorého molekulová hmotnost jé 40000 abol připravený z hexamětyléndiizokyanátu,polyfetylén-butylén adipát) glykoíu o mole-kuloVej hmotnosti 2 000 a butandiolu.Example-í ·· - · -.....: ··· /. '·; · ··; In the presence of a gamma-like solution, the solution is then quenched with thiuric acid solution, the trichloroisocyanuric acid in an aqueous solution having expired for 30 minutes. is treated with a 10% solution of a thermoplastic polyurethane having a molecular weight of about 40,000 abol prepared from hexamethylene diisocyanate, polyphenylene butylene adipate glycol of molecular weight of 2,000 and butanediol.

Takto chemicky upravená podošva sa vlo-ží na spOdnú časť formy. Před uzatvorenímformy sa na vulkanizát naleje miešanímzhomogenizovaná zmes izokyanátového kom-ponentu připraveného reakciou 4,4‘-difenyl-metandiizokyanátu a polyester polyolu sobsahom 17 θ/o volných —NCO skupin, spolyolovým kompbnentom, ktorého —OHčíslo má hodnotu 220 mg KOH/g a pozostá-va z polyesterpolyolu, monoetylénglykolu, vo-dy a katalyzátorov. Oba komponenty súzmiešané v pomere odpovedajúoom záko-nom stechiometrie medzi —NCO a —OHskupinami. Reagujúca polyuretánová hmo-ta sa chemicky naviaže na upravenu gumo-vú podošvu a vytvoria podošvu, ktorej ná-The thus-treated soles are placed on the back of the mold. Before the mold is closed, a vulcanizate mixture of isocyanate component prepared by reacting 4,4'-diphenyl methanediisocyanate and a polyester polyol containing 17 / / o of free NCO groups is poured onto the vulcanizate. from polyester polyol, monoethylene glycol, water and catalysts. Both components are mixed in a ratio corresponding to the basic stoichiometry between NCO and -OH groups. The reactive polyurethane plug is chemically bonded to the treated rubber sole to form a sole,

Claims (1)

259300 5 slapová časť je z gumy a medzipodošva zpružného 1'ahčeného polyuretánu. Tohoto spésobu výroby je možno s vý-hodou použit aj pri priamom napeňovaní po- fi lyuretánov na vytvarovaný obuvnicky zvr-šok. Vtedy sa forma neuzatvára vekom, alevytvarovaným zvrškom, ktorý je napnutý nakopytě. PREDMET SpQsob výroby podošiev napeftovanímsegmentovaných polyuretánov mikrobuneč-nej štruktúry na kaučukový vulkanizát vy-značený tým, že povrch vulkanizátu sa přednaliatim reagujúcej polyuretánovej masychemicky upraví náterom 0,1 až 5 %-nýmroztokom kyseliny trichlórizokyanúrovej v vynalezu organickom rozpúšťadle a následné nane-sením 0,5 až 30 %-ného roztoku polyuretá-nu o molekulovej hmotnosti 35 000 až 50 000,připraveného z hexametyléndiizokyanátu,póly (etylén-butylén adipátj glykolu a níz-komolekulového diolu.259300 5 The tread part is made of rubber and the midsole of flexible polyurethane. This method of production can also advantageously be used in the direct foaming of polyurethanes to form a shoe shoe. At that time, the mold is not closed by the lid but formed by the upper, which is taut toe. SUBJECT OF THE PROCESS FOR MANUFACTURING SUBSTANCES OF TREATED-SEPARATED POLYURETHANES OF THE MICROCELLIC STRUCTURE TO A RUBBER VULCANATE EXPRESSED IN WHICH THE VULCANATE SURFACE IS PREPARED BY PRIORING THE REACTING POLYURETHANE WITH A 0.1 TO 5% Trichloroisocyanuric Acid Solution Into The Organic Solvent In The Organic Solvent followed by 0.5. up to 30% polyurethane solution having a molecular weight of 35,000 to 50,000, prepared from hexamethylenediisocyanate, poles (ethylene-butylene adipate glycol and a low molecular weight diol).
CS872091A 1987-03-26 1987-03-26 Method of manufacturing underlays by foaming segmented polyurethane microcells to rubber vulcanization CS259300B1 (en)

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